A welding device for hydraulic cylinder production
By designing a hydraulic cylinder welding device for automated material feeding and protective door limit devices, the problems of accidental worker contact injuries and unstable welding quality were solved, achieving automated material feeding and improved safety.
Patent Information
- Application Number
- CN202510982274.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-16
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-07-16
Smart Images

Figure CN120680202B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of welding, in particular to a welding device for hydraulic cylinder production. BACKGROUND
[0002] Welding is an indispensable key process in the manufacturing process of hydraulic rods. Hydraulic rods are usually composed of multiple components such as cylinder barrels, piston rods, end covers, etc., which need to be connected into a whole through welding to ensure the sealing, strength and reliability of the hydraulic rod. The quality of welding directly affects the performance and service life of the hydraulic rod. If the welding is not firm or has defects, it may cause hydraulic oil leakage, hydraulic rod breakage and other faults, thereby affecting the normal operation of the entire equipment.
[0003] The patent with patent number CN210908510U relates to a hydraulic cylinder welding device, belonging to the technical field of hydraulic cylinder manufacturing. The hydraulic cylinder welding device includes a base, a first recess is formed in the base, a telescopic plate is slidably connected to the first recess, a first motor is connected in the first recess, a first lead screw is connected to the output end of the first motor, an installation table is slidably connected to the first lead screw, an installation cavity is formed in the installation table, a hinge seat is fixedly connected in the installation cavity, a first hydraulic cylinder is rotatably connected to the hinge seat, a first hydraulic rod is slidably connected in the first hydraulic cylinder, a rotating shaft is connected in the installation cavity, a clamping plate is rotatably connected to the rotating shaft, a positioning groove is formed in the clamping plate, and the end of the first hydraulic rod away from the first hydraulic cylinder is connected to the clamping plate. The invention uses a hydraulic cylinder to drive a clamping plate, uses shear force instead of original horizontal extrusion force, greatly improves the clamping ability of the cylindrical surface, saves manufacturing cost while improving work quality.
[0004] In the above-mentioned patent, the hydraulic cylinder drives the clamping plate, uses shear force instead of original horizontal extrusion force, greatly improves the clamping ability of the cylindrical surface, saves manufacturing cost while improving work quality, but workers need to install one by one during the welding process, which may cause workers to be injured by accidentally touching the welding device during the installation process, thereby causing loss to the workers. SUMMARY
[0005] In view of the deficiencies of the prior art, the present application provides a welding device for hydraulic cylinder production, which solves the problems raised in the background art.
[0006] To achieve the above purpose, the present application realizes the following technical scheme: a welding device for hydraulic cylinder production includes a limiting feeding device, a sliding feeding device and a protective door limiting device.
[0007] The inner wall of the box is provided with a welding mechanism, the right side of the inner wall of the box is provided with a four-jaw clamping mechanism, the bottom of the box is fixedly provided with a cross beam, the upper side of the cross beam is provided with a roller, and the right side of the box is provided with a discharge port.
[0008] The limiting discharging device comprises a thimble, the thimble is slidably arranged through the right side of the box, a pushing rod is arranged through the thimble, a fixed block is fixedly arranged on the inner wall of the box, a trapezoidal block is slidably arranged on the inner wall of the box, a spring one is arranged between the fixed block and the trapezoidal block, the spring one is reset after the trapezoidal block is pressed, a pushing piece is fixedly arranged on the surface of the trapezoidal block, a limiting baffle is slidably arranged on the inner wall of the box, a rotating block is rotatably arranged below the limiting baffle, the thimble is fixedly connected with the output end of the motor, and the reciprocating movement of the trapezoidal block enables the limiting baffle to move up and down once, so that the movement of the thimble controls the discharging effect.
[0009] Preferably, a spring two is arranged between the limiting baffle and the box, the spring two pulls the limiting baffle back after the limiting baffle moves upward, a torsional spring is arranged between the limiting baffle and the rotating block, and the torsional spring resets the rotating block after the rotating block rotates.
[0010] Preferably, the surface of the box is provided with an inclined surface, and a blocking rod is fixedly arranged on the surface of the inclined surface. The blocking rod prevents the cylinder bodies from colliding with each other when falling.
[0011] Preferably, the sliding device comprises a discharging box, a recess two is arranged in the discharging box, a blocking plate one and a blocking plate two are fixedly arranged in the recess two, a polishing device is arranged on the right side of the blocking plate one, a rotating plate is rotatably arranged between the blocking plate one and the blocking plate two, a spring rod is fixedly arranged below the rotating plate, a sliding buckle is slidably arranged on the surface of the blocking plate two, a spring three is arranged between the sliding buckle and the blocking plate two, the spring three resets the sliding buckle after the sliding buckle is pressed, the rotating plate falls downward by pressing the sliding buckle, and the cylinder bodies fall onto the inclined surface of the discharging box.
[0012] Preferably, the surface of the discharging box is provided with an inlet and an outlet, a limiting rod is fixedly arranged on the surface of the rotating plate, and the lower side of the sliding buckle is provided with an inclined surface. The inclined surface of the sliding buckle enables the rotating plate to move upward under the action of the spring rod, so that the rotating plate is reset.
[0013] Preferably, the protective door limiting device comprises a protective door, the protective door is slidably arranged on the surface of the box, a pushing rod is arranged through the thimble, a recess three is arranged in the bottom of the box, and a sliding rod is slidably arranged on the bottom of the box.
[0014] Preferably, the protective door bottom is provided with a limiting groove, and the surface of the sliding rod is provided with a limiting block.
[0015] Preferably, a spring four is arranged between the sliding block and the sliding groove, the spring four resets the sliding rod after being pressed, and a fixed baffle is fixedly installed on the back of the protective door. The limiting block on the surface of the sliding rod coincides with the limiting groove on the back of the protective door, so that the protective door cannot continue to move, thereby achieving the effect of preventing workers from accidentally touching the protective door to move the protective door.
[0016] The application provides a welding device for hydraulic cylinder production.
[0017] (1) The welding device for hydraulic cylinder production polishes the oxides on the surface of the cylinder body through a polishing device, so that the cylinder body is better welded, and then the polished cylinder body falls onto the rotating plate, the rotating plate falls by the cylinder body extruding the sliding buckle, so that the cylinder body rolls to the unloading area, and the effect of unloading after polishing is realized.
[0018] (2) The welding device for hydraulic cylinder production, when the cylinder body rolls to the unloading area, the dowel moves backward to drive the trapezoidal block to move backward, the trapezoidal block impacts the rotating block, the rotating block only rotates to the right, and the rotating block moves upward through the inclined surface of the trapezoidal block, so as to drive the limiting baffle to move upward, so that the cylinder body in the unloading area falls onto the cylinder for welding, after falling, the spring two resets the limiting baffle downward, so as to achieve the effect of limiting the cylinder to roll only once.
[0019] (3) The welding device for hydraulic cylinder production, through the movement of the dowel, the push rod penetrating through the dowel moves forward, when the push rod touches the inclined surface of the sliding rod, the sliding rod moves horizontally, at this time, the limiting block on the surface of the sliding rod is clamped in the fixed baffle on the back of the protective door, so that the protective door cannot move again, thereby achieving the effect of limiting the movement of the protective door. DETAILED DESCRIPTION
[0020] Figure 1 It is a schematic diagram of the main structure of the application;
[0021] Figure 2 It is a schematic diagram of the internal structure of the box body of the application;
[0022] Figure 3 It is a schematic diagram of the position of the box body and the dowel of the application;
[0023] Figure 4 It is a schematic diagram of the position of the baffle one and the baffle two of the application; Figure 3
[0024] Figure 5 It is a schematic diagram of the position of the baffle one and the baffle two of the application;
[0025] Figure 6 For the present application Figure 5 The schematic diagram of the B part amplification structure in the present application is shown in the figure.
[0026] Figure 7 For the present application
[0027] Figure 8 For the present application
[0028] In the figure: 1, box; 2, welding mechanism; 3, four-jaw clamping mechanism; 4, crossbeam; 5, roller; 6, ejector pin; 601, push rod; 602, fixed block; 603, trapezoidal block; 604, spring one; 605, push piece; 606, limiting baffle; 607, rotating block; 608, spring two; 7, blanking box; 8, baffle one; 9, baffle two; 10, polishing device; 701, rotating plate; 702, spring rod; 703, sliding buckle; 704, spring three; 705, limiting rod; 11, blocking rod; 12, push rod; 13, sliding rod; 14, protective door; 801, spring four; 802, fixed baffle; 803, limiting block. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0030] Please refer to Figures 1-8 An embodiment of the present application is a welding device for hydraulic cylinder production, comprising a box 1, further comprising a limiting blanking device, a material sliding device and a protective door limiting device.
[0031] Among them, the inner wall of the box 1 is provided with a welding mechanism 2, the right side of the inner wall of the box 1 is provided with a four-jaw clamping mechanism 3, the bottom of the box 1 is fixedly installed with a crossbeam 4, the upper side of the crossbeam 4 is provided with a roller 5, and the right side of the box 1 is provided with a discharge port.
[0032] The limiting device comprises a ejector pin 6 which is slidably arranged through the right side of the box body 1, the ejector pin 6 is internally penetrated by a pushing rod 601, a fixed block 602 is fixedly arranged on the inner wall of the box body 1, a trapezoidal block 603 is slidably arranged on the inner wall of the box body 1, a spring 604 is arranged between the fixed block 602 and the trapezoidal block 603, a pushing piece 605 is fixedly arranged on the surface of the trapezoidal block 603, a limiting baffle 606 is slidably arranged on the inner wall of the box body 1, a rotating block 607 is rotatably arranged below the limiting baffle 606, the ejector pin 6 is fixedly connected with the output end of the motor, the ejector pin 6 drives the pushing rod 601 to move forward, passes through the pushing piece 605 on the surface of the trapezoidal block 603, and drives the trapezoidal block 603 to move forward, after the trapezoidal block 603 moves to a certain distance, the trapezoidal block 603 collides with the rotating block 607, at this time, the rotating block 607 rotates, when the ejector pin 6 moves backward, the pushing rod 601 drives the trapezoidal block 603 to move backward, at this time, when the trapezoidal block 603 collides with the rotating block 607, the rotating block 607 does not rotate due to the limitation, the rotating block 607 slides away from the inclined surface of the trapezoidal block 603, so that the limiting baffle 606 moves upward, and the cylinder body rolls onto the roller 5, thereby achieving the effect of one-time discharging.
[0033] The spring 604 is arranged between the limiting baffle 606 and the box body 1, and a torsional spring is arranged between the limiting baffle 606 and the rotating block 607, so that the rotating block 607 is quickly reset after rotating once, and the four-jaw clamping mechanism 3 is internally provided with a groove 1, and the spring 604 resets the limiting baffle 606 after moving once.
[0034] The surface of the box body 1 is provided as an inclined surface, and a blocking rod 11 is fixedly arranged on the inclined surface, so that the two cylinder bodies which fall down do not collide with each other.
[0035] When the cylinder body enters the discharging area from the polishing area, the ejector pin 6 moves forward, when the pushing rod 601 outside the ejector pin 6 touches the pushing piece 605 on the surface of the trapezoidal block 603, the trapezoidal block 603 moves together, at this time, the rotating block 607 below the limiting baffle 606 rotates when touching the inclined surface of the trapezoidal block 603, and the limiting baffle 606 does not slide, when the ejector pin 6 moves backward, the trapezoidal block 603 moves backward and touches the rotating block 607 again, due to the limitation of the rotating block 607 rotating to the left, when the trapezoidal block 603 touches the inclined surface, the limiting baffle 606 slides upward, at this time, the cylinder body in the discharging area falls onto the roller 5 on the welding device, after falling once, the spring 608 below the limiting baffle 606 resets the limiting baffle 606, at the same time, the spring 604 connected with the trapezoidal block 603 resets the trapezoidal block 603, thereby achieving the effect of automatic discharging controlled by the movement of the ejector pin 6.
[0036] The sliding device comprises a discharging box 7, a groove two is arranged in the discharging box 7, a baffle one 8 and a baffle two 9 are fixedly installed in the groove two, a polishing device 10 is arranged on the right side of the baffle one 8, a rotating plate 701 is rotatably installed between the baffle one 8 and the baffle two 9, a spring rod 702 is fixedly installed below the rotating plate 701, a sliding buckle 703 is slidably penetrated through the surface of the baffle two 9, a spring three 704 is arranged between the sliding buckle 703 and the baffle two 9, and the spring two 608 resets the sliding buckle 703 after sliding. The polishing device 10 is used for polishing the cylinder body with surface oxidation, and the polished cylinder body is moved to the rotating plate 701, when two cylinder bodies fall on the rotating plate 701, the first cylinder body is pressed to the sliding buckle 703, at this time, the sliding buckle 703 slides backward, the rotating plate 701 rotates downward without the limitation of the sliding buckle 703, and the two cylinder bodies roll downward, so that the automatic discharging effect is realized.
[0037] A feeding port and a discharging port are arranged on the surface of the discharging box 7, a limiting rod 705 is fixedly installed on the surface of the rotating plate 701, and the lower portion of the sliding buckle 703 is arranged as an inclined surface. After the rotating plate 701 rotates, the spring rod 702 is used for resetting the rotating plate 701, the inclined surface of the sliding buckle 703 is passed, the sliding buckle 703 slides again, the rotating plate 701 reenters the sliding buckle 703, and the resetting effect of the rotating plate 701 is achieved.
[0038] The limiting device of the protective door comprises a protective door 14, the protective door 14 is slidably installed on the surface of the box body 1, a limiting groove is arranged on the bottom of the protective door 14, a push rod 12 is penetrated through the inside of the thimble 6, a groove three is arranged on the bottom of the box body 1, a sliding rod 13 is slidably installed on the bottom of the box body 1, the sliding rod 13 is slidably installed in the sliding groove of the box body 1, a limiting block 803 is arranged on the surface of the sliding rod 13, an inclined surface is arranged on the surface of the sliding rod 13, a spring four 801 is arranged between the limiting block 803 and the sliding groove, the spring four 801 resets the sliding rod 13 when the welding bed stops working, and a fixed baffle 802 is fixedly installed on the back of the protective door 14. When the thimble 6 moves forward to drive the push rod 12, the push rod 12 touches the inclined surface of the sliding rod 13, the sliding rod 13 slides in the sliding groove through the internal limiting block 803, the limiting block 803 on the surface of the sliding rod 13 is clamped in the fixed baffle 802 on the back of the protective door 14 when the sliding rod 13 slides to a certain position, and the fixing effect of the protective door 14 when the welding bed works is achieved.
[0039] When the embodiment works: the staff will put the cylinder from the feeding box 7 into the polishing device 10 inside to polish, and after polishing, the polished cylinder will be conveyed to the rotating plate 701. When two cylinders are conveyed to the rotating plate 701, the rotating plate 701 will lose the control of the sliding buckle 703 through the cylinder extrusion, and the rotating plate 701 will rotate downward, so that the two cylinders slide downward to the unloading area. After the cylinder slides down, the rotating plate 701 will rotate upward under the rebounding force of the spring rod 702. At this time, the rotating plate 701 passes through the inclined surface of the sliding buckle 703, so that the sliding buckle 703 slides outward. When the rotating plate 701 resets, the spring three 704 will reset the sliding buckle 703, so as to re-lock the rotating plate 701, realizing the effect of unloading two cylinders at the same time.
[0040] When the ejector pin 6 moves forward and pushes the cylinder to be processed on the welding bed, the push rod 12 fixed on the surface of the ejector pin 6 will move forward at the same time. At this time, the push rod 12 will touch the inclined surface of the sliding rod 13 at the bottom of the box 1, so that the sliding rod 13 slides to the direction of the protective door 14 through the sliding groove at the bottom. When the sliding rod 13 slides to a certain distance, the limiting block 803 will be clamped in the fixed baffle 802 arranged at the back of the protective door 14, so that the welding bed works, and the protective door 14 will not move, thereby achieving the effect of protecting the worker from being injured by accidentally touching the protective door 14 and moving the protective door 14. When the welding bed finishes processing, the ejector pin 6 will continue to move forward and send the processed cylinder out from the right side of the box 1. After the cylinder is sent out, the ejector pin 6 will move backward. When the ejector pin 6 resets, the sliding rod 13 will reset through the fixed spring four 801 between the bottom limiting block 803 and the sliding groove, so as to release the limitation of the protective door 14, so that the protective door 14 restores the movable state, thereby achieving the effect that the protective door 14 is limited to move when the welding bed works, and is released to move when it does not work.
[0041] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and modifications can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A welding device for hydraulic cylinder production comprising a cabinet, characterized in that: Also include limit blanking device, slide material device and protective door limiting device; Wherein, the box inner wall is provided with welding mechanism, the box inner wall right side is provided with four jaw clamping mechanism, the box bottom is fixedly installed with crossbeam, the crossbeam upper surface is provided with cylinder, the box right side is provided with discharge gate; Wherein, the limit blanking device includes a thimble, the thimble is slidably penetrated through the right side of the box, the thimble is penetrated by a poking rod, the box inner wall is fixedly installed with a fixed block, the box inner wall is slidably installed with a trapezoidal block, a spring one is arranged between the fixed block and the trapezoidal block, a tab is fixedly installed on the surface of the trapezoidal block, a limiting baffle is slidably installed on the inner wall of the box, a rotating block is rotatably installed below the limiting baffle, and the thimble is fixedly connected with the output end of the motor; The slide material device includes a blanking box, a recess two is formed in the blanking box, a baffle one and a baffle two are fixedly installed in the recess two, a polishing device is arranged on the right side of the baffle one, a rotating plate is rotatably installed between the baffle one and the baffle two, a spring rod is fixedly installed below the rotating plate, a sliding buckle is slidably penetrated through the surface of the baffle two, a spring three is arranged between the sliding buckle and the baffle two, an inlet and an outlet are formed on the surface of the blanking box, a limiting rod is fixedly installed on the surface of the rotating plate, and the surface of the sliding buckle is provided with an inclined surface. When the cylinder enters the blanking area from the polishing area, the thimble moves forward to a certain distance, and when the poking rod outside the thimble touches the tab on the surface of the trapezoidal block, the trapezoidal block is driven to move together, at this time, the rotating block below the limiting baffle is rotated when touching the inclined surface of the trapezoidal block, and the limiting baffle does not slide, when the thimble moves backward, the trapezoidal block is driven to move backward again to touch the rotating block, and since the rotating block is limited when rotating to the left, the limiting baffle slides upward when touching the inclined surface of the trapezoidal block, and at this time, the cylinder in the blanking area falls onto the cylinder on the welding device.
2. The welding device for hydraulic cylinder production according to claim 1, characterized in that: A spring two is arranged between the limiting baffle and the box, and a torsional spring is arranged between the limiting baffle and the rotating block.
3. The welding device for hydraulic cylinder production according to claim 2, characterized in that: An inclined surface is arranged on the surface of the box, and a blocking rod is fixedly installed on the surface of the inclined surface.
4. The welding device for hydraulic cylinder production according to claim 3, characterized in that: The protective door limiting device includes a protective door, the protective door is slidably installed on the surface of the box, a pushing rod is penetrated through the interior of the thimble, a recess three is formed in the bottom of the box, and a sliding rod is slidably installed on the bottom of the box.
5. The welding device for hydraulic cylinder production as claimed in claim 4, characterized in that: A limiting groove is formed in the bottom of the protective door, and a limiting block is arranged on the surface of the sliding rod.
6. The welding device for hydraulic cylinder production as claimed in claim 5, characterized in that: An inclined surface is arranged on the surface of the sliding rod, a spring four is arranged between the limiting block and the sliding groove, and a fixed baffle is fixedly installed on the back of the protective door.
Citation Information
Patent Citations
Hydraulic cylinder welding device
CN210908510U
Lamp machining device and machining method
CN118342176A
Transportable pipe welding and fabrication station
US5673843A