Connecting device assembly between center sill and bottom door of grain truck
By designing longitudinal support components and air distributor mounting brackets between the center beam and the bottom door of the grain truck, the problem of insufficient connection between the center beam and the bottom door is solved, the rigidity and strength of the center beam are enhanced, and the transportation capacity and unloading efficiency are improved.
Patent Information
- Application Number
- CN202511021337.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-24
- Publication Date
- 2025-09-26
AI Technical Summary
In existing grain hopper cars, there is a lack of effective connection solutions between the center beam and the bottom door, resulting in insufficient transportation capacity.
A connecting device between the center beam and the bottom door of a grain truck was designed. It included a longitudinal support assembly and an air distributor mounting base. Through the parallel arrangement of longitudinal plates and transverse partitions, combined with high-strength atmospheric corrosion-resistant steel, the rigidity and strength of the center beam were enhanced and the device was used to connect the bottom door.
The rigidity and strength of the middle beam are enhanced, a stable connection with the bottom door is achieved, and the transportation capacity and unloading efficiency are improved.
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Figure CN120697800A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of railway freight cars, and more particularly to the technical field of a connecting device between a center beam and a bottom door of a grain car. Background Art
[0002] Hopper cars can be divided into two types based on their structure: covered and uncovered. Railway hopper cars are both covered and uncovered for transporting cold materials. To meet production needs, metallurgical and coking enterprises also have hopper cars for transporting hot materials, such as quenching cars, hot sintering ore cars, and hopper-type weighing cars. Regardless of the type of unloading hopper car, their common feature is that, to allow the cargo to slide down and be discharged under its own weight, the car body is equipped with a hopper plate at a certain angle to the horizontal, and the unloading door is located at the bottom or side of the car body. Existing patents disclose the following technologies: The patent with publication number CN111547083A and patent name "A Railway Hopper Car with Large Volume and Movable End Walls" discloses the following content: A railway hopper car with large volume and movable end walls, the technical solution of which includes a car body, a braking device, a coupler buffer device and a bogie. The car body includes a chassis, side walls respectively arranged at the front and rear ends of the chassis, end walls arranged at the left and right ends of the chassis, a discharge opening arranged in the middle of the chassis and a bottom door device that matches the discharge opening. The discharge opening is arranged between the two bogies. Any of the end walls includes a first end plate that is inclined to match the discharge opening end and a second end plate that is vertically arranged at the upper end of the first end plate. The lower end side of the first end plate is pin-connected to the chassis. A lifting device is provided between the first end plate and the chassis, and the lifting device is connected to a control valve. One of the purposes of the present invention is to provide a railway hopper car with a large volume obtained by a movable end wall structure, thereby ensuring the vehicle's unloading rate and improving the vehicle's comprehensive transportation capacity.
[0003] The aforementioned patent and current grain hopper vehicles lack a through-beam. The hopper is positioned along the longitudinal centerline of the vehicle, with all four sides extending downward at a predetermined angle. The hopper opening is connected to the bottom door. Grain hopper vehicles with a through-beam have hopper openings located on either side of the beam. Due to the high beam and low bottom door, a connection device between the beam and the bottom door is required. However, a mature solution for this connection has yet to be developed. Summary of the Invention
[0004] The purpose of the present invention is: in order to solve the above technical problems, the present invention provides a connecting device between the middle beam and the bottom door of a grain truck.
[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: The present invention provides a connecting device between a center beam and a bottom door of a grain vehicle, comprising a longitudinal support assembly, wherein the longitudinal support assembly comprises two first longitudinal plates and a second longitudinal plate of the same structure arranged in parallel, wherein the first longitudinal plate and the second longitudinal plate are parallel to each other and their ends are aligned; A plurality of parallel transverse partitions are arranged between the first longitudinal plate and the second longitudinal plate, and each transverse partition is orthogonal to the first longitudinal plate or the second longitudinal plate; two longitudinal ribs are arranged between two adjacent transverse partitions, and the two longitudinal ribs are connected to the first longitudinal plate, the second longitudinal plate and the partition respectively; An air distribution block mounting seat is arranged between the middle positions of the connecting device components, and the air distribution block mounting seat is welded to the longitudinal ribs on the adjacent two sides.
[0006] Specifically, the connecting device comprises multiple first, second, and third transverse baffles positioned at different transverse locations. The number of transverse baffles can be adjusted based on vehicle length and operating conditions. Longitudinal ribs of varying lengths and thicknesses are connected between the baffles and on the inner side of the longitudinal support assembly.
[0007] In one embodiment, the transverse partition includes a first transverse partition, a second transverse partition, and a third transverse partition, which are sequentially arranged between the first longitudinal plate and the second longitudinal plate and are parallel to each other; the first transverse partition, the second transverse partition, and the third transverse partition are all orthogonal to the first longitudinal plate or the second longitudinal plate; the number of the first transverse partition, the second transverse partition, and the third transverse partition is multiple.
[0008] In one embodiment, two symmetrically arranged longitudinal ribs are connected between the first transverse partition and the first transverse partition, between the first transverse partition and the second transverse partition, between the second transverse partition and the second transverse partition, and between the second transverse partition and the third transverse partition, and the two longitudinal ribs are respectively connected to the first longitudinal plate and the second longitudinal plate.
[0009] In one embodiment, the number of the first transverse partition is one, the number of the second transverse partition is six, and the number of the third transverse partition is one.
[0010] Two first longitudinal ribs provided between the first transverse partition and the first second transverse partition; The two longitudinal ribs provided between the first second transverse partition and the second second transverse partition are both second longitudinal ribs; The two longitudinal ribs provided between the second second transverse partition and the third second transverse partition, and between the third second transverse partition and the fourth second transverse partition are both third longitudinal ribs; The two longitudinal ribs provided between the fourth second transverse partition and the fifth second transverse partition are both fourth longitudinal ribs; The two longitudinal ribs provided between the fifth second transverse partition and the sixth second transverse partition and between the sixth second transverse partition and the third transverse partition are both fifth longitudinal ribs.
[0011] In one embodiment, the first transverse partition, the second transverse partition, and the third transverse partition are all made of high-strength atmospheric corrosion-resistant steel.
[0012] In one embodiment, the first longitudinal ribs, the second longitudinal ribs, the third longitudinal ribs, the fourth longitudinal ribs, and the fifth longitudinal ribs are all made of high-strength atmospheric corrosion-resistant steel.
[0013] In one embodiment, the first longitudinal plate and the second longitudinal plate each include two extension plates at both ends and a longitudinal plate disposed between the two extension plates, and both ends of the longitudinal plate are connected to the two extension plates respectively by butt welding.
[0014] In one embodiment, the thickness of each extension plate is greater than that of the longitudinal plate, and bolt holes for mounting the bottom door are provided on both sides of the lower portion of the longitudinal plate.
[0015] In one embodiment, a notch is provided in the middle of the longitudinal plate to prevent the pipeline connected to the gas distribution block from interfering with the longitudinal plate.
[0016] In one embodiment, a weight-reducing arc groove is provided under each extension plate, and the weight-reducing arc groove is located at one end away from the longitudinal plate. A plurality of bolt holes for installing the bottom door are provided under each extension plate near one end of the longitudinal plate.
[0017] In one embodiment, the first transverse partition and the second transverse partition have the same structure, and both the first transverse partition and the second transverse partition are U-shaped plates with openings downward.
[0018] The beneficial effects of the present invention are as follows: 1. The patent of this invention proposes a connecting device for connecting the middle beam and the bottom door of a grain truck, which is used in conjunction with a through-type middle beam. The connecting device is attached to the lower cover plate of the middle beam. On the one hand, it is used to enhance the rigidity and strength of the middle beam, and on the other hand, it is used to connect the bottom door. The longitudinal plate of the connecting device is also used as the inner plate of the funnel.
[0019] 2. The outer side of the longitudinal support assembly is flush with the outer side of the center beam. On the one hand, it serves as the inner plate of the funnel, and on the other hand, it is used to connect the bottom door.
[0020] 3. The air distributor block mounting base is used for assembling the air distributor block and reinforcing the connection device.
[0021] 4. The combination of plates of different thicknesses and materials ensures strength while reducing the weight of the connection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 This is an axial view of the connecting device between the middle beam and the bottom door of a grain cart; Figure 2 for Figure 1 A top view of Figure 3 This is a schematic diagram of the connection between the connecting device, the center beam and the bottom door; Figure 4 for Figure 1 A longitudinal cross-sectional view of Figure 5 is a cross-sectional view of the first transverse partition; Figure 6 is a cross-sectional view of the second transverse partition; Figure 7 is a cross-sectional view of the third transverse partition; Figure 8 Schematic diagram of the structure of the longitudinal support assembly.
[0024] Figure numerals: 1. Longitudinal support assembly; 2. First transverse partition; 3. Second transverse partition; 4. Third transverse partition; 5. First longitudinal rib; 6. Second longitudinal rib; 7. Third longitudinal rib; 8. Fourth longitudinal rib; 9. Fifth longitudinal rib; 10. Air distributor mounting seat; 1.1. Extension plate; 1.2. Longitudinal plate. DETAILED DESCRIPTION
[0025] To make the technical problems, technical solutions, and technical effects of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort shall fall within the scope of protection of the present invention.
[0027] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. In addition, the terms "first," "second," etc. are used only to distinguish the descriptions and are not to be understood as indicating or implying relative importance.
[0028] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0029] Example 1 like Figures 1 to 8 As shown, this embodiment provides a connection device between the middle beam and the bottom door of a grain vehicle, including a longitudinal support assembly 1, the longitudinal support assembly 1 including two first longitudinal plates and second longitudinal plates of the same structure arranged in parallel, the first longitudinal plates and the second longitudinal plates being parallel to each other and having their ends aligned; A plurality of parallel transverse partitions are arranged between the first longitudinal plate and the second longitudinal plate, and each transverse partition is orthogonal to the first longitudinal plate or the second longitudinal plate; two longitudinal ribs are arranged between two adjacent transverse partitions, and the two longitudinal ribs are connected to the first longitudinal plate, the second longitudinal plate and the transverse partition respectively; An air distributor block mounting seat 10 is provided in the middle of the connecting device, and the air distributor block mounting seat 10 is welded to the fifth longitudinal ribs 9 on both adjacent sides.
[0030] Example 2 like Figures 1 to 8 As shown, this embodiment provides a connection device between the middle beam and the bottom door of a grain vehicle, including a longitudinal support assembly 1, the longitudinal support assembly 1 including two first longitudinal plates and a second longitudinal plate of the same structure arranged in parallel, the first longitudinal plate and the second longitudinal plate being parallel to each other and having their ends aligned; A plurality of parallel transverse partitions are arranged between the first longitudinal plate and the second longitudinal plate, and each transverse partition is orthogonal to the first longitudinal plate or the second longitudinal plate; two longitudinal ribs are arranged between two adjacent transverse partitions, and the two longitudinal ribs are connected to the first longitudinal plate and the second longitudinal plate respectively; An air distributor block mounting seat 10 is provided in the middle of the connecting device, and the air distributor block mounting seat 10 is welded to the fifth longitudinal ribs 9 on both adjacent sides.
[0031] The transverse partitions include a first transverse partition 2, a second transverse partition 3, and a third transverse partition 4, which are sequentially arranged between the first longitudinal plate and the second longitudinal plate and are parallel to each other. The first transverse partition 2, the second transverse partition 3, and the third transverse partition 4 are all orthogonal to the first longitudinal plate or the second longitudinal plate. There are multiple first transverse partitions 2, the second transverse partition 3, and the third transverse partition 4. The first transverse partition 2 and the second transverse partition 3 have the same structure and are both U-shaped plates with downward openings.
[0032] Specifically, the connecting device comprises multiple first transverse baffles 2, multiple second transverse baffles 3, and multiple third transverse baffles 4 at different transverse positions. The number of transverse baffles can be adjusted based on vehicle length and operating conditions. Longitudinal ribs of varying lengths and thicknesses are connected between the transverse baffles and on the inner side of the longitudinal support assembly 1.
[0033] Example 3 This embodiment is a further optimization based on the second embodiment, specifically: Two symmetrically arranged longitudinal ribs are connected between the first transverse partition 2 and the first transverse partition 2, between the first transverse partition 2 and the second transverse partition 3, between the second transverse partition 3 and the second transverse partition 3, and between the second transverse partition 3 and the third transverse partition 4. The two longitudinal ribs are respectively connected to the first longitudinal plate, the second longitudinal plate and the transverse partition.
[0034] The number of the first transverse partition 2 is one, the number of the second transverse partition 3 is six, and the number of the third transverse partition 4 is one. Two first longitudinal ribs 5 are provided between the first transverse partition 2 and the first second transverse partition 3; The two longitudinal ribs provided between the first second transverse partition 3 and the second second transverse partition 3 are both second longitudinal ribs 6; The two longitudinal ribs provided between the second second transverse partition 3 and the third second transverse partition 3 and between the third second transverse partition 3 and the fourth second transverse partition 3 are both third longitudinal ribs 7; The two longitudinal ribs provided between the fourth second transverse partition 3 and the fifth second transverse partition 3 are both fourth longitudinal ribs 8; The two longitudinal ribs provided between the fifth second transverse partition 3 and the sixth second transverse partition 3 and the two longitudinal ribs provided between the sixth second transverse partition 3 and the third transverse partition 4 are both fifth longitudinal ribs 9 .
[0035] Example 4 This embodiment is a further optimization based on the embodiment 3, specifically: The first transverse partition 2 , the second transverse partition 3 , and the third transverse partition 4 are all made of high-strength atmospheric corrosion-resistant steel.
[0036] The first longitudinal ribs 5 , the second longitudinal ribs 6 , the third longitudinal ribs 7 , the fourth longitudinal ribs 8 , and the fifth longitudinal ribs 9 are all made of high-strength atmospheric corrosion-resistant steel.
[0037] Example 5 This embodiment is a further optimization based on the embodiment 4, specifically: The first longitudinal plate and the second longitudinal plate each include two extension plates 1.1 at both ends and a longitudinal plate 1.2 disposed between the two extension plates 1.1. Both ends of the longitudinal plate 1.2 are connected to the two extension plates 1.1 by butt welding.
[0038] The thickness of each extension plate 1.1 is greater than that of the longitudinal plate 1.2. Bolt holes for mounting the bottom door are provided on both sides of the lower portion of the longitudinal plate 1.2.
[0039] A notch is provided in the middle of the longitudinal plate 1.2 to prevent the pipeline connected to the gas distribution block from interfering with the longitudinal plate 1.2.
[0040] A weight-reducing arc groove is provided under each extension plate 1.1, and the weight-reducing arc groove is located at one end away from the longitudinal plate 1.2. A plurality of bolt holes for installing the bottom door are provided under each extension plate 1.1 near one end of the longitudinal plate 1.2.
Claims
1. A connecting device between the middle beam and the bottom door of a grain truck, characterized in that: The longitudinal support assembly (1) comprises a first longitudinal plate and a second longitudinal plate of two identical structures arranged in parallel, wherein the first longitudinal plate and the second longitudinal plate are parallel to each other and both ends of the first longitudinal plate and the second longitudinal plate are aligned; A plurality of mutually parallel transverse partitions are arranged between the first longitudinal plate and the second longitudinal plate, and each transverse partition is orthogonal to the first longitudinal plate or the second longitudinal plate; two longitudinal ribs are arranged between two adjacent transverse partitions, and the two longitudinal ribs are respectively connected to the first longitudinal plate, the second longitudinal plate and the transverse partition; An air distribution block mounting seat (10) is provided at the center of the connecting device, and the air distribution block mounting seat (10) is welded to the longitudinal ribs (9) on the adjacent two sides.
2. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 1, characterized in that: The transverse partitions include a first transverse partition (2), a second transverse partition (3) and a third transverse partition (4) which are sequentially arranged between the first longitudinal plate and the second longitudinal plate and are parallel to each other. The first transverse partition (2), the second transverse partition (3) and the third transverse partition (4) are all orthogonal to the first longitudinal plate or the second longitudinal plate. The number of the first transverse partition (2), the second transverse partition (3) and the third transverse partition (4) is multiple.
3. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 2, characterized in that: Two symmetrically arranged longitudinal ribs are connected between the first transverse partition (2) and the first transverse partition (2), between the first transverse partition (2) and the second transverse partition (3), between the second transverse partition (3) and the second transverse partition (3), and between the second transverse partition (3) and the third transverse partition (4). The two longitudinal ribs are respectively connected to the first longitudinal plate, the second longitudinal plate and the transverse partition.
4. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 3, characterized in that: The number of the first transverse partition (2) is one, the number of the second transverse partition (3) is six, and the number of the third transverse partition (4) is one. Two first longitudinal ribs (5) provided between the first transverse partition (2) and the first and second transverse partitions (3); The two longitudinal ribs provided between the first second transverse partition (3) and the second second transverse partition (3) are both second longitudinal ribs (6); The two longitudinal ribs provided between the second second transverse partition (3) and the third second transverse partition (3), and between the third second transverse partition (3) and the fourth second transverse partition (3) are both third longitudinal ribs (7); The two longitudinal ribs provided between the fourth second transverse partition (3) and the fifth second transverse partition (3) are both fourth longitudinal ribs (8); The two longitudinal ribs provided between the fifth second transverse partition (3) and the sixth second transverse partition (3), and the two longitudinal ribs provided between the sixth second transverse partition (3) and the third transverse partition (4) are all fifth longitudinal ribs (9); The first transverse partition (2), the second transverse partition (3), and the third transverse partition (4) are all made of high-strength atmospheric corrosion-resistant steel.
5. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 4, characterized in that: The first longitudinal rib (5), the second longitudinal rib (6), the third longitudinal rib (7), the fourth longitudinal rib (8), and the fifth longitudinal rib (9) are all made of high-strength atmospheric corrosion-resistant steel.
6. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 1, characterized in that: The first longitudinal plate and the second longitudinal plate each comprise two extension plates (1.1) at both ends, and a longitudinal plate (1.2) arranged between the two extension plates (1.1); both ends of the longitudinal plate (1.2) are connected to the two extension plates (1.1) by butt welding.
7. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 6, characterized in that: The thickness of each extension plate (1.1) is greater than the thickness of the longitudinal plate (1.2), and a plurality of bolt holes for mounting a bottom door are provided on both sides of the lower portion of the longitudinal plate (1.2).
8. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 6, characterized in that: A notch is provided in the middle of the longitudinal plate (1.2) to prevent interference between a pipeline connected to the gas distribution block and the longitudinal plate (1.2).
9. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 6, characterized in that: A weight-reducing arcuate groove is provided below each extension plate (1.1), the weight-reducing arcuate groove being located at one end away from the longitudinal plate (1.2), and a plurality of bolt holes for mounting a bottom door are provided below each extension plate (1.1) near one end of the longitudinal plate (1.2).
10. The connecting device between the middle beam and the bottom door of a grain vehicle according to claim 6, characterized in that: The first transverse partition (2) and the second transverse partition (3) have the same structure, and both the first transverse partition (2) and the second transverse partition (3) are U-shaped plates with openings facing downward.
Citation Information
Patent Citations
Railway hopper car with large-volume movable end wall
CN111547083A