Vehicle
By designing a specific frame structure and suspension system for multi-purpose vehicles, the stability and weight issues of the vehicle during high-speed operation on complex terrain were resolved, achieving high-performance vehicle operation and lightweight design.
Patent Information
- Application Number
- CN202510325545.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2024-03-20
- Filing Date
- 2025-03-19
- Publication Date
- 2025-09-23
AI Technical Summary
Multi-purpose vehicles and recreational vehicles face constraints such as vehicle range, weight and terrain during high-speed and high-performance operations. Existing technologies are unable to effectively address the need for improvements in vehicle frames, suspensions, etc.
A vehicle frame structure is designed, including multiple ground-connected components and a frame, powertrain, and suspension system supported by these components. The stability and handling of the vehicle are enhanced through the coupling and support of specific components, and carbon fiber materials are used to improve the lightweight and strength of the body components.
It improves the vehicle's high-speed and high-performance operating capabilities in complex terrain, enhances the vehicle's stability and controllability, while reducing the vehicle's weight and improving overall performance.
Smart Images

Figure CN120681228A_ABST
Abstract
Description
[0001] CROSS-REFERENCE TO RELATED APPLICATIONS
[0002] This disclosure is related to U.S. patent application entitled “VEHICLE,” attorney docket number PLR-15-30588.05P-US, and serial number 18 / 405,756, filed on January 5, 2024, the entire disclosure of which is expressly incorporated herein by reference. Technical Field
[0003] The present disclosure relates to off-road vehicles (eg, utility vehicles or "UTVs") and, more particularly, to features of off-road vehicles designed for high-speed and / or high-performance operation. Background Art
[0004] Utility and recreational vehicles often face various constraints not common to larger vehicles, including vehicle range, weight, terrain to be traversed, etc. This disclosure reflects vehicle frame, suspension, and other vehicle improvements. Summary of the Invention
[0005] In some embodiments of the present disclosure, a vehicle is provided. The vehicle includes a plurality of ground-engaging members and a frame supported by the plurality of ground-engaging members. The frame includes a front frame portion and a rear frame portion, and the front frame portion includes a first generally upright frame member and a second generally upright frame member, the second generally upright frame member being laterally offset from the first generally upright frame member. A powertrain is supported by the frame and includes: a prime mover operatively coupled to at least one ground-engaging member among the plurality of ground-engaging members; and a drive member operatively coupled between the prime mover and the at least one ground-engaging member, and supported by the front frame portion. A first suspension is coupled between the frame and the at least one ground-engaging member, a second suspension is coupled between the frame and a second ground-engaging member among the plurality of ground-engaging members, and a third suspension is coupled between the first suspension and the second suspension. Furthermore, the first suspension is supported by the first generally upright frame member, the second suspension is supported by the second generally upright frame member, the drive member is supported by each of the first and second generally upright frame members, and the third suspension is supported by each of the first and second generally upright frame members.
[0006] In some embodiments of the present disclosure, the vehicle includes a sleeve coupled to the first generally upright frame member, and the third suspension bracket extends through the sleeve.
[0007] In some embodiments of the present disclosure, a sleeve is coupled to each of the first and second generally upright frame members.
[0008] In some embodiments of the present disclosure, the third suspension includes a stabilizer bar extending through the sleeve.
[0009] In some embodiments of the present disclosure, a sleeve is fixedly coupled to each of the first and second generally upright frame members.
[0010] In some embodiments of the present disclosure, the first generally upright member includes a recess, the first hanger is located within the recess, and the recess is positioned vertically lower than the sleeve.
[0011] In some embodiments of the present disclosure, the frame further comprises a third generally upright frame member and a fourth generally upright frame member, and the third generally upright frame member is fixedly coupled to an upper portion of the first generally upright frame member, and the fourth generally upright frame member is fixedly coupled to an upper portion of the second generally upright frame member.
[0012] In some embodiments, the vehicle includes a bumper operatively coupled to each of the first and second generally upright frame members.
[0013] In another embodiment of the present disclosure, a vehicle is provided. The vehicle includes a plurality of ground-engaging members and a frame supported by the plurality of ground-engaging members. The frame includes a front frame portion, the front frame portion including a first upright member and a second upright member, the second upright member being laterally offset from the first upright member. A first frame member extends rearward from the first upright member, a second frame member extends rearward from the second upright member, and a third frame member extends between the first frame member and the second frame member. A powertrain is supported by the frame, and the powertrain includes: a prime mover operatively coupled to at least one ground-engaging member of the plurality of ground-engaging members; and a drive member operatively coupled between the prime mover and the at least one ground-engaging member. In addition, a steering assembly is supported by the frame, and the steering assembly is operatively coupled to a first ground-engaging member of the plurality of ground-engaging members. In addition, the drive member is supported by each of the first upright member, the second upright member, and the third frame member, and the steering assembly is supported by the third frame member.
[0014] In some embodiments, the drive member includes a first mounting collar and a second mounting collar, and the third frame member includes a first mounting portion and a second mounting portion. In addition, the first mounting collar is coupled between the first upright member and the second upright member, and the second mounting collar is coupled between the first mounting portion and the second mounting portion.
[0015] In some embodiments, the third frame member is a collar that surrounds at least a portion of the drive member.
[0016] In some embodiments, the steering assembly includes a steering rack, and the steering rack is supported by the frame via the third frame member.
[0017] In some embodiments, the steering rack is positioned rearward of the drive member.
[0018] In some embodiments, the vehicle includes a suspension member operatively coupled between the frame and the first ground engaging member, and the suspension member is operatively coupled to the first upright member.
[0019] In some embodiments, the vehicle includes a suspension member operatively coupled between the frame and the first ground engaging member, and the suspension member is operatively coupled to the first upright member.
[0020] In some embodiments, the vehicle includes a bracket coupled to the frame, the bracket positioned rearward of the first upright member, and the suspension member is operatively coupled to each of the first upright member and the bracket.
[0021] In some embodiments, the steering rack is positioned forward of the bracket in a longitudinal direction.
[0022] In some embodiments, the suspension member is a first suspension member, and the second suspension member is operatively coupled between the frame and the second ground engaging member. In addition, a stabilizer bar assembly is coupled to each of the first suspension member and the second suspension member, and the stabilizer bar assembly is supported by each of the first upright member and the second upright member.
[0023] In some embodiments, a sleeve is operatively coupled to each of the first upright member and the second upright member, and a member of the stabilizer bar assembly extends through the sleeve.
[0024] In another embodiment of the present disclosure, a vehicle is provided. The vehicle includes a plurality of ground-engaging members and a frame supported by the plurality of ground-engaging members. The frame includes: a lower frame portion; a first frame member, the first frame member being positioned vertically above the lower frame portion; and a second frame member, the second frame member being coupled to the first frame member at a first mounting point and extending generally downward from the first frame member. In addition, a third frame member is coupled to the first frame member at a second mounting point and extending generally downward from the first frame member, the third frame member being coupled to the second frame member to form an X-shape. In addition, a fourth frame member is coupled to the first frame member at a third mounting point forward of the first mounting point and extending generally downward, and the fourth frame member is coupled to the second frame member. In addition, a fifth frame member is coupled to the first frame member at a fourth mounting point forward of the first mounting point and extending generally downward, and the fifth frame member is coupled to the third frame member.
[0025] In some embodiments, a fourth frame member is coupled to the lower frame portion, and a fifth frame member is coupled to the lower frame portion.
[0026] In some embodiments, the frame further includes a sixth frame member coupled to the first frame member and extending generally downwardly; a seventh frame member coupled to the first frame member and extending generally downwardly; and a second frame member coupled between the first frame member and the sixth frame member, and a third frame member coupled between the first frame member and the seventh frame member.
[0027] In some embodiments, the second frame member includes a first portion and a second portion, and the first portion is coupled to a first side of the third frame member and the second portion is coupled to a second side of the third frame member opposite the first side.
[0028] In some embodiments, one of the second frame member and the fourth frame member includes a scalloped portion, and the other of the second frame member and the fourth frame member is located within the scalloped portion.
[0029] In another embodiment of the present disclosure, a vehicle is provided. The vehicle includes a plurality of ground-engaging members and a frame supported by the plurality of ground-engaging members, and the frame extends along a vehicle centerline. A first suspension member is operatively coupled between the frame and a first ground-engaging member of the plurality of ground-engaging members, and a first shock absorber is coupled between the frame at a first mounting point and a second suspension member at a second mounting point. In addition, a second suspension member is operatively coupled between the frame and a second ground-engaging member of the plurality of ground-engaging members, and a second shock absorber is coupled between the frame at a third mounting point and the second suspension member at a fourth mounting point. In addition, a stabilizer bar assembly is coupled between the first suspension member and the second suspension member. The stabilizer bar assembly includes a first mounting member coupled to the frame on a first side of the vehicle centerline and positioned laterally outward relative to the first mounting point. The stabilizer bar assembly also includes a second mounting member coupled to the frame on a second side of the vehicle centerline opposite the first side and positioned laterally outward relative to the third mounting point. The stabilizer bar assembly further includes a stabilizer bar supported by the first mounting member and the second mounting member and suspended between the first mounting member and the second mounting member.
[0030] In some embodiments, the first mounting member is positioned laterally inward relative to the second mounting point, and the second mounting member is positioned laterally inward relative to the fourth mounting point.
[0031] In some embodiments, the stabilizing bar defines a first portion and a second portion, the first portion defining a first wall thickness, the second portion defining a second wall thickness, and the second wall thickness is less than the first wall thickness.
[0032] In some embodiments, the second portion is positioned adjacent a lateral end of the stabilizing bar.
[0033] In some embodiments, the stabilizing rod defines a first portion and a second portion, the first portion defining a first outer diameter, the second portion defining a second outer diameter, and the first outer diameter is smaller than the second outer diameter.
[0034] In some embodiments, the second portion is positioned adjacent to the first mounting member.
[0035] In some embodiments, the first portion is positioned intermediate the first mounting member and the second mounting member in a lateral direction. BRIEF DESCRIPTION OF THE DRAWINGS
[0036] Figure 1 is a left front perspective view of a vehicle of the present disclosure;
[0037] Figure 2 yes Figure 1 a right rear perspective view of a vehicle;
[0038] Figure 3 yes Figure 1 a left side view of the vehicle;
[0039] Figure 4 yes Figure 1 a right side view of the vehicle;
[0040] Figure 5 yes Figure 1 A top view of the vehicle;
[0041] Figure 6 yes Figure 1 a bottom view of the vehicle;
[0042] Figure 7 yes Figure 1 a front view of a vehicle;
[0043] Figure 8 yes Figure 1 a rear view of the vehicle;
[0044] Figure 9 is a left front perspective view of a vehicle frame of the present disclosure;
[0045] Figure 10 yes Figure 9 Exploded left front view of the frame;
[0046] Figure 11 is a left front perspective view of a vehicle frame of the present disclosure;
[0047] Figure 12 yes Figure 11 Right rear view of the frame;
[0048] Figure 13 yes Figure 11 Left side view of the frame;
[0049] Figure 14 yes Figure 11 Right side view of the frame;
[0050] Figure 15 yes Figure 11 A top view of the frame;
[0051] Figure 16 yes Figure 11 Front view of the frame;
[0052] Figure 17 is a schematic diagram of the powertrain of the present disclosure;
[0053] Figure 18 This is a left front perspective view of the front driving area of the present invention
[0054] Figure 19 yes Figure 18 Exploded view of the front drive area;
[0055] Figure 20A is a left front perspective view of the front suspension of the present disclosure;
[0056] Figure 20B yes Figure 20A A top view of the front suspension;
[0057] Figure 21A is a left side view of the steering assembly of the present disclosure, showing the steering column in an uncompressed state;
[0058] Figure 21B yes Figure 21A a left side view of the steering assembly of FIG. 1 , showing the steering column in a compressed state;
[0059] Figure 22 yes Figure 21A A perspective view of a steering column of a steering assembly;
[0060] Figure 23 yes Figure 9 a perspective view of a portion of the front frame of the frame;
[0061] Figure 24 yes Figure 23 A partially exploded view of the front frame;
[0062] Figure 25A is a perspective view of a suspension arm of the present disclosure;
[0063] Figure 25B yes Figure 25A Exploded view of the joint of the suspension arm;
[0064] Figure 26 is a schematic diagram of a brake assembly of the present disclosure;
[0065] Figure 27Ais a perspective view of a brake assembly mounted to a vehicle of the present disclosure;
[0066] Figure 27B yes Figure 27A Exploded view of the brake assembly;
[0067] Figure 28 yes Figure 9 Perspective view of the door knocker on the frame;
[0068] Figure 29 yes Figure 28 Exploded view of the door knocker;
[0069] Figure 30 is a perspective view of a vehicle body panel mounting assembly of the present disclosure;
[0070] Figure 31 yes Figure 30 Exploded view of the body panel mounting assembly;
[0071] Figure 32 yes Figure 9 a top view of the rear frame portion of the frame;
[0072] Figure 33 It is along Figure 32 A cross section of the stabilizer bar of the present disclosure taken along line 33-33;
[0073] Figure 34 is a perspective view of a shock absorber of the present disclosure, showing a limit strap;
[0074] Figure 35 is used for Figure 34 A perspective view of the installation assembly of the shock absorber and the limit strap;
[0075] Figure 36 is a rear perspective view of the rear portion of the frame of the present disclosure;
[0076] Figure 37 yes Figure 36 A partially exploded view of the frame;
[0077] Figure 38 is a rear perspective view of the rear portion of the frame of the present disclosure;
[0078] Figure 39 is a perspective view of a brake guard coupled to the rear suspension of the present disclosure;
[0079] Figure 40 yes Figure 39 Exploded view of the brake guard;
[0080] Figure 41 is a perspective view of the heat sink and light bar of the present disclosure;
[0081] Figure 42 yes Figure 41 Exploded view of the heat sink and light bar;
[0082] Figure 43 is a partial rear view of the operator area of the present disclosure showing the passenger footrest and the driver footrest;
[0083] Figure 44 yes Figure 43 A partial perspective view of the operator's area showing the passenger and driver footrests; and
[0084] Figure 45 It is along Figure 43 The line 45-45 is intercepted Figure 43 Partial cross-section of the operator area. DETAILED DESCRIPTION
[0085] To better understand the principles of the present disclosure, reference will be made to the embodiments illustrated in the accompanying drawings and described below. The embodiments disclosed below are not intended to be exhaustive or to limit the disclosure to the precise forms disclosed in the following detailed description. Rather, these embodiments are selected and described so that others skilled in the art may utilize their teachings. Therefore, it is not intended that the scope of the present disclosure be limited thereby. Corresponding reference numerals indicate corresponding parts throughout the several views.
[0086] The terms "coupled," "coupled," "coupled," and variations thereof encompass arrangements in which two or more components are in direct physical contact and arrangements in which two or more components are not in direct contact with each other (e.g., components are "coupled" via at least a third component, but still mate or interact with each other).
[0087] In some instances throughout this disclosure and the claims, numerical terms (such as first, second, third, and fourth) are used to refer to various operative transmission components and other components and features. This usage is not intended to indicate an ordering of the components. Rather, the numerical terms are used to help the reader identify the referenced components and should not be construed narrowly to provide a specific order for the components.
[0088] Now see Figures 1 to 8 Vehicle 2 includes a plurality of ground-engaging members, including a first or left front ground-engaging member 4, a second or right front ground-engaging member 6, a third or left rear ground-engaging member 8, and a fourth or right rear ground-engaging member 10. In some embodiments, ground-engaging members 4, 6, 8, 10 are wheels, and in some embodiments, ground-engaging members 4, 6, 8, 10 are tracks, skis, or other types of ground-engaging members. Vehicle 2 includes a frame 14 supported by the plurality of ground-engaging members, and a body assembly 16 supported by frame 14.
[0089] Still see Figures 1 to 8, the vehicle 2 includes a front suspension 18 coupled between the frame 14 and the ground engaging members 4, 6. In some embodiments, the front suspension 18 is a double A-arm suspension. That is, the upper A-arm 22 ( Figure 19 ) and lower A arm 24( Figure 19 ) is coupled between the frame 14 and the ground-engaging member 4, and the upper A arm 26 ( Figure 19 ) and lower A arm 28( Figure 19 ) is coupled between the frame 14 and the ground-engaging member 6. In some embodiments, the front suspension 18 is a strut-type suspension, a modified A-arm suspension, or other types of suspensions. In some embodiments, the pair of shock absorbers 60 ( Figure 7 ) extends between the frame 14 and the lower A-arms 24 , 28 , and the shock absorber 60 dampens movement (eg, rotation) of the A-arms 22 , 24 , 26 , 28 (and the ground engaging members 4 , 6 ) relative to the frame 14 .
[0090] Still see Figures 1 to 8 , vehicle 2 includes a rear suspension 20 coupled between frame 14 and ground engaging members 8, 10. In some embodiments, rear suspension 20 is an independent rear suspension, such as a trailing arm type suspension. That is, first or left trailing arm 30 ( Figure 6 ) may be coupled between the frame 14 and the ground engaging member 8, and the second or right trailing arm 32 ( Figure 6 ) can be coupled between the frame 14 and the ground engaging member 10. The rear suspension 20 may include a plurality of control arms. In some embodiments, the rear suspension 20 includes a pair of longitudinally extending control arms 34, 36 ( Figure 6 ), and a plurality of laterally extending control arms 38, 40 ( Figure 6 In some embodiments, the paired shock absorbers 62 ( Figure 8 ) extends between frame 14 and trailing arms 30 , 32 , and shock absorber 62 damps movement (eg, rotation) of trailing arms 30 , 32 (and ground engaging members 8 , 10 ) relative to frame 14 .
[0091] See also Figures 1 to 3The body assembly 16 includes a plurality of body panels, including a hood 42, a first or driver door panel 44, a second or passenger door panel 46, a roof 48, a first or driver rear fender 50, a second or passenger rear fender 52, a third or driver rear upper fender 54, and a fourth or passenger rear upper fender 56. Any portion of the body assembly 16 disclosed herein may be constructed from a polymeric material, a composite material, or any material suitable for use with the vehicle 2. In one embodiment, at least a portion of the body assembly 16 is constructed from a carbon fiber material that maintains strength while reducing the overall weight of the body assembly 16. In some embodiments, the carbon fiber may include an aramid fiber layer (e.g., a Kevlar layer). For example, a body panel within an operator area (e.g., operator area 150), such as an instrument panel, may be constructed from carbon fiber and aramid fiber layers; however, any portion of any body assembly 16 may be constructed from such materials.
[0092] In some embodiments, a body panel of the plurality of body panels of the body assembly 16 defines a fuel port 58. In some embodiments, the passenger rear fender 52 defines a fuel port 58. In some embodiments, the fuel port 58 includes two fuel ports 58. In some embodiments, the fuel port(s) 58 are fluidly coupled to a fuel tank (not shown). In some embodiments, the vehicle 2 includes a chassis guard 210 ( Figure 6 ), the chassis guard 210 is configured to hide and / or protect the vehicle 2 from the underside. In some embodiments, the vehicle 2 includes a front wall 45 positioned in the middle of the operator area.
[0093] See also Figures 9 to 16 , the frame assembly 14 includes a main frame portion 64 , a front bumper or front subframe 66 coupled to a front portion of the main frame portion 64 , and a rear bumper or rear subframe 68 coupled to a rear portion of the main frame portion 64 .
[0094] Still see Figures 9 to 16 , the main frame portion 64 includes a center frame portion 70, a front frame portion 72, and a rear frame portion 74. A front subassembly 76 is positioned within the front frame portion 72, and a rear subassembly 78 is positioned within the rear frame portion 74. The main frame portion 64 generally includes a lower frame portion 80 and an upper frame portion 82.
[0095] Now see Figures 11 to 16Lower frame portion 80 includes a first longitudinally-extending frame member 83 extending generally rearward from front subassembly 76, and a second longitudinally-extending frame member 84 extending generally rearward from front subassembly 76, with longitudinally-extending members 83 and 84 being laterally offset. A third longitudinally-extending frame member 86 extends generally rearward from longitudinally-extending frame member 83, and a fourth longitudinally-extending frame member 88 extends generally rearward from longitudinally-extending frame member 84, with longitudinally-extending frame members 86 and 88 being laterally offset. A first or driver-side frame assembly 92 extends generally upward from longitudinally-extending frame member 83, and a second or passenger-side frame assembly 98 extends generally upward from longitudinally-extending frame member 84. Driver-side frame assembly 92 includes a first frame member 94 extending upward from longitudinally-extending frame member 83, and a second frame member 96 extending between first frame member 94 and longitudinally-extending frame member 83. Similarly, passenger-side frame assembly 98 includes a first frame member 100 extending upward from longitudinally-extending frame member 84, and a second frame member 102 extending between first frame member 100 and longitudinally-extending frame member 84. In some embodiments, chassis guard 210 is supported by the bottom of each of longitudinally-extending frame member 83 , longitudinally-extending frame member 84 , frame member 86 , and frame member 88 .
[0096] The main frame portion 64 includes a first or driver's door ring 104 and a second or passenger door ring 120. The first door ring 104 includes an A-pillar 106 extending generally upward from the driver's side frame assembly 92 and includes an upper A-pillar member 108 and a lower A-pillar member 110 coupled to the upper A-pillar member 108. The first door ring 104 also includes a B-pillar 112 extending generally upward from the driver's side frame assembly 92 and positioned generally rearward of the A-pillar 106. The B-pillar 112 includes an upper B-pillar member 114 and a lower B-pillar member 116 coupled to the upper B-pillar member 114. An upper frame member 118 extends between the upper A-pillar member 108 and the upper B-pillar member 114. In other words, a completely closed loop (e.g., the door ring 104) is formed by each of the second frame member 96 of the driver's side frame assembly 92, the A-pillar 106, the B-pillar 112, and the frame member 104. Second door ring 120 includes an A-pillar 122 extending generally upward from passenger-side frame assembly 98 and includes an upper A-pillar member 124 and a lower A-pillar member 126 coupled to A-pillar member 124. Second door ring 120 also includes a B-pillar 128 extending generally upward from passenger-side frame assembly 98 and positioned generally rearward of A-pillar 122. B-pillar 128 includes an upper B-pillar member 129 and a lower B-pillar member 131 coupled to upper B-pillar member 129. Upper frame member 130 extends between upper A-pillar member 122 and upper B-pillar member 129. In other words, a fully enclosed ring (e.g., door ring 120) is formed by each of second frame member 102, A-pillar 122, B-pillar 128, and frame member 130 of passenger-side frame assembly 98. In some embodiments, frame member 160 is coupled between A-pillar 106 and A-pillar 122.
[0097] See also Figures 11 to 14 , the first door frame 132 is positioned within the first door ring 104 , and the second door frame 134 is positioned within the second door ring 120 .
[0098] Still see Figures 11 to 16, a top frame 136 extends transversely across the vehicle 2. In some embodiments, the top frame 136 includes a first frame member 138 extending transversely between the first door ring 104 and the second door ring 120, and a second frame member 140 extending transversely between the first door ring 104 and the second door ring 120, with the second frame member 140 positioned longitudinally rearward of the first frame member 138. Frame member 142 extends generally longitudinally between the first and second frame members 138, 140, and frame member 144 extends generally longitudinally between the first and second frame members 138, 140. In some embodiments, each of the frame members 142, 144 has an angle that is generally inward from the front-to-back direction toward the longitudinal centerline L. In some embodiments, each of the frame members 142, 144 has a generally convex shape that faces inward toward the operator area 150 (e.g., the frame members 142, 144 are generally curved and arc away from the operator area 150), thereby creating more headroom for passengers.
[0099] See also Figures 15 and 16 , a driver 459 has an upper body portion 460 (e.g., a head or a head with a helmet), and a passenger 461 has an upper body portion 462 (e.g., a head or a head with a helmet). Frame members 142, 144 are angled (e.g., positioned at an angle) such that the crowns or upper extents of upper body portions 460, 462 may not contact frame members 142, 144. That is, frame member 142 is coupled to first frame member 138 at a location laterally inward from door ring 104 and extends rearwardly and inwardly such that the upper body portion 460 of driver 459 may clear frame member 142. Additionally, frame member 144 is coupled to first frame member 138 at a location laterally inward from door ring 120 and extends rearwardly and inwardly such that the upper body portion 162 of passenger 461 may clear frame member 144.
[0100] In some embodiments, operator area 150 is generally supported within main frame portion 64 and is generally enclosed by first door ring 104, second door ring 120, top frame 136, and lower frame portion 80. In some embodiments, operator area 150 supports a driver's seat 152 and a passenger seat 154. In some embodiments, operator area 150 supports only driver's seat 152. In some embodiments, operator area 150 supports one seat, two seats, three seats, four seats, five seats, six seats, or more. In some embodiments, steering input 155 is positioned within operator area 160 and is operatively coupled to one or more of ground engaging members 4, 6, 8, 10. In some embodiments, steering input 155 is one of a steering wheel, handlebars, joystick, or other type of steering input.
[0101] See also Figures 9 to 16 The front frame portion 72 includes a first vertically extending member 156 extending generally upward from the front subassembly 76, and a second vertically extending member 158 extending generally upward from the front subassembly 76, with each vertically extending member 156, 158 being laterally offset. A U-shaped member 162 extends between and forward of the A-pillar 106 and the A-pillar 122 and is coupled to each of the members 156 and 158. In some embodiments, the U-shaped member 162 extends above the front subassembly 76. In some embodiments, a first longitudinally extending member 164 extends between the U-shaped member 162 and the frame member 160, and a second longitudinally extending member 166 extends between the U-shaped member 162 and the frame member 160.
[0102] See also Figures 11 to 16 , the front frame portion 72 includes an X-shaped bracket assembly 168, which includes a first cross-member 170, a second cross-member 172, and a bracket 174. In some embodiments, the first cross-member 170 extends between the member 156 and the A-pillar 122, and the second cross-member 172 extends between the member 158 and the A-pillar 106. In some embodiments, a bracket 174 is coupled to each of the first cross-member 170 and the second cross-member 172 to reinforce the front frame portion 72. In some embodiments, a first member or downtube 176 extends downward from the U-shaped member 162 to the longitudinally-extending frame member 83, and a second member or downtube 178 extends downward from the U-shaped member 162 to the longitudinally-extending frame member 84.
[0103] Still see Figures 11 to 16 , rear frame portion 74 includes a first upper longitudinally-extending frame member 180 and a second upper longitudinally-extending frame member 182, with second upper longitudinally-extending frame member 182 being laterally offset from first upper longitudinally-extending frame member 180. In some embodiments, each frame member 180, 182 extends generally between center frame portion 70 and rear subassembly 78. A first vertically-extending member 184 extends between longitudinally-extending member 86 and frame member 180, and a second vertically-extending member 186 extends between longitudinally-extending member 88 and frame member 182, with member 186 being laterally offset from member 184. A third vertically-extending member 188 extends between longitudinally-extending member 86 and frame member 180, with member 188 being longitudinally offset from member 184. A fourth vertically-extending member 190 extends between longitudinally-extending member 88 and frame member 182, with member 190 being laterally offset from member 188 and longitudinally offset from member 186.
[0104] In some embodiments, cross member 196 extends between frame member 180 and frame member 182, cross member 198 extends between B-pillar 112 and frame member 180, and cross member 200 extends between B-pillar 128 and frame member 182. Joint 206 is formed at the junction of frame member 180, cross member 196, and cross member 198, and frame member 202 is coupled between second frame member 140 and joint 206. Joint 208 is formed at the junction of frame member 182, cross member 196, and cross member 200, and frame member 204 is coupled between second frame member 140 and joint 208. In some embodiments, frame 14 includes multiple mounting portions (e.g., mounting portion 192 and mounting portion 194). In some embodiments, each of mounting portion 192 and mounting portion 194 is supported by rear frame portion 74. In some embodiments, mounting portion 192 is supported by frame member 88, and mounting portion 194 is supported by frame member 86.
[0105] Now see Figure 17 , vehicle 2 includes a powertrain 220 supported by the frame and operatively coupled to one or more of ground engaging members 4, 6, 8, 10. Powertrain 220 includes a prime mover 222 (also in Figures 2 to 5 ), the prime mover 222 includes an air intake 224 (also shown in Figure 1 ) and exhaust port 226 (also shown in Figures 1 to 3 、 Figures 5 and 6 In some embodiments, the powertrain 220 is an internal combustion engine 222. In some embodiments, the powertrain 220 includes the internal combustion engine 222 with a turbocharger or a supercharger. In some embodiments, the powertrain 220 is an electric motor including a battery (not shown). In some embodiments, the vehicle 2 includes a controller 230 operatively coupled to the prime mover to control one or more operating characteristics of the prime mover 222. In some embodiments, the prime mover 222 is supported by each mounting portion 192, 194 within the rear frame portion 74. In some embodiments, the cooling system 710 ( Figure 41) includes a heat exchanger 712 and a fan assembly 716. Heat exchanger 712 can cool fluid for prime mover 222, a turbocharger (e.g., as an intercooler), a battery, or other vehicle components. In some embodiments, powertrain 220 includes a transmission 228 operatively coupled between prime mover 222 and ground-engaging members 4, 6, 8, 10. In some embodiments, transmission 228 includes a continuously variable transmission (not shown) and a paddle shift transmission (not shown). In some embodiments, the paddle shift transmission can shift between one or more reverse gears, one or more forward gears (e.g., high or low), neutral, and park. In some embodiments, transmission 228 is an automatic transmission, a manual transmission, an automated manual transmission, a dual-clutch transmission, an automated sequential transmission, a hydraulic transmission, or other type of transmission. In some embodiments, front drive 280 is coupled between transmission 228 and ground-engaging members 4, 6. In some embodiments, rear drive 232 is coupled between transmission 228 and ground-engaging members 8, 10. In some embodiments, one or both of the front drive 280 and the rear drive 232 are differentials, and may be locking differentials, electronic differentials, active differentials, or other types of differentials. Figure 8 ) extend between the rear driver 232 and the ground engaging members 8, 10. In some embodiments, the paired half shafts 236 ( Figure 7 ) extends between the front driver 280 and the ground engaging members 4, 6. Additional details regarding the powertrain 220 can be found in U.S. Patent No. 11,628,722, published on April 18, 2023, and U.S. Patent Publication No. 2021 / 0323402, filed on April 16, 2021, the entire disclosures of which are incorporated herein by reference.
[0106] Now see Figures 18 and 19The front subassembly 76 includes a frame member 250 having a pair of holes 251. Frame member 250 is coupled between the front extent of longitudinally-extending frame member 83 and the front extent of longitudinally-extending frame member 84. A first generally upright frame member or first frame member 252 is coupled to the front of longitudinally-extending frame member 83 and extends generally upward from longitudinally-extending frame member 83. A second frame member 254 is coupled to the front of longitudinally-extending frame member 84 and extends generally upward from longitudinally-extending frame member 84. Second frame member 254 is coupled to the front of longitudinally-extending frame member 84 and extends generally upward from longitudinally-extending frame member 84. In some embodiments, each of first and second frame members 252, 254 is a cast frame. First frame member 252 includes a first recess 256 and first and second holes 258, 260 located on opposite sides of first recess 256. The first frame member 252 also includes a second recess 262 positioned above the first recess 256, and a first hole 264 and a second hole 266 located on opposite sides of the second recess 262. The first frame member 252 also includes a first tab 270 defining a hole 271. The first frame member 252 includes a hole 277 extending generally laterally adjacent to an upper portion of the first frame member 252. In some embodiments, the recess 274 is positioned at the upper extent of the first frame member 252, and the member 156 is coupled to the first frame member 252 at the recess 274. In some embodiments, the member 156 is welded to the first frame member 252 at the recess 274. In some embodiments, the second frame member 254 is substantially similar to the first frame member 252. In some embodiments, the second frame member 254 is symmetrical to the first frame member 252. That is, the second frame member 254 includes a first recess and opposing holes (e.g., similar to the first recess 254 and holes 258, 260). The second frame member 254 also includes a second recess and opposing apertures (e.g., similar to the second recess 262 and apertures 264, 266). The second frame member also includes a tab 272 defining an aperture 273. The second frame member 254 includes an aperture 279 extending generally laterally adjacent an upper portion of the second frame member 254. In some embodiments, the recess 276 is positioned at the upper extent of the second frame member 254, and the member 158 is coupled to the second frame member 254 at the recess 276. In some embodiments, the second frame member 254 includes aperture 268 ( Figure 18 ), the hole 268 is generally laterally inward, and the first frame member 252 includes the hole 268 ( Figure 18 ), the hole 268 faces generally laterally inwardly toward the hole 268 on the second frame member 254.
[0107] Still see Figures 18 and 19 , the front subassembly 76 includes a bracket or frame member 286 that is coupled to each of the longitudinally extending frame member 83 and the longitudinally extending frame member 84 and is positioned rearward of each of the first frame member 252 and the second frame member 254. In some embodiments, the frame member 286 includes a first recess 288 having opposing holes (similar to the first recess 256 having holes 258, 260) and a second recess 294 having opposing holes (e.g., similar to the second recess 262 having holes 264, 266). The frame member 286 defines a plurality of holes or arcuate portions 287 that can receive the longitudinally extending frame member 83 and the longitudinally extending frame member 84.
[0108] Still see Figures 18 and 19 , first frame member 300 extends between first frame member 252 and frame member 286, and second frame member 302 extends between first frame member 300 and longitudinally extending frame member 83. Similarly, first frame member 304 extends between second frame member 254 and frame member 286, and a second frame member (not shown, similar to frame member 302) extends between second frame member 302 and longitudinally extending frame member 84. A frame member or collar 306 extends between first frame member 300 and first frame member 304. In some embodiments, collar 306 defines a pair of holes 308, and holes 308 extend laterally and are axially aligned. In some embodiments, holes 308 extend laterally, are axially aligned, and are laterally offset. That is, collar 306 includes a first hole 308 positioned adjacent to first frame member 300, and a second hole 308 ( Figure 12 ). Collar 306 defines a pair of holes 310. In some embodiments, collar 306 is generally C-shaped and extends rearwardly from each of first frame member 300 and second frame member 302. In some embodiments, cavity 305 is defined in front of collar 306 and rearward of first frame member 252 and second frame member 254. In some embodiments, collar 306 is welded to first frame member 300 and first frame member 304 using one or more welding, adhesives, fasteners, or other coupling methods.
[0109] Still see Figures 18 and 19, the front drive member 280 is positioned within the front subassembly 76 and the cavity 305. The front drive member 280 includes a first mounting collar 282 and a second mounting collar 284, with the second mounting collar 284 positioned rearward of the first mounting collar 282. In some embodiments, each of the first mounting collar 282 and the second mounting collar 284 is positioned toward an upper range of the front drive 280. In some embodiments, the first mounting collar 282 is coupled between the aperture 268 of the first frame member 252 and the aperture 268 of the second frame member 254, and the second mounting collar 284 is coupled between the first aperture 308 and the second aperture 308 of the collar 306.
[0110] Still see Figures 18 to 20B , the vehicle 2 includes a steering unit 314 that is operatively coupled to the steering input 155. The steering unit 314 includes an input 316, a motor 318, a steering rack 320, and a pair of steering arms 322, 324. In addition, a steering column 326 ( Figure 21A ) is coupled between the steering input 155 and the input 316. In some embodiments, the steering arms 322, 324 are coupled between the steering rack 320 and the ground engaging members 4, 6. In some embodiments, the steering arms 322, 324 are coupled between the steering rack 320 and at least one ground engaging member 4, 6, 8, 10. In some embodiments, the steering unit 314 is coupled to the collar 306. In some embodiments, the steering rack 320 includes a plurality of holes 311, and the holes 311 are aligned with the holes 310 on the collar 306. A plurality of fasteners 312 extend through the holes 310 and the holes 311, thereby coupling the steering unit 314 to the collar 306. In some embodiments, the steering unit 314 can be removed from the front subassembly 76 by removing the fasteners 312 and lifting the steering unit 314 out from behind the collar 306. In some embodiments, when the steering unit 314 is installed on the front subassembly 76 (e.g. Figure 18 ), the steering arms 322, 324 extend laterally outward and extend above the first frame members 300 and 304, respectively, in front of the frame member 286. In some embodiments, the steering unit 314 and the steering rack 320 are positioned rearward of the drive member 278, and the steering unit 314 and the steering rack 320 are positioned in front of the bracket 286.
[0111] See also Figures 18 to 20B, sleeve 278 extends between holes 277, 279. In some embodiments, sleeve 278 extends laterally beyond each hole 277, 279. In some embodiments, sleeve 278 is coupled to holes 277, 279 by welding, fasteners, adhesives, or other coupling methods. In some embodiments, sleeve 278 is welded to each of holes 277 of first frame member 252 and holes 279 of second frame member 254. Stabilizer bar assembly 330 includes a stabilizer bar or member 332 extending through sleeve 278; a pair of arms 334 coupled to each end of member 332; and a pair of links 336 coupled between arms 334 and lower suspension arms 24, 28, respectively. Stabilizer bar assembly 330 restricts movement of lower arm 18 relative to lower arm 28, and movement of lower arm 28 relative to lower arm 18. In some embodiments, arm 334 extends rearwardly from member 332 such that member 332 is positioned forward of link 336 .
[0112] Now see Figures 21A to 22 , the steering column 326 includes a spline portion 338 coupled to the input 316, and a stop member 340 coupled to the spline portion 338. The steering column 326 also includes a collar portion 342 that is coupled to the steering input 155 and can translate along the spline portion 338. In some embodiments, the collar portion 342 is generally statically positioned along the spline portion 338 by a friction fit (e.g., under friction between the spline portion 338 and the collar portion 342). In some embodiments, when the steering column 326 collapses under a predetermined force, the collar portion 342 translates along the spline portion 338. In some embodiments, the steering column 326 can collapse a predetermined distance (e.g., the collar portion 342 can translate a predetermined distance along the spline portion 338). See Figure 21A , the steering column 326 is in an uncompressed position, and the collar portion 342 is positioned a length L1 from the bottom extent 344 of the spline portion 338. Figure 21B , the steering column 326 is in a compressed position, and the collar portion 342 is positioned a length L2 away from the bottom extent 344 of the spline portion 338, the length L2 being less than the length L1. That is, the steering column 326 can be compressed to absorb the force applied to the steering unit 314, thereby reducing the movement of the steering input 155 in response to the force provided to the steering unit 314.
[0113] Now see Figures 23 to 24First cross-member 170 of X-bracket assembly 168 includes a first shaft portion 170A and a second shaft portion 170B. First shaft portion 170A is coupled to first side 172A of second cross-member 172, and second shaft portion 170B is coupled to second side 172B of second cross-member 172, opposite first side 172A. In some embodiments, first cross-member 170 is coupled to member 158, and second cross-member 172 is coupled to member 156. In some embodiments, member 156 defines a recess or aperture 346, and member 158 defines a recess or aperture 348. In some embodiments, recess 346 is a scalloped portion, and recess 348 is a scalloped portion. In some embodiments, first cross-member 170 is positioned within recess 348 and is coupled to member 158 by welding along recess 348. In some embodiments, first cross member 170 is coupled to member 158 by one or more of welding, adhesive, fasteners, or other coupling methods. In some embodiments, second cross member 172 is positioned within recess 346 and second cross member 172 is coupled to member 156 by welding along recess 346. In some embodiments, second cross member 172 is coupled to member 156 by one or more of welding, adhesive, fasteners, or other coupling methods. By coupling X-bracket assembly 168 to members 156 and 158, front frame portion 72 is strengthened and reinforced. In some embodiments, first cross member 170 is positioned within first mounting portion X1 ( Figure 9 ) is coupled to the U-shaped member 162 and extends downward to the sixth mounting portion X6 ( Figure 9 ) is coupled to the member 156. In some embodiments, the second cross member 172 is coupled to the second mounting portion X2 ( Figure 9 ) is coupled to the U-shaped member 162 and extends downward to the fifth mounting portion X5 ( Figure 9 ) is coupled to member 158. In some embodiments, down tube 178 is coupled to member 158 at third mounting portion X3 ( Figure 9 ) is coupled to the U-shaped member 162, and the down tube 176 is coupled to the U-shaped member 162 at the fourth mounting portion X4 ( Figure 9 ) is coupled to the U-shaped member 162. In some embodiments, the third mounting portion X3 of the down tube 178 on the U-shaped member 162 is connected to the seventh mounting portion X7 ( Figure 14 ) extends between. In some embodiments, the fourth mounting portion X4 of the down tube 176 on the U-shaped member 162 and the eighth mounting portion X8 ( Figure 9 ) extends between.
[0114] Now see Figures 25A to 25B, the upper A-arm 22, 26 includes a first arm 350, a second arm 352, and the first arm 350 and the second arm 352 are coupled together at an outer end joint 368. In some embodiments, the outer end joint 368 is connected to the steering knuckle 370 ( Figure 20A ) and the steering knuckle can be coupled to a ground-engaging member (e.g., ground-engaging member 4). The first arm 350 includes an inner end joint 354, and the second arm 352 includes an inner end joint 356. In some embodiments, each of the inner end joints 354 and the inner end joints 356 is a ball joint. In some embodiments, each inner end joint 354, 356 rotates on a rotatable joint or rotates on a bushing. In some embodiments, the A-arm 22 is coupled to the frame 14 at each inner end joint 354, 356. That is, the inner end joint 354 is located in the recess 262, the inner end joint 356 is located in the recess 294, fasteners (not shown) extend through the holes 264, 266, and the end joint 354 and the fasteners (not shown) extend through the holes 296, 298 and the end joint 356 to couple the A-arm 22 to the frame 14. In some embodiments, each A-arm 22, 24, 26, 28 includes an inner end fitting (not shown, such as end fittings 354, 356), respectively, and is coupled to the front subassembly 76 of the frame 14 at respective recesses (e.g., also at recesses 256, 288 and a corresponding recess on the right side of the front subassembly 76).
[0115] Still see Figures 25A to 25B , first arm 350 includes a collar 358 positioned on the inner end adjacent to inner end fitting 354, and second arm 352 includes a collar 362 positioned on the inner end adjacent to inner end fitting 356. In some embodiments, each inner end fitting 354, 356 includes a stud 366, which can be threaded or otherwise provided with an engagement surface (e.g., threads, splines, etc.). In some embodiments, each of collars 358, 362 defines internal threads or another internal engagement surface, and the internal threads can engage stud 366. That is, inner end fitting 354, 356 can be rotated within collar 358, 362, respectively, to adjust the depth of inner end fitting 354, 356 within collar 358, 362, respectively. In some embodiments, the nut 360 is coupled (e.g., threadedly coupled) to the stud 366 of the inner end fitting 354, and the position of the nut 360 on the stud 366 of the inner end fitting 354 determines the distance the inner end fitting 354 can be threaded into the collar 358 of the first arm 350. In some embodiments, the nut 364 is coupled (e.g., threadedly coupled) to the stud 366 of the inner end fitting 356, and the position of the nut 364 on the stud 366 of the inner end fitting 356 determines the distance the inner end fitting 356 can be threaded into the collar 362 of the second arm 352.
[0116] Still see FIG. 25A to FIG. 25B In some embodiments, only the first arm 350 includes an adjustable end fitting (e.g., inner end fitting 354). In some embodiments, only the second arm 352 includes an adjustable end fitting (e.g., inner end fitting 356). In some embodiments, each of the first arm 350 and the second arm 352 includes an adjustable end (e.g., inner end fitting 354 and inner end fitting 356). In some embodiments, the adjustability of the adjustable inner end fittings (e.g., inner end fitting 354 and inner end fitting 356) allows an operator of the vehicle 2 to adjust the adjustable end fittings (e.g., inner end fitting 354 and / or inner end fitting 356) to change the kinematic characteristics of the front suspension 18. That is, the operator can withdraw or insert one or more adjustable end fittings 354, 356 to increase or decrease the relative position of the frame 14 to the steering knuckle 370 ( Figure 20A ) between the arms 350, 352, thereby changing the curvature of the ground engaging member (e.g., ground engaging member 4). In some embodiments, the operator can extract or insert one or more adjustable end fittings 354, 356 to increase or decrease the curvature of the frame 14 and the steering knuckle 370 ( Figure 20A ) between the first and second arms 350, 352, thereby changing the toe characteristics of the ground engaging member (e.g., ground engaging member 4). Each of the first and second arms 350, 352 is coupled to a knuckle 370 at an outer end joint 368, and adjustment of either inner end joint 354 or 356 adjusts the kinematic characteristics of the ground engaging member by adjusting the spatial position of the outer joint 368 coupled to the knuckle 370.
[0117] Now see Figure 26 The vehicle 2 includes a brake assembly 372 supported by the frame 14. The brake assembly 372 includes a brake input 373 (e.g., a brake pedal, Figure 43), brake input 373 is positioned within operator area 150 and accessible to an operator of vehicle 2. In some embodiments, brake input 373 is operatively coupled to a master cylinder 374. In some embodiments, brake assembly 372 may include two master cylinders 374 operatively coupled to brake input 373. In some embodiments, master cylinder 374 operatively varies pressure within a plurality of conduits 386 to control one or more brake calipers. In some embodiments, vehicle 2 includes a first brake caliper 376 coupled to ground-engaging member 4, a second brake caliper 378 coupled to ground-engaging member 6, a third brake caliper 380 coupled to ground-engaging member 8, and a fourth brake caliper 382 coupled to ground-engaging member 10. In other words, each brake caliper 376, 378, 380, 382 can control the braking pressure provided to ground-engaging members 4, 6, 8, 10, respectively, by providing pressure to a wheel, such as a brake disc or ground-engaging member. Conduits 386 can be filled with an incompressible fluid, such as brake fluid. Conduits 386 can also be filled with another fluid, such as water, oil, or other suitable fluid. In some embodiments, the brake assembly 372 includes a brake controller 384 that can automatically control brake pressure to one or more brake calipers 376 , 378 , 380 , 382 .
[0118] Now see Figures 27A to 27B , a frame member 388 extends laterally from the down tube 176, and a support assembly 390 is coupled to the frame member 388. The front wall 45 defines a pair of apertures 386, and the support assembly 390 is coupled between the frame member 388 and the front wall 45 adjacent to the apertures 386. In some embodiments, the support assembly 390 defines a pair of vertically extending walls 391, and the vertically extending walls define apertures 392 and 394, respectively.
[0119] Still see FIG. 27A to FIG. 27B , the master cylinder 374 is supported by a body or support member 400, and the support member 400 defines a hole 402 and a hole 404 in the bottom of the support member 400. In some embodiments, the support member 400 is positioned between the walls 391, with the hole 402 aligned with the hole 392, and the hole 404 aligned with the hole 404. Fasteners 396 extend through holes 392 and 402, and fasteners 398 extend through holes 394 and 404 to couple the support member 400 to the support assembly 390 and the master cylinder 374 to the frame 14. That is, the master cylinder 374 is supported by the frame 14 only at the bottom extent (e.g., the bottom of the support member 400), thereby reducing the packaging size of the brake assembly 272 and leaving more room for other components forward of the front wall 45 (e.g., the frame member 406 extends laterally from the down tube 176, the bracket 408 defines the aperture 410 and extends between the frame member 406 and the front wall 45, and the bracket 408 is positioned above the support member 400 and the master cylinder 374).
[0120] Still see Figures 27A to 27B , the master cylinder 374 includes a plunger 375 coupled between the master cylinder 374 and the brake input 373. In some embodiments, the master cylinder 374 is positioned so that the plunger 375 can extend through the hole 386. In some embodiments, a collar 387 is sealingly (or partially sealingly) coupled between the master cylinder 374 and the front wall 45 to prevent or reduce the intrusion of dust and debris from the front of the vehicle 2. In some embodiments, each master cylinder 374 includes a collar 387.
[0121] Now see Figures 28 to 29 The door ring 104 receives the door frame 132, which includes a first frame member 412, a second frame member 420, and a gusset assembly 431. In some embodiments, the second door frame 134 is substantially similar to or identical to the first door frame 132, and the second door ring 120 receives the door frame 134 in substantially the same manner as the door ring 104 receives the door frame 132. In some embodiments, the door frame 134 is a mirror image of the door frame 132 or is symmetrical with the door frame 132 about the longitudinal axis L. The first frame member 412 includes a first portion 414, a second portion 416, and a third portion 418. In some embodiments, the first portion 414 can be coupled to and extend forward from the lower B-pillar member 116 of the B-pillar 112, the third portion 418 can be coupled to and extend rearward from the lower A-pillar member 110 of the A-pillar 106, and the second portion 416 can be coupled between the first portion 414 and the third portion 418. In some embodiments, the first frame member 412 is a single frame member that is bent to accommodate the first portion 414, the second portion 416, and the third portion 418. Figure 15 Frame member 412 curves outward in the front-to-rear direction, such that B-pillar 112 is positioned further laterally outward relative to the longitudinal centerline than A-pillar 106. That is, A-pillar 106 is laterally separated from A-pillar 122 by a first width W1, and B-pillar 112 is laterally separated from B-pillar 128 by a second width W2, with second width W2 being greater than first width W1. Frame member 412 curves outward in the front-to-rear direction to create a larger passenger space toward the rear of operator area 150, thereby increasing space for the driver and passenger (e.g., increasing second width W2 at B-pillars 112 and 128 increases shoulder room for the driver and passenger).
[0122] See again Figures 28 to 29, the second frame member 420 includes a first portion 422, a second portion 424, and a third portion 426. In some embodiments, the first portion 422 can be coupled to and extend forward from the lower B-pillar member 116 of the B-pillar 112, the third portion 426 can be coupled to and extend rearward from the lower A-pillar member 110 of the A-pillar 106, and the second portion 424 can be coupled between the first portion 422 and the third portion 426.
[0123] The gusset assembly 431 includes a first panel 432 and a second panel 438. The first panel 432 includes a first edge 434 and a second edge 436, and the second panel 438 includes a first edge 440 and a second edge 442. In some embodiments, the first panel 432 is coupled to each of the first frame member 412 and the second frame member 420 on an inner side adjacent to the operator area 150, and the second panel 438 is coupled to each of the first frame member 412 and the second frame member 420 on an outer side opposite the operator area 150. In some embodiments, the first edge 434 is coupled to the first edge 440, and the second edge 436 is coupled to the second edge 442. In some embodiments, the gusset assembly 431 is assembled and coupled to the first frame member 412 and the second frame member 420 using one or more of adhesives, fasteners (e.g., bolts or rivets), and welding. The gusset assembly 431 increases the strength of the first door frame 132 by increasing the torsional strength of the first door frame 132.
[0124] Still see Figures 28 to 29 , a frame member 428 may be coupled between the upper A-pillar member 108 of the A-pillar 106 and the third portion 418, and a frame member 430 may be coupled between the third portion 418 and the lower A-pillar member 110 of the A-pillar 106. Paired diagonal plates 444 may be coupled between the frame member 428 and the third portion 418, and between the frame member 430 and the third portion 418, respectively.
[0125] See again Figures 28 to 29, a first lamp 446 and a second lamp 448 are coupled to the A-pillar 106. A first bracket 450 is coupled to the upper A-pillar member 108 of the A-pillar 106, and a second bracket 452 is coupled to the upper A-pillar member 108 of the A-pillar 106 and is vertically taller than the first bracket 450. In some embodiments, the first bracket 450 defines a hole 451, and the second bracket 452 defines a hole 453. In some embodiments, a fastener (not shown) extends through the hole 451 on the first bracket 450 and the first lamp 446 to couple the first lamp 446 to the A-pillar 106. In some embodiments, a fastener (not shown) extends through the hole 453 on the second bracket 452 and the second lamp 448 to couple the second lamp 448 to the A-pillar 106. In some embodiments, the first lamp 446 includes an adjustment assembly 454, and the second lamp 448 includes an adjustment assembly 456. In some embodiments, the adjustment assemblies 454, 456 allow the lamps 446, 448 to rotate upward and downward about a first axis A1 (e.g., a horizontal axis) to adjust the angle of the light beam (not shown) generated by the lamps 446, 448. In some embodiments, the lamps 446, 448 can rotate about a second axis A2 (e.g., a vertical axis perpendicular to the first axis A1) to adjust the angle of the light beam generated by the lamps 446, 448.
[0126] In some embodiments, the third lamp 447 ( Figure 1 ) and the fourth light 449( Figure 1 ) is coupled to the A-pillar 122 in a manner substantially similar or identical to the manner in which the first and second lamps 446 and 447 are coupled to the A-pillar 106 ( Figure 1 ).
[0127] Now see Figures 30 to 31 Frame member 464 includes a mounting portion 466, a first leg 468, and a second leg 470. A first bracket 472 is coupled to first leg 468, and first bracket 472 defines an aperture 476. A second bracket 474 is coupled to second leg 470, and second bracket 474 defines an aperture 478. A third bracket 480 is coupled to mounting portion 466, and a fourth bracket 484 is coupled to mounting portion 466 offset from third bracket 480. Third bracket 480 defines aperture 482, and fourth bracket 484 defines aperture 486.
[0128] Still see Figures 30 to 31, a bracket 488 is coupled to the member 184 of the rear frame portion 74, and the bracket 488 defines an aperture 490. A bracket 492 is coupled to the frame member 180 of the rear frame portion 74, and the bracket 492 defines an aperture 494. In some embodiments, a fastener 496 extends through the aperture 476 on the bracket 472 and the aperture 490 on the bracket 488 to couple the first leg 468 to the bracket 488 of the member 184. In some embodiments, a fastener 498 extends through the aperture 478 on the bracket 474 and the aperture 494 on the bracket 492 to couple the second leg 470 to the bracket 492 of the frame member 180.
[0129] Still see Figures 30 to 31 , the driver's rear fender 50 of the body assembly 16 is coupled to the frame member 464. In some embodiments, the driver's rear fender 50 includes a pair of holes (not shown), a fastener (not shown, such as a screw, bolt, or other fastener) extends through the hole 482, and a fastener (not shown, such as a screw, bolt, or other fastener) extends through the hole 486 to couple the frame member 464 to the driver's rear fender 50.
[0130] In some embodiments, the frame members 464 are formed from a tubular material (eg, light gauge steel), and the brackets 472 , 474 , 480 , 484 are coupled to the tubular material by welding, adhesives, fasteners, or other methods.
[0131] During operation, the vehicle 2 may be moved quickly around sharp corners and may come into contact with trees, rocks, or other obstacles that may contact, scrape, dent, or otherwise damage a body panel (e.g., body panel 50) of the body assembly 16. In some embodiments, a body panel (e.g., body panel 50) may become snagged on a tree branch or other obstacle and have a tendency to become dislodged from the vehicle 2. The frame member 464 acts as a "fuse" between the body panel (e.g., body panel 50) and the frame 14 so that when the body panel becomes snagged on an obstacle (e.g., a tree branch), the body panel separates rather than transferring force through other adjacent members (e.g., adjacent frame members or adjacent body panels). In some embodiments, under a predetermined force, one or more brackets 472, 474, 480, 484 can separate from any of the mounting portion 466, the first leg 468, or the second leg 470 to allow the driver's rear fender 50 to separate from the frame member 464, or to allow the frame member 464 to separate from the frame member 14. In some embodiments, fasteners 496 , 498 (or fasteners coupled between the frame member 464 and the driver's rear fender 50 ) may have a predetermined shear force to break to allow the driver's rear fender 50 to separate from the frame member 464 , or to allow the frame member 464 to separate from the frame member 14 .
[0132] Now see Figures 32 to 33 The vehicle 2 includes a stabilizer bar assembly 500 coupled between the left rear suspension 30 and the right rear suspension 32. The stabilizer bar assembly 500 includes a bar member 502, a first link 504 coupled to the left rear suspension 30, a second link 506 coupled to the right rear suspension 32, a first coupling member 508 coupled between the first link 504 and the bar member 502, and a second coupling member 510 coupled between the second link 506 and the bar member 502. A first mounting member 512 is coupled to the frame 14 on a first side of a longitudinal centerline L (e.g., substantially on the left side of the vehicle 2), and a second mounting member 513 is coupled to the frame 14 on a second side of the longitudinal centerline L opposite the first side (e.g., substantially on the right side of the vehicle 2). In some embodiments, each of the first and second mounting members 512, 513 defines a hole 514, within which the rod member 502 is positioned, and the rod member 502 is supported by the frame 14 via each of the first and second mounting members 512, 513. In some embodiments, a bushing or elastic member 516 is positioned within each hole 514, and the rod member 502 is positioned within and supported by each elastic member 516. In some embodiments, the first mounting member 512 is positioned laterally above the upper shock absorber mounting point 550 ( Figure 34 ), and the second mount 514 is positioned laterally outboard of the upper shock absorber mounting point 552 of the right shock absorber 62. In some embodiments, the first mount 512 is positioned laterally intermediate the lower shock absorber mounting point 554 and the upper shock absorber mounting point 550 of the left shock absorber 62, and the second mount 514 is positioned laterally intermediate the lower shock absorber mounting point 556 and the upper shock absorber mounting point 552 of the right shock absorber 62.
[0133] Still see Figures 32 to 33 Rod member 502 can be generally cylindrical, having an outer diameter, an inner diameter, and a wall thickness. Rod member 502 includes a first or middle portion 518 and a second or outer portion 524. Outer portion 524 defines a third portion 526 and a fourth portion 528, with fourth portion 528 positioned laterally outward from third portion 526. In some embodiments, first portion 518 defines a wall thickness 520 and an outer diameter 522, third portion 526 defines an outer diameter 530 and a wall thickness 532, and fourth portion 528 defines an outer diameter 534 and a wall thickness 536. In some embodiments, the wall thickness 536 of fourth portion 528 is less than the wall thickness 532 of third portion 526, and the wall thickness 520 of first portion 518 is less than the wall thickness 532 of third portion 526. In some embodiments, the outer diameter 522 of first portion 518 is less than the outer diameter 530 of third portion 526, and the outer diameter 522 of first portion 518 is less than the outer diameter 534 of third portion 526.
[0134] In some embodiments, an outer surface 538 of the outer portion 524 defines a plurality of splines (not shown), an inner surface 540 of the first coupling member 508 defines a plurality of corresponding splines (not shown), and the splines of the rod member 502 can be coupled with the splines of the first coupling member 508, such that the first coupling member 508 is rotatably coupled to the rod member 502. In some embodiments, due to reduced stress experienced at the fourth portion 528, the wall thickness 536 of the fourth portion 528 can be less than the wall thickness 532 of the third portion 526. Additionally, the wall thickness 520 of the middle portion 518 can be less than the wall thickness 532 of the third portion 526 because the third portion 526 may experience greater bending stress at the first mount 512 and the hole 514 during movement of the stabilizer bar assembly 500, and the middle portion 518 may experience greater torsional stress. In some embodiments, the stabilizer bar assembly 500 extends across a width 542 between the first coupling member 508 and the second coupling member 510, and the bar member 502 is suspended between the first mounting member 512 and the aperture 514, spanning the width 544 defined by the distance between the first mounting member 512 and the aperture 514. Each of the first mounting member 512 and the aperture 514, respectively, is positioned toward a laterally outward extent of the stabilizer bar assembly 500 to increase the amount of space available for other components (e.g., cooling system, powertrain, or other vehicle components) toward the middle of the vehicle 2 (e.g., adjacent or closer to the longitudinal centerline L). That is, the bar member 502 is suspended between a laterally outward point of the upper shock absorber mounting point 550 of the left rear shock absorber 62 and an outward point of the upper shock absorber mounting point 552 of the right rear shock absorber 62.
[0135] Now see Figures 34 to 35Shock absorber 62 extends between upper shock absorber mounting point 550 and lower shock absorber mounting point 552. In some embodiments, eyelet 570 is positioned at the upper extent of shock absorber 62. Mounting member 558 is coupled to each of frame member 180 and cross member 198. In some embodiments, mounting member 558 is a casting that defines a body 559 including: a first extension 560; a second extension 562 that is generally parallel to first extension 560; and a third extension 572 that is generally perpendicular to each of first extension 560 and second extension 562. In some embodiments, third extension 572 is coupled to each of first extension 560 and second extension 562. In some embodiments, each of first extension 560, second extension 562, and third extension 572 defines a recess 568. In some embodiments, first extension 560 defines hole 564, second extension 562 defines hole 566, eyelet 570 extends between first extension 560 and second extension 562 and is located within recess 568, a fastener (not shown) extends through holes 564, 566, and eyelet 570 around upper shock absorber mounting point 550, and shock absorber 62 is coupled to mounting member 558. In some embodiments, third extension 572 defines hole 574.
[0136] Still see Figures 34 to 35 Strap 576 may extend between trailing arm 30 and mounting member 558. Strap 576 may include a buckle 578 defining an aperture 580, and a fastener (not shown) may extend through aperture 580 and aperture 574 to couple strap 576 to mounting member 558. That is, in some embodiments, mounting member 558 includes couplings for each of shock absorber 62 and strap 576. In some embodiments, strap 576 includes a bottom buckle (not shown) located at a bottom extent, and the bottom buckle is coupled to trailing arm 30. In some embodiments, strap 576 is a stopper and prevents shock absorber 62 from extending beyond a predetermined length or travel, thereby preventing or limiting damage to shock absorber 62 during operation of vehicle 2 (e.g., during an aerial event when trailing arms 30, 32 drop under their own weight and shock absorber 62 extends to its full length). In some embodiments, strap 576 is formed from an elastic material, a high-tensile material, or other suitable material.
[0137] Still see Figures 34 to 35 , a mounting member 558 and a strap 576 are shown relative to a rear shock absorber 62 (e.g., the left rear shock absorber 62). In some embodiments, each shock absorber (e.g., the right front shock absorber 60, the left front shock absorber 60, the right rear shock absorber 62, the left rear shock absorber 62) includes a mounting member 558 and a strap 576. In some embodiments, at least one shock absorber 60, 62 includes a mounting member 558 and a strap 576.
[0138] Now see Figures 36 to 37 , a first bracket 582 is coupled to the frame member 180 of the rear frame portion 74, and a second bracket 586 is coupled to the frame member 182 of the rear frame portion 74. The first bracket 582 includes a recessed portion or cup 584. The second bracket 586 includes a plate 588 defining a U-shaped aperture 590. The half-shaft (e.g., a spare half-shaft for one or more half-shafts 234, 236) includes a shaft 592 separated by a pair of covers 593, and a first end 598 and a second end 600. A first nut 596 is coupled to the first end 598, and a second nut 594 is coupled to the second end 600.
[0139] Still see Figures 36 to 37 , the spare half-shaft 592 extends between the first bracket 582 and the second bracket 586. In some embodiments, the second end 600 fits into the recessed portion 584, and the first end 598 is positioned to be located in the U-shaped hole 590. The half-shaft 592 can be pressed toward the first bracket 582, and the first nut 596 is screwed onto the first end 598 and abuts the plate 588, coupling the half-shaft between the first bracket 582 and the second bracket 586 and preventing the half-shaft from moving during vehicle operation. However, the nut 596 can be removed with a wrench, and the half-shaft 592 can be removed to replace one of the half-shafts 234, 236. In some embodiments, the nut 594 can be located within the recessed portion 584. In some embodiments, the second end 600 is inserted into and passed through the cup 584, and the nut 594 is screwed onto the second end 600 to secure the second end 600 to the first bracket 582.
[0140] Still see Figures 36 to 37 , the rear frame portion 74 includes a first frame member 602 coupled to the frame member 182, and a second frame member 604 coupled to the frame member 180. In some embodiments, each of the first frame member 602 and the second frame member 604 is generally cylindrical. The rear subframe 68 includes a first end 610 ( Figure 10 ) of a first longitudinally extending frame member 606, and having a second end 612 ( Figure 10). In some embodiments, the first end 610 extends through the first frame member 602, and the second end 612 extends through the second frame member 604. The rear subframe 68 also includes a first generally upright frame member 614, a second generally upright frame member 616, a third generally upright frame member 618, and a fourth generally upright frame member 619. In some embodiments, each frame member 614, 616, 618, 619 is coupled to the rear subassembly 78, and the rear subframe 68 is coupled to the rear frame portion 74. In some embodiments, the rear subframe 68 includes a frame member 611 extending between the longitudinally extending frame members 606, 608. In some embodiments, a post 613 extends upward from the frame member 611, and a tire 615 can be received on the post 613. In some embodiments, a nut (not shown) can be threaded onto the post 613 to secure the tire 615 to the post 613.
[0141] Still see Figures 36 to 37 , the rear subframe 68 can include a first bracket 620 coupled to the frame member 606, and a second bracket 624 coupled to the frame member 606. The first bracket 620 can define a hole 622, and the second bracket 624 can define a recessed portion 626 and a clamp 628. A jack 638 (e.g., a car jack) includes a first portion 640 and a second portion or plate 642. In some embodiments, the first portion 640 has a shape complementary to the hole 622 and can be received within the hole 622. The plate 642 can have a shape complementary to the recessed portion 626, and the clamp 628 can be actuated (e.g., twisted, switched, or otherwise engaged) to apply a clamping force between the plate 642 and the second bracket 624. The jack 638 can be coupled to the rear subframe 68 by coupling it between the first bracket 620 and the second bracket 624.
[0142] Still see Figures 36 to 37, the rear subframe 68 can include a third bracket 630 and a fourth bracket 634. The third bracket 630 can define a hole 632, and the fourth bracket 634 can define a hole 636. A control arm 644 (e.g., a spare control arm similar to one or more of the control arms 34, 36, 38, 40) includes a first end 646 and a second end 648. In some embodiments, the first end 646 is a ball joint, and the second end 648 is a ball joint. In some embodiments, the control arm 644 can be coupled between the third bracket 630 and the fourth bracket 634. In some embodiments, a fastener (not shown, such as a bolt) can extend through the first end 646 and the hole 636 to couple the first end 646 to the fourth bracket 634, and a fastener (not shown, such as a bolt) can extend through the second end 648 and the hole 632 to couple the second end 648 to the third bracket 630. An operator, passenger, or other service provider may service vehicle 2 using one or more of spare axle shaft 592, spare tire 615, spare control arm 644, or jack 638, each of which is readily accessible.
[0143] Now see Figure 38Vehicle 2 may not include rear subframe 68, and plate 680 may be coupled between frame member 180 and frame member 182. In some embodiments, first coupling member 682 is coupled between frame member 182 and plate 680, and second coupling member 684 is coupled between frame member 180 and plate 680. A tub 686 may be coupled to plate 680, and tub 686 includes a first recessed portion 688 and a second recessed portion 690. In some embodiments, tub 686 is coupled to rear frame portion 74, or tub 686 is coupled to one or both of frame member 180 and frame member 182. In some embodiments, first tire 692 is positioned within first recessed portion 688 such that first tire 692 is positioned about axis 693, and second tire 694 is positioned within second recessed portion 690 such that second tire 694 is positioned about axis 695. In some embodiments, axes 693 and 695 are substantially parallel to each other. In some embodiments, axes 693 and 695 are offset from each other. In some embodiments, axes 693, 695 are generally parallel and offset from one another. In some embodiments, axis 695 is positioned rearward of axis 693, and first tire 692 and second tire 694 are positioned at approximately the same or similar height. In some embodiments, a first belt 696 surrounds first tire 692 to couple first tire 692 to rear frame 74. In some embodiments, a second belt 698 surrounds both first tire 692 and second tire 694 to couple second tire 694 to frame 14. In some embodiments, each of first belt 696 and second belt 698 includes a plurality of mounting points (e.g., mounting points 700, 702, 704), respectively, to couple belts 696, 698 to frame 14.
[0144] Still see Figure 38 , a first bracket 706 (similar to bracket 620) is coupled to rear frame portion 74 adjacent to frame member 180, and a second bracket 708 (similar to bracket 624) is coupled to rear frame portion 74 adjacent to frame member 182. In some embodiments, a jack (e.g., jack 638) can be coupled between first bracket 706 and second bracket 708, and the jack (e.g., jack 638) can be positioned longitudinally forward of tires 692, 694.
[0145] Now see Figures 39 to 40 , trailing arms 30, 32 may include a first portion 650 and a second portion 652. In some embodiments, trailing arm 30 includes a first tab 654 defining an aperture 656 and a second tab 658 defining an aperture 660. Trailing arm 30 supports hub 676, and brake disc 674 is coupled to hub 676. In some embodiments, brake caliper 380 (or any of brake calipers 376, 378, 380, 382) is operatively coupled to brake disc 674.
[0146] Still see Figures 39 to 40 , plate or shield 662 defines a first hole 664 and a second hole 668. In some embodiments, plate or shield 662 is generally semicircular or arcuate in shape, with first hole 664 positioned generally adjacent to the upper extent of plate or shield 662, and second hole 668 positioned generally adjacent to the lower extent of plate or shield 662. Fastener 670 extends through hole 664 and hole 656, and fastener 672 extends through hole 668 and hole 660 to couple shield 662 to trailing arm 30. In some embodiments, each trailing arm 30, 32 includes a plate or shield 662. Stones, sticks, or other debris that may be kicked up or otherwise present at the rear of the vehicle 2 and may collect rearwardly along the trailing arms 30 , 32 , the plate or shield 662 is capable of preventing or reducing the stones, sticks, or other debris from reaching or interfering with the brake disc 674 , brake caliper 380 (or any one of the brake calipers 376 , 378 , 380 , 382 ), or hub 676 .
[0147] Now see Figures 41 to 42 The cooling assembly 710 includes a heat exchanger 712 (e.g., a radiator or intercooler) coupled between an intake shroud 714 and a fan assembly 716. In some embodiments, the heat exchanger 712 includes a top surface 718, and a plurality of mounts 720 are coupled to the top surface 718. In some embodiments, the mounts 720 are brackets 720.
[0148] Still see Figures 41 to 42 The light bar or lamp 722 includes a generally rearward-facing lighting surface 724. The light bar 722 includes a plurality of mounting brackets 726, and the mounting brackets 726 are coupled to each of the mounts 720 on the heat exchanger 712. In other words, the light bar 722 is a rear light or a follow light and can be used as a brake light, a turn signal, a follow light, or other types of lights.
[0149] Now see Figure 5 , the light bar 722 is positioned longitudinally forward of each ground engaging member 8, 10 and vertically above the cooling assembly 710. In some embodiments, the light bar 722 is positioned rearward of the roof 48. In some embodiments, the light bar 722 is positioned longitudinally forward of the rear extent of the prime mover 222. In some embodiments, the light bar 722 is positioned longitudinally forward of the half-shaft 234. In some embodiments, the light bar 722 is positioned longitudinally forward of each control arm 38, 40.
[0150] Now see Figures 43 to 45, the operator area 150 includes a floor 730 that may include a tunnel portion 732. The tunnel portion 732 may house pipes, cables, drive shafts, or other components. In addition, a panel 738 (similar to or identical to the front wall 45) extends generally vertically and separates the operator area 150 from components within the front frame portion 72 (e.g., the front suspension 18). A first footrest or fixed pedal 734 is coupled between the floor 130 and the panel 738 so that the passenger 461 ( Figure 15 ) can rest a foot (e.g., right foot) on a footrest or fixed pedal 734. A second footrest or fixed pedal 736 is coupled between the bottom plate 130 and the panel 738 so that the driver 459 ( Figure 15 ) can rest a foot (e.g., left foot) on a footrest or fixed pedal 736. In some embodiments, it is advantageous to form ergonomic components for the driver 459 and passenger 461 to improve comfort during long or difficult journeys.
[0151] See also Figure 45 Each footrest or fixed pedal 734, 736 has an upper surface 742 for receiving the passenger's or driver's feet, respectively. In some embodiments, upper surface 742 is angled 740 relative to base plate 730. In some embodiments, angle 740 is between 10 and 50 degrees. In some embodiments, angle 740 is between 20 and 40 degrees. In some embodiments, angle 740 is approximately 30 degrees. In some embodiments, angle 740 is approximately 31 degrees.
[0152] Although the present invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of the present disclosure. Therefore, this application is intended to cover any variations, uses, or adaptations of the present invention using the general principles of the present invention. Furthermore, this application is intended to cover deviations from the present disclosure within known or customary practices in the art to which the present invention pertains.
Claims
1. A vehicle comprising: a plurality of grounding members; a frame supported by the plurality of ground engaging members, the frame comprising a front frame portion and a rear frame portion, and wherein the front frame portion comprises a first generally upright frame member and a second generally upright frame member, the second generally upright frame member being laterally offset from the first generally upright frame member; a powertrain supported by the frame, the powertrain comprising a prime mover operatively coupled to at least one of the plurality of ground engaging members and a drive member operatively coupled intermediate the prime mover and the at least one ground engaging member, the drive member being supported by the front frame portion; a first suspension coupled intermediate the frame and the at least one ground-engaging member; a second suspension coupled between the frame and a second ground member among the plurality of ground members; a third suspension coupled between the first suspension and the second suspension; and wherein the first suspension is supported by the first generally upright frame member, the second suspension is supported by the second generally upright frame member, the drive member is supported by each of the first and second generally upright frame members, and the third suspension is supported by each of the first and second generally upright frame members. 2 . The vehicle of claim 1 , further comprising a sleeve coupled to the first generally upright frame member and through which the third suspension bracket extends.
3. The vehicle according to claim 2, wherein: The sleeve is coupled to each of the first and second generally upright frame members.
4. The vehicle according to claim 2, wherein: The third suspension includes a stabilizer bar extending through the sleeve.
5. The vehicle according to claim 2, wherein: The sleeve is fixedly coupled to each of the first and second generally upright frame members.
6. The vehicle according to claim 2, wherein: The first generally upright member includes a recess in which the first hanger is located, and the recess is positioned vertically lower than the sleeve.
7. The vehicle according to claim 1, wherein The frame further includes a third generally upright frame member and a fourth generally upright frame member, with the third generally upright frame member fixedly coupled to an upper portion of the first generally upright frame member and the fourth generally upright frame member fixedly coupled to an upper portion of the second generally upright frame member.
8. The vehicle of claim 1 further comprising a bumper operatively coupled to each of the first and second generally upright frame members.
9. A vehicle comprising: a plurality of grounding members; a frame supported by the plurality of ground-engaging members, the frame comprising a front frame portion, the front frame portion comprising a first upright member and a second upright member, the second upright member being laterally offset from the first upright member, a first frame member extending rearwardly from the first upright member, a second frame member extending rearwardly from the second upright member, and a third frame member extending between the first and second frame members; a powertrain supported by the frame, the powertrain comprising a prime mover operatively coupled to at least one ground engaging member of the plurality of ground engaging members and a drive member operatively coupled between the prime mover and the at least one ground engaging member; a steering assembly supported by the frame, the steering assembly operatively coupled to a first ground engaging member of the plurality of ground engaging members; and wherein the drive member is supported by each of the first upright member, the second upright member, and the third frame member, and the steering assembly is supported by the third frame member.
10. The vehicle according to claim 9, wherein The drive member includes a first mounting collar and a second mounting collar, and the third frame member includes a first mounting portion and a second mounting portion, wherein the first mounting collar is coupled between the first upright member and the second upright member, and the second mounting collar is coupled between the first mounting portion and the second mounting portion.
11. The vehicle according to claim 10, wherein: The third frame member is a collar surrounding at least a portion of the drive member.
12. The vehicle according to claim 9, wherein The steering assembly includes a steering rack, and the steering rack is supported by the frame via the third frame member.
13. The vehicle according to claim 12, wherein: The steering rack is positioned rearwardly of the drive member.
14. The vehicle of claim 9, further comprising a suspension member operatively coupled between the frame and the first ground engaging member, and the suspension member operatively coupled to the first upright member.
15. The vehicle of claim 14, further comprising a bracket coupled to the frame, the bracket positioned rearward of the first upright member, and the suspension member is operatively coupled to each of the first upright member and the bracket.
16. The vehicle of claim 15, wherein: The steering rack is positioned forward of the bracket in the longitudinal direction.
17. The vehicle of claim 14, wherein: The suspension member is a first suspension member, a second suspension member is operatively coupled between the frame and the second ground engaging member, a stabilizer bar assembly is coupled to each of the first suspension member and the second suspension member, and the stabilizer bar assembly is supported by each of the first upright member and the second upright member.
18. The vehicle of claim 17, further comprising a sleeve operatively coupled to each of the first and second upright members, and through which a member of the stabilizer bar assembly extends.
19. A vehicle comprising: a plurality of grounding members; a frame supported by the plurality of ground-engaging members, the frame comprising: Lower frame part; a first frame member positioned vertically above the lower frame portion; a second frame member coupled to the first frame member at a first mounting point and extending generally downwardly from the first frame member; a third frame member coupled to the first frame member at a second mounting point and extending generally downwardly from the first frame member, the third frame member coupled to the second frame member to form an X-shape; a fourth frame member coupled to the first frame member at a third mounting point forward of the first mounting point and extending generally downwardly, the fourth frame member being coupled to the second frame member; and A fifth frame member is coupled to the first frame member at a fourth mounting point forward of the first mounting point and extends generally downwardly, and is coupled to the third frame member.
20. The vehicle of claim 19, wherein: The fourth frame member is coupled to the lower frame portion, and the fifth frame member is coupled to the lower frame portion.
21. The vehicle of claim 20, wherein: The framework also includes: a sixth frame member coupled to the first frame member and extending generally downwardly; a seventh frame member coupled to the first frame member and extending generally downwardly; and The second frame member is coupled between the first frame member and the sixth frame member, and the third frame member is coupled between the first frame member and the seventh frame member.
22. The vehicle of claim 21, wherein: The second frame member includes a first portion and a second portion, and the first portion is coupled to a first side of the third frame member and the second portion is coupled to a second side of the third frame member opposite the first side.
23. The vehicle of claim 19, wherein: One of the second frame member and the fourth frame member includes a scalloped portion, and the other of the second frame member and the fourth frame member is located within the scalloped portion.
24. A vehicle comprising: a plurality of grounding members; a frame supported by the plurality of ground engaging members, the frame extending along a vehicle centerline; a first suspension member operatively coupled between the frame and a first grounding member of the plurality of grounding members; a first shock absorber coupled between the frame at a first mounting point and the second suspension member at a second mounting point; a second suspension member operatively coupled between the frame and a second ground member of the plurality of ground members; a second shock absorber coupled between the frame at a third mounting point and the second suspension member at a fourth mounting point; a stabilizer bar assembly coupled between the first suspension member and the second suspension member, the stabilizer bar assembly comprising: a first mounting member coupled to the frame on a first side of the vehicle centerline and positioned laterally outward relative to the first mounting point; a second mounting member coupled to the frame on a second side of the vehicle centerline opposite the first side and positioned laterally outward relative to the third mounting point; and a stabilizer bar supported by the first mounting member and the second mounting member; and Wherein, the stabilizing bar is suspended between the first mounting member and the second mounting member.
25. The vehicle of claim 24, wherein: The first mounting member is positioned laterally inward relative to the second mounting point, and the second mounting member is positioned laterally inward relative to the fourth mounting point.
26. The vehicle of claim 24, wherein: The stabilizer bar defines a first portion and a second portion, the first portion defining a first wall thickness, the second portion defining a second wall thickness, and the second wall thickness is less than the first wall thickness.
27. The vehicle of claim 26, wherein: The second portion is positioned adjacent a lateral end of the stabilizer bar.
28. The vehicle of claim 24, wherein: The stabilizer bar defines a first portion and a second portion, the first portion defining a first outer diameter, the second portion defining a second outer diameter, and the first outer diameter is smaller than the second outer diameter.
29. The vehicle of claim 28, wherein: The second portion is positioned adjacent to the first mounting member.
30. The vehicle of claim 28, wherein: The first portion is positioned intermediate the first mounting member and the second mounting member in a lateral direction.
31. The vehicle of claim 24, wherein: The stabilizer bar defines an inner portion and an outer portion, the outer portion defining a plurality of splines and a first wall thickness, the central portion defining a second wall thickness, and the first wall thickness is less than the second wall thickness.
Citation Information
Patent Citations
Vehicle
US11628722B2
Torque vectoring for utility vehicles
US20210323402A1
vehicle
US20240227941A1