Pretreatment system and manufacturing method of high-comfort color spinning garment fabric

Abstract

The invention relates to the technical field of pretreatment of color spinning garment fabric, in particular to a pretreatment system and manufacturing method of high-comfort color spinning garment fabric, comprising a console, the rear side of the console is fixedly connected with a yarn cleaning mechanism, and the rear side of the yarn cleaning mechanism is fixedly connected with a yarn outlet mechanism; through the arrangement of the yarn cleaning mechanism and the yarn outlet mechanism, efficient pretreatment and automatic manufacturing of yarn are achieved, the production efficiency and quality of color spinning garment fabric are greatly improved, through the innovative design of the yarn cleaning mechanism, fluff and impurities on the surface of the yarn are effectively cleaned, and the quality of the color spinning garment fabric is improved. The yarn cleaning device has the advantages of being simple in structure, convenient to operate and easy to maintain, avoiding drifting and re-attachment of impurities in the cleaning process, ensuring cleanliness of the yarn, reducing complexity of manual operation and improving production efficiency due to automatic yarn winding and pretreatment processes, and being compact in structure, easy and convenient to operate and easy to maintain.

Description

Technical Field

[0001] The present invention relates to the technical field of pretreatment of color-spun clothing fabrics, and more particularly to a pretreatment system and a manufacturing method of high-comfort color-spun clothing fabrics. Background Art

[0002] Color spinning refers to a technique in which fibers are dyed before being spun. This technique allows the yarn to present a rich variety of colors while maintaining the comfort and softness of the fabric. During the color spinning process, fibers of different colors are mixed and spun into yarn, thus creating unique color effects and patterns. This technique has a wide range of applications in the manufacture of clothing fabrics, especially in the modern clothing industry that pursues personalization, fashion and comfort.

[0003] According to the patent document: CN120193360A, a colored spun fiber pretreatment device with anti-static function is disclosed, which relates to the technical field of colored spun fiber processing, including: a supporting mechanism; the spinning cleaning mechanism is installed inside the supporting mechanism; the cleaning mechanism is installed inside the supporting mechanism; the anti-static treatment mechanism is placed in the middle of the supporting mechanism; the extrusion control mechanism is installed on the surface of the supporting mechanism; the yarn winding machine is installed on the surface of the supporting mechanism; it solves the problem that the cleaning scraper adjustment process is troublesome, a large amount of anti-static liquid in the pool is exposed to the outside for a long time, it is easy to volatilize and be contaminated, and it is easy to cause a lot of waste; the present invention can automatically scrape and clean the colored yarn, and can also adjust the position according to needs to improve the cleaning effect; it can clean the scraped impurities; the anti-static liquid is continuously supplied in small amounts and multiple times to avoid the problem of anti-static liquid being easy to volatilize and be contaminated, thereby reducing waste.

[0004] During the spinning process, some fluff may adhere to the surface of the yarn formed by fiber entanglement. These fluffs cover the surface of the yarn and may form a barrier-like structure, which will hinder the penetration of the dye into the interior of the yarn, causing the dye to be mainly concentrated in the outer layer and fluff part of the yarn. If these fluffs are not cleaned in time, they will not only affect the appearance quality of the yarn, but may also cause defects in the fabric during the subsequent weaving process. Summary of the Invention

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a pretreatment system and manufacturing method for high-comfort colored spun clothing fabrics. The technical problem to be solved by the present invention is that some fluff may be attached to the surface of the yarn formed by fiber winding. These fluffs cover the surface of the yarn and may form a barrier-like structure, which will hinder the penetration of the dye into the interior of the yarn, causing the dye to be mainly concentrated in the outer layer and fluff part of the yarn. If these fluffs are not cleaned in time, they will not only affect the appearance quality of the yarn, but may also cause defects in the fabric in the subsequent weaving process.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0007] A pretreatment system for high-comfort colored spun clothing fabrics comprises a control console, a yarn cleaning mechanism is fixedly connected to the rear side of the control console, and a yarn outlet mechanism is fixedly connected to the rear side of the yarn cleaning mechanism;

[0008] The yarn outlet mechanism includes two side plates, the tops of the inner rear sides of the two side plates are fixedly connected to columnar cross bars, and the outer walls of the columnar cross bars are fixedly connected to yarn roller connecting frames on multiple sides;

[0009] The yarn cleaning mechanism includes an air suction box, and the front and rear sides of the top of the air suction box are fixedly connected to an air suction plate and a second air suction plate, the outer wall of the air suction plate is fixedly connected to a yarn cleaning assembly, both sides of the rear side of the yarn cleaning assembly are fixedly connected to the front sides of the two side plates, the front side of the yarn cleaning assembly is fixedly connected to a yarn outlet assembly, and the inner wall of the bottom of the yarn outlet assembly is fixedly connected to the outer wall of the second air suction plate.

[0010] As a further solution of the present invention: the yarn cleaning assembly includes an L-shaped plate, multiple sides of the top rear side of the L-shaped plate are provided with through holes extending to the front side, the front bottom of the L-shaped plate is provided with a connecting groove, the inner wall of the connecting groove provided by the L-shaped plate is sleeved on the outer wall of the exhaust plate, the front side of the L-shaped plate is fixedly connected to an M-shaped connecting plate, the top of the M-shaped connecting plate is fixedly connected to a fluff cleaning assembly, and the middle part of the front side of the M-shaped connecting plate is fixedly connected to a hydraulic push rod.

[0011] As a further solution of the present invention: the fluff cleaning assembly includes multiple groups of side vertical plates, the bottoms of multiple groups of side vertical plates are fixedly connected to multiple sides of the top of the hydraulic push rod, the tops of the inner sides of multiple groups of side vertical plates are fixedly connected with side vertical plate connecting rods, the rear sides of the outer sides of multiple groups of side vertical plate connecting rods are fixedly connected with vertical connecting rods, the rear sides of the inner sides of multiple groups of side vertical plate connecting rods are fixedly connected with columnar connecting rods, and the bottoms of the outer sides of multiple groups of side vertical plates are provided with side vertical plate guide grooves.

[0012] As a further solution of the present invention: the bottoms of multiple groups of vertical connecting rods are fixedly connected with hinge blocks, the bottoms of multiple groups of hinge blocks are fixedly connected with bottom vertical rods, the outer bottoms of multiple groups of bottom vertical rods are fixedly connected with slide plates, the tops of multiple groups of vertical connecting rods are fixedly connected with C-shaped guide blocks, the inner walls of multiple groups of C-shaped guide blocks are slidably connected with clamping block push rods, the inner sides of multiple groups of clamping block push rods extend to the inner sides of multiple groups of C-shaped guide blocks and are fixedly connected with clamping blocks, the middle parts of the inner sides of multiple groups of clamping blocks are semicircular cross-sections, and the inner walls of the middle parts of the inner sides of multiple groups of clamping blocks are provided with scrapers.

[0013] As a further solution of the present invention: the inner walls of multiple groups of the hinged blocks are rotatably connected to vertical V-shaped rotating rods, the bottoms of multiple groups of the vertical V-shaped rotating rods are rotatably connected to sliders, the outer walls of multiple groups of the sliders are slidably connected to the inner walls of multiple groups of slide plates, the tops of multiple groups of the vertical V-shaped rotating rods are rotatably connected to the clamping block push rod hinge blocks, the inner sides of multiple groups of the clamping block push rod hinge blocks are rotatably connected to the outer sides of multiple groups of clamping block push rods, the bottoms of multiple groups of the sliders extend to the bottoms of multiple groups of slide plates and the outer sides are fixedly connected to expansion rods, and the middle parts of the outer walls of multiple groups of the expansion rods are slidably connected to the inner walls of the side plate guide grooves opened by multiple groups of side plates.

[0014] As a further solution of the present invention: the front sides of the inner sides of multiple groups of the expansion rods are rotatably connected to rotating rods, the top outer walls of multiple groups of the rotating rods are rotatably connected to rotating rod hinge blocks, the tops of multiple rotating rod hinge blocks are fixedly connected to lifting plates, the bottom middle part of the lifting plate is fixedly connected to the top of the hydraulic push rod, multiple sides of the top of the lifting plate are fixedly connected to two discharging guide roller connection side blocks, and the inner tops of multiple groups of the discharging guide roller connection side blocks are rotatably connected to discharging guide rollers.

[0015] As a further solution of the present invention: the yarn outlet assembly includes an outlet assembly bottom plate, the rear sides of the left and right sides of the outlet assembly bottom plate are fixedly connected to the left and right sides of the bottom inner side of the M-shaped connecting plate, the inner wall of the outlet assembly bottom plate is fixedly connected to the outer wall of the second exhaust plate, the front sides of the left and right sides of the inner wall of the outlet assembly bottom plate are fixedly connected with L-shaped side vertical plate connecting plates, the middle parts of the outer sides of the two L-shaped side vertical plate connecting plates are fixedly connected with L-shaped side vertical plates, the top and bottom of the front sides of the two L-shaped side vertical plates are fixedly connected with discharge block connecting rods, and multiple sides of the rear side of the top discharge block connecting rod are fixedly connected with discharge blocks, and the tops of multiple discharge blocks are provided with semicircular cross-sections, and the front sides of multiple discharge blocks are fixedly connected with conical discharge pipes on one side aligned with the semicircular cross-section.

[0016] The outer wall of the elliptical block rotating rod is fixedly connected with the elliptical block on the left and right sides of the inner sides of the two L-shaped side vertical plates, and the bottom of the outer wall of the two elliptical block is fitted with the top of the two columnar shaking rods.

[0017] As a further solution of the present invention: the front sides of the top inner sides of the multiple yarn roller connecting frames are rotatably connected to guide rollers, and the inner walls of the rear sides of the top inner sides of the multiple yarn roller connecting frames are rotatably connected to columnar transverse rods, and the outer walls of the columnar transverse rods are fixedly connected to yarn rollers on one side of the inner sides of the multiple yarn roller connecting frames, the middle part of the outer side of the left side plate is fixedly connected to a motor connecting block, the top of the motor connecting block is fixedly connected to a motor, the output end of the motor is fixedly connected to a second transmission disc, the outer wall of the second transmission disc is covered with a crawler, and the inner wall of the crawler is covered with a third transmission disc on the side away from the second transmission disc, the right side of the third transmission disc is fixedly connected to the left end of the columnar transverse rod, and the right end of the columnar transverse rod is fixedly connected to the transmission disc, the outer wall of the transmission disc is covered on the side of the inner side of the second crawler away from the fourth transmission disc, the front sides of the inner tops of the two side plates are rotatably connected to the second columnar transverse rod, and the outer wall of the second columnar transverse rod is fixedly connected to an H-shaped yarn guide disc on one side aligned with the multiple yarn rollers.

[0018] Step 1: The prepared raw material yarn passes through the inner wall of the console and enters the yarn cleaning mechanism. In the yarn cleaning mechanism, the yarn first passes through the guide of the conical discharge pipe and the discharge block, then passes through the inner side of multiple clamping blocks and the inner wall of multiple through holes opened in the L-shaped plate, and finally connects to the outer wall of multiple yarn rollers;

[0019] Step 2: Multiple yarns pass through multiple H-shaped yarn guide discs of the second columnar cross bar and multiple guide rollers of the yarn roller connecting frame, and one end is connected to the outer wall of the yarn roller. The output end of the motor drives the second transmission disc to rotate, and the second transmission disc drives the third transmission disc to rotate through the crawler belt, so that the columnar transverse rod rotates accordingly, and then drives the yarn roller to rotate, realizing yarn winding;

[0020] Step 3: Start the hydraulic push rod, which pulls the lifting plate downward, so that the discharge guide roller applies tension to the yarn, and drives the expansion rod to slide outward on the inner wall of the guide groove of the side plate through the rotating rod, so that the scraper of the clamping block fits the surface of the yarn and cuts and cleans the fluff on the surface of the yarn;

[0021] Step 4: The rotation of the transmission disc drives the fourth transmission disc to rotate, thereby causing the elliptical block rotating rod to rotate on the inner wall of the L-shaped side vertical plate, squeezing the top of the columnar shaking rod, causing the columnar shaking rod to slide up and down on the inner wall of the columnar shaking rod connecting block, and the columnar shaking cross bar to shake up and down, causing the yarn to shake off the attached fluff impurities;

[0022] Step 5: The vacuum box is used to vacuum, and the vacuum plate and the second vacuum plate absorb the fluff and impurities that have been shaken off and cut, preventing them from adhering to the yarn again or floating in the air;

[0023] Step 6: Repeat steps 1 to 5 until all yarns have completed the cleaning and winding process to obtain pretreated yarns.

[0024] The beneficial effects of the present invention are:

[0025] The present invention realizes efficient pretreatment and automated manufacturing of yarns by providing a yarn cleaning mechanism and a yarn outlet mechanism, greatly improving the production efficiency and quality of color-spun clothing fabrics. Through the innovative design of the yarn cleaning mechanism, the present invention not only effectively cleans the fluff and impurities on the yarn surface, but also avoids the drifting and re-attachment of impurities during the cleaning process, ensuring the cleanliness of the yarn. At the same time, the automated yarn winding and pretreatment process reduces the tediousness of manual operation and improves production efficiency. In addition, the present invention has a compact structure, is easy to operate, and is easy to maintain and service, providing strong technical support for the manufacture of color-spun clothing fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the main three-dimensional structure of the present invention;

[0027] Figure 2 This is a schematic diagram of the rear-view stereoscopic structure of the main body of the present invention;

[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the yarn cleaning mechanism and the yarn outlet mechanism of the present invention;

[0029] Figure 4 This is a schematic diagram of the three-dimensional separation structure of the yarn cleaning mechanism and the yarn outlet mechanism of the present invention;

[0030] Figure 5 It is a schematic diagram of the three-dimensional structure of the yarn outlet mechanism of the present invention;

[0031] Figure 6It is a schematic diagram of the three-dimensional structure of the yarn cleaning mechanism of the present invention;

[0032] Figure 7 It is a schematic diagram of the three-dimensional separation structure of the yarn cleaning mechanism of the present invention;

[0033] Figure 8 It is a schematic diagram of the three-dimensional structure of the yarn cleaning assembly of the present invention;

[0034] Figure 9 This is a schematic diagram of the three-dimensional separation structure of the fluff cleaning component of the present invention;

[0035] Figure 10 It is a schematic diagram of the three-dimensional structure of the yarn outlet assembly of the present invention.

[0036] In the figure: 1, control console; 2, yarn cleaning mechanism; 21, vacuum box; 22, vacuum plate; 23, second vacuum plate; 24, yarn cleaning assembly; 241, L-shaped plate; 242, through hole; 243, connecting groove; 244, M-shaped connecting plate; 245, hydraulic push rod; 246, fluff cleaning assembly; 2461, side plate; 2462, columnar connecting rod; 2463, hinge block; 2464, vertical connecting rod; 2465, C-shaped guide block; 2 466, clamping block; 2467, clamping block push rod; 2468, clamping block push rod hinge block; 2469, vertical V-shaped rotating rod; 24610, bottom vertical rod; 24611, side vertical plate connecting rod; 24612, slide plate; 24613, side vertical plate guide groove; 24614, slider; 24615, expansion rod; 24616, rotating rod; 24617, rotating rod hinge block; 24618, lifting plate; 24619, discharge guide roller connecting side block ; 24620, discharge guide roller; 24621, scraper; 25, yarn discharge assembly; 251, discharge assembly bottom plate; 252, L-shaped side plate connecting plate; 253, L-shaped side plate; 254, discharge block connecting rod; 255, discharge block; 256, conical discharge pipe; 257, columnar shaking rod connecting block; 258, elliptical block rotating rod; 259, elliptical block; 2510, fourth transmission plate; 2511, columnar shaking rod; 251 2. Spring; 2513. Columnar shaking cross bar; 2514. Second crawler belt; 3. Yarn outlet mechanism; 31. Side plate; 32. Columnar cross bar; 33. Yarn roller connecting frame; 34. Guide roller; 35. Columnar transverse rod; 36. Yarn roller; 37. Transmission disk; 38. Motor connecting block; 39. Motor; 310. Second transmission disk; 311. Crawler belt; 312. Third transmission disk; 313. Second columnar cross bar; 314. H-type yarn guide disk. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0038] like Figure 1-4 As shown, the present invention provides a pretreatment system for high-comfort colored spun clothing fabrics, comprising a control console 1, a yarn cleaning mechanism 2 fixedly connected to the rear side of the control console 1, and a yarn outlet mechanism 3 fixedly connected to the rear side of the yarn cleaning mechanism 2;

[0039] Through the intelligent control of the control console 1, the entire pretreatment system can operate efficiently. The control console 1 is equipped with advanced programs that can accurately regulate the working status of the yarn cleaning mechanism 2 and the yarn outlet mechanism 3 to ensure that each step of the treatment achieves the best effect. The yarn cleaning mechanism 2 works together through its complex internal mechanical structure to effectively remove impurities and defects on the yarn, laying a solid foundation for the subsequent color spinning process. The yarn outlet mechanism 3 relies on its precise design to ensure that the yarn maintains stable tension during the discharge process, avoids entanglement and breakage, and further improves the quality and efficiency of fabric pretreatment.

[0040] like Figure 5 As shown, the yarn outlet mechanism 3 includes two side panels 31, the top of the inner rear side of the two side panels 31 is fixedly connected with a columnar cross bar 32, the outer wall of the columnar cross bar 32 is fixedly connected with a yarn roller connecting frame 33 on multiple sides, the front sides of the inner tops of the multiple yarn roller connecting frames 33 are rotatably connected with guide rollers 34, the inner walls of the inner tops of the multiple yarn roller connecting frames 33 are rotatably connected with a columnar transverse rod 35, the outer walls of the columnar transverse rod 35 are fixedly connected with yarn rollers 36 on one side of the inner sides of the multiple yarn roller connecting frames 33, the middle part of the outer side of the left side panel 31 is fixedly connected with a motor connecting block 38, the top of the motor connecting block 38 is fixedly connected with a motor 39, and the output of the motor 39 The second end is fixedly connected to the second transmission disc 310, the outer wall of the second transmission disc 310 is covered with a crawler 311, the inner wall of the crawler 311 is covered with a third transmission disc 312 on the side away from the second transmission disc 310, the right side of the third transmission disc 312 is fixedly connected to the left end of the columnar transverse rotation rod 35, the right end of the columnar transverse rotation rod 35 is fixedly connected to the transmission disc 37, the outer wall of the transmission disc 37 is covered on the inner side of the second crawler 2514 away from the side of the fourth transmission disc 2510, the front side of the inner top of the two side plates 31 is rotatably connected to the second columnar cross bar 313, and the outer wall of the second columnar cross bar 313 is fixedly connected to the H-shaped yarn guide disc 314 on the side aligned with the multiple yarn rollers 36;

[0041] When the yarn needs to be wound, the yarn passes through the inner wall of the console 1 and the yarn cleaning mechanism 2, and multiple yarns are connected to the outer wall of the yarn roller 36 through multiple H-shaped yarn guide discs 314 opened by the second columnar cross bar 313 and the guide rollers 34 set by the multiple yarn roller connecting frames 33. The second transmission disc 310 is driven to rotate by the output end of the motor 39, and the second transmission disc 310 drives the third transmission disc 312 to rotate through the track 311, thereby causing the columnar transverse turning rod 35 to rotate accordingly, and the columnar transverse turning rod 35 drives the yarn roller 36 to rotate to realize the winding of the yarn. At the same time, the setting of the transmission disc 37 enables the rotation of the columnar transverse turning rod 35 to be transmitted to other related components to ensure the coordinated operation of the entire pretreatment system. The setting of the H-shaped yarn guide disc 314 can keep the yarn neat during the winding process to avoid entanglement or knotting.

[0042] like Figure 6-10As shown, the yarn cleaning mechanism 2 includes an air extraction box 21, and the front and rear sides of the top of the air extraction box 21 are fixedly connected to an air extraction plate 22 and a second air extraction plate 23, and the outer wall of the air extraction plate 22 is fixedly connected to a yarn cleaning assembly 24, and both sides of the rear side of the yarn cleaning assembly 24 are fixedly connected to the front sides of the two side plates 31, and the front side of the yarn cleaning assembly 24 is fixedly connected to a yarn outlet assembly 25, and the inner wall of the bottom of the yarn outlet assembly 25 is fixedly connected to the outer wall of the second air extraction plate 23, and the yarn cleaning assembly 24 includes an L-shaped plate 241, and multiple sides of the top of the rear side of the L-shaped plate 241 are provided with through holes 242 that penetrate to the front side, and a connecting groove 243 is provided at the front bottom of the L-shaped plate 241. The inner wall of the connecting groove 243 provided by the L-shaped plate 241 is sleeved on the air extraction plate 22 The outer wall, the front side of the L-shaped plate 241 is fixedly connected to the M-shaped connecting plate 244, the top of the M-shaped connecting plate 244 is fixedly connected to the fluff cleaning component 246, the middle of the front side of the M-shaped connecting plate 244 is fixedly connected to the hydraulic push rod 245, the fluff cleaning component 246 includes multiple sets of side vertical plates 2461, the bottoms of the multiple sets of side vertical plates 2461 are all fixedly connected to the top multiple sides of the hydraulic push rod 245, the tops of the inner sides of the multiple sets of side vertical plates 2461 are all fixedly connected to the side vertical plate connecting rod 24611, the rear sides of the outer sides of the multiple sets of side vertical plate connecting rods 24611 are all fixedly connected to the vertical connecting rod 2464, the rear sides of the inner sides of the multiple sets of side vertical plate connecting rods 24611 are all fixedly connected to the columnar connecting rod 2462, and the bottoms of the outer sides of the multiple sets of side vertical plates 2461 are all provided with side vertical plates. The bottom of the multiple sets of connecting rods 2464 are fixedly connected with the hinge block 2463, the bottom of the multiple sets of hinge blocks 2463 are fixedly connected with the bottom vertical rod 24610, the outer bottom of the multiple sets of bottom vertical rods 24610 are fixedly connected with the slide plate 24612, the top of the multiple sets of connecting rods 2464 are fixedly connected with the C-shaped guide block 2465, the inner wall of the multiple sets of C-shaped guide blocks 2465 are slidably connected with the clamping block push rod 2467, the inner side of the multiple sets of clamping block push rods 2467 extend to the inner side of the multiple sets of C-shaped guide blocks 2465 and are fixedly connected with the clamping block 2466, the middle part of the inner side of the multiple sets of clamping blocks 2466 is a semicircular section, and the inner wall of the middle part of the inner side of the multiple sets of clamping blocks 2466 is provided with a scraper 24621, multiple sets of hinge blocks The inner walls of 2463 are rotatably connected to vertical V-shaped rotating rods 2469, and the bottoms of multiple groups of vertical V-shaped rotating rods 2469 are rotatably connected to sliders 24614. The outer walls of multiple groups of sliders 24614 are slidably connected to the inner walls of multiple groups of slide plates 24612. The tops of multiple groups of vertical V-shaped rotating rods 2469 are rotatably connected to clamping block push rod hinge blocks 2468. The inner sides of multiple groups of clamping block push rod hinge blocks 2468 are rotatably connected to the outer sides of multiple groups of clamping block push rods 2467. The bottoms of multiple groups of sliders 24614 extend to the bottoms of multiple groups of slide plates 24612 and are fixedly connected to expansion rods 24615 on the outer sides. The middle parts of the outer walls of multiple groups of expansion rods 24615 are slidably connected to the inner walls of the side plate guide grooves 24613 opened in multiple groups of side plates 2461.The front sides of the inner sides of the multiple groups of expansion rods 24615 are rotatably connected to the rotating rods 24616, the top outer walls of the multiple groups of rotating rods 24616 are rotatably connected to the rotating rod hinge blocks 24617, the tops of the multiple rotating rod hinge blocks 24617 are fixedly connected to the lifting plates 24618, the bottom middle part of the lifting plates 24618 is fixedly connected to the top of the hydraulic push rod 245, the multiple sides of the top of the lifting plates 24618 are fixedly connected to two discharge guide roller connection side blocks 24619, the inner tops of the multiple groups of discharge guide roller connection side blocks 24619 are rotatably connected to the discharge guide rollers 24620, and the yarn outlet assembly 25 includes: The outlet assembly bottom plate 251 is enclosed, and the rear sides of the left and right sides of the outlet assembly bottom plate 251 are fixedly connected to the left and right sides of the bottom inner side of the M-shaped connecting plate 244. The inner wall of the outlet assembly bottom plate 251 is fixedly connected to the outer wall of the second exhaust plate 23. The front sides of the left and right sides of the inner wall of the outlet assembly bottom plate 251 are fixedly connected with L-shaped side vertical plate connecting plates 252. The middle parts of the outer sides of the two L-shaped side vertical plate connecting plates 252 are fixedly connected with L-shaped side vertical plates 253. The top and bottom of the front sides of the two L-shaped side vertical plates 253 are fixedly connected with the discharge block connecting rod 254. The multiple sides of the rear side of the top discharge block connecting rod 254 are fixedly connected to the discharge block. The tops of the multiple discharging blocks 255 are all provided with semicircular sections, and the front sides of the multiple discharging blocks 255 that are aligned with the semicircular sections are fixedly connected with a conical discharging pipe 256. The inner walls of the rear sides of the tops of the two L-shaped side vertical plates 253 are rotatably connected with an elliptical block rotating rod 258. The rear sides of the inner tops of the two L-shaped side vertical plates 253 are fixedly connected with a columnar shaking rod connecting block 257. The right end of the elliptical block rotating rod 258 extends to the outside of the right L-shaped side vertical plate 253 and is fixedly connected with a fourth transmission disc 2510. The outer wall of the fourth transmission disc 2510 is covered with a second crawler 2514. The two columnar shaking The inner wall of the rod connecting block 257 is slidably connected with a columnar shaking rod 2511. The bottom ends of the two columnar shaking rods 2511 extend to the bottom of the two columnar shaking rod connecting blocks 257 and are rotatably connected to the inner side of the columnar shaking cross bar 2513. The top ends of the two columnar shaking rods 2511 extend to the tops of the two columnar shaking rod connecting blocks 257 and the outer walls are covered with springs 2512. The outer wall of the elliptical block rotating rod 258 is fixedly connected to the left and right sides of the inner side of the two L-shaped side vertical plates 253 with elliptical blocks 259. The bottom of the outer walls of the two elliptical blocks 259 are in contact with the top ends of the two columnar shaking rods 2511.

[0043] A plurality of yarns pass through the console 1 and through the inner walls of a plurality of conical discharge tubes 256, the tops of a plurality of discharge blocks 255, the inner sides of a plurality of groups of clamping blocks 2466 and the inner walls of a plurality of through holes 242 opened by the L-shaped plate 241, to the rear side of the L-shaped plate 241 and connected to the outer walls of a plurality of yarn rollers 36. At this time, the surfaces of the plurality of yarns are in contact with the bottom of the outer wall of the columnar shaking cross bar 2513. In the process of winding the yarn by the yarn discharge mechanism 3, at this time, the hydraulic push rod 245 is started, and the hydraulic push rod 245 starts to pull the lifting plate 24618 downward. The lifting plate 24618 moves downward, driving a plurality of discharge guide rollers connecting the side blocks 24619 and the discharge guide roller 24620 to move downward. At this time, the bottom of the outer wall of the discharge guide roller 24620 is in contact with the surface of the yarn. The surface increases the tension of the yarn and drives multiple rotating rod hinge blocks 24617 and rotating rod 24616 to move downward. The rotating rod 24616 moves downward and then rotates to both sides, driving the expansion rod 24615 to slide outward on the inner wall of the side plate guide groove 24613. The expansion rod 24615 slides outward, driving the slider 24614 to slide outward on the inner wall of the slide plate 24612. The slider 24614 slides outward and drives the vertical V-shaped rotating rod 2469 to rotate. The vertical V-shaped rotating rod 2469 rotates and drives the clamping block push rod hinge block 2468 and the clamping block push rod 2467 to move inward. The clamping block push rod 2467 moves inward and drives the clamping block 2466 to move inward. At this time, the scraper 24621 in the middle inside of the clamping block 2466 fits The surface of the yarn is cut and the surface fluff of the yarn is cleaned during the yarn winding process. At the same time, since the inner side of the second crawler 2514 is sleeved on the outer wall of the transmission disc 37, the transmission disc 37 rotates to drive the fourth transmission disc 2510 to rotate, and the fourth transmission disc 2510 rotates to drive the elliptical block rotating rod 258 to rotate on the inner walls of the two L-shaped side vertical plates 253. The elliptical block rotating rod 258 rotates to drive the two elliptical blocks 259 to rotate. The elliptical block 259 rotates to squeeze the top end of the columnar shaking rod 2511. The top end of the columnar shaking rod 2511 is squeezed and drives the columnar shaking rod 2511 to slide up and down on the inner wall of the columnar shaking rod connecting block 257. The columnar shaking rod 2511 is rotated. The columnar shaking crossbar 2513 is driven to shake up and down by sliding up and down. The columnar shaking crossbar 2513 shakes up and down and then beats the surface of multiple yarns, making it difficult to deal with the fluff wrapped around the cutting surface before processing. Impurities attached to the yarn surface and fluff are shaken off. When the columnar shaking rod 2511 slides up and down, the spring 2512 resists the top of the columnar shaking rod 2511, increasing the reset speed of the columnar shaking rod 2511 when shaking, and increasing the stability of the columnar shaking rod 2511 when shaking. At the same time, the vacuum box 21 is pumping air, and the vacuum plate 22 and the second vacuum plate 23 absorb the fluff and impurities that are shaken off and cut, so as to avoid the cleaned fluff and impurities from floating in the air and causing air pollution.At the same time, it prevents impurities and fluff from attaching to the yarn again, affecting the quality of the dyed fabric.

[0044] In addition, the present invention also relates to a pretreatment system and a manufacturing method for high-comfort colored spun clothing fabrics, comprising the following steps:

[0045] Step 1: The prepared raw material yarn passes through the inner wall of the control console 1 and enters the yarn cleaning mechanism 2. In the yarn cleaning mechanism 2, the yarn first passes through the tapered discharge pipe 256 and the discharge block 255, then passes through the inner side of the multiple clamping blocks 2466 and the inner wall of the multiple through holes 242 opened in the L-shaped plate 241, and finally connects to the outer wall of the multiple yarn rollers 36;

[0046] Step 2: Multiple yarns pass through multiple H-shaped yarn guide discs 314 of the second columnar cross bar 313 and multiple guide rollers 34 of the yarn roller connecting frame 33, and one end is connected to the outer wall of the yarn roller 36. The output end of the motor 39 drives the second transmission disc 310 to rotate. The second transmission disc 310 drives the third transmission disc 312 to rotate through the crawler belt 311, causing the columnar transverse rod 35 to rotate accordingly, and then drives the yarn roller 36 to rotate, realizing yarn winding;

[0047] Step 3: Start the hydraulic push rod 245, which pulls the lifting plate 24618 downward, causing the discharge guide roller 24620 to apply tension to the yarn. The rotating rod 24616 drives the expansion rod 24615 to slide outward along the inner wall of the side plate guide groove 24613, so that the scraper 24621 of the clamping block 2466 is in contact with the yarn surface to cut and clean the fluff on the yarn surface.

[0048] Step 4: The rotation of the transmission disk 37 drives the fourth transmission disk 2510 to rotate, thereby causing the elliptical block rotating rod 258 to rotate on the inner wall of the L-shaped side vertical plate 253, squeezing the top of the columnar shaking rod 2511, causing the columnar shaking rod 2511 to slide up and down on the inner wall of the columnar shaking rod connecting block 257, and the columnar shaking cross bar 2513 to shake up and down, causing the yarn to shake off the attached fluff impurities;

[0049] Step 5: The vacuum box 21 vacuums air, and the vacuum plate 22 and the second vacuum plate 23 absorb the fluff and impurities that have been shaken off and cut, preventing them from attaching to the yarn again or floating in the air;

[0050] Step 6: Repeat steps 1 to 5 until all yarns have completed the cleaning and winding process to obtain pretreated yarns.

[0051] The working principle of the present invention is as follows: a plurality of yarns pass through the control console 1 and through the inner walls of a plurality of conical discharge tubes 256, the tops of a plurality of discharge blocks 255, the inner sides of a plurality of clamping blocks 2466 and the inner walls of a plurality of through holes 242 opened by the L-shaped plate 241, and pass through the rear side of the L-shaped plate 241 to the outer walls of a plurality of yarn rollers 36. The second transmission disc 310 is driven to rotate by the output end of the motor 39, and the second transmission disc 310 drives the third transmission disc 312 to rotate through the crawler 311, thereby causing the columnar transverse rod 35 to rotate accordingly, and the columnar transverse rod 35 drives the yarn roller 36 to rotate, thereby realizing the winding of the yarn. During the process of winding the yarn, at this time, the hydraulic push rod 245 is started, and the hydraulic push rod 2 45 starts to pull the lifting plate 24618 to move downward, and the lifting plate 24618 moves downward, driving the multiple discharge guide rollers connected to the side block 24619 and the discharge guide roller 24620 to move downward. At this time, the bottom of the outer wall of the discharge guide roller 24620 touches the surface of the yarn, increasing the tension of the yarn, and at the same time drives the multiple rotating rod hinge blocks 24617 and the rotating rod 24616 to move downward. The rotating rod 24616 moves downward and then rotates to both sides, driving the expansion rod 24615 to slide outward on the inner wall of the side plate guide groove 24613. The expansion rod 24615 slides outward, driving the slider 24614 to slide outward on the inner wall of the slide plate 24612. The slider 2461 4 slides outward to drive the vertical V-shaped rotating rod 2469 to rotate, and the vertical V-shaped rotating rod 2469 rotates to drive the clamping block push rod hinge block 2468 and the clamping block push rod 2467 to move inward, and the clamping block push rod 2467 moves inward to drive the clamping block 2466 to move inward. At this time, the scraper 24621 in the middle of the inner side of the clamping block 2466 fits the surface of the yarn, and then cuts the surface fluff of the yarn during the yarn winding process to clean it. At the same time, the second crawler 2514 rotates through the transmission disc 37 to drive the fourth transmission disc 2510 to rotate, and the fourth transmission disc 2510 rotates to drive the elliptical block rotating rod 258 to rotate between the two L-shaped side vertical plates 25 3, the inner wall of the columnar shaking rod 257 rotates, the elliptical block rotating rod 258 rotates to drive the two elliptical blocks 259 to rotate, the elliptical block 259 rotates to squeeze the top of the columnar shaking rod 2511, and the top of the columnar shaking rod 2511 is squeezed to drive the columnar shaking rod 2511 to slide up and down on the inner wall of the columnar shaking rod connecting block 257, the columnar shaking rod 2511 slides up and down to drive the columnar shaking cross bar 2513 to shake up and down, the columnar shaking cross bar 2513 shakes up and down and then beats the surface of multiple yarns, at the same time, the vacuum box 21 vacuums, and the vacuum plate 22 and the second vacuum plate 23 absorb the fluff and impurities that are shaken off and cut.

[0052] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A pretreatment system for high-comfort colored spun clothing fabrics, comprising a control console (1), characterized in that: The rear side of the console (1) is fixedly connected to a yarn cleaning mechanism (2), and the rear side of the yarn cleaning mechanism (2) is fixedly connected to a yarn outlet mechanism (3); The yarn outlet mechanism (3) comprises two side plates (31), the tops of the inner rear sides of the two side plates (31) are fixedly connected with columnar cross bars (32), and the outer walls of the columnar cross bars (32) are fixedly connected with yarn roller connecting frames (33) on multiple sides. The yarn cleaning mechanism (2) comprises an air pumping box (21), the front and rear sides of the top of the air pumping box (21) are fixedly connected to an air pumping plate (22) and a second air pumping plate (23), the outer wall of the air pumping plate (22) is fixedly connected to a yarn cleaning assembly (24), both sides of the rear side of the yarn cleaning assembly (24) are fixedly connected to the front sides of two side plates (31), the front side of the yarn cleaning assembly (24) is fixedly connected to a yarn outlet assembly (25), and the inner wall of the bottom of the yarn outlet assembly (25) is fixedly connected to the outer wall of the second air pumping plate (23).

2. The pretreatment system for high-comfort colored spun clothing fabric according to claim 1, characterized in that: The yarn cleaning assembly (24) includes an L-shaped plate (241), multiple sides of the top of the rear side of the L-shaped plate (241) are provided with through holes (242) extending to the front side, a connecting groove (243) is provided at the bottom of the front side of the L-shaped plate (241), the inner wall of the connecting groove (243) provided by the L-shaped plate (241) is sleeved on the outer wall of the exhaust plate (22), the front side of the L-shaped plate (241) is fixedly connected to an M-shaped connecting plate (244), the top of the M-shaped connecting plate (244) is fixedly connected to a fluff cleaning assembly (246), and the middle part of the front side of the M-shaped connecting plate (244) is fixedly connected to a hydraulic push rod (245).

3. The pretreatment system for high-comfort colored spun clothing fabric according to claim 2, characterized in that: The fluff cleaning assembly (246) includes multiple groups of side vertical plates (2461), the bottoms of the multiple groups of side vertical plates (2461) are fixedly connected to the top multiple sides of the hydraulic push rod (245), the tops of the inner sides of the multiple groups of side vertical plates (2461) are fixedly connected to the side vertical plate connecting rods (24611), the rear sides of the outer sides of the multiple groups of side vertical plate connecting rods (24611) are fixedly connected to the vertical connecting rods (2464), the rear sides of the inner sides of the multiple groups of side vertical plate connecting rods (24611) are fixedly connected to the columnar connecting rods (2462), and the bottoms of the outer sides of the multiple groups of side vertical plates (2461) are provided with side vertical plate guide grooves (24613).

4. The pretreatment system for high-comfort colored spun clothing fabrics according to claim 3, characterized in that: The bottoms of the plurality of groups of vertical connecting rods (2464) are fixedly connected to hinge blocks (2463), the bottoms of the plurality of groups of hinge blocks (2463) are fixedly connected to bottom vertical rods (24610), the outer bottoms of the plurality of groups of bottom vertical rods (24610) are fixedly connected to slide plates (24612), the tops of the plurality of groups of vertical connecting rods (2464) are fixedly connected to C-shaped guide blocks (2465), and the plurality of groups of The inner walls of the C-shaped guide blocks (2465) are all slidably connected to clamping block push rods (2467), the inner sides of multiple groups of clamping block push rods (2467) extend to the inner sides of multiple groups of C-shaped guide blocks (2465) and are all fixedly connected to clamping blocks (2466), the middle parts of the inner sides of multiple groups of clamping blocks (2466) are all semicircular cross-sections, and the inner walls of the middle parts of the inner sides of multiple groups of clamping blocks (2466) are all provided with scrapers (24621).

5. The pretreatment system for high-comfort colored spun clothing fabric according to claim 4, characterized in that: The inner walls of the plurality of groups of hinge blocks (2463) are all rotatably connected to the vertical V-shaped rotating rods (2469), the bottoms of the plurality of groups of vertical V-shaped rotating rods (2469) are all rotatably connected to the sliders (24614), the outer walls of the plurality of groups of sliders (24614) are all slidably connected to the inner walls of the plurality of groups of slide plates (24612), the tops of the plurality of groups of vertical V-shaped rotating rods (2469) are all rotatably connected to the clamping block push rod hinge blocks (2468), and the plurality of groups of The inner sides of the clamping block push rod hinge blocks (2468) are all rotatably connected to the outer sides of multiple groups of clamping block push rods (2467), the bottoms of multiple groups of sliding blocks (24614) are all extended to the bottoms of multiple groups of slide plates (24612) and the outer sides are all fixedly connected with expansion rods (24615), and the middle parts of the outer walls of multiple groups of expansion rods (24615) are all slidably connected to the inner walls of the side plate guide grooves (24613) opened by multiple groups of side plates (2461).

6. The pretreatment system for high-comfort colored spun clothing fabrics according to claim 5, characterized in that: The front sides of the inner sides of multiple groups of the expansion and retraction rods (24615) are rotatably connected to the rotating rods (24616), the top outer walls of multiple groups of the rotating rods (24616) are rotatably connected to the rotating rod hinge blocks (24617), the tops of multiple rotating rod hinge blocks (24617) are fixedly connected to the lifting plates (24618), the bottom middle part of the lifting plates (24618) is fixedly connected to the top of the hydraulic push rod (245), multiple sides of the top of the lifting plates (24618) are fixedly connected to two discharge guide roller connection side blocks (24619), and the inner tops of multiple groups of the discharge guide roller connection side blocks (24619) are rotatably connected to the discharge guide rollers (24620).

7. The pretreatment system for high-comfort colored spun clothing fabrics according to claim 1, characterized in that: The yarn outlet assembly (25) comprises an outlet assembly bottom plate (251), the rear sides of the left and right sides of the outlet assembly bottom plate (251) are fixedly connected to the left and right sides of the inner bottom of the M-shaped connecting plate (244), the inner wall of the outlet assembly bottom plate (251) is fixedly connected to the outer wall of the second air extraction plate (23), and the front sides of the left and right sides of the inner wall of the outlet assembly bottom plate (251) are fixedly connected to L-shaped side vertical plate connecting plates (252), and the two L-shaped side vertical plate connecting plates (252) are fixedly connected. The middle of the outer side is fixedly connected with an L-shaped side vertical plate (253), the top and bottom of the front side of the two L-shaped side vertical plates (253) are fixedly connected with a discharge block connecting rod (254), and multiple sides of the rear side of the top discharge block connecting rod (254) are fixedly connected with a discharge block (255), the tops of the multiple discharge blocks (255) are provided with a semicircular cross-section, and the front sides of the multiple discharge blocks (255) aligned with the semicircular cross-section are fixedly connected with a conical discharge pipe (256).

8. The pretreatment system for high-comfort colored spun clothing fabrics according to claim 7, characterized in that: The inner wall of the rear side of the top of the two L-shaped side vertical plates (253) is rotatably connected to an elliptical block rotating rod (258), and the rear side of the inner top of the two L-shaped side vertical plates (253) is fixedly connected to a columnar shaking rod connecting block (257). The right end of the elliptical block rotating rod (258) extends to the outside of the right L-shaped side vertical plate (253) and is fixedly connected to a fourth transmission disk (2510). The outer wall of the fourth transmission disk (2510) is covered with a second crawler (2514). The inner walls of the two columnar shaking rod connecting blocks (257) are slidably connected to a columnar shaking rod (2511). The bottom ends of the columnar shaking rods (2511) are extended to the bottoms of the two columnar shaking rod connecting blocks (257) and are rotatably connected to the inner sides thereof with columnar shaking cross bars (2513). The top ends of the two columnar shaking rods (2511) are extended to the tops of the two columnar shaking rod connecting blocks (257) and are sleeved with springs (2512) on the outer walls. The outer walls of the elliptical stopper rotating rod (258) are fixedly connected to elliptical stopper blocks (259) on the left and right sides of the inner sides of the two L-shaped side vertical plates (253). The outer wall bottoms of the two elliptical stopper blocks (259) are fitted with the top ends of the two columnar shaking rods (2511).

9. The pretreatment system for high-comfort colored spun clothing fabrics according to claim 1, characterized in that: The front sides of the inner tops of the plurality of yarn roller connecting frames (33) are all rotatably connected to guide rollers (34); the inner walls of the rear sides of the inner tops of the plurality of yarn roller connecting frames (33) are rotatably connected to columnar transverse rods (35); the outer walls of the columnar transverse rods (35) are all fixedly connected to yarn rollers (36) on one side of the inner sides of the plurality of yarn roller connecting frames (33); the outer middle part of the left side plate (31) is fixedly connected to a motor connecting block (38); the top of the motor connecting block (38) is fixedly connected to a motor (39); the output end of the motor (39) is fixedly connected to a second transmission disc (310); the outer wall of the second transmission disc (310) is covered with a crawler belt (311); The inner wall of the crawler (311) is sleeved with a third transmission disc (312) on a side away from the second transmission disc (310); the right side of the third transmission disc (312) is fixedly connected to the left end of the columnar transverse rod (35); the right end of the columnar transverse rod (35) is fixedly connected to a transmission disc (37); the outer wall of the transmission disc (37) is sleeved on the inner side of the second crawler (2514) away from the fourth transmission disc (2510); the front sides of the inner tops of the two side plates (31) are rotatably connected to the second columnar transverse rod (313); the outer wall of the second columnar transverse rod (313) is fixedly connected to an H-type yarn guide disc (314) on one side aligned with the multiple yarn rollers (36).

10. The method for manufacturing a pretreatment system for high-comfort colored spun clothing fabric according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: The prepared raw material yarn passes through the inner wall of the control console (1) and enters the yarn cleaning mechanism (2). In the yarn cleaning mechanism (2), the yarn first passes through the guide of the conical discharge pipe (256) and the discharge block (255), then passes through the inner side of multiple clamping blocks (2466) and the inner wall of multiple through holes (242) opened in the L-shaped plate (241), and finally connects to the outer wall of multiple yarn rollers (36); Step 2: A plurality of yarns pass through a plurality of H-shaped yarn guide discs (314) of a second columnar cross bar (313) and a plurality of guide rollers (34) of a yarn roller connecting frame (33), one end of which is connected to the outer wall of a yarn roller (36), and an output end of a motor (39) drives a second transmission disc (310) to rotate, and the second transmission disc (310) drives a third transmission disc (312) to rotate through a crawler belt (311), so that the columnar transverse rod (35) rotates accordingly, and further drives the yarn roller (36) to rotate, thereby realizing yarn winding; Step 3: Start the hydraulic push rod (245), which pulls the lifting plate (24618) downward, so that the discharge guide roller (24620) applies tension to the yarn, and drives the expansion rod (24615) to slide outward on the inner wall of the side plate guide groove (24613) through the rotating rod (24616), so that the scraper (24621) of the clamping block (2466) fits the surface of the yarn to cut and clean the fluff on the surface of the yarn; Step 4: The rotation of the transmission disc (37) drives the fourth transmission disc (2510) to rotate, thereby causing the elliptical block rotating rod (258) to rotate on the inner wall of the L-shaped side vertical plate (253), squeezing the top of the columnar shaking rod (2511), causing the columnar shaking rod (2511) to slide up and down on the inner wall of the columnar shaking rod connecting block (257), and the columnar shaking cross bar (2513) to shake up and down, causing the yarn to shake off the attached fluff impurities; Step 5: The vacuum box (21) performs vacuuming, and the vacuum plate (22) and the second vacuum plate (23) absorb the fluff and impurities that have been shaken off and cut, preventing them from attaching to the yarn again or floating in the air; Step 6: Repeat steps 1 to 5 until all yarns have completed the cleaning and winding process to obtain pretreated yarns.

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