Sewage pump device for sewage treatment
Through the linkage design of horizontal and vertical cutting mechanisms and anti-blocking mechanisms, the problem of clogging of particulate impurities in the sewage pump is solved, the crushing and cleaning of impurities of different forms are achieved, and the operating stability and efficiency of the sewage pump are improved.
Patent Information
- Application Number
- CN202511123080.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-12
- Publication Date
- 2025-09-23
AI Technical Summary
Existing sewage pumps are difficult to fully crush particulate impurities of different forms, which can easily lead to clogging and wear. In addition, the filter components are easily clogged and lack an active cleaning structure, affecting work efficiency.
The horizontal cutting mechanism, vertical cutting mechanism and anti-blocking mechanism are designed. Through the linkage of the main driving rod, the gear, bevel gear and bevel gear are used to realize horizontal and vertical cutting. The cleaning brush plate and push-pull scraper are used to clean impurities and ensure that the filter holes are unobstructed.
It achieves comprehensive crushing of granular impurities of different forms, reduces the risk of clogging, improves the operational reliability and efficiency of the sewage pump, and ensures smooth water inlet and filtration.
Smart Images

Figure CN120684415A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of sewage treatment, in particular to a sewage pump device for sewage treatment. Background Art
[0002] Existing sewage pumps used for sewage treatment typically consist of core components such as the pump body, drive motor, impeller, inlet pipe, and outlet pipe. Their basic operating principle is that the drive motor rotates the impeller, creating negative pressure within the pump body. Sewage is drawn into the pump body through the inlet pipe and then pressurized by the impeller before being discharged through the outlet pipe.
[0003] The existing sewage pumps are not convenient for multi-directional cutting of particulate impurities in sewage, and it is difficult to comprehensively crush different forms of sewage, such as long strips, blocks and particulate impurities in different distribution directions. Large particulate impurities that are not completely crushed are easy to enter the pump body, which may wear the impeller or block the flow channel; moreover, floating or precipitated particulate impurities, such as fibers and silt blocks, are easy to accumulate on the outside of the water inlet of the water inlet pipe, which will lead to poor water inflow if not cleaned for a long time; filtering components, such as the filter holes of the filter screen, are easily clogged by fine particulate impurities, and lack an active cleaning structure, requiring frequent shutdowns for manual cleaning, which affects work efficiency. Therefore, it is necessary to develop a sewage pump device for sewage treatment. Summary of the Invention
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of this application to avoid blurring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.
[0005] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:
[0006] A sewage pump device for sewage treatment, comprising a sewage pump body, the horizontal cutting mechanism, the vertical cutting mechanism and the anti-blocking mechanism;
[0007] The sewage pump body includes a mounting pipe and a pump housing located below the mounting pipe, the mounting pipe and the pump housing are sealed and separated by a sealing plate, the center of the sealing plate is rotated through a sealed bearing to provide a vertical main drive rod, the lower end of the main drive rod is located in the pump housing and is provided with an impeller, the water outlet on the side wall of the pump housing is provided with a water outlet pipe, the water inlet at the bottom of the pump housing is provided with a vertical water inlet pipe, the outer side wall of the lower half of the water inlet pipe is provided with a water inlet around its own circumferential direction, a mounting plate is fixedly provided in the middle of the inner cavity of the water inlet pipe, three "leaf"-shaped filter plates are equidistantly arranged on the mounting plate, each of the filter plates is evenly opened with filter holes, and the inner diameter of the water inlet is larger than the inner diameter of the filter holes;
[0008] The horizontal cutting mechanism is arranged in the inner cavity of the water inlet pipe, below the mounting plate, and is driven simultaneously when the sewage pump pumps water, so as to cut the particulate impurities in the sewage entering the water inlet pipe in the horizontal direction;
[0009] The vertical cutting mechanism is arranged in the inner cavity of the water inlet pipe, below the horizontal cutting mechanism. When the sewage pump pumps water, the vertical cutting mechanism is driven at the same time to vertically cut the particulate impurities in the sewage entering the water inlet pipe;
[0010] The anti-blocking mechanism is arranged in the inner cavity of the water inlet pipe, located above the mounting plate. When the sewage pump pumps water, the anti-blocking mechanism is driven at the same time to clean larger impurities blocking the outside of the water inlet.
[0011] As a preferred solution of the sewage pump device for sewage treatment described in the present invention, a vertical servo motor is fixedly installed on the top of the sewage pump body through a motor mounting seat, and the output shaft of the servo motor rotates through the top of the mounting tube through a bearing, and is fixedly connected to the upper end of the main drive rod through a coupling.
[0012] As a preferred solution of the sewage pump device for sewage treatment described in the present invention, a cleaning brush plate is fixedly provided on the rod body of the main driving rod, the cleaning brush plate is located above the mounting plate, and the rotating cleaning brush plate is used to clean the surface of the filter hole.
[0013] As a preferred solution of the sewage pump device for sewage treatment described in the present invention, wherein: the inner side walls of the water inlet pipe are located above and below the mounting plate, and an upper bracket and a lower bracket are fixedly provided respectively. The cross-section of the upper bracket and the lower bracket is a "triangular" star shape when viewed from above, and the rod body of the main driving rod rotates vertically through the center of the upper and lower walls of the upper bracket and the lower bracket through a sealed bearing.
[0014] As a preferred solution of a sewage pump device for sewage treatment described in the present invention, wherein: the horizontal cutting mechanism includes a mounting cavity opened in the inner cavity of the mounting plate, the three filter plates are arranged around the outside of the mounting cavity and staggered with the mounting cavity, the inner bottom wall of the mounting cavity is rotatably provided with multiple vertical first rotating rods through sealed bearings, the lower ends of all the first rotating rods are rotatably provided on the top of the lower bracket through sealed bearings, the rod body of the first rotating rod is located in the inner cavity of the mounting cavity and is fixedly installed with a follower gear, all the follower gears are arranged in a circumferential manner with the main driving rod as the axis, the rod body of the main driving rod is located in the mounting cavity and is fixed with a driving gear that is always meshed with all the follower gears, the rod body of each first rotating rod is located below the mounting plate and is circumferentially fixed with a first cutting blade equidistantly around its own longitudinal axis.
[0015] As a preferred solution of the sewage pump device for sewage treatment described in the present invention, an annular cutting blade is provided in the lower middle part of the inner wall of the water inlet pipe, and the vertical cross-section of the annular cutting blade is an "isosceles triangle". The annular cutting blade is used to cut particulate impurities in the sewage in an alternating manner with the first cutting blade.
[0016] As a preferred embodiment of the sewage pump device for sewage treatment described in the present invention, the vertical cutting mechanism includes a central mounting cylinder fixed to the bottom of the lower bracket, the mounting cylinder is a hollow inverted "T" cylindrical shape, and the rod body and the lower end of the main driving rod are rotatably arranged in the inner cavity of the mounting cylinder through a sealed bearing, and the side wall of the mounting cylinder is equidistantly arranged with a horizontal second rotating rod around the vertical axis of the main driving rod as the center, one end of each of the second rotating rods is rotated through the inner wall of the mounting cylinder through a sealed bearing, and the other end is rotatably arranged on the inner wall of the water inlet pipe through a sealed bearing, and the rod body of each second rotating rod is fixed with a second cutting blade at equal intervals around the axis of its own length direction, and the second cutting blade is located between the outer side of the mounting cylinder and the inner side of the water inlet pipe and is located below the first cutting blade and the lower bracket.
[0017] As a preferred solution of the sewage pump device for sewage treatment described in the present invention, a horizontal first bevel gear is fixedly provided at the bottom of the rod body of the main driving rod, and each of the second rotating rods is fixedly provided with a second bevel gear meshing with the first bevel gear at one end located in the inner cavity of the mounting tube.
[0018] As a preferred embodiment of the sewage pump device for sewage treatment described in the present invention, the anti-blocking mechanism includes a hollow cylindrical fixed cylinder fixed at the center of the upper bracket, and the rod body of the main driving rod is rotated through the inner cavity of the fixed cylinder through a sealed bearing, and the side wall of the fixed cylinder is uniformly spaced around the vertical axis of the main driving rod. One end of each of the third rotating rods is rotated through the inner wall of the fixed cylinder through a sealed bearing, and the other end is rotated through the outer wall of the water inlet pipe through a sealed bearing. The end of the third rotating rod located on the outside of the water inlet pipe is fixed with a linkage rod perpendicular to the third rotating rod. The other end of the linkage rod is provided with a push-pull rod by rotating a rotating shaft, and the outer wall of the water inlet pipe is located at the upper and lower edges of the water inlet and is fixed with fixed blocks at intervals. The fixed blocks are respectively provided with six upper and lower circumferential directions of the water inlet pipe, and a vertical limiting sliding rod is fixed between the upper and lower corresponding fixed blocks. There are a total of six limiting sliding rods, and an arc-shaped push-pull scraper is provided vertically slidingly between two of the limiting sliding rods. The other end of the push-pull rod is hingedly provided in the middle of the top wall of the push-pull scraper, and the inner concave surface of the push-pull scraper is in contact with the outer wall of the water inlet pipe for cleaning larger impurities blocked on the outside of the water inlet.
[0019] As a preferred solution of the sewage pump device for sewage treatment described in the present invention, wherein: the rod body of the main driving rod is located in the inner cavity of the fixed cylinder and is fixedly installed with a transverse first bevel gear, and each of the third rotating rods is located at one end of the inner cavity of the fixed cylinder and is fixedly provided with a second bevel gear that meshes with the first bevel gear.
[0020] The beneficial effects of the present invention are:
[0021] 1. Through the horizontal staggered cutting of the first cutting blade and the annular cutting blade of the horizontal cutting mechanism, and the vertical cutting of the second cutting blade of the vertical cutting mechanism, a horizontal and vertical three-dimensional cutting combination is formed, which can more comprehensively crush the granular impurities of different shapes and directions in the sewage, and reduce the impact of large granular impurities on the pump body.
[0022] 2. The push-pull scraper of the anti-blocking mechanism slides along the limiting slide bar to clean the larger impurities blocked on the outside of the water inlet, preventing the water inlet from being blocked by accumulated impurities; at the same time, the cleaning brush plate rotates with the main driving rod to clean the surface of the filter holes of the filter plate, reducing the situation where the filter holes are blocked by fine particles of impurities, and ensuring the smoothness of water inlet and filtration.
[0023] 3. The horizontal cutting, vertical cutting, anti-blocking and cleaning functions of each mechanism are linked through the main drive rod. With the help of transmission structures such as gears, bevel gears and bevel gears, the power of the servo motor is stably transmitted to each actuator, ensuring the synchronous operation of each mechanism and improving the overall work reliability.
[0024] 4. The "triangular star" design of the upper and lower brackets provides stable support for the main drive rod and each rotating rod while reducing obstruction to water flow. The cutting mechanism, filter plate, and anti-blocking mechanism are arranged along the direction of water flow, in line with the sewage treatment process, improving the efficiency of particulate impurity treatment and sewage transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort. Among them:
[0026] Figure 1 It is a structural schematic diagram of the present invention;
[0027] Figure 2 This is a schematic diagram of the structure of the interior of the installation pipe, pump housing and outlet pipe cross section of the present invention;
[0028] Figure 3 Schematic diagram of the structure of the water inlet pipe of the present invention;
[0029] Figure 4 For the present invention Figure 3 Schematic diagram of the structure of the internal components of the water inlet pipe section;
[0030] Figure 5 This is a schematic structural diagram of the internal components of the mounting plate cross section of the present invention;
[0031] Figure 6 For the present invention Figure 5 Schematic diagram of the structure of the middle parts and the cross section of the annular cutting blade;
[0032] Figure 7 Schematic diagram of the structure of the filter hole of the filter plate of the present invention;
[0033] Figure 8 It is a structural schematic diagram of the vertical cutting mechanism of the present invention;
[0034] Figure 9 It is a structural schematic diagram of the anti-blocking mechanism of the present invention.
[0035] Figure: Sewage pump body 100; mounting pipe 101; pump housing 102; sealing plate 103; main drive rod 104; impeller 105; outlet pipe 106; inlet pipe 107; water inlet 108; mounting plate 109; filter plate 110; filter hole 111; motor mounting base 112; servo motor 113; cleaning brush plate 114; upper bracket 115; lower bracket 116; horizontal cutting mechanism 200; mounting cavity 201; first rotating rod 202; follower gear 203 ; Driving gear-204; First cutting blade-205; Annular cutting blade-206; Vertical cutting mechanism-300; Mounting cylinder-301; Second rotating rod-302; Second cutting blade-303; First bevel gear-304; Second bevel gear-305; Anti-blocking mechanism-400; Fixed cylinder-401; Third rotating rod-402; Linkage rod-403; Push-pull rod-404; Fixed block-405; Limiting slide rod-406; Push-pull scraper-407; First bevel gear-408; Second bevel gear-409. DETAILED DESCRIPTION
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0038] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing the embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.
[0039] To make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.
[0040] See also Figures 1-9 , which shows a schematic diagram of the structure of a sewage pump device for sewage treatment according to the present invention, please refer to Figures 1-9 , a sewage pump device for sewage treatment is introduced in detail.
[0041] A sewage pump device for sewage treatment includes a sewage pump body 100, the horizontal cutting mechanism 200, the vertical cutting mechanism 300 and the anti-blocking mechanism 400;
[0042] The sewage pump body 100 includes a mounting pipe 101 and a pump housing 102 located below the mounting pipe 101. The mounting pipe 101 and the pump housing 102 are sealed and separated by a sealing plate 103. The center of the sealing plate 103 is rotated through a sealed bearing to provide a vertical main drive rod 104. The lower end of the main drive rod 104 is located in the pump housing 102 and is provided with an impeller 105. The water outlet on the side wall of the pump housing 102 is provided with a water outlet pipe 106. A vertical water inlet pipe 107 is provided at the water inlet at the bottom of the pump housing 102. A water inlet 108 is provided on the outer wall of the lower half of the water inlet pipe 107 around its own circumferential direction. A mounting plate 109 is fixedly provided in the middle of the inner cavity of the water inlet pipe 107. Three "leaf"-shaped filter plates 110 are evenly spaced and arranged around the mounting plate 109. Each filter plate 110 is evenly opened with filter holes 111. The inner diameter of the water inlet 108 is larger than the inner diameter of the filter holes 111.
[0043] The horizontal cutting mechanism 200 is arranged in the inner cavity of the water inlet pipe 107, below the mounting plate 109. When the sewage pump pumps water, the horizontal cutting mechanism 200 is driven simultaneously to cut the particulate impurities in the sewage entering the water inlet pipe 107 in the horizontal direction;
[0044] The vertical cutting mechanism 300 is disposed in the inner cavity of the water inlet pipe 107 and is located below the horizontal cutting mechanism 200. When the sewage pump pumps water, the vertical cutting mechanism 300 is simultaneously driven to vertically cut particulate impurities in the sewage entering the water inlet pipe 107.
[0045] The anti-blocking mechanism 400 is provided in the inner cavity of the water inlet pipe 107 and is located above the mounting plate 109. When the sewage pump is pumping water, the anti-blocking mechanism 400 is simultaneously driven to clean larger impurities blocking the outside of the water inlet 108.
[0046] In this embodiment, the horizontal cutting mechanism 200 and the vertical cutting mechanism 300 can cut particulate impurities from different directions, and the anti-blocking mechanism 400 can clear particulate impurities outside the water inlet 108, which helps reduce the risk of particulate impurities blocking and improves the continuous operation of the sewage pump. The filter plate 110 can filter particulate impurities, while particulate impurities that cannot be filtered will continue to be cut by the horizontal cutting mechanism 200 and the vertical cutting mechanism 300.
[0047] Furthermore, a vertical servo motor 113 is fixedly mounted on the top of the sewage pump body 100 via a motor mounting base 112. The output shaft of the servo motor 113 rotates through the top of the mounting tube 101 via a bearing and is fixedly connected to the upper end of the main drive rod 104 via a coupling. The servo motor 113 is connected to the main drive rod 104 via a coupling, which can provide stable power to the sewage pump body 100 and various cutting and anti-blocking mechanisms, helping to ensure the synchronization and reliability of the operation of various components.
[0048] Furthermore, a cleaning brush plate 114 is fixedly provided on the rod body of the main driving rod 104. The cleaning brush plate 114 is located above the mounting plate 109, and the rotating cleaning brush plate 114 is used to clean the surface of the filter hole 111. The cleaning brush plate 114 rotates with the main driving rod 104 to clean the surface of the filter hole 111 of the filter plate 110, thereby helping to reduce the clogging of the filter hole 111 by particulate impurities and maintain the filtering effect.
[0049] Furthermore, an upper bracket 115 and a lower bracket 116 are fixedly provided on the inner side wall of the water inlet pipe 107 above and below the mounting plate 109, respectively. The cross-section of the upper bracket 115 and the lower bracket 116 is in the shape of a "triangle" star when viewed from above. The rod body of the main driving rod 104 rotates vertically through the centers of the upper and lower walls of the upper bracket 115 and the lower bracket 116 through a sealed bearing; the upper bracket 115 and the lower bracket 116 are in the shape of a "triangle", which can not only stably support the main driving rod 104, but also reduce obstruction to the water flow, thereby helping to ensure that the water flows smoothly through the water inlet pipe 107 and at the same time enhance the stability of the overall structure.
[0050] Example 2, based on Example 1, the horizontal cutting mechanism 200 includes a mounting cavity 201 opened in the inner cavity of the mounting plate 109, the three filter plates 110 are arranged around the outside of the mounting cavity 201, and are staggered with the mounting cavity 201. The inner cavity bottom wall of the mounting cavity 201 is rotatably provided with a plurality of vertical first rotating rods 202 through sealed bearings, and the lower ends of all the first rotating rods 202 are rotatably provided on the top of the lower bracket 116 through sealed bearings. The rod body of the first rotating rod 202 is located in the inner cavity of the mounting cavity 201 and is fixedly installed with a follower gear 203. All the follower gears 203 are connected to the main drive rod 104. The main drive rod 104 is arranged in a circumferential manner with equal spacing along the axis. The main drive rod 104 is located in the mounting cavity 201 and is fixedly provided with a driving gear 204 that is always engaged with all the follower gears 203. The main drive rod 104 is located below the mounting plate 109 and is fixedly provided with a first cutting blade 205 circumferentially with equal spacing along the axis of the first rotating rod 202. The horizontal cutting mechanism 200 drives the follower gear 203 and the first rotating rod 202 to rotate through the driving gear 204, so that the first cutting blade 205 cuts the particulate impurities in the horizontal direction, which helps to crush the horizontal particulate impurities and cooperates with the filter plate 110 to improve the particulate impurity treatment effect.
[0051] Furthermore, an annular cutting blade 206 is provided in the middle and lower part of the inner wall of the water inlet pipe 107. The vertical cross-section of the annular cutting blade 206 is an "isosceles triangle". The annular cutting blade 206 is used to cut the granular impurities in the sewage in an alternating manner with the first cutting blade 205. The annular cutting blade 206 and the first cutting blade 205 cut in an alternating manner, which can enhance the cutting effect of the granular impurities in the sewage, help to more fully crush the granular impurities, and reduce the possibility of blockage.
[0052] Example 3, on the basis of Example 1, the vertical cutting mechanism 300 includes a central mounting cylinder 301 fixed to the bottom of the lower bracket 116, the mounting cylinder 301 is a hollow inverted "T" cylindrical shape, and the rod body and the lower end of the main driving rod 104 are rotatably arranged in the inner cavity of the mounting cylinder 301 through a sealed bearing, and the side wall of the mounting cylinder 301 is equidistantly arranged with horizontal second rotating rods 302 around the vertical axis of the main driving rod 104, one end of each second rotating rod 302 is rotated through the inner wall of the mounting cylinder 301 through a sealed bearing, and the other end is rotated through the inner wall of the mounting cylinder 301 through a sealed bearing. The second rotating rod 302 is circumferentially fixed with a second cutting blade 303 at equal intervals around the axis of the second rotating rod 302 in the longitudinal direction. The second cutting blade 303 is located between the outer side of the mounting cylinder 301 and the inner side of the water inlet pipe 107 and below the first cutting blade 205 and the lower bracket 116. The second rotating rod 302 of the vertical cutting mechanism 300 drives the second cutting blade 303 to cut in the vertical direction, and cooperates with the horizontal cutting mechanism 200 to form a three-dimensional cutting, which helps to improve the comprehensiveness of the crushing of granular impurities of different shapes.
[0053] Furthermore, a horizontal first bevel gear 304 is fixedly provided at the bottom of the rod body of the main driving rod 104, and each of the second rotating rods 302 is fixedly provided with a second bevel gear 305 that engages with the first bevel gear 304 at one end located in the inner cavity of the mounting cylinder 301. The first bevel gear 304 is engaged with the second bevel gear 305, which can convert the vertical rotation of the main driving rod 104 into the horizontal rotation of the second rotating rod 302, thereby ensuring the power transmission of the vertical cutting mechanism 300 and helping to improve the transmission efficiency and stability.
[0054] Example 4. On the basis of Example 1, the anti-blocking mechanism 400 includes a hollow cylindrical fixed cylinder 401 fixed to the center of the upper bracket 115, and the rod body of the main driving rod 104 is rotated through a sealed bearing and is located in the inner cavity of the fixed cylinder 401. The side wall of the fixed cylinder 401 is equidistantly arranged with a horizontal third rotating rod 402 around the vertical axis of the main driving rod 104. One end of each of the third rotating rods 402 rotates through the inner wall of the fixed cylinder 401 through a sealed bearing, and the other end rotates through the outer wall of the water inlet pipe 107 through a sealed bearing. The end of the third rotating rod 402 located on the outside of the water inlet pipe 107 is fixed with a linkage rod 403 perpendicular to the third rotating rod 402, and the other end of the linkage rod 403 is rotatably provided with a push-pull rod 404 through a rotating shaft. The outer wall of the water inlet pipe 107 is located at the upper and lower edges of the water inlet 108 at a spacing of 1:1. A fixed block 405 is fixedly provided, and six of the fixed blocks 405 are respectively provided in the upper and lower directions along the circumferential direction of the water inlet pipe 107. A vertical limiting slide bar 406 is fixedly provided between the upper and lower corresponding fixed blocks 405. There are six limiting slide bars 406 in total, and an arc-shaped push-pull scraper 407 is vertically slidably provided between two of the limiting slide bars 406. The other end of the push-pull rod 404 is hingedly provided at the middle of the top wall of the push-pull scraper 407. The inner concave surface of the push-pull scraper 407 fits with the outer wall of the water inlet pipe 107 to clean larger impurities blocked by the outside of the water inlet 108; the anti-blocking mechanism 400 drives the push-pull scraper 407 to slide along the limiting slide bar 406 through the third rotating rod 402, the linkage rod 403, and the push-pull rod 404, which can clean the particulate impurities blocked by the outside of the water inlet 108, thereby ensuring smooth water inlet and reducing the risk of blockage of the water inlet 108;
[0055] Furthermore, a first transverse bevel gear 408 is fixedly installed on the shaft of the main driving rod 104 located in the inner cavity of the fixed cylinder 401, and a second bevel gear 409 is fixedly provided at one end of the inner cavity of each of the third rotating rods 402 located in the fixed cylinder 401, which engages with the first bevel gear 408; the first bevel gear 408 is engaged with the second bevel gear 409, which can convert the vertical rotation of the main driving rod 104 into the transverse rotation of the third rotating rod 402, thereby providing power for the anti-blocking mechanism 400, and helping to ensure the stability and reliability of the operation of the anti-blocking mechanism.
[0056] The specific use process of the sewage pump device for sewage treatment is as follows:
[0057] Starting power source: The device is started by the servo motor 113. The output shaft of the servo motor 113 drives the main driving rod 104 to rotate through the coupling. The impeller 105 at the lower end of the main driving rod 104 rotates synchronously with it, forming a negative pressure in the pump housing 102 and the water inlet pipe 107. The sewage is sucked into the inner cavity of the water inlet pipe 107 from the water inlet 108 in the lower half of the water inlet pipe 107.
[0058] Cutting granular impurities in the vertical direction: When the main driving rod 104 rotates, the first bevel gear 304 at the bottom of the rod body rotates synchronously, and through engagement with the second bevel gear 305, drives the second rotating rod 302 of the vertical cutting mechanism 300 to rotate horizontally, so that the second cutting blade 303 cuts the larger granular impurities in the sewage entering the water inlet pipe 107 in the vertical direction, and preliminarily crushes the granular impurities.
[0059] Horizontal cutting of granular impurities: When the main driving rod 104 rotates, the driving gear 204 located in the installation cavity 201 drives the follower gear 203 and the first rotating rod 202 to rotate vertically, so that the first cutting blade 205 of the horizontal cutting mechanism 200 rotates, and interlocks with the annular cutting blade 206 on the inner wall of the water inlet pipe 107, so as to further cut the granular impurities that have been vertically cut in the horizontal direction, thereby improving the crushing effect of the granular impurities.
[0060] Filtration and cleaning of the filter holes: The sewage after two-stage cutting flows upward and passes through the filter plate 110 and the filter holes 111 on the mounting plate 109 to filter out fine particles of impurities in the sewage; at the same time, the cleaning brush plate 114 on the main driving rod 104 rotates with it to clean the surface of the filter holes 111 of the filter plate 110, thereby reducing blockage caused by the adhesion of particulate impurities.
[0061] Cleaning larger impurities on the outside of the water inlet: When the main driving rod 104 rotates, the first bevel gear 408 located in the fixed cylinder 401 drives the second bevel gear 409 to rotate, causing the third rotating rod 402 of the anti-blocking mechanism 400 to rotate horizontally, and through the transmission of the linkage rod 403 and the push-pull rod 404, the push-pull scraper 407 is driven to slide up and down along the limiting slide rod 406 to clean larger impurities blocked on the outside of the water inlet 108, ensuring smooth water inlet.
[0062] Sewage discharge: The filtered sewage enters the pump housing 102 and is transported to the outlet pipe 106 on the side wall of the pump housing 102 under the continuous rotation of the impeller 105, and finally discharged from the device, completing the sewage treatment and transportation process.
[0063] During the entire process, the upper bracket 115 and the lower bracket 116 provide stable support for the main drive rod 104 and the rotating rods, and the sealing plate 103 and the sealed bearings ensure the sealing of the device to prevent sewage leakage.
[0064] Although the present invention has been described above with reference to embodiments, various modifications may be made thereto and equivalent components may be substituted without departing from the scope of the present invention. In particular, as long as there are no structural conflicts, the various features of the embodiments disclosed herein may be combined with each other in any manner, and the omission of an exhaustive description of such combinations in this specification is solely for the sake of space and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A sewage pump device for sewage treatment, comprising a sewage pump body (100), the horizontal cutting mechanism (200), the vertical cutting mechanism (300) and the anti-blocking mechanism (400), characterized in that: The sewage pump body (100) includes a mounting pipe (101) and a pump housing (102) located below the mounting pipe (101). The mounting pipe (101) and the pump housing (102) are sealed and separated by a sealing plate (103). A vertical main driving rod (104) is provided at the center of the sealing plate (103) and is rotated through a sealing bearing. The lower end of the main driving rod (104) is located in the pump housing (102) and is provided with an impeller (105). A water outlet on the side wall of the pump housing (102) is provided with a water outlet pipe (106). The water inlet at the bottom of the pump housing (102) is provided with a vertical water inlet pipe (107), the outer wall of the lower half of the water inlet pipe (107) is provided with a water inlet (108) around its own circumferential direction, a mounting plate (109) is fixedly provided in the middle of the inner cavity of the water inlet pipe (107), three "leaf"-shaped filter plates (110) are uniformly arranged on the mounting plate (109), and each of the filter plates (110) is uniformly opened with filter holes (111), and the inner diameter of the water inlet (108) is larger than the inner diameter of the filter holes (111); The horizontal cutting mechanism (200) is arranged in the inner cavity of the water inlet pipe (107), below the mounting plate (109), and when the sewage pump pumps water, the horizontal cutting mechanism (200) is driven simultaneously to cut the particulate impurities in the sewage entering the water inlet pipe (107) in the horizontal direction; The vertical cutting mechanism (300) is arranged in the inner cavity of the water inlet pipe (107), below the horizontal cutting mechanism (200), and when the sewage pump pumps water, the vertical cutting mechanism (300) is driven simultaneously to vertically cut particulate impurities in the sewage entering the water inlet pipe (107); The anti-blocking mechanism (400) is arranged in the inner cavity of the water inlet pipe (107) and is located above the mounting plate (109). When the sewage pump pumps water, the anti-blocking mechanism (400) is driven simultaneously to clean larger impurities blocking the outside of the water inlet (108).
2. A sewage pump device for sewage treatment according to claim 1, characterized in that: A vertical servo motor (113) is fixedly mounted on the top of the sewage pump body (100) via a motor mounting seat (112); an output shaft of the servo motor (113) rotates through the top end of the mounting tube (101) via a bearing and is fixedly connected to the upper end of the main drive rod (104) via a coupling.
3. A sewage pump device for sewage treatment according to claim 1, characterized in that: A cleaning brush plate (114) is fixedly provided on the rod body of the main driving rod (104). The cleaning brush plate (114) is located above the mounting plate (109), and the rotating cleaning brush plate (114) is used to clean the surface of the filter hole (111).
4. A sewage pump device for sewage treatment according to claim 1, characterized in that: An upper bracket (115) and a lower bracket (116) are fixedly provided on the inner side wall of the water inlet pipe (107) above and below the mounting plate (109), respectively. The cross-section of the upper bracket (115) and the lower bracket (116) is in the shape of a "triangle" star when viewed from above. The main driving rod (104) rotates vertically through the center of the upper and lower walls of the upper bracket (115) and the lower bracket (116) via a sealed bearing.
5. A sewage pump device for sewage treatment according to claim 4, characterized in that: The horizontal cutting mechanism (200) includes a mounting cavity (201) opened in the inner cavity of the mounting plate (109), three filter plates (110) are arranged around the outer side of the mounting cavity (201) and staggered with the mounting cavity (201), and a plurality of vertical first rotating rods (202) are rotatably arranged on the bottom wall of the inner cavity of the mounting cavity (201) through sealed bearings, and the lower ends of all the first rotating rods (202) are rotatably arranged on the top of the lower bracket (116) through sealed bearings, and the rod bodies of the first rotating rods (202) are located in the mounting cavity. A follower gear (203) is fixedly installed in the inner cavity of (201), and all the follower gears (203) are arranged in a circumferential manner with equal intervals around the main driving rod (104) as the axis. The rod body of the main driving rod (104) is located in the installation cavity (201) and is fixed with a driving gear (204) that is always engaged with all the follower gears (203). The rod body of each first rotating rod (202) is located below the installation plate (109) and is fixed with a first cutting blade (205) in a circumferential manner with equal intervals around the axis of its own length direction as the center.
6. A sewage pump device for sewage treatment according to claim 5, characterized in that: An annular cutting blade (206) is provided at the middle and lower portion of the inner wall of the water inlet pipe (107). The vertical cross-section of the annular cutting blade (206) is an "isosceles triangle". The annular cutting blade (206) is used to cut particulate impurities in the sewage in an alternating manner with the first cutting blade (205).
7. A sewage pump device for sewage treatment according to claim 4, characterized in that: The vertical cutting mechanism (300) includes a central mounting cylinder (301) fixed to the bottom of the lower bracket (116), the mounting cylinder (301) is in the shape of a hollow inverted "T" cylinder, and the rod body and the lower end of the main driving rod (104) are rotatably arranged in the inner cavity of the mounting cylinder (301) through a sealed bearing, and the side wall of the mounting cylinder (301) is surrounded by horizontal second rotating rods (302) at equal intervals with the vertical axis of the main driving rod (104) as the center. One end of the second rotating rod (302) is rotated through the inner wall of the mounting tube (301) through a sealed bearing, and the other end is rotated on the inner wall of the water inlet pipe (107) through a sealed bearing. The rod body of each second rotating rod (302) is fixed with a second cutting blade (303) at equal intervals around the axis of its own length direction. The second cutting blade (303) is located between the outer side of the mounting tube (301) and the inner side of the water inlet pipe (107) and is located below the first cutting blade (205) and the lower bracket (116).
8. A sewage pump device for sewage treatment according to claim 7, characterized in that: A transverse first bevel gear (304) is fixedly provided at the bottom of the main driving rod (104), and a second bevel gear (305) meshing with the first bevel gear (304) is fixedly provided at one end of each second rotating rod (302) located in the inner cavity of the mounting cylinder (301).
9. A sewage pump device for sewage treatment according to claim 4, characterized in that: The anti-blocking mechanism (400) includes a hollow cylindrical fixed cylinder (401) fixed at the center of the upper bracket (115), and the rod body of the main driving rod (104) is rotated in the inner cavity of the fixed cylinder (401) through a sealed bearing, and the side wall of the fixed cylinder (401) is uniformly spaced and surrounded by a vertical axis of the main driving rod (104). One end of each of the third rotating rods (402) rotates through the inner wall of the fixed cylinder (401) through a sealed bearing, and the other end rotates through the outer wall of the water inlet pipe (107) through a sealed bearing. A linkage rod (403) perpendicular to the third rotating rod (402) is fixed at one end of the third rotating rod (402) located outside the water inlet pipe (107), and the other end of the linkage rod (403) rotates through a rotating shaft. A push-pull rod (404) is provided, and fixed blocks (405) are fixedly provided at intervals on the outer wall of the water inlet pipe (107) at the upper and lower edges of the water inlet (108). Six fixed blocks (405) are respectively provided in the upper and lower circumferential directions of the water inlet pipe (107), and vertical limiting slides (406) are fixedly provided between the upper and lower corresponding fixed blocks (405). There are six limiting slides (406) in total, and an arc-shaped push-pull scraper (407) is vertically slidably provided between two of the limiting slides (406). The other end of the push-pull rod (404) is hingedly provided at the middle of the top wall of the push-pull scraper (407), and the inner concave surface of the push-pull scraper (407) fits the outer wall of the water inlet pipe (107) for cleaning larger impurities blocked on the outside of the water inlet (108).
10. A sewage pump device for sewage treatment according to claim 9, characterized in that: A first transverse bevel gear (408) is fixedly installed on the shaft of the main driving rod (104) located in the inner cavity of the fixed cylinder (401), and a second bevel gear (409) meshing with the first bevel gear (408) is fixedly installed on one end of each third rotating rod (402) located in the inner cavity of the fixed cylinder (401).