Fabricated mortar-free dry-method fast-assembly ceramic tile system

Abstract

The invention provides an assembly-type mortar-free dry-method fast-assembly ceramic tile system, relates to the technical field of assembly-type installation of ceramic tiles, and aims to solve the problems that the laying process is complicated, the construction period is long and the labor intensity of workers is increased due to the fact that existing ceramic tiles are laid in a mortar-dry-method mode, the assembly-type mortar-free dry-method fast-assembly ceramic tile system comprises dry bricks, and the dry bricks and polyurethane are formed in a composite mode. The polyurethane is located on the bottom walls of the dry bricks, wedge-shaped holes are formed in the peripheries of the dry bricks, the adjacent dry bricks are connected through flush joint connecting lines, and the dry bricks and the wall edges are connected through clamping base connecting lines.

Description

Technical Field

[0001] The present invention relates to the technical field of assembled tile installation, and in particular to an assembled mortar-free dry-process quick-installation tile system. Background Art

[0002] Ceramic tiles are acid- and alkali-resistant building or decorative materials made from refractory metal oxides and semi-metal oxides through processes such as grinding, mixing, pressing, glazing, and sintering. They have high hardness and diverse properties.

[0003] The existing ceramic tiles are laid using a dry mortar method, which has a complex laying process and a long construction period, and increases the labor intensity of the workers. Therefore, it is particularly important to design an assembled mortar-free dry quick-installation ceramic tile system to solve the above technical problems. Summary of the Invention

[0004] The purpose of the present invention is to solve the problem that the existing ceramic tile laying method using mortar dry method has complicated laying process and long construction period, which increases the labor intensity of workers, and proposes an assembled mortar-free dry method quick installation ceramic tile system.

[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution: an assembled mortar-free dry quick-installation tile system, comprising dry bricks, which are compositely molded with polyurethane, the polyurethane is located on the bottom wall of the dry bricks, wedge-shaped holes are arranged around the dry bricks, adjacent dry bricks are connected by flush-jointed connecting lines, and the dry bricks are connected to the wall by card seat connecting lines.

[0006] Preferably, convex structures are provided on both sides of the seam connecting line, and the shape of the convex structure matches the shape of the wedge-shaped hole.

[0007] Preferably, the thickness of the dry brick is 20 mm, the seam connecting line is provided with a countersunk hole, and the thickness of the countersunk hole is 3 mm.

[0008] Preferably, a 2 mm space for gluing is reserved on the seam connecting line.

[0009] Preferably, the spacing between the seam-aligned connecting lines can be adaptively adjusted according to actual installation conditions.

[0010] Preferably, the card seat connection line is provided with a protrusion structure that fits with the wedge-shaped hole only on one side, and the side of the card seat connection line opposite to the protrusion is a flat structure.

[0011] Preferably, in step a, the dry bricks are turned over as a whole, and then adjacent dry bricks are connected by flush seam connecting lines with wedge-shaped holes to apply glue to complete the connection of the dry bricks in the left, right, and up and down directions; in step b, after completing the splicing of adjacent dry bricks, the dry bricks are turned over as a whole. The dry bricks need to be flipped over for the first splicing, but the dry bricks do not need to be flipped over for subsequent splicing and installation; in step c, when the dry bricks need to be installed and spliced ​​with the wall, the card seat connecting lines are used to connect them; in step d, the above paving method is repeated to complete the dry brick paving work in sequence, and the gaps at the joints are filled after the paving is completed.

[0012] Compared with the prior art, the advantages and positive effects of the present invention are: In the present invention, during use, this assembled mortar-free dry-process quick-installation tile system adopts an assembled design, and all components are prefabricated in the factory. Only assembly is required on site, and no wet work is required during the construction process, which reduces the generation of construction waste. The installation process is simple and quick. Compared with the traditional mortar dry-process tile laying method, it can shorten the construction period by more than 60%, improve construction efficiency, reduce labor costs, and also contribute to the green environmental protection and sustainable development of buildings. This assembled mortar-free dry-process quick-installation tile system can be flexibly designed and assembled according to different building space requirements, and can adapt to various complex building floor plans. The overall structure is compact, and the splicing structure is directly installed at the bottom of the tile, which is easy to carry out later splicing and laying work, solving the problem that the existing ceramic tile laying method adopts the mortar dry-process, the laying process is complicated and the construction period is long, which increases the labor intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 Schematic diagram of dry brick splicing in the assembled mortar-free dry-process quick-installation tile system of the present invention; Figure 2 Schematic diagram of the structure of the flush joint lines in the assembled mortar-free dry-process quick-installation tile system of the present invention; Figure 3 Schematic diagram of splicing multiple groups of dry bricks in the assembled mortar-free dry-process quick-installation tile system of the present invention; Figure 4 This is a schematic diagram of the structure of the card seat connection lines in the assembled mortar-free dry-process quick-installation tile system of the present invention; Figure 5 Schematic diagram of the dry brick structure in the assembled mortar-free dry-process quick-installation tile system of the present invention; Figure 6 This is a schematic diagram of the staggered splicing state of multiple groups of dry bricks in the assembled mortar-free dry-process quick-installation tile system of the present invention.

[0014] Legend: 1. Dry brick; 2. Wedge-shaped hole; 3. Seam connecting line; 4. Base connecting line; 5. Bump; 6. Countersunk hole; 601. Space reserved for gluing. DETAILED DESCRIPTION

[0015] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, in the absence of conflict, the embodiments of the present application and the features therein can be combined with each other.

[0016] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] The present invention provides an assembled mortar-free dry-method quick-installation tile system, comprising a dry brick 1, wherein the dry brick 1 is compositely formed with polyurethane, the polyurethane is located on the bottom wall of the dry brick 1, wedge-shaped holes 2 are arranged around the dry brick 1, adjacent dry bricks 1 are connected by a seam connection line 3, the dry brick 1 is connected to the wall by a seat connection line 4, and a protrusion 5 structure is provided on both sides of the seam connection line 3, the shape of the protrusion 5 structure matches the shape of the wedge-shaped hole 2, and the thickness of the dry brick 1 is 1 / 4. The thickness of the countersunk hole 6 is 3 mm, and a 2 mm glue reserve space 601 is reserved on the seam connecting line 3. The card base connecting line 4 is provided with a protrusion 5 structure that fits with the wedge-shaped hole 2 on only one side. The side of the card base connecting line 4 opposite to the protrusion 5 is a flat structure. The flat structure design on one side of the card base connecting line 4 makes it easy to abut against the wall, ensuring that there is no relative gap between the card base connecting line 4 and the wall when they abut. When the assembled mortar-free dry quick-installation tile system is in actual operation, the dry brick 1 is first turned over as a whole, and then the adjacent dry bricks 1 are connected by the flush joint connecting lines 3 and the wedge-shaped holes 2 to apply glue to complete the connection of the dry bricks 1 in the left and right or up and down directions. After completing the splicing of the adjacent dry bricks 1, it is turned over as a whole. The dry brick 1 needs to be flipped for the first splicing, and there is no need to flip the dry brick 1 for subsequent splicing and installation. When the dry brick 1 needs to be installed and spliced ​​with the wall, the card seat connecting lines 4 are used to connect it. The above paving method is repeated to complete the laying of the dry brick 1 in sequence. After the laying is completed, the gaps in the joints are filled. In order to ensure the overall strength and stability of the assembled mortar-free dry quick-installation tile, a variety of connection components are used. The wall connection adopts the wall card seat connecting lines 4, and the bricks are spliced ​​with flush joints using flush joint connecting lines 3. This assembled mortar-free dry quick-installation tile system adopts an assembled design. All components are prefabricated in the factory and only need to be assembled on site. No wet work is required during the construction process, which reduces the generation of construction waste. The installation process is simple and quick, shortening the construction period by over 60% compared to traditional mortar-based dry tile laying methods. This improves construction efficiency, reduces labor costs, and contributes to the green and sustainable development of buildings. This prefabricated, mortar-free, dry-based quick-install tile system can be flexibly designed and assembled to meet the needs of various building spaces, adapting to various complex floor plans. Its compact overall structure features joints installed directly at the base of the tile, facilitating subsequent jointing and laying.

[0018] Example 1 like Figure 1-5 As shown, the distance between the seam connecting lines 3 can be adaptively adjusted according to the actual installation situation. The effect achieved by the entire embodiment 1 is that, during use, the distance between connected dry bricks can be adjusted according to actual laying requirements.

[0019] Working principle: first turn the dry bricks over as a whole, then connect the adjacent dry bricks through the seam connection lines and wedge-shaped holes, apply glue, complete the connection of the dry bricks in the left, right, up and down directions, and complete the splicing of adjacent dry bricks and then turn the whole over. The dry bricks need to be flipped over for the first splicing, and there is no need to flip the dry bricks for subsequent splicing and installation. When the dry bricks need to be installed and spliced ​​with the wall, use the card seat connection lines to connect them. Repeat the above paving method to complete the dry brick laying work in sequence. After the laying is completed, fill the gaps in the joints.

Claims

1. An assembled mortar-free dry-type quick-installation tile system, comprising dry bricks (1), characterized in that: The dry brick (1) is composite-molded with polyurethane, the polyurethane is located on the bottom wall of the dry brick (1), wedge-shaped holes (2) are arranged around the dry brick (1), adjacent dry bricks (1) are connected by seam connection lines (3), and the dry brick (1) is connected to the wall by a seat connection line (4).

2. The assembled mortar-free dry-process quick-installation tile system according to claim 1 is characterized in that: Bump (5) structures are provided on both sides of the seam-aligned connecting line (3), and the shape of the bump (5) structure matches the shape of the wedge-shaped hole (2).

3. The assembled mortar-free dry-process quick-installation tile system according to claim 1 is characterized in that: The thickness of the dry brick (1) is 20 mm, and the seam connecting line (3) is provided with a countersunk hole (6), and the thickness of the countersunk hole (6) is 3 mm.

4. The assembled mortar-free dry-process quick-installation tile system according to claim 3 is characterized in that: A 2 mm glue-spraying space (601) is also reserved on the seam-aligned connecting line (3).

5. The assembled mortar-free dry-process quick-installation tile system according to claim 1 is characterized in that: The distance between the seam-aligned connecting lines (3) can be adaptively adjusted according to actual installation conditions.

6. The assembled mortar-free dry-process quick-installation tile system according to claim 1 is characterized in that: The card seat connection line (4) is provided with a protrusion (5) structure that fits with the wedge-shaped hole (2) only on one side, and the side of the card seat connection line (4) opposite to the protrusion (5) is a planar structure.

7. The implementation method of the assembled mortar-free dry-process quick-installation tile system according to claim 1 is characterized in that: Step a: first turn the dry brick over as a whole, then use the seam connecting lines between adjacent dry bricks and the wedge-shaped holes to apply glue to complete the connection of the dry bricks in the left, right, up and down directions. Step b: After completing the splicing of adjacent dry bricks, turn the whole brick over again. The dry bricks need to be flipped over for the first splicing, but there is no need to flip the dry bricks for subsequent splicing and installation. Step c: when the dry bricks need to be installed to splice with the wall, use the card seat connecting lines to connect them. Step d: repeat the above paving method to complete the dry brick laying work in sequence. After the laying is completed, fill the gaps in the joints.

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