Punching and knitting mechanism
By setting up a moving and clamping mechanism, the punching and weaving mechanism can achieve flexible adaptability and efficient cutting of different types of wires, solving the problem of poor versatility of the equipment and improving cutting accuracy and work efficiency.
Patent Information
- Application Number
- CN202510820809.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-06-19
AI Technical Summary
Existing wire harness braiding and cutting assemblies have poor equipment versatility when cutting different types of wires, and the cutting position is inconvenient to adjust, making it difficult to efficiently complete the cutting operation of multiple different types of wires.
A punching and weaving mechanism is adopted, which includes a base, a wire clamping mechanism, a moving mechanism, a clamping mechanism and a weaving and cutting mechanism. The cutting position is adjusted by the moving mechanism, the clamping mechanism flexibly adjusts the clamping height and position, and the weaving and cutting mechanism accurately cuts the wire.
It achieves flexible adaptability and efficient cutting of different types of wires, improves the convenience and accuracy of cutting, and collects waste through the hopper to keep the working environment clean.
Smart Images

Figure CN120696326A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of wire harness processing, and in particular to a punching and braiding mechanism. Background Art
[0002] In modern manufacturing, braided wire is widely used in a variety of fields, such as electronics, automotive, aerospace, and daily necessities, due to its high strength, flexibility, and aesthetics. As market demand for braided wire products continues to grow, so too are the requirements for production efficiency, precision, and quality. Many braided wire products need to be cut to specific lengths during the production process to meet the needs of different application scenarios. For example, in the electronics industry, braided wire is often used as a component of internal connecting wires or cables, and the length of these connecting wires or cables must be precisely controlled to ensure they can be properly installed in the equipment.
[0003] Related technology: A wire harness weaving and cutting assembly includes a frame and a punching assembly. A cutting cavity is formed in the frame. The frame has a first panel facing the wire harness. A feed channel is provided on the first panel. The feed channel separates the first panel into a first baffle and a second baffle. The wire harness passes through the feed channel and enters the cutting cavity, and the weaving contacts and fits with the inner surface of the first panel. The punching assembly includes a first punching piece and a second punching piece. The first punching piece and the second punching piece are installed in the cutting cavity so as to be movable forward and backward. The first punching piece is arranged opposite to the first baffle, and the second punching piece is arranged opposite to the second baffle. When the weaving contacts and fits with the inner surface of the first baffle, the first punching piece punches toward the first baffle to cut the weaving. When the weaving contacts and fits with the inner surface of the second baffle, the second punching piece punches forward to cut the remaining weaving. The frame is enclosed by six panels, within which a cutting chamber is formed. The two panels, positioned opposite each other in the front and back, are defined as a first panel and a second panel. The first panel is provided with a feed channel extending vertically through it, separating it into a first baffle and a second baffle. The width of the feed channel is greater than the diameter of the longest braid. The cutting chamber is provided with a first punching member and a second punching member that can move forward and backward. The first punching member is positioned opposite the first baffle, while the second punching member is positioned opposite the second baffle. The first punching member is used to cut half of the braid, while the second punching member is used to cut the other half, thereby completing the circular cutting of the entire braid.
[0004] The related technology harness weaving and cutting assembly has a frame enclosed by six panels, forming a fixed-structure cutting cavity inside, a first panel opening a feed channel and dividing it into a first and a second baffle, a first and a second punching piece movable forward and backward provided in the cutting cavity, facing the two baffles respectively, and realizing circular cutting of the weaving by step-by-step punching. When punching and weaving, the related technology harness weaving and cutting assembly has a fixed structure of the frame and the cutting cavity, and the punching method realizes circular cutting by step-by-step punching, which makes it difficult to flexibly adapt to the cutting needs of various different types of wires. For wires of different specifications, there may be problems such as inconvenient cutting position adjustment and poor equipment versatility, making it impossible to efficiently and conveniently complete the cutting operation of weaving various different types of wires. Summary of the Invention
[0005] In order to solve the above technical problems, the present application provides a punching and weaving mechanism.
[0006] The present application provides a punching and weaving mechanism that adopts the following technical solutions: A punching and weaving mechanism comprises a base, a wire clamping mechanism, a moving mechanism, a holding mechanism and a weaving and cutting mechanism; the base is used to provide a support platform; the wire clamping mechanism is arranged on the base, and is used to clamp and fix the wire to be processed; the moving mechanism is arranged on the base, and is used to adjust the position of the weaving and cutting mechanism according to different types of wire; the holding mechanism is arranged on the moving mechanism, and is used to clamp and fix the wire; the weaving and cutting mechanism is arranged on the moving mechanism, and is used to cut the wire weaving according to the standard length.
[0007] By adopting the above-mentioned technical solution, the punching and weaving mechanism of the present application provides a support platform through the base, the wire clamping mechanism clamps and fixes the wire to be processed, the moving mechanism can adjust the position of the weaving and cutting mechanism according to different types of wires, the clamping mechanism further clamps and fixes the wires, and the weaving and cutting mechanism cuts the wires according to the standard length, so that the device can flexibly adjust the cutting position according to different types of wires, effectively solving the problems of poor versatility of equipment and inconvenient adjustment of the cutting position in related technologies, and can efficiently and conveniently complete the cutting operations of weaving a variety of different types of wires.
[0008] Optionally, the moving mechanism specifically includes a sliding seat and a first cylinder; the sliding seat is slidably cooperated with the base, the support is fixed on the base, the cylinder body of the first cylinder is fixed on the base, the protruding end of the piston rod of the first cylinder is fixedly connected to the sliding seat, and the first cylinder is used to drive the sliding seat to move in the horizontal direction.
[0009] By adopting the above technical solution, the moving mechanism is provided with a sliding seat that slides with the base. A first cylinder fixed to the base is used, and its piston rod's extended end is fixedly connected to the sliding seat. This allows the first cylinder to drive the sliding seat to move horizontally during operation. This allows the braiding and cutting mechanism to move horizontally along with the sliding seat, allowing for flexible and precise adjustment of the cutting position according to different wire types. This effectively improves the device's adaptability to wires of varying specifications and enhances the convenience and efficiency of the cutting operation.
[0010] Optionally, the clamping mechanism includes a lifting component and a clamping component; the lifting component is arranged on the base, the lifting component is used to drive the clamping component to rise and fall, and the clamping component is used to clamp the wire.
[0011] By adopting the above technical solution, the lifting assembly is mounted on the base and is used to drive the clamping assembly to move up and down, while the clamping assembly is responsible for clamping the wire. This allows the clamping mechanism to flexibly adjust the height of the clamping assembly according to the position of the wire or cutting requirements, thereby ensuring the stability and accuracy of the wire during the cutting process, improving the device's adaptability to different cutting scenarios and cutting quality.
[0012] Optionally, the lifting assembly includes a bearing seat, a lifting seat and a first lifting cylinder; the bearing seat is fixed on the base, the bottom end of the first lifting cylinder is fixedly connected to the upper surface of the bearing seat, and the piston rod of the first lifting cylinder is fixedly connected to the lifting seat for driving the lifting seat to rise and fall.
[0013] By adopting the above technical solution, the bearing seat is firmly fixed on the base, providing basic support for the entire lifting assembly. The bottom end of the first lifting cylinder is fixedly connected to the upper surface of the bearing seat, and its piston rod is connected to the lifting seat. The lifting seat can be driven to perform lifting operations through the telescopic movement of the cylinder piston rod, so that the clamping assembly can be lifted and lowered together with the lifting seat, thereby flexibly adjusting the clamping height according to the actual situation of the wire or cutting requirements, ensuring stable clamping of the wire during the cutting process, and effectively improving the adaptability and cutting accuracy of the device.
[0014] Optionally, the clamping assembly includes a linkage member, a second lifting cylinder, a first moving member, a second moving member, a linkage rod, a first clamping member and a second clamping member; the linkage member includes a lifting block, the lifting seat is provided with a lifting groove and a sliding groove that are interconnected, and the lifting block slides in cooperation with the lifting groove; the second lifting cylinder is fixed to the lifting seat, and the piston rod of the second lifting cylinder is fixedly connected to the lifting block; the first moving member slides in cooperation with the sliding groove, and the second moving member slides in cooperation with the sliding groove; the linkage rod is fixedly connected to the lifting block, the side wall of the first moving member is provided with a first arc groove, and the side wall of the second moving member is provided with a second arc groove, one end of the linkage rod is passed through the first arc groove and slides in cooperation with the first arc groove, and the other end of the linkage rod is passed through the second arc groove and slides in cooperation with the second arc groove; the first clamping member is fixed on the first moving member, and the second clamping member is fixed on the second moving member, and the first clamping member and the second clamping member are used to clamp the wire.
[0015] By adopting the above technical solution, the lifting block is located in the lifting groove of the lifting seat and slides in cooperation, the second lifting cylinder drives the lifting seat to rise and fall, the first movable member and the second movable member slide in the sliding groove at the bottom end of the lifting seat, and the linkage rod passes through the lifting block and is fixed thereto, thereby realizing the linkage between the first and second movable members, and the first and second clamping members are respectively fixed to the lower surfaces of the first and second movable members for clamping the wire; so that the clamping assembly can not only be lifted and lowered as a whole with the lifting seat to adjust the height, but also the first and second movable members can be synchronously moved through the linkage rod, thereby driving the first and second clamping members to flexibly adjust the clamping position, thereby efficiently and accurately clamping wires of different specifications and positions, thereby improving the flexibility of the device and the efficiency and quality of the cutting operation.
[0016] Optionally, the weaving and cutting mechanism includes a sliding rod, a first cutting cylinder, a second cutting cylinder and a second cylinder; a sliding hole is provided on the bearing seat, the sliding rod slides in cooperation with the sliding hole, and the piston rod of the second cylinder is fixedly connected to the end of the sliding rod for driving the sliding rod to move; the first cutting cylinder and the second cutting cylinder are respectively arranged on the sliding rod and the wire clamping assembly for cutting the wire; a cutting hole is provided at the end of the first cutting cylinder, and the diameter of the cutting hole is smaller than the outer diameter of the second cutting cylinder; a cutting chamfer is provided at one end of the second cutting cylinder toward the first cutting cylinder, and when the first cutting cylinder moves toward the direction close to the second cutting cylinder, the annular edge of the end of the first cutting cylinder is tightly abutted against the surface of the cutting chamfer, and the first cutting cylinder and the second cutting cylinder cooperate with each other to realize the circular cutting of the wire.
[0017] By adopting the above technical solution, the sliding rod slides and cooperates with the sliding hole on the supporting seat, and the sliding rod is driven to move by the second cylinder, so that the first cutting cylinder arranged on the sliding rod can move toward the second cutting cylinder arranged on the wire clamping assembly; the diameter of the cutting hole opened at the end of the first cutting cylinder is smaller than the outer diameter of the second cutting cylinder, and the second cutting cylinder is provided with a cutting chamfer at one end facing the first cutting cylinder. When the first cutting cylinder moves toward the second cutting cylinder, the annular edge of its end is closely abutted against the cutting chamfer surface. The first cutting cylinder and the second cutting cylinder can work closely together to accurately and efficiently realize the circular cutting of the wire, ensure the cutting quality, and also improve the adaptability and flexibility of the device to different wire cutting operations.
[0018] Optionally, the second cutting cylinder includes a first half cylinder and a second half cylinder; the first half cylinder is fixed on the first clamping member, and the second half cylinder is fixed on the second clamping member respectively; the first half cylinder and the second half cylinder are respectively provided with a semicircular first through hole and a second through hole, and when the first half cylinder and the second half cylinder are abutted, the first through hole and the second through hole are combined to form a through-hole, and the wire can pass through the through-hole.
[0019] By adopting the above technical solution, the first half cylinder is fixed on the first clamping member, and the second half cylinder is fixed on the second clamping member, and the abutment and separation of the first half cylinder and the second half cylinder are achieved by the movement of the clamping assembly; when the two half cylinders are abutted, the semicircular first through holes and the second through holes respectively opened on them are combined to form a through-hole, so that the wire can pass through smoothly; it is not only convenient for the threading and positioning of the wire, but also when cutting, the first cutting cylinder and the combined second cutting cylinder (first and second half cylinders) cooperate with each other to achieve circular cutting, which not only ensures the accuracy and efficiency of cutting, but also makes the entire cutting process more flexible and controllable, effectively improving the adaptability of the device to cutting operations of wires of different specifications and the convenience of operation.
[0020] Optionally, a first positioning groove for limiting the position of the wire is formed at the end of the first clamping member, and a second positioning groove for limiting the position of the wire is formed at the end of the second clamping member.
[0021] By adopting the above technical solution, when the first clamping member and the second clamping member cooperate to clamp the wire, the wire can be accurately limited in the space formed by the first positioning groove and the second positioning groove, which effectively enhances the stability of the wire during the cutting process and prevents the wire from shifting or shaking during cutting, thereby ensuring the accuracy of the cutting position and improving the cutting quality. At the same time, it also enables the device to better maintain cutting accuracy and stability when processing wires of different specifications, thereby enhancing the reliability and applicability of the device.
[0022] Optionally, a second guide block is integrally formed at one end of the first movable member, and a first guide groove is provided on the side wall of the second movable member toward the first movable member, the first guide groove extends along a first direction, and both ends of the first guide groove are open, the second guide block is located in the first guide groove, and the second guide block slides in cooperation with the first guide groove.
[0023] By adopting the above technical solution, a second guide block is integrally formed at one end of the first movable member, and a first guide groove extending in a first direction and open at both ends is opened on the side wall of the second movable member facing the first movable member, so that the second guide block is located in the first guide groove and slides with it, providing precise guidance for the relative movement of the first movable member and the second movable member, ensuring that the two always maintain the correct relative position and motion trajectory during the movement, avoiding problems such as unstable clamping or inaccurate cutting due to movement deviation, effectively improving the accuracy and reliability of the clamping component action, and thereby improving the working performance and cutting quality of the entire punching and weaving mechanism.
[0024] Optionally, a hopper is fixedly provided on the sliding seat, the top and bottom ends of the hopper are both open, and the hopper is located directly below the weaving and cutting mechanism; a waste box is also fixedly provided on the upper surface of the base, and the waste box is located below the hopper.
[0025] By adopting the above technical solution, a hopper with openings at both the top and bottom ends is fixedly set on the sliding seat and is located directly below the weaving and cutting mechanism. The waste generated during the cutting process can fall directly into the hopper, and the waste box fixed on the upper surface of the base is located below the hopper and can receive the waste falling from the hopper, thereby realizing the centralized collection of waste and avoiding the chaotic working environment and cleaning difficulties caused by the scattering of waste. This not only helps to keep the working area clean and tidy and improve work efficiency, but also facilitates the subsequent unified treatment of waste.
[0026] In summary, this application includes at least one of the following beneficial technical effects: 1. By setting up a moving mechanism, the weaving and cutting mechanism can flexibly adjust its position according to different types of wires, solving the problems of poor versatility of equipment and inconvenient adjustment of cutting positions in related technologies. It can efficiently and conveniently complete the weaving and cutting operations of various types of wires, improving the adaptability of the device to wires of different specifications and the convenience and efficiency of the cutting operation; 2. The clamping mechanism, through the coordinated work of the lifting assembly and the clamping assembly, not only achieves flexible adjustment of the clamping assembly height, but also enables the first and second moving parts to move synchronously through the linkage rod, driving the first and second clamping parts to accurately clamp wires of different specifications and positions. At the same time, the positioning grooves at the ends of the first and second clamping parts further enhance the stability of the wire during the cutting process, preventing the wire from deflecting or shaking, ensuring the accuracy of the cutting position, and improving the cutting quality; 3. A hopper is set on the sliding seat and is located directly below the weaving and cutting mechanism. The waste generated during the cutting process can fall directly into the hopper and then be received by the waste box located below the hopper, thereby realizing the centralized collection of waste and avoiding the messy working environment and cleaning difficulties caused by the scattering of waste. It helps to keep the working area clean and tidy, improve work efficiency, and also facilitate the subsequent unified treatment of waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of the punching and weaving equipment in an embodiment of the present application.
[0028] Figure 2 It is a cross-sectional view of the punching and weaving equipment in an embodiment of the present application.
[0029] Figure 3 It is a structural schematic diagram of the clamping assembly in an embodiment of the present application.
[0030] Figure 4 It is a schematic diagram of the assembly relationship of the clamping components in the embodiment of the present application.
[0031] Figure 5 yes Figure 2 A partial enlarged view of part A. Figure 6 It is a structural diagram of the second cutting cylinder in the embodiment of the present application.
[0032] Description of reference numerals: 1. Base; 11. Bottom plate; 12. Top plate; 13. Support plate; 14. Waste box; 15. Guide rail; 2. Wire clamping mechanism; 3. Moving mechanism; 31. Sliding seat; 32. Support; 33. First cylinder; 34. Hopper; 35. Slider; 4. Lifting assembly; 41. Lifting seat; 42. Bearing seat; 43. First lifting cylinder; 44. Guide seat; 45. Second guide groove; 46. First guide block; 47. Lifting groove; 48. Sliding groove; 49. Sliding hole; 5. Clamping assembly; 51. Linkage member; 511. Lifting block; 512. Linkage rod; 5121. First linkage column; 5122. Second linkage column; 52, second lifting cylinder; 53, first moving member; 531, first arcuate groove; 532, second guide block; 54, second moving member; 541, second arcuate groove; 542, first guide groove; 55, first clamping member; 551, first positioning groove; 56, second clamping member; 561, second positioning groove; 6, weaving and cutting mechanism; 61, sliding rod; 62, first cutting cylinder; 621, cutting hole; 63, second cutting cylinder; 631, first half cylinder; 632, second half cylinder; 633, cutting chamfer; 634, first through hole; 635, second through hole; 64, second cylinder. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-6 This application is described in further detail.
[0034] The terms used in this application are for the purpose of describing specific embodiments only and are not intended to limit this application. Unless otherwise defined, technical or scientific terms used in this application should have the common meanings understood by those skilled in the art to which this application belongs. The terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are simply used to distinguish different components.
[0035] For ease of understanding, in the horizontal direction of this embodiment, the length direction of the wire is defined as the first direction, and the direction perpendicular to the first direction is defined as the second direction, and the punching and weaving equipment is described based on this.
[0036] The embodiment of the present application discloses a punching and weaving mechanism. Figure 1 The punching and braiding device includes a base 1, a wire clamping mechanism 2, a moving mechanism 3, a clamping mechanism, and a braiding and cutting mechanism 6. The wire clamping mechanism 2 is mounted on the base 1 and is used to clamp and secure the wire to be processed. The moving mechanism 3 is mounted on the base 1 and is used to adjust the position of the cutting mechanism along a first direction according to the type of wire. The clamping mechanism is used to simultaneously clamp and secure multiple wires, and the cutting mechanism is used to cut the braided wires to a standard length.
[0037] Reference Figure 1The base 1 includes a bottom plate 11, a top plate 12, and two support plates 13. The two support plates 13 are parallel to each other. The bottom end of each support plate 13 is fixedly connected to the upper surface of the bottom plate 11, and the top end of each support plate 13 is fixedly connected to the lower surface of the top plate 12. By providing two parallel support plates 13, the base 1 firmly connects the bottom plate 11 and the top plate 12 to form a stable support structure, providing a reliable installation platform for the clamping mechanism 2, the moving mechanism 3, the clamping mechanism, and the weaving and cutting mechanism 6.
[0038] Reference Figure 1 and Figure 2 The moving mechanism 3 includes a sliding seat 31, a support 32 and a first cylinder 33. The sliding seat 31 slides with the top plate 12. The support 32 is fixed on the top plate 12, and the first cylinder 33 is fixed on the support 32. The piston rod of the first cylinder 33 is fixedly connected to the end of the sliding seat 31. When it is necessary to process different types of wires, the piston rod is driven to extend and retract by the first cylinder 33, so as to facilitate driving the sliding seat 31 to move along the second direction, thereby facilitating the clamping mechanism and the weaving and cutting mechanism 6 to move along the second direction at the same time, so as to facilitate the weaving and cutting of a variety of different types of wires. Of course, the first cylinder 33 here can also adopt an electric push rod. The electric push rod has the characteristics of smooth operation and high precision. It can more accurately control the moving distance and speed of the sliding seat 31, and has obvious advantages in occasions where high position accuracy is required.
[0039] Reference Figure 2 A slider 35 is fixedly provided on the lower surface of the sliding seat 31, and a guide rail 15 is fixedly provided on the upper surface of the base 1. The guide rail 15 extends along the first direction, and the guide rail 15 passes through the slider 35. The slider 35 slides with the guide rail 15, thereby increasing the stability of the sliding seat 31 moving along the first direction.
[0040] Reference Figure 1 In this embodiment, there are two clamping mechanisms, both of which are disposed on the sliding seat 31 and spaced apart along the first direction. Each clamping mechanism includes a lifting assembly 4 and a clamping assembly 5. The lifting assembly 4 is disposed on the base 1 and is used to drive the clamping assembly 5 to move upward and downward.
[0041] Continue to refer to Figure 1Furthermore, the lifting assembly 4 includes a lifting seat 41, a bearing seat 42, and a first lifting cylinder 43 for the lifting seat. The bearing seat 42 is fixed to the upper surface of the top plate 12, the bottom end of the first lifting cylinder 43 is fixedly connected to the upper surface of the bearing seat 42, the piston rod of the first lifting cylinder 43 is fixedly connected to the lifting seat 41, and the first lifting cylinder 43 is used to drive the lifting seat 41 to move up and down. The clamping assembly 5 is arranged on the lifting seat 41. When it is necessary to adjust the height of the clamping assembly 5, the first lifting cylinder 43 starts to work, and its piston rod is extended and retracted to drive the lifting seat 41 to move up and down. Since the clamping assembly 5 is arranged on the lifting seat 41, the height of the clamping assembly 5 can be automatically adjusted to adapt to the processing positions of different wires.
[0042] Continue to refer to Figure 1 A guide seat 44 is fixedly provided on the upper surface of the bearing seat 42, and a second guide groove 45 is provided on the top of the guide seat 44. The second guide groove 45 extends in the vertical direction. A first guide block 46 is fixedly provided on the lower surface of the lifting seat 41. The first guide block 46 extends in the vertical direction. The bottom end of the first guide block 46 is inserted into the second guide groove 45. The first guide block 46 and the second guide groove 45 are slidably matched, which increases the stability of the lifting seat 41 and the clamping assembly 5 in lifting and lowering.
[0043] Reference Figure 1 、 Figure 3 and Figure 4 The clamping assembly 5 includes a linkage part 51, a second lifting cylinder 52, a first moving part 53, a second moving part 54, a first clamping part 55 and a second clamping part 56. A lifting groove 47 is provided at the top of the lifting seat 41, and a sliding groove 48 is provided at the bottom end of the lifting seat 41. The sliding groove 48 extends along the first direction, and both ends of the sliding groove 48 are open, and the bottom end of the lifting groove 47 is connected to the sliding groove 48. The linkage part 51 includes a lifting block 511, which is located in the lifting groove 47. The lifting block 511 slides and cooperates with the lifting groove 47. The second lifting cylinder 52 is fixed to the outer wall of the lifting seat 41, and the piston rod of the second lifting cylinder 52 is fixedly connected to the lifting seat 41. The second lifting cylinder 52 is used to drive the lifting block 511 to move up and down. The first moving part 53 and the second moving part 54 are both located in the sliding groove 48. The first moving part 53 and the second moving part 54 are both slidingly matched with the sliding groove 48. The processing accuracy of the sliding groove 48 is IT7 level, and the matching clearance between the moving part and the sliding groove 48 is controlled between 0.02-0.05mm.
[0044] Reference Figure 4The linkage member 51 also includes a linkage rod 512, which extends along the second direction. The linkage rod 512 passes through the lifting block 511 and is fixedly connected to the lifting block 511. The side wall of the first movable member 53 is provided with a first arcuate groove 531, and the side wall of the second movable member 54 is provided with a second arcuate groove 541. The first arcuate groove 531 and the second arcuate groove 541 intersect with each other. The linkage rod 512 includes a first linkage column 5121 and a second linkage column 5122 that are fixedly connected. The diameter of the first linkage column 5121 is smaller than the diameter of the second linkage column 5122. The first linkage column 5121 is penetrated by the first arcuate groove 531, and the first linkage column 5121 and the first arcuate groove 531 are slidably matched, and the matching clearance is controlled between 0.01-0.03mm. The second linkage column 5122 is penetrated by the second arc groove 541, and the second linkage column 5122 and the second arc groove 541 are slidably matched, and the matching clearance is also controlled between 0.01-0.03mm. The first clamping member 55 is fixed to the lower surface of the first movable member 53, and the second clamping member 56 is fixed to the lower surface of the second movable member 54. The first clamping member 55 and the second clamping member 56 are made of rubber, and the surface of the clamping block in contact with the wire is frosted. The first clamping member 55 is provided with a first locating groove 551 for limiting the wire toward one end of the second clamping member 56, and the second clamping member 56 is provided with a second locating groove 561 for limiting the wire toward one end of the first clamping member 55. The width of the first locating groove 551 and the second locating groove 561 is 0.2-0.3mm larger than the diameter of the wire, and the depth is 1.2-1.5 times the diameter of the wire.
[0045] Reference Figure 1 、 Figure 3 and Figure 4 When clamping the wire, the second lifting cylinder 52 drives the lifting seat 41 to rise and fall, thereby driving the linkage member 51 to move. The lifting block 511 of the linkage member 51 slides within the lifting groove 47, and the linkage rod 512 moves along with the lifting block 511. Because the first linkage column 5121 of the linkage rod 512 is located in the first arcuate groove 531, and the second linkage column 5122 is located in the second arcuate groove 541, and the first arcuate groove 531 and the second arcuate groove 541 intersect with each other, the movement of the linkage rod 512 causes the first moving member 53 and the second moving member 54 to slide along the first direction within the sliding groove 48. The movement of the first moving member 53 and the second moving member 54, in turn, drives the movement of the first clamping member 55 and the second clamping member 56, respectively. When the first clamping member 55 and the second clamping member 56 approach each other, the first positioning groove 551 and the second positioning groove 561 gradually limit the wire, ultimately achieving stable clamping of the wire. This method converts the lifting movement of the lifting seat 41 into horizontal movement of the first movable member 53 and the second movable member 54 through the cooperation of the linkage rod 512 and the arc groove, thereby realizing the clamping of the wire by the clamping block. It has a clever structure and is easy to operate, and can meet the precise clamping requirements of different wires.
[0046] Reference Figure 4 A second guide block 532 is integrally formed at one end of the first moving member 53, and a first guide groove 542 is opened on the side wall of the second moving member 54 facing the first moving member 53. The first guide groove 542 extends along the first direction, and both ends of the first guide groove 542 are open. The second guide block 532 is located in the first guide groove 542, and the second guide block 532 slides and cooperates with the first guide groove 542, thereby increasing the stability of the first moving member 53 and the second moving member 54 moving along the first direction.
[0047] Reference Figure 2 、 Figure 5 and Figure 6 In this embodiment, there are two weaving and cutting mechanisms 6, and the two weaving and cutting mechanisms 6 are arranged at intervals along the first direction. Specifically, each weaving and cutting mechanism 6 includes a sliding rod 61, a first cutting cylinder 62, a second cutting cylinder 63, and a second cylinder 64. A sliding hole 49 is provided at the end of each supporting seat 42, and the sliding hole 49 extends along the second direction. Both ends of the sliding hole 49 are open. The sliding rod 61 is located in the sliding hole 49, and the sliding rod 61 slides with the sliding hole 49. The second cylinder 64 is fixed on the sliding seat 31, and the piston rod of the second cylinder 64 is fixedly connected to the end of the sliding rod 61. A fixed rod 611 is integrally formed at one end of the sliding rod 61 facing the clamping assembly 5, and a penetrating cutting hole 621 is provided at the end of the cutting cylinder. The cutting cylinder is sleeved on the fixed rod 611 and fixedly connected to the fixed rod 611.
[0048] Reference Figure 5 and Figure 6 The second cutting cylinder 63 comprises a first half-cylinder 631 and a second half-cylinder 632. The first half-cylinder 631 is fixed to the side wall of the first clamping member 55 near the support block, and the second half-cylinder 632 is fixed to the side wall of the second clamping member 56 near the support block. When the end of the first clamping member 55 abuts the end of the second clamping member 56, the side wall of the first half-cylinder 631 abuts the side wall of the second half-cylinder 632, and the two combine to form the cylindrical second cutting cylinder 63. A semicircular first through-hole 634 is defined on the side wall of the first half-cylinder 631 near the second half-cylinder 632, and a semicircular second through-hole 635 is defined on the side of the second half-cylinder 632 near the first half-cylinder. Both the first through-hole 634 and the second through-hole 635 extend in the second direction. When the side wall of the first half-cylinder 631 abuts the side wall of the second half-cylinder 632, the first through-hole 634 and the second through-hole 635 combine to form a through-hole through which the wire can pass.
[0049] Reference Figure 5It is worth noting that the diameter of the cutting hole 621 is smaller than the outer diameter of the second cutting cylinder 63, and the diameter of the cutting hole 621 is 0.5mm larger than the diameter of the wire, and the inner diameter of the lead-in hole is 0.5mm larger than the diameter of the wire. The first half cylinder 631 and the second half cylinder 632 are both provided with a cutting chamfer 633 toward one end of the first cutting cylinder 62, and the angle of the cutting chamfer 633 is 30°m. When the first cutting cylinder 62 and the second cutting cylinder 63 cooperate to cut the wire, the coaxiality error between the two does not exceed 0.05mm, and the verticality error does not exceed 0.1mm. When the first cutting cylinder 62 moves toward the direction close to the second cutting cylinder 63, when the end of the first cutting cylinder 62 abuts against the cutting chamfer 633, the first cutting cylinder 62 and the second cutting cylinder 63 jointly complete the circular cutting of the wire.
[0050] Reference Figure 2 、 Figure 5 and Figure 6 When wire cutting is required, the second cylinder 64 begins operation, its piston rod extending and retracting, driving the sliding rod 61 to slide in the second direction within the sliding hole 49. Because the cutting cylinder is sleeved on and fixedly connected to the fixed rod 611, the movement of the sliding rod 61 drives the cutting cylinder along with it. The wire passes through the through-hole formed by the first and second half cylinders 631 and 632, reaching the cutting position. At this point, driven by the second cylinder 64, the first cutting cylinder 62 moves toward the second cutting cylinder 63. When the annular edge of the first cutting cylinder 62 tightly contacts the surface of the cutting chamfer 633, the first and second cutting cylinders 62 and 63 cooperate to apply pressure to the wire, thereby achieving circular cutting. Because the diameter of the cutting hole 621 is smaller than the outer diameter of the second cutting cylinder 63, coupled with the well-designed dimensions of the cutting chamfer 633 and the high-precision fit between the two, the first and second cutting cylinders 62 and 63 cooperate to apply pressure to the wire, thereby achieving circular cutting of the wire.
[0051] Reference Figure 1 Each sliding seat 31 is fixedly provided with a hopper 34 at one end facing the clamping mechanism. The top and bottom ends of the hopper 34 are both open, and the hopper 34 is located directly below the braiding and cutting mechanism 6. Two waste boxes 14 are also fixedly provided on the upper surface of the base plate 11. The waste boxes 14 correspond one to one with the hoppers 34. The waste boxes 14 are located directly below the hoppers 34, and the top ends of the waste boxes 14 are open. When the braiding and cutting mechanism 6 cuts the wire, the cut waste will fall into the top of the hopper 34, and then fall into the waste box 14 located directly below it through the bottom end of the hopper 34, thereby realizing the collection of the cut waste.
[0052] The implementation principle of the above embodiment is as follows: during actual operation, first, according to the model of the wire to be processed, the first cylinder 33 is used to drive the piston rod to extend and retract, driving the sliding seat 31 to move along the first direction, and adjusting the cutting assembly to a suitable position; then, the first lifting cylinder 43 is used to drive the lifting seat 41 to move up and down, and the clamping assembly 5 is adjusted to a suitable height; then, the wire is passed through the through-hole formed by the first half cylinder 631 and the second half cylinder 632; then, the second lifting cylinder 52 is used to drive the lifting seat 41 to move up and down, so that the first clamping member 55 and the second clamping member 56 are close to each other, and under the cooperation of the linkage rod 512 and the arc groove, the first moving member 53 and the second moving member 54 move in the sliding groove 48, thereby driving the first clamping member 55 and the second clamping member 56 to stably clamp the wire; finally, the second cylinder 64 drives the sliding rod 61 to move, pushing the first cutting cylinder 62 to move toward the second cutting cylinder 63, and relying on the cooperation between the cutting hole 621 and the cutting chamfer 633, the wire braiding is cut.
[0053] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A punching and weaving mechanism, characterized in that: The invention comprises a base (1), a wire clamping mechanism (2), a moving mechanism (3), a clamping mechanism and a braiding and cutting mechanism (6); the base (1) is used to provide a support platform; the wire clamping mechanism (2) is arranged on the base (1) and is used to clamp and fix the wire to be processed; the moving mechanism (3) is arranged on the base (1) and is used to adjust the position of the braiding and cutting mechanism (6) according to different types of wires; the clamping mechanism is arranged on the moving mechanism (3) and is used to clamp and fix the wire; the braiding and cutting mechanism (6) is arranged on the moving mechanism (3) and is used to cut the braid of the wire according to the standard length.
2. A punching and knitting mechanism according to claim 1, characterized in that: The moving mechanism (3) specifically includes a sliding seat (31) and a first cylinder (33); the sliding seat 31 is slidingly matched with the base (1), the first cylinder (33) is fixed on the base (1), the protruding end of the piston rod of the first cylinder (33) is fixedly connected to the sliding seat (31), and the first cylinder (33) is used to drive the sliding seat (31) to move in the horizontal direction.
3. A punching and knitting mechanism according to claim 2, characterized in that: The clamping mechanism comprises a lifting assembly (4) and a clamping assembly (5); the lifting assembly (4) is arranged on the base (1), the lifting assembly (4) is used to drive the clamping assembly (5) to rise and fall, and the clamping assembly (5) is used to clamp the wire.
4. A punching and knitting mechanism according to claim 3, characterized in that: The lifting assembly (4) includes a bearing seat (42), a lifting seat (41) and a first lifting cylinder (43); the bearing seat (42) is fixed on the base (1), the bottom end of the first lifting cylinder (43) is fixedly connected to the upper surface of the bearing seat (42), and the piston rod of the first lifting cylinder (43) is fixedly connected to the lifting seat (41) for driving the lifting seat (41) to move up and down.
5. The punching and knitting mechanism according to claim 4, characterized in that: The clamping assembly (5) includes a linkage member (51), a second lifting cylinder (52), a first moving member (53), a second moving member (54), a linkage rod (512), a first clamping member (55) and a second clamping member (56); the linkage member (51) includes a lifting block (511); a lifting groove (47) and a sliding groove (48) that are interconnected are provided on the lifting seat (41); the lifting block (511) is slidably matched with the lifting groove (47); the second lifting cylinder (52) is fixed on the lifting seat (41); the piston rod of the second lifting cylinder (52) is fixedly connected to the lifting block (511); the first moving member (53) is slidably matched with the sliding groove (48), and the second moving member (54) is slidably matched with the sliding groove (48). The linkage rod (512) is fixedly connected to the lifting block (511), the side wall of the first movable member (53) is provided with a first arc groove (531), and the side wall of the second movable member (54) is provided with a second arc groove (541), one end of the linkage rod (512) is passed through the first arc groove (531) and is slidably matched with the first arc groove (531), and the other end of the linkage rod (512) is passed through the second arc groove (541) and is slidably matched with the second arc groove (541); the first clamping member (55) is fixed on the first movable member (53), and the second clamping member (56) is fixed on the second movable member (54), and the first clamping member (55) and the second clamping member (56) are used to clamp wires.
6. The punching and knitting mechanism according to claim 5, characterized in that: The weaving and cutting mechanism (6) includes a sliding rod (61), a first cutting cylinder (62), a second cutting cylinder (63) and a second cylinder (64); a sliding hole (49) is provided on the supporting seat (42), the sliding rod (61) is slidably matched with the sliding hole (49), and the piston rod of the second cylinder (64) is fixedly connected to the end of the sliding rod (61) for driving the sliding rod (61) to move; the first cutting cylinder (62) and the second cutting cylinder (63) are respectively arranged on the sliding rod (61) and the wire clamping assembly (5) for cutting the wire The end of the first cutting cylinder (62) is provided with a cutting hole (621), and the diameter of the cutting hole (621) is smaller than the outer diameter of the second cutting cylinder (63); the second cutting cylinder (63) is provided with a cutting chamfer (633) at one end facing the first cutting cylinder (62), and when the first cutting cylinder (62) moves toward the direction close to the second cutting cylinder (63), the annular edge of the end of the first cutting cylinder (62) is tightly abutted against the surface of the cutting chamfer (633), and the first cutting cylinder (62) and the second cutting cylinder (63) cooperate with each other to realize the circular cutting of the wire.
7. The punching and knitting mechanism according to claim 6, characterized in that: The second cutting cylinder (63) comprises a first half cylinder (631) and a second half cylinder (632); the first half cylinder (631) is fixed on the first clamping member (55), and the second half cylinder (632) is respectively fixed on the second clamping member (56); the first half cylinder (631) and the second half cylinder (632) are respectively provided with a semicircular first through hole (634) and a second through hole (635); when the first half cylinder (631) and the second half cylinder (632) are in contact, the first through hole (634) and the second through hole (635) are combined to form a through-hole, and the wire can pass through the through hole.
8. The punching and knitting mechanism according to claim 5, characterized in that: The end of the first clamping member (55) is provided with a first positioning groove (551) for limiting the position of the wire, and the end of the second clamping member (56) is provided with a second positioning groove (561) for limiting the position of the wire.
9. The punching and knitting mechanism according to claim 5, characterized in that: A second guide block (532) is integrally formed at one end of the first movable member (53); a first guide groove (542) is provided on the side wall of the second movable member (54) toward the first movable member (53); the first guide groove (542) extends along a first direction; both ends of the first guide groove (542) are open; the second guide block (532) is located in the first guide groove (542); and the second guide block (532) is slidably engaged with the first guide groove (542).
10. The punching and knitting mechanism according to claim 2, characterized in that: A hopper (34) is fixedly provided on the sliding seat (31), the top and bottom ends of the hopper (34) are both opened, and the hopper (34) is located directly below the weaving and cutting mechanism (6); a waste box (14) is also fixedly provided on the upper surface of the base (1), and the waste box (14) is located below the hopper (34).
Citation Information
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