Scraper conveyor suitable for coal mining working face of different inclined coal seam

By designing a rotatable scraper conveyor body and a horizontally placed power unit, combined with the adjustment of the transmission belt and tensioning components, the problem of poor lubrication of the mining scraper conveyor at the coal seam inclination angle was solved, achieving efficient operation and convenient maintenance in coal seams with different inclination angles.

CN120698148BActive Publication Date: 2025-11-25INT ENG CO OF CHINA COAL TECH
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Patent Information

Application Number
CN202511213352.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-11-25
Estimated Expiration
2045-08-28

AI Technical Summary

Technical Problem

Poor lubrication of the power unit in mine scraper conveyors at coal seam dip angles affects service life and increases maintenance difficulty.

Method used

Design a scraper conveyor suitable for coal seams with different inclination angles. The scraper conveyor body is rotatable, the power unit is placed horizontally, and the tension of the transmission belt is adjusted by the transmission belt and tensioning components. Combined with the structure of the mounting plate and connecting parts, the power unit and the scraper conveyor body are rotatably connected.

Benefits of technology

It ensures lubrication of the power unit, reduces wear, extends service life, simplifies maintenance and inspection, is suitable for various inclined coal seams, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a scraper conveyor suitable for different dip angle coal seam mining working faces, which comprises a scraper body and a power part, the power part is arranged at the tail of the scraper body, the power part is hinged with the scraper body, the power part is horizontally placed, the scraper body is rotatable relative to the power part, the power part is used for providing power for the scraper body, and the rotation angle of the scraper body is 0-80 DEG. The power part of the scraper conveyor suitable for different dip angle coal seam mining working faces can always keep horizontal, has good lubricating effect and long service life.
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Description

Technical Field

[0001] This invention relates to the field of coal mining technology, specifically to a scraper conveyor suitable for coal seam mining faces with different dip angles. Background Technology

[0002] Scraper conveyors are common continuous conveying equipment, mainly used for horizontal or inclined conveying of granular, lumpy, or powdery materials. In related technologies, the power unit of a mining scraper conveyor is positioned at the working face along with the conveyor. When the coal seam has an inclination angle, the power unit tilts, which can easily lead to poor lubrication and affect its service life. Summary of the Invention

[0003] The present invention aims to at least partially solve one of the technical problems in related technologies. To this end, embodiments of the present invention propose a scraper conveyor suitable for coal seam mining faces with different dip angles.

[0004] The scraper conveyor of this invention, applicable to coal seam mining faces with different dip angles, includes:

[0005] Scraper conveyor body;

[0006] The power unit is located at the tail of the scraper conveyor body and is hinged to the scraper conveyor body. The power unit is placed horizontally and the scraper conveyor body is rotatable relative to the power unit. The power unit is used to provide power to the scraper conveyor body, and the rotation angle of the scraper conveyor body is 0-80°.

[0007] Furthermore, the scraper conveyor applicable to coal seam mining faces with different dip angles also includes a first mounting plate and a second mounting plate, the first mounting plate and the second mounting plate are hinged together, the power unit is located on the first mounting plate, and the tail of the scraper conveyor body is located on the second mounting plate.

[0008] Furthermore, the second mounting plate has an elongated hole on its side wall adjacent to the first mounting plate, and a connector is movably installed in the elongated hole. The connector is used to connect the first mounting plate and the second mounting plate.

[0009] Furthermore, there are two elongated holes, which are respectively provided on the oppositely arranged sidewalls of the first mounting plate.

[0010] Furthermore, the extension direction of the central axis of the power unit is orthogonal to the extension direction of the scraper conveyor body.

[0011] Furthermore, the scraper conveyor applicable to coal seam mining faces with different dip angles also includes a transmission belt, which is located at one end of the power unit. The power unit is connected to the tail end of the scraper conveyor body through the transmission belt, and the power unit drives the scraper conveyor body to operate through the transmission belt.

[0012] Furthermore, the scraper conveyor suitable for coal seam mining faces with different dip angles also includes a tensioning component. The power unit has a movable hole, which is elongated and extends in the vertical direction. The tensioning component is movably installed in the movable hole and contacts the surface of the transmission belt to adjust the tension of the transmission belt.

[0013] Furthermore, the tensioning element includes a tensioning wheel, a bearing, and a connecting shaft. The tensioning wheel is located at one end of the connecting shaft, the bearing is located between the tensioning wheel and the connecting shaft, the outer circumferential surface of the tensioning wheel is in contact with the surface of the transmission belt, and the other end of the connecting shaft is movably installed in the movable hole.

[0014] Furthermore, the first mounting plate is provided with a plurality of first through holes, which are arranged at intervals along a first direction, and a first pin is provided in the first through hole. The second mounting plate is provided with a plurality of second through holes, which are arranged at intervals along the extension direction of the scraper machine body, and a second pin is provided in the second through hole. Adjacent first pins and second pins are connected by a connecting ring.

[0015] Furthermore, the scraper conveyor suitable for coal seam mining faces with different dip angles also includes a connecting ear, which can be connected to the first mounting plate through the first through hole, and / or the connecting ear can be connected to the second mounting plate through the second through hole. The connecting ear is used to install the hydraulic support on the first mounting plate or the second mounting plate.

[0016] The beneficial effects of this application are:

[0017] The scraper conveyor of this invention is applicable to coal seam mining faces with different inclination angles. The scraper conveyor body is rotatable relative to the power unit, so that the scraper conveyor body can be applied to coal seam mining faces with different inclination angles. The power unit always remains horizontal, ensuring the lubrication effect of the power unit, reducing wear, ensuring service life, and facilitating maintenance and inspection. Attached Figure Description

[0018] Figure 1 This is a top view of a scraper conveyor applicable to coal seam mining faces with different dip angles, according to an embodiment of the present invention.

[0019] Figure 2This is a schematic diagram of the power unit and the scraper conveyor body of a scraper conveyor applicable to coal seam mining faces with different dip angles, according to an embodiment of the present invention.

[0020] Figure 3 This is a front view of a portion of the structure of a scraper conveyor applicable to coal seam mining faces with different dip angles, according to an embodiment of the present invention.

[0021] Figure 4 This is a schematic diagram showing the connection between the first mounting plate and the second mounting plate of a scraper conveyor suitable for coal seam mining faces with different dip angles, according to an embodiment of the present invention.

[0022] Figure 5 This is a schematic diagram of the first pin of a scraper conveyor applicable to coal seam mining faces with different dip angles, according to an embodiment of the present invention.

[0023] Figure 6 This is a schematic diagram of the connection between the first pin and the second pin of a scraper conveyor applicable to coal seam mining faces with different dip angles, according to an embodiment of the present invention.

[0024] Figure 7 yes Figure 3 An enlarged schematic diagram of part A in the middle.

[0025] Figure 8 This is a cross-sectional view of the tensioning component of a scraper conveyor applicable to coal seam mining faces with different dip angles, according to an embodiment of the present invention.

[0026] Reference numerals: 1. Scraper conveyor body; 11. Sprocket shaft assembly; 2. Power unit; 21. Motor; 22. Coupling; 23. Reducer; 24. Movable hole; 3. First mounting plate; 31. First through hole; 32. First pin; 33. Insertion hole; 4. Second mounting plate; 41. Elongated hole; 42. Connecting piece; 43. Second through hole; 44. Second pin; 5. Drive belt; 6. Tensioning component; 61. Tensioning wheel; 62. Bearing; 63. Connecting shaft; 7. Connecting ring; 8. Connecting lug; 9. Hydraulic support. Detailed Implementation

[0027] Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0028] like Figures 1-8 As shown, the scraper conveyor for coal mining faces with different dip angles according to this embodiment of the invention includes a scraper conveyor body 1 and a power unit 2. The power unit 2 is located at the tail of the scraper conveyor body 1 and is hinged to the scraper conveyor body 1. The power unit 2 is placed horizontally, and the scraper conveyor body 1 can rotate relative to the power unit 2. The power unit 2 is used to provide power to the scraper conveyor body 1.

[0029] The scraper conveyor of this invention is applicable to coal seam mining faces with different inclination angles. The scraper conveyor body 1 is rotatable relative to the power unit 2, so that the scraper conveyor body 1 can be applied to coal seam mining faces with different inclination angles. The power unit 2 is always kept horizontal, which ensures the lubrication effect of the power unit 2, reduces wear, ensures service life, and facilitates maintenance and inspection.

[0030] Specifically, the power unit 2 includes a motor 21, a coupling 22, and a reducer 23 connected in sequence. The reducer 23 is connected to the scraper conveyor body 1. The rear housing of the scraper conveyor body 1 contains a sprocket shaft assembly 11 and a scraper assembly (not shown). The reducer 23 is connected to the sprocket shaft assembly 11 to drive the sprocket shaft assembly 11 to run, thereby driving the scraper assembly to run.

[0031] Specifically, the scraper conveyor can be supported by the same type and specification of hydraulic support throughout its entire length, which is easier and more convenient than the existing technology that requires the use of three different specifications of hydraulic support.

[0032] Furthermore, the scraper conveyor suitable for coal seam mining faces with different dip angles also includes a first mounting plate 3 and a second mounting plate 4. The first mounting plate 3 and the second mounting plate 4 are hinged together, the power unit 2 is located on the first mounting plate 3, and the tail of the scraper conveyor body 1 is located on the second mounting plate 4.

[0033] Specifically, the first mounting plate 3 and the second mounting plate 4 are hinged together, allowing the scraper conveyor body 1 to rotate relative to the power unit 2. This facilitates the scraper conveyor body 1 to work on coal seam working faces with different inclination angles, improves the applicability of the scraper conveyor, and the method of achieving a rotatable connection between the scraper conveyor body 1 and the power unit 2 is simple.

[0034] Furthermore, the second mounting plate 4 has an elongated hole 41 on its side wall adjacent to the first mounting plate 3, and a connector 42 is movably installed in the elongated hole 41. The connector 42 is used to connect the first mounting plate 3 and the second mounting plate 4.

[0035] Specifically, an elongated hole 41 is located at one end of the second mounting plate 4 adjacent to the first mounting plate 3 and extends along the extension direction of the scraper conveyor body 1. There are two elongated holes 41, which are respectively located on two opposite sides of the second mounting plate 4. The two elongated holes 41 are arranged opposite each other, and each elongated hole 41 is provided with a connector 42 for connecting the first mounting plate 3 and the second mounting plate 4. This ensures a firm connection between the power unit 2 and the scraper conveyor body 1, and also limits the movement of the scraper conveyor body 1 to prevent the scraper conveyor ladder from swinging.

[0036] The second mounting plate 4 can move relative to the first mounting plate 3 along the extension direction of the elongated hole 41, and can also rotate relative to the first mounting plate 3, so that the second mounting plate 4 has two degrees of freedom, which makes it easy to adapt to the angle changes of different working sides.

[0037] Furthermore, the extension direction of the central axis of the power unit 2 is orthogonal to the extension direction of the scraper conveyor body 1.

[0038] Specifically, the power unit 2 is located on the outer side of the tail of the scraper conveyor body 1. During operation, it can be placed in the auxiliary transport roadway to avoid occupying the area of ​​the longwall face, ensuring that the power unit 2 can be placed horizontally, meeting the installation specifications of each component of the power unit 2, ensuring lubrication, and facilitating installation and debugging. In addition, the power unit 2 is relatively heavy, and placing it on the upper level of the auxiliary transport roadway helps prevent the front scraper conveyor body 1 from sliding down.

[0039] Furthermore, the scraper conveyor suitable for coal seam mining faces with different dip angles also includes a transmission belt 5. The transmission belt 5 is located at one end of the power unit 2. The power unit 2 is connected to the tail of the scraper conveyor body 1 through the transmission belt 5. The power unit 2 drives the scraper conveyor body 1 to operate through the transmission belt 5.

[0040] Specifically, the transmission belt 5 connects the reducer 23 and the sprocket shaft assembly 11. The reducer 23 drives the sprocket shaft assembly 11 to rotate via the transmission belt 5. The transmission belt 5 can be a synchronous toothed belt, a belt, etc. The synchronous toothed belt has a higher transmission power than the belt, and it is more efficient and has less torque loss.

[0041] Furthermore, the rotation angle of the scraper conveyor body 1 is 0-80°.

[0042] Specifically, when the rotation angle of the scraper conveyor body 1 is greater than or equal to 80°, the transmission belt 5 is prone to interference with the connection between the first mounting plate 3 and the second mounting plate 4, affecting the normal use of the scraper conveyor.

[0043] Furthermore, the scraper conveyor suitable for coal seam mining faces with different dip angles also includes a tensioning element 6. The power unit 2 has a movable hole 24, which is elongated and extends in the vertical direction. The tensioning element 6 is movably installed in the movable hole 24 and contacts the surface of the transmission belt 5 to adjust the tension of the transmission belt 5.

[0044] Specifically, the tensioning element 6 is movably installed in the movable hole 24 and can move vertically relative to the power unit 2 to adjust the tension of the belt and prevent the excessive weight of the scraper conveyor body 1 from causing excessive tension of the transmission belt 5.

[0045] Furthermore, the tensioning element 6 includes a tensioning wheel 61, a bearing 62, and a connecting shaft 63. The tensioning wheel 61 is located at one end of the connecting shaft 63, and the bearing 62 is located between the tensioning wheel 61 and the connecting shaft 63. The outer circumferential surface of the tensioning wheel 61 is in contact with the surface of the transmission belt 5, and the other end of the connecting shaft 63 is movably installed in the movable hole 24.

[0046] Specifically, the connecting shaft 63 moves up and down within the movable hole 24 to drive the tensioning wheel 61 to move up and down, thereby adjusting the tension of the transmission belt 5. Furthermore, the bearing 62 allows the tensioning wheel 61 to rotate relative to the connecting shaft 63, reducing the friction between the transmission belt 5 and the tensioning wheel 61 during transmission. The tensioning component 6 has a simple structure, is easy to manufacture, and saves costs.

[0047] Furthermore, the first mounting plate 3 is provided with a plurality of first through holes 31, which are arranged at intervals along a first direction, and a first pin 32 is provided in each of the first through holes 31. The second mounting plate 4 is provided with a plurality of second through holes 43, which are arranged at intervals along the extension direction of the scraper conveyor body 1, and a second pin 44 is provided in each of the second through holes 43. Adjacent first pins 32 and second pins 44 are connected by a connecting ring 7.

[0048] Specifically, a plurality of first through holes 31 are provided on the side of the first mounting plate 3 adjacent to the reducer 23 and are spaced apart along the first direction. A plurality of second through holes 43 are provided on the side of the second mounting plate 4 adjacent to the hydraulic support 9 and are spaced apart along the extension direction of the scraper conveyor body 1.

[0049] The first pin 32 and the second pin 44 have the same structure and both have a hole 33 at one end. The connecting ring 7 passes through the hole 33 on the adjacent first pin 32 and second pin 44 to connect the adjacent first pin 32 and second pin 44, thereby limiting the weight of the scraper conveyor body 1 to be entirely applied to the transmission belt 5. Specifically, the connecting ring 7 is made of a material with elasticity and flexibility, which facilitates the connection of adjacent first pin 32 and second pin 44 when there is an angle between the first mounting plate 3 and the second mounting plate 4.

[0050] In some other embodiments, a plurality of first pins 32 are welded to the upper surface of the first mounting plate 3, and the plurality of first pins 32 are spaced apart along a first direction. A plurality of second pins 44 are welded to the upper surface of the second mounting plate 4, and the plurality of second pins 44 are spaced apart along the extension direction of the scraper conveyor body 1.

[0051] Furthermore, the scraper conveyor suitable for coal seam mining faces with different dip angles also includes a connecting lug 8, which can be connected to the first mounting plate 3 through the first through hole 31. The connecting lug 8 can be connected to the second mounting plate 4 through the second through hole 43. The connecting lug 8 is used to install the hydraulic support 9 on the first mounting plate 3 or the second mounting plate 4.

[0052] Specifically, connecting ears 8 can be provided at both the first through hole 31 and the second through hole 43 so that the hydraulic support 9 can be installed on the mounting plate through the connecting ears 8.

[0053] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0054] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0055] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0056] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0057] In this invention, the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0058] Although the above embodiments have been shown and described, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Any changes, modifications, substitutions and variations made to the above embodiments by those skilled in the art are within the protection scope of the present invention.

Claims

1. A scraper conveyor suitable for coal seam mining faces with different dip angles, characterized in that, include: Scraper conveyor body (1); The power unit (2) is located at the tail of the scraper body (1). The power unit (2) is hinged to the scraper body (1). The power unit (2) is placed horizontally. The scraper body (1) is rotatable relative to the power unit (2). The power unit (2) is used to provide power to the scraper body (1). The rotation angle of the scraper body (1) is 0-80°. The first mounting plate (3) and the second mounting plate (4) are hinged together. The power unit (2) is located on the first mounting plate (3). The tail of the scraper machine body (1) is located on the second mounting plate (4). The second mounting plate (4) has an elongated hole (41) on the side wall adjacent to the first mounting plate (3). A connector (42) is movably installed in the elongated hole (41). The connector (42) is used to connect the first mounting plate (3) and the second mounting plate (4). The transmission belt (5) is a synchronous toothed belt. The transmission belt (5) is located at one end of the power unit (2). The power unit (2) is connected to the tail of the scraper machine body (1) through the transmission belt (5). The power unit (2) drives the scraper machine body (1) to operate through the transmission belt (5). The first mounting plate (3) is provided with a plurality of first through holes (31), which are arranged at intervals along a first direction. A first pin (32) is provided in the first through hole (31). The second mounting plate (4) is provided with a plurality of second through holes (43), which are arranged at intervals along the extension direction of the scraper body (1). A second pin (44) is provided in the second through hole (43). Adjacent first pins (32) and second pins (44) are connected by a connecting ring (7) to limit the weight of the scraper body (1) to be applied entirely to the transmission belt (5). The connecting ring (7) is made of a material with elasticity and flexibility.

2. The scraper conveyor for coal seam mining faces with different dip angles as described in claim 1, characterized in that, There are two elongated holes (41), which are respectively provided on the oppositely arranged side wall surfaces of the second mounting plate (4).

3. The scraper conveyor for coal seam mining faces with different dip angles as described in claim 1, characterized in that, The extension direction of the central axis of the power unit (2) is orthogonal to the extension direction of the scraper body (1).

4. The scraper conveyor for coal seam mining faces with different dip angles as described in claim 1, characterized in that, It also includes a tensioning member (6), the power unit (2) has a movable hole (24), the movable hole (24) is elongated and extends in the vertical direction, the tensioning member (6) is movably installed in the movable hole (24), the tensioning member (6) contacts the surface of the transmission belt (5) to adjust the tension of the transmission belt (5).

5. The scraper conveyor for coal seam mining faces with different dip angles according to claim 4, characterized in that, The tensioning component (6) includes a tensioning wheel (61), a bearing (62), and a connecting shaft (63). The tensioning wheel (61) is located at one end of the connecting shaft (63), and the bearing (62) is located between the tensioning wheel (61) and the connecting shaft (63). The outer circumferential surface of the tensioning wheel (61) is in contact with the surface of the transmission belt (5), and the other end of the connecting shaft (63) is movably installed in the movable hole (24).

6. The scraper conveyor for coal seam mining faces with different dip angles according to claim 1, characterized in that, It also includes a connecting ear (8), which can be connected to the first mounting plate (3) through the first through hole (31), and / or, the connecting ear (8) can be connected to the second mounting plate (4) through the second through hole (43), the connecting ear (8) being used to mount the hydraulic bracket (9) on the first mounting plate (3) or the second mounting plate (4).

Citation Information

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