Auxiliary installation device and installation method for stain-resistant and scratch-resistant wall clamp

Through laser positioning and multi-device collaborative operation, the problem of complex and large error in keel positioning during wall-mounted installation was solved, achieving efficient and accurate keel installation.

CN120683987APending Publication Date: 2025-09-23ZHEJIANG JINSHENG DEOCRATION MATERIAL CO LTD
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Patent Information

Application Number
CN202511119149.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2025-09-23

AI Technical Summary

Technical Problem

In the prior art, the positioning of the keel during the wall clamp installation process is complex and has large errors, resulting in frequent rework.

Method used

The laser positioning method is adopted to identify the wall material through laser lights and scanning modules, generate a keel path to avoid obstacles, and realize multi-device collaborative operation through wireless signal transmission and reception modules, providing real-time position deviation correction and automatic positioning.

Benefits of technology

It achieves precise positioning of keel installation, reduces manual errors, improves installation efficiency and construction standardization, and reduces rework rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an auxiliary installation device and method for stain-resistant and scratch-resistant wall clats.The auxiliary installation device comprises a laser lamp, a main body and a scanning module, the laser lamp is arranged at the center of the front end face of the main body, the scanning module is arranged at the position, close to the midpoint of the edge, of the front end face of the main body, and the lower end of the main body is fixedly connected with a height adjusting rod; the lower end of the height adjusting rod is fixedly connected with the base, a gyroscope and a wireless signal transmitting and receiving module are arranged in the main body, a to-be-installed wall face is directly positioned through a laser positioning method, a proper keel installation position template is displayed on the to-be-installed wall face in a laser projection mode, and therefore a user does not need to manually position the keel installation position; and meanwhile, reworking caused by errors of manual positioning is avoided. The wall surface material is identified through the multispectral scanning module, the laser wavelength is automatically switched to improve the positioning precision of the complex wall surface, meanwhile, the keel installation offset is monitored in real time through the dynamic feedback system, and correction is prompted through the laser color change.
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Description

Technical Field

[0001] The present invention relates to the field of wall clamp installation, and in particular to a stain-resistant and scratch-resistant wall clamp auxiliary installation device and an installation method. Background Art

[0002] Qiangka draws inspiration from traditional integrated wall panels, but it has a stronger texture and a more advanced visual sense than the transmission integrated wall panels. It is also waterproof, mildew-proof and fire-proof, and is easy to install. Therefore, it has gradually been loved by users. The most complicated part of the installation of Qiangka is the positioning of the keel, so there is an urgent need for a device that simplifies the keel positioning steps.

[0003] For example, a Chinese patent discloses a "PUR glue transfer wall covering device and its use method" (patent number: CN202210679895.0). This patent includes a feeding section and a covering section, one end of which is connected to the other end of the covering section. A feeder is provided at one end of the feeding section, and a conveyor is provided on top of the feeder. This PUR glue transfer wall covering device has a dust collection mechanism installed on both sides of the feeding section. A dust collector is provided on the side of the dust collection mechanism. A pneumatic lifting frame is provided on the top of the dust collector and connected to the dust collection reel to support the dust collection reel. A dust collection strip is connected and supported by a pipe bracket on the side of the dust collector. This facilitates the generation of strong suction by the dust collection mechanism and the vacuum cleaner before coating and applying glue. The height of the pneumatic lifting frame can be adjusted to facilitate the dust collection reel to be close to the wall covering material. At the same time, the pipe bracket can cooperate to allow the dust collection strip to fit the PUR hot melt adhesive nozzle and the covering material.

[0004] However, the aforementioned PUR-coated wall-locking device and its use method are not helpful for positioning the keel. Summary of the Invention

[0005] (1) Technical problems solved

[0006] In view of the deficiencies in the prior art, the present invention provides a stain-resistant and scratch-resistant wall clip auxiliary installation device and installation method, which solves the problems raised in the above-mentioned background technology.

[0007] (2) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a stain-resistant and scratch-resistant wall-mounted auxiliary installation device and installation method, including a laser lamp, a main body and a scanning module, the laser lamp is arranged at the center of the front end face of the main body, the scanning module is arranged at the front end face of the main body near the midpoint of the edge, the lower end of the main body is fixedly connected to a height adjustment rod, the lower end of the height adjustment rod is fixedly connected to the base, and a gyroscope and a wireless signal transmitting and receiving module are provided in the main body.

[0009] Preferably, the height adjustment rod includes a first lifting rod and a second lifting rod, the second lifting rod is fixedly connected to the lower end surface of the main body, the first lifting rod is fixedly connected to the upper end surface of the base, and the first lifting rod is sleeved outside the second lifting rod.

[0010] Preferably, the lower end of the base is provided with lifting legs in a telescopic manner, and the lower ends of both sides of the base are provided with slides.

[0011] Preferably, a battery compartment and an adjustment slot are provided on the rear end surface of the main body, and an adjustment block is provided in the adjustment slot.

[0012] Preferably, the auxiliary installation device further comprises a remote controller, the remote controller comprises a remote controller housing, a button is provided on the front end surface of the remote controller housing, and an infrared emitter is provided on the upper end surface of the remote controller housing.

[0013] The scanning module is a multi-spectral scanning module that can identify the materials of tiles and putty layers and link the laser light to switch wavelengths.

[0014] Preferably, the laser light integrates a dynamic feedback system, which uses red and green lasers to prompt the correction direction by comparing the real-time position deviation between the installed keel and the projection.

[0015] Preferably, the scanning module constructs a 3D model of the wall and automatically identifies the locations of doors, windows, and pipes, and the laser projection generates a keel path that avoids obstacles.

[0016] Preferably, the wireless signal transmitting and receiving module supports multi-device networking, and the main device splits the projection area into slave devices to achieve segmented collaborative operation.

[0017] Preferably, a stain-resistant and scratch-resistant wall mounting auxiliary method:

[0018] S101, binding the smart mobile terminal through the wireless signal transmitting and receiving module, and placing the device in front of the wall to be installed;

[0019] S102, determining whether the ground is level using a gyroscope in the device;

[0020] S103. If the device is level, the device directly uses the adaptive mode to make the main body parallel to the wall to be installed. If the device is not level, the height of the legs of the device needs to be adjusted through the smart mobile terminal or the remote control housing to make the main body parallel to the wall to be installed.

[0021] S104, scanning the wall surface to be installed by a scanning module and locating the four sides of the wall surface to be installed;

[0022] S105, projecting laser positioning lines onto the wall to be installed using a laser lamp;

[0023] S106, adjusting the laser positioning line mode by operating the smart mobile terminal, turning the adjustment block, or operating the remote control housing, or drawing a laser positioning line diagram specifically for the wall to be installed by the smart mobile terminal;

[0024] S107. Install the wall keel and then the wall clamp according to the laser positioning lines.

[0025] (3) Beneficial effects

[0026] The present invention provides a stain-resistant and scratch-resistant wall card auxiliary installation device and installation method.

[0027] Beneficial effects:

[0028] 1. This solution uses a laser positioning method to directly locate the wall to be installed and displays the appropriate keel installation position template on the wall to be installed by laser projection, so that users do not need to manually locate the keel installation position, and at the same time avoid rework caused by manual positioning errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the main structure of the present invention;

[0030] Figure 2 It is a rear view structural schematic diagram of the present invention;

[0031] Figure 3 This is a schematic structural diagram of the remote control of the present invention;

[0032] Figure 4 It is a schematic diagram of the keel structure of the present invention.

[0033] In the figure: 12, laser light; 13, first lifting rod; 14, lifting foot; 15, main body; 16, scanning module; 17, second lifting rod; 18, base; 19, slide; 21, battery compartment; 22, adjustment slot; 23, adjustment block; 31, remote control housing; 32, button; 33, infrared transmitter; 41, horizontal keel; 42, longitudinal keel. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0035] The present invention is described in further detail below with reference to the accompanying drawings:

[0036] The embodiment of the present invention provides a stain-resistant and scratch-resistant wall card auxiliary installation device, such as Figure 1-4 As shown, it includes a laser lamp 12, a main body 15 and a scanning module 16. The laser lamp 12 is arranged at the center of the front end surface of the main body 15, and the scanning module 16 is arranged at the front end surface of the main body 15 near the midpoint of the edge. The lower end of the main body 15 is fixedly connected to a height adjustment rod, and the lower end of the height adjustment rod is fixedly connected to the base 18. A gyroscope and a wireless signal transmitting and receiving module are provided in the main body 15.

[0037] The height adjustment rod includes a first lifting rod 13 and a second lifting rod 17 . The second lifting rod 17 is fixedly connected to the lower end surface of the main body 15 . The first lifting rod 13 is fixedly connected to the upper end surface of the base 18 . The first lifting rod 13 is sleeved on the outside of the second lifting rod 17 .

[0038] The lower end of the base 18 is provided with lifting legs 14 in a telescopic manner, and the lower ends of both sides of the base 18 are provided with slides 19.

[0039] A battery compartment 21 and an adjustment slot 22 are provided on the rear end surface of the main body 15 , and an adjustment block 23 is provided in the adjustment slot 22 .

[0040] The auxiliary installation device further comprises a remote controller, which comprises a remote controller housing 31 . A button 32 is provided on the front end surface of the remote controller housing 31 , and an infrared transmitter 33 is provided on the upper end surface of the remote controller housing 31 .

[0041] The scanning module 16 is a multi-spectral scanning module that can identify the materials of tiles and putty layers and control the laser light 12 to switch wavelengths.

[0042] The laser light 12 integrates a dynamic feedback system that compares the real-time position deviation between the installed keel and the projection, and uses red and green lasers to prompt the correction direction.

[0043] The scanning module 16 constructs a 3D model of the wall and automatically identifies the locations of doors, windows, and pipes. The laser projection generates a keel path that avoids obstacles.

[0044] The wireless signal transmitting and receiving module supports multi-device networking, and the main device splits the projection area to the slave devices to achieve segmented collaborative operation.

[0045] Furthermore, the scanning module 16 includes an infrared sensor and a visible light camera, which identifies the wall material by comparing the reflectivity differences at different wavelengths, such as the reflectivity of tiles is greater than 60% and the reflectivity of putty layer is less than 30%, and controls the laser light 12 to switch to the adapted wavelength, 650nm red light for tile surface and 520nm green light for putty layer.

[0046] It should be noted that when the reflectivity data exceeds a preset threshold, the main control chip sends a wavelength switching instruction to the laser light 12. The laser light has an internal tunable filter set. The filter wheel is driven by a stepper motor to rotate and move the 650nm or 520nm filter into the optical path, achieving millisecond-level wavelength switching.

[0047] The lifting foot 14 has a built-in vibration sensor, which automatically triggers the hydraulic locking mechanism when it detects ground vibration > 5Hz;

[0048] The wireless signal transmitting and receiving module adopts the Mesh networking protocol, allowing ≥3 devices to collaborate. The main terminal APP can define partitions and assign projection tasks.

[0049] The embodiment of the present invention also provides an auxiliary installation method for stain-resistant and scratch-resistant wall clips:

[0050] S101, binding the smart mobile terminal through the wireless signal transmitting and receiving module, and placing the device in front of the wall to be installed;

[0051] S102, determining whether the ground is level using a gyroscope in the device;

[0052] S103: If the surface is level, the device's adaptive mode is used to make the main body 15 parallel to the wall to be installed. If the surface is not level, the height of the device's legs needs to be adjusted using the smart mobile terminal or the remote control housing 31 to make the main body 15 parallel to the wall to be installed.

[0053] S104, scanning the wall surface to be installed and locating the four edges of the wall surface to be installed by the scanning module 16;

[0054] S105, projecting a laser positioning line onto the wall to be installed by the laser light 12;

[0055] S106, adjusting the laser positioning line mode by operating the smart mobile terminal, turning the adjustment block 23 or operating the remote control housing 31, or drawing a laser positioning line diagram specifically for the wall to be installed by the smart mobile terminal;

[0056] S107. Install the wall keel and then the wall clamp according to the laser positioning lines.

[0057] During the actual installation of the wall click, it is often encountered that the wall is not completely vertical to the ground or the ground is not completely horizontal, which causes great trouble to the installation and positioning of the keel. This device perfectly solves this problem.

[0058] like Figure 4 As shown, it is one of the basic keel positioning templates, which is composed of a transverse keel 41 and a longitudinal keel 42 perpendicular to each other.

[0059] During implementation, the device of the present invention first establishes a connection with a smart terminal via a wireless communication module. The operator places the device at a predetermined distance from the wall, where a built-in attitude sensor automatically detects the floor's flatness. If the floor is tilted, the system triggers a height adjustment mechanism, controlling the elevating legs via the smart terminal or remote control to differentially extend and retract, ensuring the device remains parallel to the wall. This leveling process is completely autonomous, requiring no human intervention.

[0060] After the wall scanning phase is initiated, the multispectral detection unit integrated into the front end of the main body begins operation. This unit synchronously collects reflective characteristic data in different bands and automatically identifies the surface characteristics of common wall materials such as tiles and putty. Based on the results of the material analysis, the laser emission module will adaptively adjust the output wavelength to ensure that a clear and visible projection outline can be formed on walls with different reflective characteristics. At the same time, the deep scanning system constructs a three-dimensional spatial model of the wall surface and intelligently identifies the contour features of obstacles such as door and window frames and pipes. The system automatically generates an avoidance plan, adjusts the direction of the keel in the projection template, and forms a continuous installation path that bypasses obstacles.

[0061] Specifically, the avoidance algorithm is based on the A* path search principle: using the obstacle boundary as the no-entry zone and the keel endpoints as the target points, it searches for the shortest avoidance path. When a longitudinal keel is blocked by an obstacle, reinforcement nodes are automatically generated on both sides of the obstacle, and 45° diagonal connectors are used to maintain structural rigidity.

[0062] When the transverse keel 41 is blocked by an obstacle, a segmented translation strategy is adopted: parallel compensation segments are generated on both sides of the obstacle, with a spacing ≥ the obstacle width + 2 cm, and connected to the original keel through oblique connectors.

[0063] For large-scale wall installations, this device supports multi-device collaborative operation. After the master device completes a full wall scan, it divides the projection area into several sub-segments via wireless networking. Slave devices receive the assignment instructions and simultaneously project the corresponding positioning templates in the designated areas. Strict projection synchronization between devices ensures precise template alignment at the intersection of sub-zones, enabling seamless collaboration among multiple users.

[0064] Specifically, the master device generates a global coordinate system (with the lower left corner of the wall as the origin) and broadcasts a synchronous clock signal via a time-division multiple access protocol. After receiving the partitioned coordinate range (e.g., X: 4000-8000mm, Y: 0-3000mm), the slave device performs an affine transformation on the projection template to match the assigned area and starts laser projection synchronously with the rising edge of the clock signal.

[0065] During the keel installation process, the dynamic monitoring system operates continuously. It captures real-time image information of the installed keel and compares its spatial position with the original projection template. If it detects that the installation position deviates from the designed position, the laser projection immediately switches to a warning tone and visually indicates the correction direction through a dynamically changing directional beam. Operators make timely adjustments based on the light signals until the projection returns to the standard tone, indicating that the position correction is complete. This real-time feedback mechanism forms a closed-loop system for construction quality control.

[0066] Furthermore, the image processing unit performs edge enhancement on the captured image, identifies the straight line features of the keel using the Hough transform algorithm, and calculates the angular deviation between them and the preset projection line. If the deviation exceeds a threshold, the laser driver circuit disables the green channel of the RGB signal, retaining only the red channel to output the warning light.

[0067] The intelligent foot system at the base of the device is environmentally aware. When construction vibrations are detected, a locking mechanism automatically activates to maintain stability. When not in motion, the core sensor array enters a low-power mode, significantly extending the device's operating time. For special working conditions, such as sloping surfaces, the system dynamically calculates foot compensation. In low-light environments, the device can switch to an invisible projection mode for use with auxiliary equipment.

[0068] Specifically, the vibration sensor output signal passes through a comparator circuit. If the vibration frequency exceeds the limit for 200ms, the solenoid valve is triggered to open the hydraulic lock oil circuit. In sleep mode, the gyroscope only retains the accelerometer function, and an interrupt signal is sent to wake up the main control chip when a displacement change of 5mm or more is detected.

[0069] After the entire installation process is complete, the system generates a construction data report, fully documenting key steps such as wall feature identification, projection adjustment, and installation deviation correction. This integrated solution transforms the complex steps of traditional installation, which rely on manual experience, such as position measurement, obstacle avoidance, and multi-person collaboration, into an automated process, significantly improving the level of construction standardization. Through dynamic interaction between projection and physical objects, it effectively addresses common industry pain points such as positioning deviation and rework correction during wall installation.

[0070] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A stain-resistant and scratch-resistant wall mounting device, characterized by: The invention comprises a laser lamp (12), a main body (15) and a scanning module (16), wherein the laser lamp (12) is arranged at the center of the front end surface of the main body (15), the scanning module (16) is arranged at the front end surface of the main body (15) near the midpoint of the edge, the lower end of the main body (15) is fixedly connected to a height adjustment rod, the lower end of the height adjustment rod is fixedly connected to a base (18), and a gyroscope and a wireless signal transmitting and receiving module are arranged in the main body (15).

2. The stain-resistant and scratch-resistant wall mounting device according to claim 1, characterized in that: The height adjustment rod comprises a first lifting rod (13) and a second lifting rod (17), wherein the second lifting rod (17) is fixedly connected to the lower end surface of the main body (15), the first lifting rod (13) is fixedly connected to the upper end surface of the base (18), and the first lifting rod (13) is sleeved on the outside of the second lifting rod (17).

3. The stain-resistant and scratch-resistant wall clip auxiliary installation device according to claim 1, characterized in that: The lower end of the base (18) is provided with lifting legs (14) in a telescopic manner, and slides (19) are provided at the lower ends of both sides of the base (18).

4. The stain-resistant and scratch-resistant wall mounting device according to claim 1, characterized in that: The rear end surface of the main body (15) is provided with a battery compartment (21) and an adjustment slot (22), and an adjustment block (23) is provided in the adjustment slot (22).

5. The stain-resistant and scratch-resistant wall clip auxiliary installation device according to claim 1, characterized in that: The auxiliary installation device also includes a remote controller, which includes a remote controller housing (31). The front end surface of the remote controller housing (31) is provided with a button (32), and the upper end surface of the remote controller housing (31) is provided with an infrared transmitter (33).

6. The stain-resistant and scratch-resistant wall clip auxiliary installation device according to claim 1, characterized in that: The scanning module (16) is a multi-spectral scanning module that can identify the materials of the ceramic tiles and putty layers and link the laser light (12) to switch wavelengths.

7. The stain-resistant and scratch-resistant wall clip auxiliary installation device according to claim 1, characterized in that: The laser light (12) is integrated with a dynamic feedback system, which uses red and green lasers to prompt the correction direction by comparing the real-time position deviation between the installed keel and the projection.

8. The stain-resistant and scratch-resistant wall mounting auxiliary device according to claim 1, characterized in that: The scanning module (16) constructs a 3D model of the wall and automatically identifies the locations of doors, windows, and pipes, and laser projection generates a keel path to avoid obstacles.

9. The stain-resistant and scratch-resistant wall mounting auxiliary device according to claim 1, characterized in that: The wireless signal transmitting and receiving module supports multi-device networking, and the main device splits the projection area to the slave devices to realize segmented collaborative operation.

10. A method for auxiliary installation of stain-resistant and scratch-resistant wall panels, characterized by: S101, binding the smart mobile terminal through the wireless signal transmitting and receiving module, and placing the device in front of the wall to be installed; S102, determining whether the ground is level using a gyroscope in the device; S103, if it is level, directly use the adaptive mode of the device to make the main body (15) parallel to the wall to be installed; if it is not level enough, it is necessary to adjust the height of the legs of the device through the smart mobile terminal or remote control to make the main body (15) parallel to the wall to be installed; S104, scanning the wall surface to be installed and locating the four edges of the wall surface to be installed by the scanning module (16); S105, projecting a laser positioning line onto the wall to be installed using a laser lamp (12); S106, adjusting the laser positioning line pattern by operating the intelligent mobile terminal, turning the adjustment block (23) or operating the remote control, or drawing a laser positioning line diagram specifically for the wall to be installed by the intelligent mobile terminal; S107. Install the wall keel and then the wall clamp according to the laser positioning lines.

Citation Information

Patent Citations

  • A PUR adhesive coating wall panel device and its application method

    CN114987841B