Alternating current charging pile structure for side maintenance

By introducing sitable side panels, support frames and shielding mechanisms into AC charging piles, the fatigue problem caused by maintenance personnel operating while standing is solved, a comfortable maintenance posture and equipment protection are achieved, and maintenance efficiency and equipment reliability are improved.

CN120697597AActive Publication Date: 2025-09-26JIANGSU QIANFAN MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510964868.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-14
Publication Date
2025-09-26
Estimated Expiration
2045-07-14

AI Technical Summary

Technical Problem

During the maintenance process of existing AC charging piles, maintenance personnel need to stand or squat to operate, which causes physical fatigue, affects work efficiency and concentration, and lacks a design that allows sitting operation.

Method used

A side-maintainable AC charging pile structure was designed, including a sitable side panel, a support frame, and a maintenance shielding mechanism. The sitable side panel is deployed and supported by a hydraulic rod and transmission rod system. Combined with an elastic storage bag and a shielding mechanism, it provides a comfortable maintenance posture and tool storage, protecting the equipment from external environmental influences.

Benefits of technology

It improves the comfort and work efficiency of maintenance personnel, increases the reliability and service life of equipment, and enhances the convenience and safety of maintenance.

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Abstract

The invention relates to the technical field of alternating current charging piles, in particular to a side maintenance alternating current charging pile structure which comprises a charging pile shell, an element frame is arranged in the charging pile shell in a sliding fit mode, transmission rods are rotatably connected to the inner walls of the two sides of the charging pile shell, and a sitting side plate is rotatably connected to an opening in the side edge of the charging pile shell. A supporting frame is rotatably connected to the inner wall of one end of the sitting side plate, an elastic storage bag is fixedly connected to the middle of the sitting side plate, a fixing frame is fixedly connected to the outer wall of the side edge of the charging pile shell, and a maintenance shielding mechanism is rotatably connected to the fixing frame. And meanwhile, the supporting frame on the seated side plate can be moved out to support the seated side plate, so that the maintenance personnel can sit on the seated side plate to carry out maintenance operation and can keep a relatively comfortable working posture, the body discomfort caused by long-time standing is reduced, and the working efficiency and comfort of the maintenance personnel can be effectively improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of AC charging piles, and in particular to an AC charging pile structure with side maintenance. Background Art

[0002] An AC charging station (AC charging station) is a device in an electric vehicle (EV) charging system that provides AC power to charge the EV's battery. Unlike a DC charging station (DC charging station), an AC charging station converts AC power from the mains into the electrical energy required by the EV, typically through an onboard charger.

[0003] The document with the prior art publication number CN106985686A provides a new vertical dual-gun AC charging pile. The lightning protection technology used in this technology adopts a dual design. A discharge tube is added to the original surge protector for dual lightning protection treatment, improving the lightning protection performance and electromagnetic compatibility of the charging pile system, making the equipment safe and stable, avoiding equipment damage and personal injury accidents. In addition, it has dual current protection functions, namely circuit breaker short-circuit protection and overcurrent detection protection circuit, and is equipped with a grounding detection function circuit. When the ground wire is disconnected or open, a ground fault warning will be issued, thereby ensuring the safety of people and vehicles and the reliability of the AC charging pile system to the greatest extent.

[0004] In the existing technology, maintenance personnel need to stand or squat to operate during maintenance, but the existing technology is not convenient for maintenance personnel to provide sitting operation technology during maintenance. Standing or squatting for a long time can easily lead to physical fatigue. Due to physical discomfort, the maintenance personnel's attention and operation accuracy may decrease, thereby affecting work efficiency and extending maintenance work time.

[0005] In summary, the prior art lacks a technology that allows for seated operation during side maintenance of an AC charging pile. Summary of the Invention

[0006] The purpose of the present invention is to solve the shortcomings of the background technology and propose an AC charging pile structure with side maintenance.

[0007] To achieve the above objectives, the technical solution adopted by the present invention is: a side-maintained AC charging pile structure, including a charging pile shell, a component rack is slidingly provided in the charging pile shell, the inner walls on both sides of the charging pile shell are rotatably connected with transmission rods, a side opening of the charging pile shell is rotatably connected with a sitable side panel, the inner wall of one end of the sitable side panel is rotatably connected with a support frame, an elastic storage bag is fixedly connected with the middle part of the sitable side panel, the outer wall of the side of the charging pile shell is fixedly connected with a fixing frame, and a maintenance shielding mechanism is rotatably connected on the fixing frame.

[0008] Preferably, a hydraulic rod is fixedly connected to the inner wall of the bottom end of the component frame, one end of the hydraulic rod is fixedly connected to the inner wall of the charging pile shell, and slides are fixedly connected on both sides of the bottom end of the component frame. Two rollers are symmetrically connected and rotatably provided on the slide, and the rollers are in sliding contact with the inner wall of the charging pile shell, and a transmission guide head is fixedly connected to the inner wall of the slide.

[0009] Preferably, a transmission groove is provided on the outer wall of the transmission rod, one end of the transmission groove is arranged in a spiral structure, and the other end is arranged in a straight structure, the inner wall of the transmission groove is arranged to slide with the outer wall of the transmission guide head, and a driving wheel is fixedly connected to one end of the transmission rod.

[0010] Preferably, driven wheels are fixedly connected to both sides of one end of the sitable side plate, and the driven wheels are meshed with the driving wheels for transmission. A placement opening is opened through the middle of the sitable side plate.

[0011] Preferably, one end of the support frame is fixedly connected to an adjusting wheel, one side of the adjusting wheel is meshingly transmitted with an adjusting rack, one end of the adjusting rack is threadedly connected to a threaded rod, the threaded rod is rotatably connected to the inner wall of the sitable side plate, the other end of the threaded rod is fixedly connected to a universal joint, the other end of the universal joint passes through the inner wall of the sitable side plate and extends to the outside and is fixedly connected to a transmission wheel, one side of the transmission wheel is meshingly transmitted with an arc-shaped rack, and the arc-shaped rack is fixedly connected to the inner wall of the charging pile shell.

[0012] Preferably, a stretching plate is fixedly connected to the bottom end of the elastic storage bag, and two connecting rod groups are symmetrically structured and rotatably connected on both sides of the stretching plate. The other end of the connecting rod group is rotatably connected to the inner wall of the seatable side panel, and a gear shaft is fixedly connected between the two connecting rod groups on one side.

[0013] Preferably, a transmission rack is provided on one side of the gear shaft for meshing transmission, a T-shaped slide bar is fixedly connected to one end of the transmission rack, the T-shaped slide bar is slidingly matched with the inner wall of the sitable side plate, a spring is fixedly connected to one side of the T-shaped slide bar, the other end of the spring is fixedly connected to the inner wall of the sitable side plate, and an inclined rod is fixedly connected to the other side of the T-shaped slide bar, and the inclined surface of the inclined rod is in sliding contact with one end of the support frame.

[0014] Preferably, the maintenance shielding mechanism includes a rotating frame, which is rotatably connected to the fixed frame, a motor is fixedly connected to one end of the rotating frame, and the motor is fixedly connected to the fixed frame, and two stretching rods are rotatably connected in a symmetrical structure on the rotating frame.

[0015] Preferably, an elastic curtain is fixedly connected between the two stretching rods, one end of the elastic curtain is fixedly connected to the rotating frame, and one end of the stretching rod connected to the rotating frame is fixedly connected to a gear, one side of the gear is engaged with a ring gear, and the ring gear is fixedly connected to the fixed frame.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. By providing a sitting side panel, when the component rack inside the charging pile housing is removed for maintenance, the sitting side panel can be driven to be laid flat. At the same time, the support frame on the sitting side panel can be moved out to support the sitting side panel, allowing maintenance personnel to sit on the sitting side panel to perform maintenance operations and maintain a more comfortable working posture, thereby reducing the physical discomfort caused by standing for long periods of time and effectively improving the work efficiency and comfort of maintenance personnel; 2. By providing elastic storage pockets on the side panels, when the side panels are laid flat, the stretch panels can be moved, thereby stretching the elastic storage pockets. Tools can be placed there during maintenance, providing greater convenience, comfort, and safety for maintenance personnel, improving work efficiency and tidiness, while also increasing the versatility and space utilization of the equipment. 3. By setting up a maintenance shielding mechanism, when the charging pile is used and maintained outdoors, the two rotating stretching rods can be used to stretch and unfold the elastic curtain to block the component rack and maintenance personnel. This can effectively protect the equipment from external environmental factors when the charging pile is maintained outdoors, and at the same time provide maintenance personnel with a safer and more comfortable working environment, which not only improves maintenance efficiency, but also extends the service life of the equipment, and enhances user experience and the overall reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure maintenance of an AC charging pile structure with side maintenance according to the present invention; Figure 2 A partial cross-sectional schematic diagram of the overall structure maintenance of a side-maintained AC charging pile structure of the present invention; Figure 3 This is a schematic diagram of the component frame structure of a side-maintained AC charging pile structure of the present invention; Figure 4 This is a schematic diagram of the transmission rod structure of a side-maintained AC charging pile structure of the present invention; Figure 5 This is a schematic diagram of a side panel structure for a side-maintained AC charging pile structure according to the present invention; Figure 6 This is a schematic diagram of the support frame structure of a side-maintained AC charging pile structure of the present invention; Figure 7This is a partial cross-sectional schematic diagram of an elastic storage bag structure of a side-maintained AC charging pile structure of the present invention; Figure 8 This is a schematic structural diagram of a maintenance shielding mechanism for a side-maintained AC charging pile structure of the present invention.

[0018] The following are marked in the figure: 1. Charging pile shell; 2. Component rack; 3. Transmission rod; 4. Side panel for sitting; 5. Support frame; 6. Elastic storage bag; 7. Fixed frame; 8. Maintenance shielding mechanism; 201. Hydraulic rod; 202. Slide seat; 203. Roller; 204. Transmission guide head; 301. Transmission slot; 302. Driving wheel; 401. Driven wheel; 402. Placement port; 501. Adjustment wheel; 502. Adjustment gear 503, threaded rod; 504, universal joint; 505, transmission wheel; 506, arc-shaped rack; 601, stretching plate; 602, connecting rod group; 603, gear shaft; 604, transmission rack; 605, T-shaped slide bar; 606, spring; 607, inclined rod; 801, rotating frame; 802, motor; 803, stretching rod; 804, elastic curtain; 805, gear; 806, annular gear plate. DETAILED DESCRIPTION

[0019] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are merely examples, and those skilled in the art may conceive of other obvious variations.

[0020] like Figures 1-8 The shown structure is an AC charging pile with side maintenance, including a charging pile shell 1, a component frame 2 is slidingly provided inside the charging pile shell 1, a transmission rod 3 is rotatably connected to the inner walls of both sides of the charging pile shell 1, a sitable side panel 4 is rotatably provided at the side opening of the charging pile shell 1, a support frame 5 is rotatably provided on the inner wall of one end of the sitable side panel 4, an elastic storage bag 6 is fixedly provided in the middle of the sitable side panel 4, a fixing frame 7 is fixedly provided on the outer wall of the side of the charging pile shell 1, and a maintenance shielding mechanism 8 is rotatably provided on the fixing frame 7.

[0021] like Figure 3As shown, a hydraulic rod 201 is fixedly connected to the inner wall of the bottom end of the component frame 2. One end of the hydraulic rod 201 is fixedly connected to the inner wall of the charging pile housing 1. Slides 202 are fixedly connected on both sides of the bottom end of the component frame 2. Two rollers 203 are symmetrically arranged on the slide 202 for rotational connection. The rollers 203 are in sliding contact with the inner wall of the charging pile housing 1. A transmission guide head 204 is fixedly connected to the inner wall of the slide 202. By allowing the component frame 2 to be pushed out from the charging pile housing 1 for maintenance, not only the maintainability and maintenance efficiency of the equipment are improved, but also the operating experience of the maintenance personnel is improved. The overall design improves the durability of the equipment, reduces the frequency of failures, and significantly reduces maintenance costs. Most importantly, it improves the service life of the equipment and user satisfaction, which contributes to the long-term stable operation of the charging pile. The hydraulic rod 201 is used to drive the component rack 2 to move so that the component rack 2 is moved out of the charging pile housing 1 for easy maintenance. At this time, the transmission guide head 204 in the slide 202 at the bottom end of the component rack 2 will slide in the transmission groove 301 on the transmission rod 3, which will drive the transmission rod 3 to rotate.

[0022] like Figure 4 As shown, a transmission groove 301 is defined on the outer wall of the transmission rod 3. The transmission groove 301 has a spiral structure at one end and a linear structure at the other end. The inner wall of the transmission groove 301 is slidably engaged with the outer wall of the transmission guide head 204. A driving wheel 302 is fixedly connected to one end of the transmission rod 3. The transmission rod 3 drives the connected driving wheel 302 to rotate, which in turn drives the seatable side panel 4 connected to the driven wheel 401 to rotate and level.

[0023] like Figure 5 As shown, driven wheels 401 are fixedly connected to both sides of one end of the sitting side plate 4, and the driven wheels 401 are meshed with the driving wheel 302 for transmission. A placement opening 402 is opened through the middle of the sitting side plate 4.

[0024] like Figure 6 As shown, an adjustment wheel 501 is fixedly connected to one end of the support frame 5. An adjustment rack 502 is meshed and driven on one side of the adjustment wheel 501. A threaded rod 503 is threadedly connected to one end of the adjustment rack 502. The threaded rod 503 is rotatably connected to the inner wall of the seatable side panel 4. The other end of the threaded rod 503 is fixedly connected to a universal joint 504. The other end of the universal joint 504 extends through the inner wall of the seatable side panel 4 to the outside and is fixedly connected to a transmission wheel 505. An arc-shaped rack 506 is meshed and driven on one side of the transmission wheel 505. The arc-shaped rack 506 is fixedly connected to the inner wall of the charging pile housing 1. Under the action of the arc-shaped rack 506, the transmission wheel 505 meshed with it rotates, causing the transmission wheel 505 to rotate, causing the transmission wheel 505 to drive the threaded rod 503 connected to the universal joint 504 to rotate, causing the threaded rod 503 to drive the adjustment rack 502 to move. At this time, the adjustment rack 502 can drive the support frame 5 connected to the adjustment wheel 501 to rotate 90 degrees.

[0025] like Figure 7 As shown, the bottom end of the elastic storage bag 6 is fixedly connected to a stretch plate 601. Two connecting rods 602 are symmetrically connected on both sides of the stretch plate 601 and are rotatably connected. The other ends of the connecting rods 602 are rotatably connected to the inner wall of the seatable side panel 4. A gear shaft 603 is fixedly connected between the two connecting rods 602 on one side. The elastic storage bag 6 is made of rubber material.

[0026] A transmission rack 604 is provided on one side of the gear shaft 603 for meshing transmission. One end of the transmission rack 604 is fixedly connected to a T-shaped slide bar 605. The T-shaped slide bar 605 is slidably engaged with the inner wall of the seatable side plate 4. A spring 606 is fixedly connected to one side of the T-shaped slide bar 605. The other end of the spring 606 is fixedly connected to the inner wall of the seatable side plate 4. The other end of the T-shaped slide bar 605 is fixedly connected to an inclined rod 607. The inclined surface of the inclined rod 607 is slidably engaged with one end of the support frame 5. After the support frame 5 rotates, the inclined rod 607 in contact with it is unrestricted. Under the action of the spring 606, the T-shaped slide bar 605 is driven to move, so that the transmission rack 604 on the T-shaped slide bar 605 can drive the gear shaft 603 to rotate. At this time, the gear shaft 603 drives the connected connecting rod assembly 602 to rotate, so that the connecting rod assembly 602 can drive the stretching plate 601 to move downward, stretching the elastic storage bag 6 downward.

[0027] like Figure 8 As shown, the maintenance shielding mechanism 8 includes a rotating frame 801, which is rotatably connected to the fixed frame 7. A motor 802 is fixedly connected to one end of the rotating frame 801, and the motor 802 is fixedly connected to the fixed frame 7. Two stretching rods 803 are rotatably connected on the rotating frame 801 in a symmetrical structure.

[0028] An elastic barrier curtain 804 is fixedly connected between the two stretching rods 803. One end of the elastic barrier curtain 804 is fixedly connected to the rotating frame 801. A gear 805 is fixedly connected to the end of the stretching rod 803 connected to the rotating frame 801. One side of the gear 805 is meshed with a ring gear 806, which is fixedly connected to the fixed frame 7. The rotating frame 801 is rotated by the motor 802. The ring gear 806 rotates the meshed gear 805, which in turn rotates the connected stretching rods 803. This allows the two stretching rods 803 to stretch and unfold the elastic barrier curtain 804. The elastic barrier curtain 804 is made of rubber.

[0029] Working principle: When the charging pile needs to be maintained, the motor 802 is first used to drive the connected rotating frame 801 to rotate. At this time, under the action of the annular gear plate 806, the meshing gear 805 is rotated, and then the gear 805 drives the connected stretching rod 803 to rotate, so that the two stretching rods 803 can stretch and unfold the connected elastic curtain 804 to block the upper part. When the rotating frame 801 rotates nearly 90 degrees, it stops rotating. At this time, the elastic curtain 804 is in a tilted state, which is convenient for diverting rainwater on rainy days; Then, the hydraulic rod 201 is used to drive the component rack 2 to move, so that the component rack 2 is moved out of the charging pile housing 1 for easy maintenance. At this time, the transmission guide head 204 in the slide 202 at the bottom end of the component rack 2 will slide in the transmission groove 301 on the transmission rod 3, which will drive the transmission rod 3 to rotate, so that the transmission rod 3 drives the connected driving wheel 302 to rotate, and then the driving wheel 302 can drive the seatable side plate 4 connected to the driven wheel 401 to rotate and level; At the same time, before the seatable side panel 4 is rotated and laid flat, the arc-shaped rack 506 causes the transmission wheel 505 meshing therewith to rotate, so that the transmission wheel 505 can drive the threaded rod 503 connected to the universal joint 504 to rotate, so that the threaded rod 503 can drive the adjustment rack 502 to move. At this time, the adjustment rack 502 can drive the support frame 5 connected to the adjustment wheel 501 to rotate 90 degrees. Then, after the seatable side panel 4 is rotated and laid flat, the support frame 5 can support it. At the same time, after the support frame 5 rotates, the inclined rod 607 in contact with it is not restricted. Under the action of the spring 606, the T-shaped slide bar 605 is driven to move, so that the transmission rack 604 on the T-shaped slide bar 605 can drive the gear shaft 603 to rotate. At this time, the gear shaft 603 drives the connected connecting rod group 602 to rotate, so that the connecting rod group 602 can drive the stretching plate 601 to move downward, stretching the elastic storage bag 6 downward; The maintenance personnel can then sit on the seatable side panel 4 and place the maintenance tools and the like into the elastic storage bag 6 for maintenance.

[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A side-maintained AC charging pile structure, comprising a charging pile housing (1), characterized in that: An element frame (2) is provided in a sliding manner in the charging pile housing (1), transmission rods (3) are rotatably connected to the inner walls of both sides of the charging pile housing (1), a seatable side panel (4) is rotatably provided at the side opening of the charging pile housing (1), a support frame (5) is rotatably provided on the inner wall of one end of the seatable side panel (4), an elastic storage bag (6) is fixedly provided in the middle of the seatable side panel (4), a fixing frame (7) is fixedly provided on the outer wall of the side of the charging pile housing (1), and a maintenance shielding mechanism (8) is rotatably provided on the fixing frame (7).

2. The side-maintained AC charging pile structure according to claim 1, characterized in that: A hydraulic rod (201) is fixedly connected to the inner wall of the bottom end of the element frame (2), one end of the hydraulic rod (201) is fixedly connected to the inner wall of the charging pile housing (1), and a slide seat (202) is fixedly connected to both sides of the bottom end of the element frame (2), and two rollers (203) are rotatably connected and provided on the slide seat (202), and the rollers (203) are arranged in sliding contact with the inner wall of the charging pile housing (1), and a transmission guide head (204) is fixedly connected to the inner wall of the slide seat (202).

3. The side-maintained AC charging pile structure according to claim 2, characterized in that: The outer wall of the transmission rod (3) is provided with a transmission groove (301), one end of the transmission groove (301) is provided in a spiral structure, and the other end is provided in a linear structure, the inner wall of the transmission groove (301) is provided in sliding cooperation with the outer wall of the transmission guide head (204), and one end of the transmission rod (3) is fixedly connected with a driving wheel (302).

4. The side-maintained AC charging pile structure according to claim 3, characterized in that: A driven wheel (401) is fixedly connected to both sides of one end of the seatable side plate (4), and the driven wheel (401) is meshed with the driving wheel (302) for transmission. A placement opening (402) is provided through the middle of the seatable side plate (4).

5. The side-maintained AC charging pile structure according to claim 1, characterized in that: One end of the support frame (5) is fixedly connected to an adjusting wheel (501), one side of the adjusting wheel (501) is meshed and driven with an adjusting rack (502), one end of the adjusting rack (502) is threadedly connected to a threaded rod (503), the threaded rod (503) is rotatably connected to the inner wall of the seatable side plate (4), the other end of the threaded rod (503) is fixedly connected to a universal joint (504), the other end of the universal joint (504) passes through the inner wall of the seatable side plate (4) and extends to the outside and is fixedly connected to a transmission wheel (505), one side of the transmission wheel (505) is meshed and driven with an arc-shaped rack (506), and the arc-shaped rack (506) is fixedly connected to the inner wall of the charging pile housing (1).

6. The side-maintained AC charging pile structure according to claim 1, characterized in that: A stretching plate (601) is fixedly connected to the bottom end of the elastic storage bag (6), and two connecting rod groups (602) are rotatably connected to both sides of the stretching plate (601) in a symmetrical structure. The other end of the connecting rod group (602) is rotatably connected to the inner wall of the seatable side plate (4), and a gear shaft (603) is fixedly connected between the two connecting rod groups (602) on one side.

7. The side-maintained AC charging pile structure according to claim 6, characterized in that: A transmission rack (604) is provided on one side of the gear shaft (603) for meshing transmission. A T-shaped slide bar (605) is fixedly connected to one end of the transmission rack (604). The T-shaped slide bar (605) is slidably matched with the inner wall of the seatable side plate (4). A spring (606) is fixedly connected to one side of the T-shaped slide bar (605). The other end of the spring (606) is fixedly connected to the inner wall of the seatable side plate (4). A sloped rod (607) is fixedly connected to the other side of the T-shaped slide bar (605). The slope of the sloped rod (607) is in sliding contact with one end of the support frame (5).

8. The side-maintained AC charging pile structure according to claim 1, characterized in that: The maintenance shielding mechanism (8) comprises a rotating frame (801), the rotating frame (801) being rotatably connected to the fixed frame (7), a motor (802) being fixedly connected to one end of the rotating frame (801), the motor (802) being fixedly connected to the fixed frame (7), and two stretching rods (803) being rotatably connected to the rotating frame (801) in a symmetrical structure.

9. The side-maintained AC charging pile structure according to claim 8, characterized in that: An elastic barrier curtain (804) is fixedly connected between the two stretching rods (803), one end of the elastic barrier curtain (804) is fixedly connected to the rotating frame (801), and a gear (805) is fixedly connected to one end of the stretching rod (803) connected to the rotating frame (801), and an annular gear disk (806) is meshed and driven on one side of the gear (805), and the annular gear disk (806) is fixedly connected to the fixed frame (7).

Citation Information

Patent Citations

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