Double twisting machine for steel wire rope machining

The combined design of the pay-off, initial twist, over-twist and wire arrangement mechanisms solves the problems of inaccurate tension control and insufficient shaping in the double-twist machine for wire ropes, achieves high-precision twisting and stable winding, and improves the quality and reliability of the wire rope.

CN120683739APending Publication Date: 2025-09-23KUNSHAN EAST COAST OCEAN ENG CO LTD
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Patent Information

Application Number
CN202511047270.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-29
Publication Date
2025-09-23

AI Technical Summary

Technical Problem

The existing double-twist machines for steel wire ropes lack precise tension control and effective shaping methods during the twisting process, resulting in rebound deformation of the steel wire rope and unstable twisting quality, affecting the final shape and reliability of use.

Method used

It adopts a combined design including a pay-off mechanism, a primary twist mechanism, an over-twist mechanism and a wire arranging mechanism. The tension is controlled by a screw adjustment mechanism, the over-twist drive assembly realizes the second twist, the shaping assembly and the tensioning assembly are used to prevent rebound deformation, and the wire arranging assembly ensures orderly winding.

Benefits of technology

It improves the accuracy and quality of wire rope twisting, ensures uniform tension, prevents rebound deformation, and enhances the stability and winding effect of the wire rope.

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Abstract

The invention relates to a double twisting machine for steel wire rope machining, and relates to the technical field of steel wire rope machining equipment. Comprising a pay-off mechanism, a primary twisting mechanism and an over-twisting mechanism, the primary twisting mechanism is used for primarily twisting steel wires into strands, the over-twisting mechanism is used for secondarily twisting primary strands to form double strands, a lead screw adjusting mechanism is arranged at the bottom of the primary twisting mechanism, and the primary strands wind around an over-twisting wheel to form an 8-shaped track; the pay-off mechanism comprises a strand wheel, a core wire box and the like; the wire arranging mechanism comprises a main guide disc, an auxiliary guide wheel, a shaping assembly, a tensioning assembly, a wire arranging assembly and the like; the over-twisting driving assembly is composed of a motor, a belt and a belt pulley and is integrally arranged in the machine shell. By means of the structure, efficient twisting of the steel wire is achieved, double strands are evenly stressed through the 8-shaped twisting path, the twisting precision is improved, the steel wire can be stably guided out, it is guaranteed that even pressure is applied to the steel wire rope, and the machining quality and efficiency of the steel wire rope are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of wire rope processing equipment, and in particular to a double-twisting machine for wire rope processing. Background Art

[0002] As core equipment for producing high-strength steel wire rope, double-twist machines play a vital role in modern industry. With the rapid development of modern industry, demand for high-strength steel wire rope has increased dramatically in numerous sectors, such as tires, aviation, and construction. This has led to more stringent standards for the performance and product quality of double-twist machines. Double-twist machines utilize a double-twist process to precisely twist multiple strands of steel wire. Their widespread application has significantly driven progress in related industries and significantly improved product quality and safety. For example, in the construction sector, high-strength steel wire rope provides reliable support for large structures, ensuring their stability. Double-twist machines also play a key role in other areas, promoting the efficient operation of the entire industrial system.

[0003] In the field of wire rope processing, basic twisting processes and equipment have traditionally been used to achieve the twisting of wire ropes. The twisting process of wire ropes is generally completed with the help of traditional twisting mechanisms, which achieve the initial twisting of the steel wires through simple rotational movements. In terms of tension control, more basic adjustment methods are often used, such as manual adjustment or simple mechanical adjustment devices to try to adjust the tension during the twisting process. However, these methods often lack sufficient accuracy and stability. In terms of shaping, conventional methods mostly rely on natural cooling or simple molds for shaping, lacking effective shaping methods specifically tailored to the characteristics of wire rope twisting. Moreover, there is no perfect method to accurately control the tension changes of the wire rope during the transition stage of the twisting process.

[0004] Existing double-twist machines have significant shortcomings. During the double-twist process, the lack of effective shaping methods results in a high risk of rebound deformation of the wire rope, which severely impacts its final shape and quality. Furthermore, inaccurate tension control during the transition phase between the second twist and the final twist results in inconsistent tension before and after the twist. This not only affects the winding quality of the wire rope but also negatively impacts its subsequent use, reducing its reliability and stability in practical applications. Summary of the Invention

[0005] In order to solve the above problems, the present application provides a double-twisting machine for processing steel wire ropes.

[0006] A double-twist machine for processing steel wire ropes comprises a pay-off mechanism, a primary twist mechanism, a wire arrangement mechanism, and an over-twist mechanism, wherein the primary twist mechanism pre-twists the steel wire into strands, and the over-twist mechanism performs a secondary twist on the primary twist strands to form double-twist strands. A screw adjustment mechanism is provided at the bottom of the primary twist mechanism for driving the primary twist mechanism to move. The over-twist mechanism comprises: a U-shaped frame; a rotating drum mounted in bearing seats on both side walls of the U-shaped frame via bearings and rotatable about an axis; the rotating drum is cylindrical in shape and has a mounting groove provided therein for rotatably mounting the rotating drum on the U-shaped frame; a first over-twist wheel and a second over-twist wheel rotatably mounted in the mounting groove, with both ends of the wheel axles of the first over-twist wheel and the second over-twist wheel respectively mounted on the side walls of the mounting groove via bearings; an over-twist guide wheel fixedly mounted on both sides of the U-shaped frame via a bracket; and an over-twist drive assembly for driving the rotating drum to rotate within the U-shaped frame. The primary twist strands sequentially pass around the first over-twist wheel and the second over-twist wheel to form an 8-shaped trajectory. The 8-shaped twisting path ensures uniform force on the double-twist strands, thereby improving twisting accuracy.

[0007] By adopting the above technical solution, the double-twist machine can initially twist the steel wire into strands and then perform a second twist on the initial twist strands to form double-twist strands; the screw adjustment mechanism can drive the initial twist mechanism to move, and can control the tension during the twisting process; the rotating cylinder in the over-twist mechanism can rotate on the U-shaped frame, and cooperate with the over-twist drive component to drive the rotating cylinder to rotate to achieve the second twist; the initial twist strands form an 8-shaped trajectory around the first and second over-twist wheels, so that the double-twist strands are evenly stressed, thereby improving the twisting accuracy.

[0008] Preferably, the pay-off mechanism includes a first strand wheel, a second strand wheel and a core wire box, the core wire box is placed between the first strand wheel and the second strand wheel, the wire outlet end of the core wire box is rotatably mounted with the core wire wheel through a bearing, and the core wire in the core wire box is smoothly led out through the core wire wheel; the pay-off mechanism also includes a wire feed frame, the wire feed frame is in a circular ring shape, and a plurality of strand wire guide wheels are fixed to its annular inner wall by bolts, the strand wire guide wheels are used to receive the steel wires of the first strand wheel and the second strand wheel, the core wire passes through the middle of the wire feed frame, and the outer peripheral surface of the strand wire guide wheel is provided with an arc-shaped groove adapted to the steel wire to prevent the steel wire from escaping from the strand wire guide wheel during transportation.

[0009] By adopting the above technical solution, the core wire of the core wire box can be smoothly guided out through the core wire wheel, the strand guide wheel receives the steel wire and the arc-shaped groove on the outer peripheral surface can prevent the steel wire from escaping during transportation. The pay-off mechanism is combined with the primary twisting mechanism and the over-twisting mechanism to realize the primary twisting and secondary twisting of the steel wire, ensuring the smooth progress of the twisting process, providing a stable supply of raw materials for the final formation of double twisted strands, and ensuring the normal processing of the wire rope.

[0010] Preferably, the wire-releasing mechanism also includes a wire distribution disk, which is arranged in the wire-out direction of the wire-in frame. A plurality of wire holes are provided on the wire distribution disk, and the plurality of wire holes are arranged in a circular shape. The wire holes correspond one-to-one to the wire guide wheels and the apertures match the diameter of the steel wire. A core wire hole is provided in the middle of the wire distribution disk.

[0011] By adopting the above technical solution, the strand holes of the distribution disk correspond one-to-one with the strand guide pulleys, and the hole diameter matches the diameter of the steel wire, which can accurately guide and position the steel wire, allowing the core wire and strands to be transported in an orderly manner, ensuring that the strands of steel wire are neatly arranged during the subsequent twisting process, and improving the precision and quality of wire rope twisting. At the same time, combined with the pay-off mechanism including the first strand pulley, the second strand pulley, the core wire box, and the wire feed frame, it can ensure the smooth and orderly delivery of the steel wire and core wire, and cooperate with the primary twist mechanism and the over-twist mechanism to complete the high-quality double twist of the wire rope.

[0012] Preferably, the wire arranging mechanism includes a first main steering wheel and a second main steering wheel, the first main steering wheel is rotatably connected to the first secondary guide wheel through a rotating shaft, and the second main steering wheel is rotatably connected to the second secondary guide wheel through a rotating shaft. The wire arranging mechanism also includes a fixed plate for connecting the first main steering wheel and the second main steering wheel, and the twisting mechanism is mounted on the fixed plate.

[0013] By adopting the above technical solution, the first main steering wheel and the first auxiliary guide wheel, the second main steering wheel and the second auxiliary guide wheel of the wire arrangement mechanism are coordinated, and the fixed plate connects the first main steering wheel and the second main steering wheel and installs the twisting mechanism, which is conducive to guiding and standardizing the direction and twisting path of the wire rope, and ensuring the stability of the wire rope twisting process.

[0014] Preferably, the cable arrangement mechanism further includes a shaping component, a tensioning component and a cable arrangement component fixed on the fixing plate.

[0015] By adopting the above technical solution, a shaping component is provided in the wire arrangement mechanism, and a shaping guide wheel of the shaping component is used to apply bidirectional pressure to the wire rope, and the curvature of the shaping guide wheel surface is adapted to the outer contour of the wire rope, which can ensure that uniform pressure is applied to the wire rope, avoid rebound deformation of the wire rope, and ensure the final shape and quality of the wire rope; a tensioning component is provided, and the tensioning wheel bracket and the tensioning wheels that are parallel to each other and have adjustable spacing can make the wire rope uniform before and after the second twisting; a wire arrangement component is provided, and the wire arrangement wheel driven by the take-up wheel and the servo motor and the screw nut mechanism is conducive to the orderly winding of the wire rope.

[0016] Preferably, the tensioning assembly includes a tensioning wheel bracket and a first tensioning wheel and a second tensioning wheel which are arranged in parallel up and down and have an adjustable distance between them. The first tensioning wheel and the second tensioning wheel are mounted on the tensioning wheel bracket.

[0017] By adopting the above technical solution, the first tensioning wheel and the second tensioning wheel of the tensioning assembly are arranged parallel to each other and the spacing is adjustable, which can make the tightness of the wire rope uniform before and after twisting, and avoid the inconsistent tightness of the wire rope before and after twisting affecting the winding effect and subsequent use.

[0018] Preferably, the shaping wheel group includes a support fixedly mounted on a fixed plate, a plurality of shaping guide wheels are mounted on the support, the plurality of shaping guide wheels are arranged in two rows, the two rows of shaping guide wheels apply bidirectional pressure to the wire rope, the wheel surface of the shaping guide wheel is arc-shaped, and its curvature is adapted to the outer contour of the wire rope to ensure uniform pressure on the wire rope.

[0019] By adopting the above technical solution, the multiple shaping guide wheels of the shaping wheel group are arranged in two rows and apply bidirectional pressure to the wire rope, and the arc shape of the shaping guide wheel surface is adapted to the outer contour of the wire rope, which can ensure uniform pressure on the wire rope, avoid rebound deformation of the wire rope due to lack of effective shaping means, and improve the final shape and quality of the wire rope.

[0020] Preferably, the cable traversing assembly includes a take-up wheel and a cable traversing wheel, and the fixed plate is provided with a servo motor and a lead screw nut mechanism for driving the cable traversing wheel to move.

[0021] By adopting the above technical solution, the wire arrangement assembly is provided with a take-up wheel and a wire arrangement wheel, and the servo motor and the screw nut mechanism on the fixed plate can drive the wire arrangement wheel to move, which can make the wire rope arranged more neatly and orderly when winding, and optimize the winding effect of the wire rope.

[0022] Preferably, the overtwist drive assembly includes an overtwist drive motor, a drive belt and a pulley, the pulleys are fixedly mounted on the output shaft of the overtwist drive motor and the end of the rotating cylinder respectively, and the drive belt is tensioned to connect the two pulleys.

[0023] By adopting the above technical solution, the over-twisting drive motor drives the rotating drum to rotate in the U-shaped frame through the driving belt and the pulley, thereby realizing the second twisting of the primary twisted strands.

[0024] Preferably, it further comprises a casing, and the over-twisting mechanism and the wire arrangement mechanism are arranged in the casing.

[0025] By adopting the above technical solution, the over-twist mechanism and the wire arrangement mechanism are accommodated in the casing, which can protect these components, avoid damage to them caused by external factors, ensure the normal operation of the double-twist machine, and thus ensure the processing quality of the wire rope.

[0026] In summary, this application includes at least one of the following beneficial technical effects: 1. The distance between the initial twist mechanism, the anti-twist mechanism and the over-twist mechanism is adjusted through the screw adjustment mechanism, so that the tension can be controlled during the twisting process of the wire rope; 2. The over-twist drive assembly drives the rotating drum to rotate, which can effectively achieve the second twist of the wire rope; 3. The initial twist passes through the tensioning wheel group to ensure that the tightness of the wire rope is uniform from front to back, avoiding inconsistent tightness that affects winding and subsequent use. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a stereoscopic view of an embodiment of the present application; Figure 2 It is a three-dimensional view of the specific structure of the pay-off mechanism; Figure 3 and Figure 4 It is a three-dimensional view of the specific structure of the wiring mechanism.

[0028] Explanation of reference numerals: 11, first strand wheel; 12, second strand wheel; 13, core wire box; 131, core wire wheel; 14, wire feed frame; 141, strand guide wheel; 15, branching plate; 151, core wire hole; 152, strand hole; 20, primary twisting mechanism; 30, screw rod adjustment mechanism; 100, housing; 41, U-shaped frame; 42, rotating cylinder; 421, first over-twist wheel; 422, second over-twist wheel; 43, over-twist guide wheel ; 44. Over-twist drive motor; 45. Drive belt; 46. Pulley; 51. Shaping guide wheel; 52. Support; 61. First tensioning wheel; 62. Second tensioning wheel; 63. Tensioning wheel bracket; 71. Take-up wheel; 72. Wire arrangement wheel; 74. Screw nut mechanism; 81. First main steering wheel; 811. First secondary guide wheel; 82. Second main steering wheel; 821. Second secondary guide wheel; 91. Reversing wheel; 92. Fixed plate. DETAILED DESCRIPTION

[0029] The present application is further described in detail below with reference to the accompanying drawings.

[0030] In the description of the invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the invention.

[0031] The present application discloses a double twisting machine for processing steel wire ropes. Figure 1 and Figure 2The double-twisting machine for wire rope processing provided in the embodiment of the present application includes a pay-off mechanism, a primary twisting mechanism 20, an over-twisting mechanism and a wire arranging mechanism, wherein the pay-off mechanism is responsible for paying out the steel wire, the primary twisting mechanism 20 twists the steel wire into strands, the over-twisting mechanism performs a second twist on the primary twisted strands to form double-twisted strands, and the wire arranging mechanism arranges the twisted steel wire rope, thereby achieving efficient twisting and orderly wire arranging of the steel wire rope, and ensuring the processing quality of the steel wire rope.

[0032] The pay-off mechanism includes a first strand reel 11, a second strand reel 12, a core wire box 13, a wire feed frame 14, and a wire distribution tray 15. The first and second strand reels 11, 12 are used to wind the wire, which is then transferred outward from the first and second strand reels 11, 12 via a driven guide pulley in the middle. The core wire box 13 is a closed box structure with a wire outlet located in the direction of the wire outlet. The core wire box 13 protects the core wire and prevents dust. The core wire box 13 is placed between the first and second strand reels 11, 12, providing a basic routing position for the strands of wire wrapped around the core wire. A core wire wheel 131 is rotatably mounted on a bearing at the outlet end of the core wire box 13. This wheel is used to guide the core wire out of the core wire box 13 in an orderly manner. Made of rubber, the wheel has a certain degree of elasticity, allowing for better contact with the core wire, allowing the core wire in the core wire box 13 to be smoothly discharged through the wheel 131. The wire feed frame 14 is annular in shape, and a plurality of wire guide pulleys 141 are fixed to its inner wall by bolts. The plurality of wire guide pulleys 141 are installed along the inner wall of the annular wire feed frame 14, so that the plurality of wire guide pulleys 141 are distributed in an annular shape as a whole. The outer circumference of the wire guide pulley 141 is provided with an arc-shaped groove adapted to the steel wire to prevent the steel wire from escaping from the wire guide pulley 141 during transportation. The plurality of wire strands pass through the plurality of wire guide pulleys 141 respectively, while the core wire passes directly through the middle position of the wire feed frame 14. The arrangement of the wire feed frame 14 changes the transport trajectory of the plurality of wire strands from a straight line to a transport trajectory distributed in an annular pattern with the core wire as the center.

[0033] The distribution disk 15 is arranged in the outlet direction of the wire feed frame 14, and is provided with a plurality of strand holes 152. These strand holes 152 are arranged in a circular ring shape, and the strand holes 152 correspond one-to-one with the strand guide wheels 141, and the apertures match the diameter of the steel wire. A core wire hole 151 is provided in the middle of the distribution disk 15. This structure allows the strands of steel wire and the core wire to be arranged in order, preparing for subsequent twisting. The layout of the strand holes 152 and the core wire holes 151 opened on the distribution disk 15 corresponds to the twisting size of the primary twisting mechanism 20, so that the distance between the core wire and the strand delivered to the primary twisting mechanism 20 is more compact. This setting is used to reduce the force of the primary twisting mechanism 20 when twisting the steel wire.

[0034] The primary twisting mechanism 20 adopts a conventional structural design. Its core task is to twist the several strands released by the pay-off mechanism around the core wire to complete the initial twisting process. In this process, multiple strands are wound around the core wire in a specific spiral direction and twist pitch, gradually forming a wire rope with a preliminary structure. This preliminary twisting prepares for the subsequent secondary twisting by the over-twist mechanism, ensuring that the final produced wire rope has a stable structure and performance. A screw adjustment mechanism 30 is provided at the bottom of the primary twisting mechanism 20. The screw adjustment mechanism 30 consists of a screw, a nut and a drive motor. The screw is driven to rotate by the drive motor, and the nut cooperates with the screw and is connected to the primary twisting mechanism 20. When the screw rotates, the nut moves on the screw, thereby driving the primary twisting mechanism 20 to move. By adjusting the distance between the primary twisting mechanism 20, the pay-off mechanism and the over-twist mechanism, the tension is controlled during the twisting process of the wire rope. When twisting thicker wire ropes, due to their thicker and heavier strands, greater tension is required to ensure a tight twist. In this case, the screw adjustment mechanism 30 can be used to increase the distance between the primary twist mechanism 20 and the overtwist mechanism to increase the strand tension. When twisting thinner wire ropes, the distance can be appropriately reduced to reduce the tension and avoid breakage or damage to the strands due to excessive tension. This allows for effective tension control to accommodate strands of varying thicknesses.

[0035] Reference Figure 3 and Figure 4The overtwist mechanism comprises a U-shaped frame 41, a rotating drum 42, a first overtwist wheel 421, a second overtwist wheel 422, an overtwist guide wheel 43, and an overtwist drive assembly. The rotating drum 42 is cylindrical in shape and is typically made of metal. It has a mounting slot inside and is mounted via bearings in bearing blocks on either side of the U-shaped frame 41. It can rotate about its axis, enabling the rotating drum 42 to be rotatably mounted on the U-shaped frame 41. The first and second overtwist wheels 421, 422 are rotatably mounted within the mounting slots, with their axles mounted on the side walls of the slots via bearings. The overtwist guide wheel 43 is fixed to either side of the U-shaped frame 41 via brackets. The overtwist drive assembly comprises an overtwist drive motor 44, a drive belt 45, and pulleys 46. The pulleys 46 are fixed to the output shaft of the overtwist drive motor 44 and the ends of the rotating drum 42, respectively. The drive belt 45 is tensioned between the two pulleys 46. When the drive motor is operating, the belt drives the rotating drum 42 to rotate within the U-shaped frame 41. The primary twist strands pass around the first and second over-twist pulleys 422 in a figure-eight trajectory. This design leverages the centrifugal force of the rotating drum 42 and the guiding action of the over-twist pulleys to ensure uniform stress distribution during the secondary twisting process. Specifically, the strands first pass around the first over-twist pulley 421, where the rotation of the rotating drum 42 generates centrifugal force, pulling the strands outward. The strands then return and pass around the second over-twist pulley 422, where they are again stressed and redirected, forming a symmetrical figure-eight trajectory. This symmetrical path evenly distributes the tensile and torsional forces on the strands during rotation, avoiding structural defects caused by localized stress concentration and significantly improving the twisting precision and mechanical properties of the double-twist strands.

[0036] The wire arrangement mechanism includes a first main steering disc 81, a second main steering disc 82, a fixed plate, a shaping assembly, a tensioning assembly and a wire arrangement assembly. The first main steering disc 81 and the second main steering disc 82 are rotatably connected to the first secondary guide wheel 811 and the second secondary guide wheel 821 through a rotating shaft. The guide disc and the guide wheel can guide the direction of the wire rope. The fixed plate plays a role of connection and support. The shaping assembly includes a support 52 fixedly mounted on the fixed plate and a plurality of shaping guide wheels 51. The shaping guide wheels 51 are mounted on the support 52. The plurality of shaping guide wheels 51 are arranged in two rows. The wheel surface is arc-shaped, and the curvature is adapted to the outer contour of the wire rope to ensure uniform pressure on the wire rope and prevent the wire rope from rebounding and deforming. The tensioning assembly includes a tensioning wheel bracket 63 and a first tensioning wheel 61 and a second tensioning wheel 62 arranged in parallel up and down and with adjustable spacing, which are mounted on the tensioning wheel bracket 63. By adjusting the spacing between the first tensioning wheel 61 and the second tensioning wheel 62, the tension of the wire rope is ensured to be uniform front and back. The wire arrangement assembly includes a take-up wheel 71 and a wire arrangement wheel 72. A servo motor and a screw nut mechanism 74 are provided on the fixed plate for driving the wire arrangement wheel 72 to move. When the servo motor is working, the screw nut mechanism 74 drives the wire arrangement wheel 72 to move, thereby realizing orderly wire arrangement of the wire rope.

[0037] The working principle of the embodiment of the present application is as follows: This double-twist machine for wire rope processing effectively solves the problems existing in existing double-twist machines through the coordinated operation of various mechanisms. The pay-off mechanism ensures the orderly pay-out of the steel wire and core wire, the primary twist mechanism 20 performs the initial twisting, and the screw adjustment mechanism 30 controls the twisting tension.

[0038] After the initial twisting, the steel rope will first be guided by the first sub-guide wheel 811 on the first main steering disc 81, so that the initial twisted steel rope passes through the second sub-guide wheel 821 and passes through the opening in the middle of the second main steering disc 82 toward the tensioning wheel group. After the steel rope is wrapped around the first tensioning wheel 61 group and the second tensioning wheel 62 group for several turns, it is guided into the rotating drum 42 through the over-twisting guide wheel 43. The twisting accuracy of the steel rope is improved through the unique figure-8 twisting path.

[0039] After secondary twisting, the finished wire is guided to the shaping assembly by a reversing pulley 91 fixed to a fixed plate. The wire then passes through the shaping guide pulley 51, which applies lateral force from both sides of the wire to prevent it from rebounding and deforming. The shaped wire is then wound around the tensioning pulley several times again to ensure uniform tension. Finally, the wire is routed through the cable routing assembly for orderly cable routing.

[0040] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A double twisting machine for wire rope processing, characterized in that: It comprises a pay-off mechanism, a primary twisting mechanism (20), a wire arrangement mechanism and an over-twisting mechanism, wherein the primary twisting mechanism (20) preliminarily twists the steel wire into strands, and the over-twisting mechanism performs a second twist on the primary twisted strands to form double-twisted strands; A screw rod adjustment mechanism (30) for driving the primary twisting mechanism (20) to move is provided at the bottom of the primary twisting mechanism (20); The over-twisting mechanism comprises: U-shaped frame (41); The rotating cylinder (42) is installed in the bearing seats on both side walls of the U-shaped frame through bearings and can rotate around the axis; its outer shape is cylindrical and has a mounting groove inside to achieve the rotatable installation of the rotating cylinder (42) on the U-shaped frame; The first twist wheel (421) and the second twist wheel (422) are rotatably mounted in the mounting groove, and both ends of the wheel shafts of the first twist wheel (421) and the second twist wheel (422) are respectively mounted on the side walls of the mounting groove through bearings; Over-twisting guide wheels (43) are fixedly mounted on both sides of the U-shaped frame (41) through brackets; An overtwisting drive assembly drives the rotating cylinder (42) to rotate in the U-shaped frame (41); The primary twist strands sequentially pass through the first twist wheel (421) and the second twist wheel (422) to form an 8-shaped trajectory, and the double twist strands are uniformly stressed through the 8-shaped twisting path, thereby improving the twisting accuracy.

2. A double twisting machine for wire rope processing according to claim 1, characterized in that: The wire-releasing mechanism comprises a first strand wheel (11), a second strand wheel (12) and a core wire box (13); the core wire box (13) is placed between the first strand wheel (11) and the second strand wheel (12); a core wire wheel (131) is rotatably mounted on the wire outlet end of the core wire box (13) via a bearing; and the core wire in the core wire box (13) is smoothly led out via the core wire wheel (131); The wire-releasing mechanism further comprises a wire feed frame (14), which is annular in shape and has a plurality of wire guide wheels (141) fixed to its annular inner wall by bolts. The wire guide wheels (141) are used to receive the steel wires of the first wire wheel (11) and the second wire wheel (12). The core wire passes through the middle of the wire feed frame (14). The outer peripheral surface of the wire guide wheel (141) is provided with an arc-shaped groove adapted to the steel wire to prevent the steel wire from escaping from the wire guide wheel (141) during transportation.

3. A double twisting machine for wire rope processing according to claim 2, characterized in that: The pay-off mechanism further comprises a wire distribution plate (15), the wire distribution plate (15) being arranged in the wire outlet direction of the wire feed frame (14), the wire distribution plate (15) being provided with a plurality of wire holes (152), the plurality of wire holes (152) being arranged in a circular ring shape, the wire holes (152) corresponding to the wire guide wheels (141) one by one, and the apertures matching the diameter of the steel wire, and a core wire hole (151) being provided in the middle of the wire distribution plate (15).

4. A double twisting machine for wire rope processing according to claim 1, characterized in that: The wire arranging mechanism comprises a first main steering disc (81) and a second main steering disc (82); the first main steering disc (81) is rotatably connected to a first auxiliary guide wheel (811) via a rotating shaft; the second main steering disc (82) is rotatably connected to a second auxiliary guide wheel (821) via a rotating shaft; the wire arranging mechanism further comprises a fixing plate (92) for connecting the first main steering disc (81) and the second main steering disc (82); the over-twisting mechanism is mounted on the fixing plate (92).

5. A double twisting machine for processing steel wire ropes according to claim 2, characterized in that: The cable arrangement mechanism further comprises a shaping component, a tensioning component and a cable arrangement component fixed on the fixing plate (92).

6. A double twisting machine for processing steel wire ropes according to claim 5, characterized in that: The tensioning assembly comprises a tensioning wheel bracket (63) and a first tensioning wheel (61) and a second tensioning wheel (62) which are arranged in parallel and have an adjustable spacing; the first tensioning wheel (61) and the second tensioning wheel (62) are mounted on the tensioning wheel bracket (63).

7. A double twisting machine for processing steel wire ropes according to claim 5, characterized in that: The shaping wheel group includes a support (52) fixedly mounted on a fixed plate (92), and a plurality of shaping guide wheels (51) are mounted on the support (52). The plurality of shaping guide wheels (51) are arranged in two rows. The two rows of shaping guide wheels (51) apply bidirectional pressure to the wire rope. The wheel surface of the shaping guide wheel (51) is arc-shaped, and its arc is adapted to the outer contour of the wire rope to ensure that uniform pressure is applied to the wire rope.

8. The double twisting machine for processing steel wire ropes according to claim 5, characterized in that: The wire arrangement assembly comprises a take-up wheel (71) and a wire arrangement wheel (72); a servo motor and a lead screw nut mechanism (74) for driving the wire arrangement wheel (72) to move are provided on the fixed plate (92).

9. The double twisting machine for wire rope processing according to claim 1, characterized in that: The overtwist drive assembly comprises an overtwist drive motor (44), a drive belt (45) and a pulley (46), wherein the pulley (46) is fixedly mounted on the output shaft of the overtwist drive motor (44) and the end of the rotating cylinder (42), respectively, and the drive belt (45) is tensioned to connect the two pulleys (46).

10. The double twisting machine for processing steel wire ropes according to claim 1, characterized in that: It also includes a casing (100), wherein the over-twisting mechanism and the wire arrangement mechanism are arranged in the casing (100).

Citation Information

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