External wall thermal insulation layer fixer with self-checking function
The exterior wall insulation layer fixer, which integrates a pneumatic gun, a servo motor and a positioning system, realizes automatic positioning and fixing, solves the safety and uneven positioning problems of the exterior wall insulation board fixing operation, and improves construction efficiency and quality.
Patent Information
- Application Number
- CN202511069570.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-09-26
AI Technical Summary
The existing exterior wall insulation board fixing operation is highly dangerous, difficult to operate manually and has uneven positioning, resulting in unstable fixing and the risk of falling from height.
The exterior wall insulation layer fixer with self-checking function is integrated with pneumatic gun, servo motor, positioning system and linkage feeding mechanism to realize automatic positioning, nailing and nailing process. The multi-axial adjustment and propulsion control components ensure the precise positioning and uniform distribution of the fixing points.
It greatly reduces the risk of high-altitude operations, improves positioning accuracy and fixing quality, significantly improves construction efficiency, ensures the position consistency and stability of each fixing point, and reduces the complexity of manual operations.
Smart Images

Figure CN120701089A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building energy conservation, in particular to an exterior wall insulation layer fixer with a self-checking function. Background Art
[0002] Exterior wall insulation board fasteners are construction tools primarily used to securely fasten insulation boards to exterior building walls. Typically made of plastic or metal, they consist of an expansion nail and a pressure plate. Driven through a hole in the wall, they expand and secure the panels. They withstand the weight of the insulation board while also resisting external forces like wind. Their purpose is to ensure a tight fit between the insulation layer and the wall, preventing it from falling off. This also reduces thermal bridging, improving the building's insulation effectiveness and safety.
[0003] However, when fixing the existing exterior wall insulation panels, the operator needs to manually take the fixing device, such as a pneumatic hammer, by inserting the fixed conical connecting tube into the pipe, and then pushing the conical connecting tube to one side of the insulation board by the operator, and fixing the exterior wall insulation board by starting the pneumatic hammer. This not only requires the operator to maintain a relatively stable posture during high-altitude operations, but also requires the operator to continuously impact. Not only is the operation risk high, but it is also difficult for the operator to evenly position and fix the insulation board and the exterior wall layer, resulting in uneven distribution of the positioning points, resulting in a phenomenon of sparse and compact local areas, which in turn causes the insulation board to fall off later and cause injuries from falling from high altitude.
[0004] Therefore, an exterior wall insulation layer fixer with a self-checking function is proposed to solve the above problems. Summary of the Invention
[0005] In view of this, the technical problem to be solved by the present invention is to propose an exterior wall insulation layer fixer with a self-checking function to solve the problems of high difficulty and high risk of manual operation and uneven positioning and fixing of the exterior wall and the insulation board in the existing technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an exterior wall insulation layer holder with a self-checking function, comprising an exterior wall layer, a thermal insulation board mounted on the exterior wall layer, a slide rail mounted on the thermal insulation board, a ladder frame slidably mounted on the slide rail, universal wheels symmetrically fixedly mounted on the bottom of the ladder frame, an adjustment base provided on the upper surface of the ladder frame, a bracket slidably mounted on the upper surface of the adjustment base, a pneumatic gun provided in the middle of the bracket, and conical connecting cylinders evenly arranged on the upper surface of the bracket, the exterior wall insulation layer holder with a self-checking function also includes an angle control mechanism and a linkage blanking mechanism;
[0007] The angle control mechanism includes a multi-axial adjustment component and a propulsion control component. The multi-axial adjustment component is arranged on the upper surface of the adjustment base, and the propulsion control component is arranged in the middle of the bracket. The angle control mechanism is used to adjust the fixed angle and position of the thermal insulation board and the outer wall layer;
[0008] The linkage blanking mechanism includes a linkage component and a feeding component. The linkage component is arranged on the lower surface of the bracket, and the feeding component is arranged on the upper surface of the bracket. The linkage blanking mechanism is used for positioning and fixing the tapered connecting cylinder.
[0009] Preferably, the multi-axial adjustment assembly includes a rotating shaft, the bottom of the rotating shaft is rotatably mounted on a ladder frame, the upper end of the rotating shaft is fixedly mounted on the bottom of the adjustment base, a fixed block is fixedly connected to the middle of both ends of the upper surface of the adjustment base, a threaded screw is rotatably connected to the middle of the fixed block, a connecting plate is threadedly connected to the middle of the threaded screw, and both ends of the connecting plate are fixedly connected to the inner wall of the bracket.
[0010] Preferably, the propulsion and control assembly includes a connecting sleeve, the middle part of which is fixedly mounted on the pneumatic gun, and the two ends of the connecting sleeve are slidably mounted on the inner wall of the bracket. The pneumatic gun is provided with a gun barrel, and a plug rod is threadedly mounted on the gun barrel. A support plate is slidably mounted on the inner wall of the bracket near the bottom of the plug rod.
[0011] Preferably, a telescopic rod is fixedly installed in the middle of the support plate, and an arc-shaped lifting block is fixedly connected to the upper end of the telescopic rod. A tension spring is sleeved on the outer surface of the telescopic rod, one end of the tension spring is fixedly connected to the support plate, and the other end of the tension spring is fixedly connected to the arc-shaped lifting block. An arc-shaped groove is provided on the upper surface of the arc-shaped lifting block for supporting the conical connecting tube.
[0012] Preferably, the linkage assembly includes a connecting rod, the middle part of which is fixedly mounted on an arc-shaped lifting block, and extrusion sliders are slidably mounted on the inner walls of both ends of the connecting rod. A return spring is fixedly mounted on the middle part of one side of the extrusion slider close to the connecting rod, and the return spring is fixedly connected to the connecting rod at one end away from the extrusion slider.
[0013] Preferably, the inner wall of the bracket is symmetrically provided with an extrusion groove, the extrusion groove is arranged as a triangular groove body, the extrusion groove is provided with two groove bodies of different depths, and a slope is provided at the connection of one side of the two groove bodies of different depths, and the extrusion slider is slidably installed in the extrusion groove away from one end of the connecting rod.
[0014] Preferably, the feeding assembly includes a feeding bin, a transmission device is installed on the upper surface of the bracket, a feeding bin is installed above the transmission device, conical connecting cylinders are evenly arranged in the feeding bin, and a drop bin is fixedly connected to the feeding bin.
[0015] Preferably, the outer surface of the lower end of the drop bin is fixedly mounted on a bracket, a material fixing plate is rotatably mounted in the drop bin, a driving motor is fixedly connected to the middle of the material fixing plate, and the driving motor is mounted on the upper surface of the bracket.
[0016] Compared with the prior art, the exterior wall insulation layer fixer with self-checking function provided by the present invention has the following beneficial effects:
[0017] 1. The pneumatic gun propulsion and high-pressure impact are automatically completed by the cylinder and compressor, eliminating the need for manual hammering. After the initial insertion, the tapered connecting tube is inserted into the insertion rod, which is automatically completed by the linkage unloading mechanism, especially the movement of the support plate, curved lifting block, connecting rod, and extrusion slide. The angle adjustment shaft rotates and the distance adjustment bracket slides on the adjustment base, driven by a servo motor. Only manual timed delivery is required, and the equipment automatically completes all subsequent fixing steps, thus achieving a high degree of automation and reducing the complexity of high-altitude manual operation.
[0018] 2. The bracket incorporates a positioning system that automatically identifies the exterior wall insulation panels and precisely positions them according to preset terminal coordinate points. A servo motor drives the threaded screw, which in turn drives the threaded connecting plate. This precisely adjusts the sliding distance of the bracket and its upper linkage unloading mechanism on the adjustable base. This solution ensures that the nailing positions match the preset coordinate points, achieving high positioning accuracy and a high degree of automation. The precise positioning system (preset coordinate points) fundamentally ensures that the fixing points are evenly distributed according to design requirements.
[0019] 3. Automating the nailing process eliminates the uneven density of fixed points caused by manual operation due to factors such as fatigue, vision problems, and unstable posture. Because each nailing action (cylinder stroke and impact force) is mechanically controlled, high consistency is achieved, ensuring stable and reliable fixation quality at each fixed point. Furthermore, this solution utilizes an angle control mechanism that allows the overall working angle of the fixture to be adjusted to suit different working conditions, and in conjunction with the positioning system, precise spatial positioning is achieved.
[0020] 4. This solution utilizes an automated process (positioning → adjustment → nailing → nailing) that is continuous and faster than manual operation. A linked unloading mechanism enables automatic nailing, eliminating the tedious steps of manually installing nails one by one. Electric adjustment of angle and distance is fast and precise, eliminating the need for manual measurement and repeated adjustments. Human operators only need to perform monitoring and batch loading, which reduces labor intensity and allows for simultaneous monitoring of multiple devices.
[0021] In summary, the core advantage of this invention stems from its integration of precise positioning technology, servo control, cylinder / compressor power, and a cleverly designed linkage unloading mechanism. This automation replaces the most dangerous and labor-intensive steps in traditional high-altitude manual operations (positioning, nailing, and impact nailing), while ensuring highly accurate and uniform distribution of fixed points, ultimately achieving safe, efficient, and high-quality exterior wall insulation construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0023] Figure 2 This is an auxiliary schematic diagram of the three-dimensional structure of the present invention;
[0024] Figure 3 This is a schematic diagram of the structural connection relationship of the multi-axial adjustment component of the present invention;
[0025] Figure 4 This is a schematic diagram of the structural connection relationship of the control components of the present invention;
[0026] Figure 5 For the present invention Figure 4 Enlarged view of point A in the middle;
[0027] Figure 6 A schematic diagram of the structural connection relationship of the linkage components of the present invention;
[0028] Figure 7 For the present invention Figure 6 Enlarged view of point B in the middle;
[0029] Figure 8 This is a schematic diagram of the structural connection relationship of the feed assembly of the present invention.
[0030] In the picture:
[0031] 1. Exterior wall layer; 11. Thermal insulation board; 12. Slide rail; 13. Ladder frame; 14. Universal wheel; 15. Adjustable base; 16. Bracket; 17. Conical connecting tube; 18. Pneumatic gun;
[0032] 2. Multi-axial adjustment assembly; 21. Rotating shaft; 22. Fixed block; 23. Threaded screw; 24. Connecting plate;
[0033] 3. Propulsion control assembly; 31. Connecting sleeve; 32. Gun barrel; 33. Insertion rod; 34. Rivet; 35. Arc-shaped lifting block; 36. Telescopic rod; 37. Extension spring; 38. Support plate;
[0034] 4. Linkage assembly; 41. Connecting rod; 42. Extrusion slider; 43. Return spring; 44. Extrusion groove; 45. Inclined surface;
[0035] 5. Feeding assembly; 51. Feeding bin; 52. Drop bin; 53. Transmission device; 54. Fixed material tray. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] The present invention will be described in further detail below with reference to the accompanying drawings and examples.
[0038] Example
[0039] Please refer to Figures 1 to 8 As shown:
[0040] In order to solve the problems mentioned in the technical solution, the embodiment of the present application provides an exterior wall insulation layer fixer with a self-checking function, including an exterior wall layer 1, a thermal insulation board 11 is installed on the exterior wall layer 1, a slide rail 12 is installed on the thermal insulation board 11, a ladder frame 13 is slidably installed on the slide rail 12, a universal wheel 14 is symmetrically fixedly installed at the bottom of the ladder frame 13, an adjustment base 15 is provided on the upper surface of the ladder frame 13, a bracket 16 is slidably mounted on the upper surface of the adjustment base 15, a pneumatic gun 18 is provided in the middle of the bracket 16, and conical connecting cylinders 17 are evenly provided on the upper surface of the bracket 16. The exterior wall insulation layer fixer with a self-checking function also includes an angle control mechanism and a linkage blanking mechanism;
[0041] The angle control mechanism includes a multi-axial adjustment component 2 and a propulsion control component 3. The multi-axial adjustment component 2 is arranged on the upper surface of the adjustment base 15, and the propulsion control component 3 is arranged in the middle of the bracket 16. The angle control mechanism is used to adjust the fixed angle and position of the thermal insulation board 11 and the exterior wall layer 1;
[0042] The linkage blanking mechanism includes a linkage component 4 and a feeding component 5. The linkage component 4 is arranged on the lower surface of the bracket 16, and the feeding component 5 is arranged on the upper surface of the bracket 16. The linkage blanking mechanism is used to position and fix the tapered connecting cylinder 17;
[0043] Specifically, such as Figure 3 As shown, the bottom of the rotating shaft 21 is rotatably mounted on the ladder frame 13, and the upper end of the rotating shaft 21 is fixedly mounted on the bottom of the adjusting base 15. The middle of the two ends of the upper surface of the adjusting base 15 is fixedly connected to a fixing block 22, and the middle of the fixing block 22 is rotatably connected to a threaded screw 23. The middle of the threaded screw 23 is threadedly connected to a connecting plate 24, and both ends of the connecting plate 24 are fixedly connected to the inner wall of the bracket 16;
[0044] Among them, a servo motor is installed at the bottom of the rotating shaft 21, and a cement fixing nail is installed in the middle of the conical connecting cylinder 17 for fixing the thermal insulation board 11 and the outer wall layer 1. The rotation of the servo motor can drive the rotating shaft 21 to rotate the angle. At the same time, an adjustable sliding bracket 16 is set on the adjustment base 15. By rotating the threaded screw 23, the connecting plate 24 can be driven to drive the bracket 16 to slide on the adjustment base 15, so that the distance between the bracket 16 and the thermal insulation board 11 can be adjusted as a whole, which is conducive to the pneumatic gun 18 having a more accurate working area when working, so that the fixing point of the thermal insulation board 11 and the outer wall layer 1 can be more precise. Indeed, an integrated positioning system is installed in the bracket 16, and the positioning system can automatically identify the exterior wall insulation board and identify and locate it according to the coordinate points set by the terminal, wherein a cylinder is installed at the tail of the pneumatic gun 18, and is fixedly connected to the pneumatic gun 18 through the cylinder. The pneumatic gun 18 can be driven to slide in the bracket 16 by the movement of the cylinder telescopic shaft, so that the pneumatic gun 18 is pushed toward one side of the thermal insulation board 11 through the pneumatic gun 18 and can be driven into the exterior wall layer 1 through the pneumatic gun 18, so that the insulation board can be quickly fixed without manual intervention. It is only necessary to manually put the conical connecting cylinder 17 into the feed bin 51 at a regular time.
[0045] Specifically, such as Figure 4 and Figure 5 As shown, the middle portion of the connecting sleeve 31 is fixedly mounted on the pneumatic gun 18, and the two ends of the connecting sleeve 31 are slidably mounted on the inner wall of the bracket 16. The pneumatic gun 18 is provided with a gun barrel 32, and a plug rod 33 is threadedly mounted on the gun barrel 32. A support plate 38 is slidably mounted on the inner wall of the bracket 16 near the bottom of the plug rod 33;
[0046] The middle part of the support plate 38 is fixed to the servo motor drive shaft installed on one side of the inner wall of the bracket 16. The support plate 38 can be synchronously driven to slide by the servo motor drive shaft. By sliding the support plate 38 to the side away from the thermal insulation board 11, the conical connecting tube 17 can be driven to be inserted into the insertion rod 33. The insertion rod 33 and the gun barrel 32 are threadedly connected, which is convenient for the later length replacement of the insertion rod 33. The appropriate length of the insertion rod 33 can be selected according to the thermal insulation board 11.
[0047] Furthermore, a telescopic rod 36 is fixedly installed in the middle of the support plate 38, and the upper end of the telescopic rod 36 is fixedly connected to the arc-shaped lifting block 35. A tension spring 37 is sleeved on the outer surface of the telescopic rod 36, and one end of the tension spring 37 is fixedly connected to the support plate 38, and the other end of the tension spring 37 is fixedly connected to the arc-shaped lifting block 35. The upper surface of the arc-shaped lifting block 35 is provided with an arc groove for supporting the tapered connecting cylinder 17;
[0048] Specifically, the middle portion of the connecting rod 41 is fixedly mounted on the arc-shaped lifting block 35, and extrusion sliders 42 are slidably mounted on the inner walls of both ends of the connecting rod 41. A return spring 43 is fixedly mounted on the middle portion of the extrusion slider 42 near the connecting rod 41, and the end of the return spring 43 away from the extrusion slider 42 is fixedly connected to the connecting rod 41;
[0049] like Figure 7 As shown, the sliding of the arc-shaped lifting block 35 can drive the extrusion sliders 42 at both ends of the connecting rod 41 to slide in the extrusion groove 44. The arc-shaped lifting block 35 can drive the middle part of the conical connecting tube 17 to be sleeved on the outer surface of the insertion rod 33 under the synchronous sliding of the connecting rod 41 to realize the preliminary sleeve installation of the conical connecting tube 17.
[0050] Furthermore, the inner wall of the bracket 16 is symmetrically provided with an extrusion groove 44, which is configured as a triangular groove body. The extrusion groove 44 is provided with two groove bodies of different depths, and a slope 45 is provided at one side of the connection between the two groove bodies of different depths. The extrusion slider 42 is slidably installed in the extrusion groove 44 at one end away from the connecting rod 41;
[0051] like Figure 7 As shown, when both ends of the extrusion slider 42 slide in the deeper side of the extrusion groove 44, when the extrusion slider 42 slides to the position shown in FIG. Figure 7 When it is on the far right, the inclined surface 45 and the elastic stretching effect of the tension spring 37 will drive the connecting rod 41 eye inclined surface 45 to slide downward to the shallower side slide groove in the extrusion groove 44. At this time, the connecting rod 41 begins to slide downward, and the conical connecting tube 17 and the insertion rod 33 complete the initial sleeve installation. At this time, the telescopic cylinder connected to the pneumatic gun 18 is started to drive the pneumatic gun 18 to slide along the bracket 16 to the side of the thermal insulation board 11, so that the insertion rod 33 drives the conical connecting tube 17 to quickly penetrate the thermal insulation board 11. At this time, the compressor connected to the bottom of the pneumatic gun 18 is started to complete the one-side stamping of the pneumatic gun 18. The high pressure drives the rivets 34 to quickly impact the cement nails in the conical connecting tube 17, so that the conical connecting tube The cement nails in the tube 17 are quickly fixed to the outer wall layer 1, thereby achieving one-time fixation of the conical connecting tube 17. Compared with the traditional manual method of putting the conical connecting tube 17 on the insertion rod 33 and then manually pushing it to fix it, it not only requires the operator to maintain a relatively stable posture during high-altitude operations, but also requires the operator to constantly impact. Not only is the operation risk high, but it is also difficult for the operator to evenly position and fix the thermal insulation board 11 and the outer wall layer 1, resulting in uneven distribution of positioning points, resulting in local sparse and local compact phenomena. However, through the setting of this solution, not only can semi-automatic fixation be achieved, but also uniform fixation can be achieved through the coordinate point setting of the positioning system, which is conducive to uniform fixation of the insulation board.
[0052] Specifically, a transmission device 53 is installed on the upper surface of the bracket 16, and a feed bin 51 is installed above the transmission device 53. Conical connecting cylinders 17 are evenly arranged in the feed bin 51, and a drop bin 52 is fixedly connected to the feed bin 51; the outer surface of the lower end of the drop bin 52 is fixedly installed on the bracket 16, and a fixed material disc 54 is rotatably installed in the drop bin 52. The middle part of the fixed material disc 54 is fixedly connected to a drive motor, and the drive motor is installed on the upper surface of the bracket 16;
[0053] Among them, this scheme installs a transmission device 53 on the upper surface of the outer wall layer 1. Through semi-automation and manual monitoring of feeding, it can not only monitor the operating status of the machine, but also respond in real time to the situation where the machine cannot control the feeding direction, which is beneficial to the normal operation of the equipment. At the same time, this scheme is set through the setting of the fixed material plate 54, which can make the conical connecting cylinder 17 fall in the drop bin 52 and realize single feeding of the surface of the arc-shaped lifting block 35. Rubber strips are installed on both sides below the drop bin 52 to prevent the conical connecting cylinder 17 from deviating to the sides of the arc-shaped lifting block 35 when the conical connecting cylinder 17 is fed on the fixed material plate 54, thereby realizing a preliminary limit on the conical connecting cylinder 17.
[0054] The specific implementation process of the above embodiment is as follows:
[0055] First, technicians set the three-dimensional coordinates of the exterior wall and the insulation board fixing area that need to be fixed, and at the same time build the slide rail 12 fixing points above the exterior wall and the insulation board fixing area, and install the ladder frame 13 in the slide rail 12. The ladder frame 13 can be controlled to slide in the slide rail 12 by the motor drive at the connection between the ladder frame 13 and the slide rail 12, wherein the ladder frame 13 is controlled by the driving motor on the slide rail 12 and is electrically connected to the system. The system controller controls the ladder frame 13 to move to each coordinate point that needs to be fixed and then position it. When the ladder frame 13 moves to the coordinate point, the system feedback control drives the bracket 16 to adjust the distance and angle with the insulation board 11, and then adjusts the distance and angle between the bracket 16 and the insulation board 11. Under the control of the visual and infrared sensors installed on the bracket 16, the rotation direction of the adjustment base 15 is positioned by starting the motor at the bottom of the rotating shaft 21. After the positioning point is determined, it can be driven manually or by the motor and the screw rod 23. In this solution, the screw rod 23 can be controlled by the motor to rotate, and the screw rod 23 can also be rotated by the operator by turning the handle. When the screw rod 23 rotates, it can drive the connecting plate 24 to drive the bracket 16 to fix its position on the adjustment base 15. After the bracket 16 is fixed in position, the rod 33 on the bracket 16 is sleeved with the conical connecting cylinder 17 under the control of the system. Figure 5As shown, at this time, the contraction of the driving cylinder connected to the support plate 38 can drive the support plate 38 to slide to the right, that is, to the side of the pneumatic gun 18. At this time, the arc-shaped lifting block 35 drives the conical connecting tube 17 to be sleeved on the outer surface of the insertion rod 33. Figure 7 As shown in FIG, when both ends of the extrusion slider 42 slide in the deeper side of the extrusion groove 44, at this time, when the extrusion slider 42 slides to Figure 7 When the cam 33 is in the state of being pressed down, the cam 33 is pressed down and the cam 33 is pressed down, so that the cam 33 is pressed down and the cam 33 is pressed down. The workers need to maintain a relatively stable posture during high-altitude operations, and the operators need to constantly impact. Not only is the operation risk high, but it is also difficult for the operators to evenly position and fix the thermal insulation board 11 and the outer wall layer 1, resulting in uneven distribution of the positioning points, which causes local sparseness and local compactness. At the same time, this solution installs a transmission device 53 on the upper surface of 1. Through semi-automation and manual monitoring of feeding, it can not only monitor the operating status of the machine, but also respond in real time to the situation where the machine cannot control the feeding direction, which is conducive to the normal operation of the equipment. At the same time, this solution is set through the setting of the fixed material plate 54, which can make the conical connecting cylinder 17 fall in the drop bin 52 and realize single feeding of the surface of the arc-shaped lifting block 35. Rubber strips are installed on both sides of the lower side of the drop bin 52 to prevent the conical connecting cylinder 17 from deviating to the two sides of the arc-shaped lifting block 35 when the conical connecting cylinder 17 is fed on the fixed material plate 54, thereby realizing a preliminary limit on the conical connecting cylinder 17.
[0056] In summary, this automated fixation system has significant advantages over traditional manual fixation methods:
[0057] (1) Significantly improve safety: The time and operation intensity of high-altitude workers exposed to dangerous environments are greatly reduced, such as manual installation, pushing, and impacting. The system automatically completes the most dangerous and laborious steps, accurately moving, installing, inserting, and impacting, significantly reducing occupational risks such as falling from heights and muscle strain.
[0058] (2) Improve positioning accuracy and fixing quality: Automated positioning based on three-dimensional coordinates and sensor guidance ensures the extremely precise position of each fixing point. The impact force of the mechanical drive is uniform and controllable, avoiding the problem of uneven density of fixing points, sparse or compact local areas caused by different manual operation forces, and ensuring the flatness and firmness of the overall fixing of the insulation board.
[0059] (3) Improve construction efficiency: Automated processes, automatic movement and positioning, automatic installation, and automatic impact are much faster than pure manual operations, significantly shortening the construction period.
[0060] Ensure operational consistency: Machine execution eliminates the fatigue and instability of manual operation, ensuring that the operating process and force of each fixed point are highly consistent.
[0061] (4) Optimizing human-machine collaboration: The semi-automatic feeding system, including the transmission device 53, the material tray 54, and the drop bin 52, combines the flexibility of manual monitoring with the reliability of mechanical feeding. Humans are responsible for monitoring and responding to abnormalities, while the machine is responsible for accurate and stable material delivery. In particular, the guide groove and rubber strip design effectively prevents feed deviation, improving the robustness and work efficiency of the entire system.
[0062] (5) Improve working conditions: reduce the labor intensity and skill requirements of operators and improve the high-altitude working environment.
[0063] In summary, this solution effectively overcomes the core issues of traditional manual fixing methods, such as high risks of high-altitude operations, poor positioning accuracy, uneven fixing force leading to quality defects and low efficiency, through highly automated positioning, installation, impact processes and semi-automatic feeding systems, achieving a qualitative leap in safety, efficiency, quality and consistency.
[0064] Please refer to the above working process Figures 1 to 8 .
[0065] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
[0066] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An exterior wall insulation layer fixer with a self-checking function, comprising an exterior wall layer (1), a heat insulation board (11) mounted on the exterior wall layer (1), a slide rail (12) mounted on the heat insulation board (11), characterized in that: A ladder frame (13) is slidably mounted on the slide rail (12), a universal wheel (14) is symmetrically fixedly mounted on the bottom of the ladder frame (13), an adjustment base (15) is provided on the upper surface of the ladder frame (13), a bracket (16) is slidably mounted on the upper surface of the adjustment base (15), a pneumatic gun (18) is provided in the middle of the bracket (16), and a conical connecting cylinder (17) is evenly provided on the upper surface of the bracket (16), and the exterior wall insulation layer fixer with a self-checking function also includes an angle control mechanism and a linkage blanking mechanism; The angle control mechanism comprises a multi-axial adjustment component (2) and a propulsion control component (3); the multi-axial adjustment component (2) is arranged on the upper surface of the adjustment base (15); the propulsion control component (3) is arranged in the middle of the bracket (16); and the angle control mechanism is used to adjust the fixed angle and position of the thermal insulation board (11) and the outer wall layer (1); The linkage blanking mechanism comprises a linkage assembly (4) and a feeding assembly (5), wherein the linkage assembly (4) is arranged on the lower surface of the bracket (16), and the feeding assembly (5) is arranged on the upper surface of the bracket (16). The linkage blanking mechanism is used for positioning and fixing the conical connecting cylinder (17).
2. The exterior wall insulation layer fixer with self-checking function according to claim 1 is characterized in that: The multi-axial adjustment assembly (2) comprises a rotating shaft (21), the bottom of the rotating shaft (21) is rotatably mounted on the ladder frame (13), the upper end of the rotating shaft (21) is fixedly mounted on the bottom of the adjustment base (15), the middle of both ends of the upper surface of the adjustment base (15) is fixedly connected with a fixed block (22), the middle of the fixed block (22) is rotatably connected with a threaded screw (23), the middle of the threaded screw (23) is threadedly connected with a connecting plate (24), and the two ends of the connecting plate (24) are fixedly connected to the inner wall of the bracket (16).
3. The exterior wall insulation layer fastener with self-checking function according to claim 1, characterized in that: The propulsion control component (3) includes a connecting sleeve (31), the middle part of the connecting sleeve (31) is fixedly mounted on the pneumatic gun (18), and the two ends of the connecting sleeve (31) are slidably mounted on the inner wall of the bracket (16). The pneumatic gun (18) is provided with a gun barrel (32), and a plug rod (33) is threadedly mounted on the gun barrel (32). A support plate (38) is slidably mounted on the inner wall of the bracket (16) near the bottom of the plug rod (33), and a rivet (34) is installed in the gun barrel (32).
4. The exterior wall insulation layer fastener with self-checking function according to claim 3 is characterized in that: A telescopic rod (36) is fixedly installed in the middle of the support plate (38), and the upper end of the telescopic rod (36) is fixedly connected to an arc-shaped lifting block (35). The outer surface of the telescopic rod (36) is sleeved with a tension spring (37), one end of the tension spring (37) is fixedly connected to the support plate (38), and the other end of the tension spring (37) is fixedly connected to the arc-shaped lifting block (35). An arc groove is opened on the upper surface of the arc-shaped lifting block (35) for supporting the conical connecting cylinder (17).
5. The exterior wall insulation layer fastener with self-checking function according to claim 4, characterized in that: The linkage assembly (4) includes a connecting rod (41), the middle portion of the connecting rod (41) is fixedly mounted on the arc-shaped lifting block (35), and extrusion sliders (42) are slidably mounted on the inner walls of both ends of the connecting rod (41), a return spring (43) is fixedly mounted on the middle portion of one side of the extrusion slider (42) close to the connecting rod (41), and the return spring (43) is fixedly connected to the connecting rod (41) at one end away from the extrusion slider (42).
6. The exterior wall insulation layer fastener with self-checking function according to claim 5, characterized in that: The inner wall of the bracket (16) is symmetrically provided with an extrusion groove (44), the extrusion groove (44) being configured as a triangular groove body, the extrusion groove (44) being configured with two groove bodies of different depths, and a slope (45) being configured at a connection point on one side of the two groove bodies of different depths, and the extrusion slider (42) being slidably installed in the extrusion groove (44) away from one end of the connecting rod (41).
7. The exterior wall insulation layer fastener with self-checking function according to claim 1, characterized in that: The feeding assembly (5) includes a feeding bin (51), a transmission device (53) is installed on the upper surface of the bracket (16), a feeding bin (51) is installed above the transmission device (53), conical connecting cylinders (17) are evenly arranged in the feeding bin (51), and a drop bin (52) is fixedly connected to the feeding bin (51).
8. The exterior wall insulation layer fastener with self-checking function according to claim 7, characterized in that: The outer surface of the lower end of the drop bin (52) is fixedly mounted on the bracket (16), a material fixing plate (54) is rotatably mounted in the drop bin (52), a driving motor is fixedly connected to the middle of the material fixing plate (54), and the driving motor is mounted on the upper surface of the bracket (16).