Modular high-pressure casting system suitable for multiple vehicle types

Abstract

The invention discloses a modular high-pressure casting system suitable for multiple vehicle types, and relates to the technical field of high-pressure casting. The system comprises a combined control module, the output end and the input end of the combined control module are both electrically connected with an injection unit module, the output end and the input end of the combined control module are both electrically connected with an intelligent adjusting module, and the output end and the input end of the combined control module are both electrically connected with a high-performance execution module. Functions of the high-pressure casting system are modularized, all the modules cooperate with one another and can be flexibly combined, injection cylinder units of the injection unit module can be increased or decreased according to casting requirements, the size of the electromagnetic locking module is adjustable, production of parts of different vehicle types and different sizes can be easily coped with, and small precision parts are produced to large structural parts; and flexible switching of the single production line can be realized only by simply adjusting the modules, so that the equipment utilization rate is greatly improved, and the production cost is reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of high-pressure casting, and in particular to a modular high-pressure casting system suitable for multiple vehicle models. Background Art

[0002] In industries like automotive manufacturing, high-pressure casting (HDG) is widely used in the production of various automotive parts. Its purpose is to inject molten metal into mold cavities at high pressure to create high-precision, high-performance parts, thereby meeting the automotive industry's fundamental requirements for component quality and production efficiency. Traditional HDG systems are also used in the production of parts for various vehicle models, but the development of the automotive industry and the diversification of vehicle models have placed new demands on these systems.

[0003] Traditional high-pressure casting systems are often designed for specific vehicle models or parts, with limited interoperability across modules. Producing parts for different vehicle models often requires redesigning and adjusting the entire system, which is time-consuming and costly. For example, mold dimensions and injection requirements vary significantly between vehicle models, making it difficult for traditional systems to quickly adapt and achieve flexible switching within a single production line, limiting equipment utilization. Traditional systems also have limited means for pre-tuning the casting process, relying primarily on empirical parameter settings and lacking scientific simulation and optimization tools. This makes it difficult to accurately determine optimal process parameters for complex parts or new vehicle models, leading to numerous casting defects and inconsistent product quality. For example, when casting large structural parts, traditional methods struggle to predict problems such as air entrapment and shrinkage during the filling process, making it impossible to optimize parameters in advance to avoid defects. Traditional high-pressure casting systems also have relatively limited quality inspection methods, making it difficult to comprehensively assess product quality and lack an effective quality traceability system. When quality issues arise, it's difficult to quickly locate the root cause, hindering continuous improvement. For example, simple visual inspection alone cannot detect defects such as internal shrinkage, and accurate traceability of raw material batches and process parameters is impossible. Summary of the Invention

[0004] The purpose of the present invention is to provide a modular high-pressure casting system suitable for multiple vehicle models. Through the organic combination of various functional modules and the cooperation of joint control modules, the problems of the modular high-pressure casting system in the prior art, such as insufficient flexibility, difficulty in adapting to the production of multiple vehicle models, and difficulty in process optimization resulting in unstable product quality, are solved.

[0005] In order to achieve the above object, the present invention is implemented through the following technical solutions: A modular high-pressure casting system suitable for multiple vehicle models includes a joint control module, wherein the output and input ends of the joint control module are electrically connected to an injection unit module, the output and input ends of the joint control module are electrically connected to an intelligent adjustment module, and the output and input ends of the joint control module are electrically connected to a high-performance execution module; the output and input ends of the joint control module are electrically connected to a virtual debugging module, the output and input ends of the joint control module are electrically connected to a basic frame module, and the output and input ends of the joint control module are electrically connected to an electromagnetic locking module; the output and input ends of the joint control module are electrically connected to an intelligent temperature control module, and the output and input ends of the joint control module are electrically connected to a self-cleaning module.

[0006] The present invention is further configured such that the output end and input end of the joint control module are electrically connected to an automatic batching and preprocessing module, the output end and input end of the joint control module are electrically connected to an online quality detection and traceability module, and the output end and input end of the joint control module are electrically connected to a fault diagnosis and early warning module.

[0007] The present invention is further configured such that the output and input ends of the joint control module are electrically connected to the human-machine interaction and remote monitoring module, the output and input ends of the joint control module are electrically connected to the energy management and energy-saving module, and the output and input ends of the joint control module are electrically connected to the mold intelligent storage and replacement module.

[0008] The present invention is further configured such that the injection unit module includes a multi-specification injection cylinder unit, a unified interface system and a power unit, and the multi-specification injection cylinder unit, the unified interface system and the power unit are all electrically connected to the joint control module in a bidirectional manner; the intelligent adjustment module includes a multi-parameter sensor group, a central control unit and an execution feedback loop, and the multi-parameter sensor group, the central control unit and the execution feedback loop are all electrically connected to the joint control module in a bidirectional manner.

[0009] The present invention is further configured such that the high-performance execution module includes a high-temperature resistant injection cylinder, a quick head-changing mechanism and a low-friction sealing assembly, and the high-temperature resistant injection cylinder, the quick head-changing mechanism and the low-friction sealing assembly are all bidirectionally electrically connected to the joint control module; the virtual debugging module includes process simulation software, a defect prediction engine and a parameter optimizer, and the process simulation software, the defect prediction engine and the parameter optimizer are all bidirectionally electrically connected to the joint control module.

[0010] The present invention is further configured as follows: the basic frame module includes a retractable guide rail, a mold positioning substrate and a rigid support structure; the retractable guide rail, the mold positioning substrate and the rigid support structure are all electrically connected to the joint control module in a bidirectional manner; the electromagnetic locking module includes a distributed electromagnetic array, a dynamic voltage regulation system and a safety interlocking device; the distributed electromagnetic array, the dynamic voltage regulation system and the safety interlocking device are all electrically connected to the joint control module in a bidirectional manner.

[0011] The present invention is further configured such that the intelligent temperature control module includes a temperature sensing network, an intelligent valve control system and a cooling tower linkage interface, and the temperature sensing network, the intelligent valve control system and the cooling tower linkage interface are all bidirectionally electrically connected to the joint control module; the self-cleaning module includes a pipe cleaning robot, a dirt collector and a timing trigger unit, and the pipe cleaning robot, the dirt collector and the timing trigger unit are all bidirectionally electrically connected to the joint control module.

[0012] The present invention is further configured such that the online quality inspection and traceability module includes a three-dimensional visual scanner, an X-ray flaw detector, a data blockchain node and a QR code marking unit, and the three-dimensional visual scanner, X-ray flaw detector, data blockchain node and QR code marking unit are all bidirectionally electrically connected to the joint control module.

[0013] The present invention is further configured such that the mold intelligent storage and replacement module includes a three-dimensional mold library, an automatic guided vehicle and a mold changing robot, and the three-dimensional mold library, the automatic guided vehicle and the mold changing robot are all bidirectionally electrically connected to the joint control module.

[0014] The present invention is further configured such that the human-computer interaction and remote monitoring module includes a local interaction terminal, a cloud platform gateway and a multi-terminal application, and the local interaction terminal, the cloud platform gateway and the multi-terminal application are all electrically connected to the joint control module in a bidirectional manner; the energy management and energy-saving module includes a smart meter group, a power regulator and a green energy interface, and the smart meter group, the power regulator and the green energy interface are all electrically connected to the joint control module in a bidirectional manner.

[0015] The present invention has the following beneficial effects: 1. The present invention modularizes the functions of the high-pressure casting system, and the modules cooperate with each other and can be flexibly combined. The injection unit module can increase or decrease the injection cylinder unit according to the casting requirements, and the electromagnetic locking module is adjustable in size. It can easily cope with the production of parts of different models and different sizes. From the production of small precision parts to large structural parts, only simple adjustments to the modules are needed to achieve flexible switching of a single production line, which greatly improves equipment utilization and reduces production costs.

[0016] 2. The virtual debugging module of the present invention provides a scientific pre-tuning method for the casting process through process simulation, defect prediction and parameter optimization, effectively avoiding casting defects caused by traditional empirical parameter settings and improving product quality. At the same time, the complete quality inspection and traceability system, from 3D visual scanning to X-ray flaw detection, and then to data blockchain traceability, comprehensively guarantees product quality, can quickly locate the root cause of quality problems, and provide strong support for continuous improvement of product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The system principle of a modular high-pressure casting system suitable for multiple vehicle models Figure 1 .

[0018] Figure 2 The system principle of a modular high-pressure casting system suitable for multiple vehicle models Figure 2 .

[0019] Figure 3 This is a system diagram of the injection unit module and intelligent adjustment module in a modular high-pressure casting system suitable for multiple vehicle models.

[0020] Figure 4 This is a system diagram of a high-performance execution module and virtual debugging module in a modular high-pressure casting system suitable for multiple vehicle models.

[0021] Figure 5 This is a system diagram of the basic frame module and electromagnetic locking module in a modular high-pressure casting system suitable for multiple vehicle models.

[0022] Figure 6 This is a system diagram of an intelligent temperature control module and a self-cleaning module in a modular high-pressure casting system suitable for multiple vehicle models.

[0023] Figure 7 This is a system diagram of an online quality inspection and traceability module and a mold intelligent storage and replacement module in a modular high-pressure casting system suitable for multiple vehicle models.

[0024] Figure 8 This is a system diagram of the human-machine interaction and remote monitoring module and the energy management and energy-saving module in a modular high-pressure casting system suitable for multiple vehicle models. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Example 1

[0026] See also Figure 1The present invention is a modular high-pressure casting system suitable for multiple vehicle models, including a joint control module, the output end and input end of the joint control module are electrically connected to the injection unit module, the output end and input end of the joint control module are electrically connected to the intelligent adjustment module, the output end and input end of the joint control module are electrically connected to the high-performance execution module; the output end and input end of the joint control module are electrically connected to the virtual debugging module, the output end and input end of the joint control module are electrically connected to the basic frame module, the output end and input end of the joint control module are electrically connected to the electromagnetic locking module; the output end and input end of the joint control module are electrically connected to the intelligent temperature control module, and the output end and input end of the joint control module are electrically connected to the self-cleaning module.

[0027] Specifically: a two-way electrical connection between modules is achieved through a joint control module, achieving efficient data interaction and collaborative operation. The accumulative design of the injection unit module enables the system to flexibly adjust the number and combination of injection cylinder units according to the pressure capacity, injection speed and flow requirements of different castings. The adjustable size of the electromagnetic locking module can be adapted to molds of various specifications, greatly enhancing the system's adaptability to the production of parts of different models and sizes. The cooling circulation unit provides stable temperature control for the casting process to ensure the quality of castings. Through the organic combination of these modules, the system can easily achieve multi-scene switching from the production of small precision parts to large structural parts, truly achieving flexible production on a single production line, significantly improving equipment utilization, reducing corporate production costs, and providing valuable solutions for multi-model production industries such as automobile manufacturing. Example 2

[0028] See also Figure 2-Figure 5, on the basis of the specific embodiment 1, the output end and input end of the joint control module are electrically connected to the automatic batching and pretreatment module, the output end and input end of the joint control module are electrically connected to the online quality detection and traceability module, the output end and input end of the joint control module are electrically connected to the fault diagnosis and early warning module, the output end and input end of the joint control module are electrically connected to the human-computer interaction and remote monitoring module, the output end and input end of the joint control module are electrically connected to the energy management and energy-saving module, the output end and input end of the joint control module are electrically connected to the mold intelligent storage and replacement module, the injection unit module includes multi-specification injection cylinder units, a unified interface system and a power unit, multiple The standard injection cylinder unit, unified interface system and power unit are all bidirectionally electrically connected to the joint control module. The intelligent adjustment module includes a multi-parameter sensor group, a central control unit and an execution feedback loop. The multi-parameter sensor group, the central control unit and the execution feedback loop are all bidirectionally electrically connected to the joint control module. The high-performance execution module includes a high-temperature resistant injection cylinder body, a quick head-changing mechanism and a low-friction sealing assembly. The high-temperature resistant injection cylinder body, the quick head-changing mechanism and the low-friction sealing assembly are all bidirectionally electrically connected to the joint control module. The virtual debugging module includes process simulation software, a defect prediction engine and a parameter optimizer. The process simulation software, the defect prediction engine and the parameter optimizer are all bidirectionally electrically connected to the joint control module.

[0029] Specifically: The addition of the automatic batching and pretreatment module ensures the quality of raw materials from the source. The spectrometer accurately verifies the composition of aluminum alloy ingots, the metering bin accurately adds elements in proportion, and a series of pretreatment processes such as smelting, degassing, and slag removal ensure the high quality of aluminum alloy liquid, laying the foundation for the subsequent casting of high-quality castings. The online quality inspection and traceability module uses advanced 3D visual scanners, X-ray flaw detectors and other equipment to conduct comprehensive quality inspections on castings, which can promptly detect defects such as dimensional deviations and internal shrinkage cavities. The data blockchain node and QR code marking unit realize reliable traceability of product information. Once a quality problem occurs with the product, the root cause of the problem can be quickly located.

[0030] The fault diagnosis and early warning module uses various sensors to collect equipment operation data, and through analysis and comparison, it predicts potential faults in advance and issues early warnings in time to avoid production interruptions caused by sudden equipment failures, thereby improving production continuity and equipment reliability. The human-computer interaction and remote monitoring module greatly enhances the system's usability and monitorability. The local interactive terminal provides operators with an intuitive and convenient operating interface, enabling them to easily input commands and view the system operation status. The cloud platform gateway realizes the connection between the system and the cloud. The multi-terminal application allows operators to remotely monitor the system operation through different devices (such as computers, mobile phones, etc.), grasp the production situation anytime and anywhere, and facilitate timely decision-making.

[0031] The energy management and energy-saving module monitors energy consumption in real time through a smart meter group. The power regulator dynamically adjusts the equipment power according to the production conditions. The setting of the green energy interface makes it possible to use green energy, effectively reducing system energy consumption and improving energy utilization efficiency, which is in line with the concept of sustainable development. The mold intelligent storage and replacement module realizes orderly storage of molds through a three-dimensional mold library. The coordinated work of the automatic guided vehicle and the mold changing robot can quickly and accurately replace molds, greatly shortening the mold replacement time, improving production efficiency, and reducing the errors and safety risks that may be caused by manual operation.

[0032] In the injection unit module, the multi-specification injection cylinder unit can flexibly select injection cylinders of different specifications according to the casting requirements to meet various pressure and flow requirements. The unified interface system ensures seamless connection between each injection cylinder unit and with other modules, improving the system's integration and versatility. The power unit provides stable and reliable power support for the injection process.

[0033] In the intelligent adjustment module, the multi-parameter sensor group collects multiple key parameters such as pressure, temperature, and flow in real time, providing a rich data basis for the central control unit. The central control unit uses advanced algorithms to analyze and process this data, and adjusts system parameters in a timely manner through the execution of feedback loops to achieve precise control of the injection molding process, effectively improving the quality and stability of injection molding and ensuring the consistency of casting quality.

[0034] In the high-performance execution module, the high-temperature resistant injection cylinder can withstand the high temperature and high pressure environment during the casting process, ensuring the stability and reliability of the injection process. The quick head-changing mechanism can quickly replace the injection head under different casting process requirements, thereby improving production efficiency. The low-friction sealing component effectively reduces energy loss and leakage problems during the injection process, thereby improving the system's working efficiency and service life.

[0035] The process simulation software of the virtual debugging module is based on physical principles and a large amount of actual production data. It accurately simulates the casting process and intuitively presents the flow and filling process of the molten metal in the mold. The defect prediction engine uses machine learning algorithms to analyze simulation data and predict possible casting defects such as shrinkage holes and air holes in advance. The parameter optimizer automatically optimizes the casting process parameters based on the prediction results, providing the best parameter combination for actual production, effectively reducing casting defects, improving product quality, and reducing production costs and production cycles. Specific embodiment three

[0036] See also Figures 1-8Based on the specific embodiment one, the basic frame module includes a retractable guide rail, a mold positioning substrate and a rigid support structure. The retractable guide rail, the mold positioning substrate and the rigid support structure are all bidirectionally electrically connected to the joint control module. The electromagnetic locking module includes a distributed electromagnetic array, a dynamic voltage regulation system and a safety interlocking device. The distributed electromagnetic array, the dynamic voltage regulation system and the safety interlocking device are all bidirectionally electrically connected to the joint control module.

[0037] The intelligent temperature control module includes a temperature sensing network, an intelligent valve control system and a cooling tower linkage interface. The temperature sensing network, the intelligent valve control system and the cooling tower linkage interface are all electrically connected to the joint control module in a bidirectional manner. The self-cleaning module includes a pipe cleaning robot, a dirt collector and a timing trigger unit. The pipe cleaning robot, the dirt collector and the timing trigger unit are all electrically connected to the joint control module in a bidirectional manner. The online quality inspection and traceability module includes a three-dimensional visual scanner, an X-ray flaw detector, a data blockchain node and a QR code marking unit. The three-dimensional visual scanner, the X-ray flaw detector, the data blockchain node and the QR code marking unit are all electrically connected to the joint control module in a bidirectional manner.

[0038] The mold intelligent storage and replacement module includes a three-dimensional mold library, an automatic guided vehicle and a mold changing robot. The three-dimensional mold library, the automatic guided vehicle and the mold changing robot are all electrically connected to the joint control module in a two-way manner. The human-computer interaction and remote monitoring module includes a local interactive terminal, a cloud platform gateway and a multi-terminal application. The local interactive terminal, the cloud platform gateway and the multi-terminal application are all electrically connected to the joint control module in a two-way manner. The energy management and energy-saving module includes a smart meter group, a power regulator and a green energy interface. The smart meter group, the power regulator and the green energy interface are all electrically connected to the joint control module in a two-way manner.

[0039] Specifically: In the basic frame module, the retractable guide rail can adjust the length and width of the frame according to the mold size, enhancing the system's adaptability to molds of different specifications. The mold positioning baseplate uses a high-precision positioning device to ensure the accuracy of the mold installation position. The error can be controlled within an extremely small range, providing a stable foundation for the casting process. The rigid support structure provides strong support for the mold and the entire casting process, ensuring the stability of the system during high-pressure casting.

[0040] In the electromagnetic locking module, the distributed electromagnetic array can accurately distribute the electromagnetic force according to the shape and structure of the mold, achieving uniform locking of the mold. The dynamic pressure regulation system can adjust the electromagnetic force in real time according to the pressure changes during the casting process to ensure that the mold is always in a tightly locked state. The safety interlocking device provides multiple guarantees for the safety of operators and equipment. The system will only operate when specific safety conditions are met, effectively preventing accidents and improving the safety and stability of the system.

[0041] In the intelligent temperature control module, the temperature sensing network consists of multiple temperature sensors distributed in key parts of the mold, which can monitor the temperature changes of various parts of the mold in real time and accurately. The intelligent valve control system automatically adjusts the flow and direction of the coolant according to the temperature data fed back by the temperature sensing network to achieve precise control of the mold temperature. The cooling tower linkage interface can work in conjunction with the external cooling tower. When the mold temperature is too high, the low-temperature coolant of the cooling tower is introduced in time to ensure that the mold temperature is always maintained within a reasonable range, effectively avoiding defects such as deformation and cracks in castings caused by uneven temperature, and improving the quality of castings.

[0042] In the self-cleaning module, the pipe cleaning robot is equipped with efficient cleaning tools that can automatically move inside the pipe to perform comprehensive and detailed cleaning of the inner wall of the pipe. The dirt collector collects dirt simultaneously during the cleaning process to prevent dirt from remaining in the system. The timing trigger unit can set the automatic cleaning time interval according to the production plan and the degree of pipe contamination, ensuring that the cooling pipe always maintains a good working condition, extending the service life of the equipment and ensuring the stability of the casting process.

[0043] In the online quality inspection and traceability module, the 3D visual scanner uses optical principles to perform fast, high-precision 3D scanning of castings, obtains detailed geometric information of the castings, and compares it with the CAD model. It can accurately detect dimensional deviations, surface defects and other problems of the castings. The X-ray flaw detector transmits X-rays through the castings and detects shrinkage holes, cracks and other defects inside the castings based on the differences in the degree of X-ray absorption of different materials. The data blockchain node encrypts and stores the inspection data on the blockchain to ensure that the data cannot be tampered with and is traceable. The QR code marking unit generates a unique QR code for each casting, which is bound to the casting's raw material batch, process parameters, test report and other detailed information, facilitating full traceability of the product during the production, sales and after-sales process, improving product quality credibility, and helping enterprises to carry out quality control and after-sales service.

[0044] In the intelligent mold storage and replacement module, the three-dimensional mold library adopts a multi-layer three-dimensional structure design, which makes full use of the space and can store a large number of molds of different specifications. It also realizes rapid positioning and retrieval of molds through the intelligent warehouse management system. Under the control of the system, the automatic guided vehicle accurately transports the required molds to the mold changing position according to the preset path. The mold changing robot has high-precision positioning and operation capabilities, and can quickly and stably complete the disassembly and installation of the mold, realizing the automatic replacement of the mold, greatly shortening the mold changing time, improving production efficiency and equipment utilization, and reducing the safety risks and errors that may be caused by manual mold changing.

[0045] In the human-computer interaction and remote monitoring module, the local interactive terminal adopts a user-friendly design with a simple and intuitive interface. Operators can easily get started without complex training, and can conveniently perform parameter settings, equipment control and other operations. The cloud platform gateway serves as a bridge between the system and the cloud, realizing real-time uploading of production data and receiving remote commands. Multi-terminal applications support access to the system monitoring interface on various devices such as computers, tablets, and mobile phones, so that managers and technicians can grasp the production situation in real time and deal with abnormal problems in a timely manner no matter where they are. In the energy management and energy-saving module, the smart meter group monitors the power consumption of each device in real time and provides accurate data for energy management. The power regulator automatically adjusts the equipment power according to production conditions and preset strategies to avoid energy waste. The setting of the green energy interface enables the system to access green energy such as solar energy and wind energy, further reducing dependence on traditional energy and achieving energy conservation and emission reduction goals.

[0046] The working principle of this invention is as follows: when the system receives a production instruction, the mold intelligent storage module responds quickly. Based on the instruction information, the module accurately locates and controls the automatic guided vehicle (AGV) to retrieve the corresponding mold from the three-dimensional mold library. The automatic guided vehicle (AGV) transports the retrieved mold to the vicinity of the base frame. At this time, the robotic arm starts working. The robotic arm uses its flexible joint movement and precise positioning capabilities to smoothly load the mold onto the base frame. After the mold is loaded into place, the base frame module starts. Through the hydraulic drive device, the base frame can expand the frame size according to the mold size requirements to adapt to molds of different specifications. After the mold is fixed to the base frame, the electromagnetic locking module starts to work. This module first reads the mold's CAD data, analyzes the mold structure and size, and dynamically adjusts the force distribution of the electromagnetic coil. Through this refined force distribution adjustment, the mold is ensured to remain tightly locked throughout the entire casting process, improving the safety of the casting process and the quality of the casting. As the mold is ready, the virtual commissioning module begins to function. It first retrieves historical production data for the vehicle model. This data includes various process parameters and casting quality feedback from previous castings of similar models. Based on this historical data, the virtual commissioning module uses process simulation software to simulate the filling process for this casting. During the simulation, the software considers various factors such as the flow characteristics of the molten metal, the structural shape of the mold, and the casting process parameters to pre-generate the injection parameters required for this casting. The simulation parameters generated by the virtual commissioning module are then transmitted to the intelligent adjustment module, which pre-loads these parameters into the central control unit. As the core control unit of the entire system, the central control unit can dynamically adjust these preload parameters according to the real-time data of the actual production process to ensure the stability of the casting process and the consistency of the casting quality. The automatic batching module verifies the composition of the aluminum alloy ingot through a spectrometer, adds Si / Mg elements in proportion in the metering bin, controls the temperature of the melting furnace, removes H2 with a rotary degasser, removes slag with a ceramic filter, and synchronizes the melt quality data to the intelligent adjustment module to dynamically correct the injection parameters. According to the size of the casting and the process requirements, the injection unit module switches the working mode, allowing multiple injection cylinder units to be connected in series to increase the pressure capacity, or in parallel to increase the injection speed and flow.

[0047] This flexible working mode switching enables the system to adapt to the production of castings of different sizes and complexities, improving the system's versatility and production efficiency. The intelligent adjustment module uses pressure sensors and weight sensors to monitor and adjust the injection speed and material volume in real time. The intelligent temperature control module detects mold hot spots and adjusts the coolant flow. The self-cleaning module automatically activates the pipe brush after producing a fixed number of pieces to prevent scale accumulation. The online inspection and traceability module detects casting quality through 3D visual scanning and X-ray flaw detection, and feeds back defect information to the virtual debugging module for parameter optimization. The online inspection and traceability module generates a unique QR code for each pallet, binds relevant information and stores it in the blockchain. The energy management module monitors the peak power consumption of the injection unit in real time, reduces the power of the hydraulic pump during the non-injection stage to save energy, and links with the fault diagnosis and early warning module to predict faults. The fault diagnosis and early warning module detects abnormal noises through vibration sensors, locates faults and pushes maintenance instructions.

[0048] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the invention to only the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can better understand and utilize the present invention.

Claims

1. A modular high-pressure casting system suitable for multiple vehicle models, including a joint control module, characterized in that: The output and input ends of the joint control module are electrically connected to the injection unit module, the output and input ends of the joint control module are electrically connected to the intelligent adjustment module, and the output and input ends of the joint control module are electrically connected to the high-performance execution module; The output end and input end of the joint control module are electrically connected to the virtual debugging module, the output end and input end of the joint control module are electrically connected to the basic frame module, and the output end and input end of the joint control module are electrically connected to the electromagnetic locking module; The output end and the input end of the combined control module are both electrically connected to the intelligent temperature control module, and the output end and the input end of the combined control module are both electrically connected to the self-cleaning module.

2. A modular high-pressure casting system suitable for multiple vehicle models according to claim 1, characterized in that: The output end and input end of the joint control module are electrically connected to the automatic batching and preprocessing module, the output end and input end of the joint control module are electrically connected to the online quality detection and traceability module, and the output end and input end of the joint control module are electrically connected to the fault diagnosis and early warning module.

3. The modular high-pressure casting system applicable to multiple vehicle models according to claim 1, characterized in that: The output and input ends of the joint control module are electrically connected to the human-machine interaction and remote monitoring module, the output and input ends of the joint control module are electrically connected to the energy management and energy-saving module, and the output and input ends of the joint control module are electrically connected to the mold intelligent storage and replacement module.

4. The modular high-pressure casting system applicable to multiple vehicle models according to claim 1, characterized in that: The injection unit module includes a multi-specification injection cylinder unit, a unified interface system and a power unit. The multi-specification injection cylinder unit, the unified interface system and the power unit are all bidirectionally electrically connected to the joint control module. The intelligent adjustment module includes a multi-parameter sensor group, a central control unit and an execution feedback loop. The multi-parameter sensor group, the central control unit and the execution feedback loop are all bidirectionally electrically connected to the joint control module.

5. The modular high-pressure casting system applicable to multiple vehicle models according to claim 1, characterized in that: The high-performance execution module includes a high-temperature resistant injection cylinder, a quick head-changing mechanism and a low-friction sealing assembly. The high-temperature resistant injection cylinder, the quick head-changing mechanism and the low-friction sealing assembly are all bidirectionally electrically connected to the joint control module. The virtual debugging module includes process simulation software, a defect prediction engine and a parameter optimizer. The process simulation software, the defect prediction engine and the parameter optimizer are all bidirectionally electrically connected to the joint control module.

6. The modular high-pressure casting system applicable to multiple vehicle models according to claim 1, characterized in that: The basic frame module includes a retractable guide rail, a mold positioning substrate and a rigid support structure, and the retractable guide rail, mold positioning substrate and rigid support structure are all bidirectionally electrically connected to the joint control module. The electromagnetic locking module includes a distributed electromagnetic array, a dynamic pressure regulation system and a safety interlocking device, and the distributed electromagnetic array, dynamic pressure regulation system and safety interlocking device are all bidirectionally electrically connected to the joint control module.

7. The modular high-pressure casting system applicable to multiple vehicle models according to claim 1, characterized in that: The intelligent temperature control module includes a temperature sensing network, an intelligent valve control system and a cooling tower linkage interface, and the temperature sensing network, the intelligent valve control system and the cooling tower linkage interface are all bidirectionally electrically connected to the joint control module. The self-cleaning module includes a pipe cleaning robot, a dirt collector and a timing trigger unit, and the pipe cleaning robot, the dirt collector and the timing trigger unit are all bidirectionally electrically connected to the joint control module.

8. The modular high-pressure casting system applicable to multiple vehicle models according to claim 2, characterized in that: The online quality inspection and traceability module includes a three-dimensional visual scanner, an X-ray flaw detector, a data blockchain node and a QR code marking unit, and the three-dimensional visual scanner, X-ray flaw detector, data blockchain node and QR code marking unit are all bidirectionally electrically connected to the joint control module.

9. The modular high-pressure casting system applicable to multiple vehicle models according to claim 3, characterized in that: The mold intelligent storage and replacement module includes a three-dimensional mold library, an automatic guided vehicle and a mold changing robot. The three-dimensional mold library, the automatic guided vehicle and the mold changing robot are all bidirectionally electrically connected to the joint control module.

10. The modular high-pressure casting system applicable to multiple vehicle models according to claim 3, characterized in that: The human-computer interaction and remote monitoring module includes a local interactive terminal, a cloud platform gateway and a multi-terminal application. The local interactive terminal, the cloud platform gateway and the multi-terminal application are all electrically connected to the joint control module in a bidirectional manner. The energy management and energy-saving module includes a smart meter group, a power regulator and a green energy interface. The smart meter group, the power regulator and the green energy interface are all electrically connected to the joint control module in a bidirectional manner.

Images