Aluminum-coated glass fiber polyurethane energy-saving fire-resistant window and preparation method thereof
Through the design of aluminum-clad glass fiber polyurethane energy-saving windows, a combination of glass fiber polyurethane profiles, aluminum-clad components and fireproof panels is used to solve the shortcomings of existing energy-saving windows in terms of thermal insulation, fire resistance and weather resistance, achieve high-efficiency thermal insulation, fire resistance and weather resistance, and meet the multiple needs of buildings.
Patent Information
- Application Number
- CN202510819173.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-18
- Publication Date
- 2025-09-26
AI Technical Summary
While existing energy-saving windows meet the requirements of energy saving, fire resistance and weather resistance at the same time, they have problems such as insufficient strength of insulation materials, poor thermal insulation and fire resistance of supporting structure materials, and difficulty in simultaneously meeting the requirements of installation convenience, structural rigidity and weather resistance. They are unable to simultaneously meet the increasing requirements of insulation, fire resistance and weather resistance.
The aluminum-clad glass fiber polyurethane structure is adopted, including glass fiber polyurethane profiles, aluminum-clad components, fireproof panels and foam fillings. The window frame profiles are formed by pultrusion process, and fireproof panels and foam fillings are set in the cavity. Combined with screws, clips and channel steel connections, a stable window frame structure is formed.
It achieves good thermal insulation and fire resistance, and the installation convenience, structural rigidity and weather resistance are all guaranteed, meeting the needs of thermal insulation, fire resistance and weather resistance. The whole window has a low heat transfer coefficient, high mechanical strength and low production energy consumption.
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Figure CN120701231A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of energy-saving windows, in particular to an aluminum-coated glass fiber polyurethane energy-saving fire-resistant window, and also to a preparation method of the aluminum-coated glass fiber polyurethane energy-saving fire-resistant window. Background Art
[0002] With the dual demands of new construction and renovation of existing buildings, the market for energy-saving windows is also being cultivated.
[0003] The current mainstream thermal break aluminum alloy windows, plastic steel windows and aluminum clad wood windows in the market all have some problems when it comes to meeting the requirements of energy saving, fire resistance and weather resistance: Thermally insulated aluminum alloy windows form thermal bridges due to the high thermal conductivity of the metal. Although they are reinforced with nylon insulation strips, polyurethane filling, and steel linings, the insulation strips cannot balance the thermal arch and strength requirements. The steel lining is prone to corrosion and reduces thermal insulation, making it difficult to achieve a balance between fire resistance and thermal insulation. Plastic steel windows improve thermal insulation and fire resistance by thickening the cross-section and filling them with fireproof slurry. However, the material is weak in strength and structural rigidity, and is prone to deformation and cracking due to temperature differences. In addition, the fireproof grouting material is difficult to fill the cavity, posing a risk of fire. Aluminum-clad wood windows rely on increasing the thickness of wood profiles to improve thermal insulation, but the external glass moldings make installation difficult and the subsequent maintenance costs are high.
[0004] In summary, while existing energy-saving windows meet the requirements of energy saving, fire resistance and weather resistance at the same time, they have problems such as insufficient strength of insulation materials, poor thermal insulation and fire resistance of supporting structure materials, and difficulty in simultaneously meeting the requirements of installation convenience, structural rigidity and weather resistance. They are unable to meet the increasingly increasing requirements of thermal insulation, fire resistance and weather resistance at the same time. Summary of the Invention
[0005] The present invention provides an aluminum-clad glass fiber polyurethane energy-saving fire-resistant window and a preparation method thereof, which are used to solve the defect that the energy-saving windows in the prior art cannot simultaneously meet the increasingly improved requirements for thermal insulation, fire resistance and weather resistance, and achieve good thermal insulation and fire resistance, and ensure installation convenience, structural rigidity and weather resistance, thereby achieving an aluminum-clad glass fiber polyurethane energy-saving fire-resistant window structure that meets the requirements for thermal insulation, fire resistance and weather resistance.
[0006] The first aspect of the present invention provides an aluminum-clad glass fiber polyurethane energy-saving fire-resistant window, comprising: A window frame profile having at least two cavities therein, wherein four window frame profiles are spliced together to form a window frame, and each window frame profile is a glass fiber polyurethane profile; Aluminum cladding components, installed on the outdoor side of the window frame profile; The glazing system is set in the window frame; Foam filling, each cavity is filled with foam; Fireproof board: Fireproof board is set around, on the top and at the bottom of the foam filling. The fireproof board is located between the inner wall of the cavity and the foam filling.
[0007] In addition, the aluminum-coated glass fiber polyurethane energy-saving fire-resistant window according to the present invention may also have the following additional technical features: In some embodiments of the present invention, further comprising: The clip is connected to the outdoor side wall of the window frame profile through screws, and the aluminum cladding component is connected to the clip.
[0008] In some embodiments of the present invention, further comprising: Channel steel and window frame profile are provided outdoors, and the inner wall of the cavity on one side of the aluminum-clad component is provided with a channel steel. The screws pass through the buckles and fix the window frame profile to be connected with the channel steel in sequence.
[0009] In some embodiments of the present invention, further comprising: The fireproof expansion strip is arranged between the fireproof board and the inner side wall of the cavity of the window frame profile.
[0010] In some embodiments of the present invention, the glass system comprises: Glass, the number of glass is three, the three glass pieces are connected to the four window frame profiles of the window frame, and at least one of the three glass pieces is fire-resistant glass.
[0011] In some embodiments of the present invention, further comprising: Warm edge spacers: Warm edge spacers are set between every two adjacent pieces of glass.
[0012] In some embodiments of the present invention, further comprising: a first connecting member, through which each piece of glass is connected to the window frame profile; Fireproof glass pads are provided between each piece of glass and the first connecting piece.
[0013] In some embodiments of the present invention, further comprising: The bracket abuts one side of the glass system against the window frame profile, and the other side of the glass is connected to the window frame profile through the bracket.
[0014] In some embodiments of the present invention, further comprising: Sealing components are provided between one side of the glass and the window frame profile and between the other side of the glass and the bracket; The sealing member is a fireproof cotton strip and / or a sealing strip.
[0015] A second aspect of the present invention provides a method for preparing an aluminum-coated glass fiber polyurethane energy-saving fire-resistant window, comprising the following steps: Step S100: forming a window frame profile from glass fiber and rigid polyurethane through a pultrusion process; Step S200: Assemble four window frame profiles using frame assembly angle brackets to form a window frame structure, and fix the aluminum cladding member on the outer side of the window frame structure using screws; Step S300: lining the inner wall of the cavity of the window frame profile with a fireproof board, filling the cavity of the window frame profile with closed-cell polyurethane foam for foaming; and performing glue injection and sealing treatment on the glue injection holes on the outer side of the window frame; Step S400: Combine three pieces of glass to form a glass system, place rubber pads in the grooves of the window frame profile, and place the glass system in the window frame; Step S500: Use polyurethane foam sealant to fill the gap between the glass and the window frame profile. After the polyurethane foam sealant is cured, seal it with sealant to complete the preparation.
[0016] In summary, the present application includes the following beneficial technical effects: by setting each window frame profile as a glass fiber polyurethane profile, the fire-resistant window is achieved to have the characteristics of low thermal conductivity, high mechanical strength and low production energy consumption. By setting the aluminum-clad component, the weather resistance of the fire-resistant window can be guaranteed, the adhesion can be increased, and the UV resistance and aging resistance can be increased. By setting channel steel in the profile cavity to enhance the screw holding force, etc., the fire resistance of the fire-resistant window is effectively increased by setting the fireproof board, and the thermal insulation performance of the fire-resistant window is effectively guaranteed by setting the foam filling.
[0017] In summary, the thermal insulation and fire resistance of this fire-resistant window are good, the installation convenience, structural rigidity and weather resistance can be guaranteed, and the requirements of thermal insulation, fire resistance and weather resistance can be met at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiment below. The accompanying drawings are for illustration purposes only and are not to be considered as limiting the present invention. The same reference numerals are used throughout the accompanying drawings to denote the same components. In the accompanying drawings: Figure 1 A middle cross-sectional view of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention is schematically shown.
[0019] Figure 2 The top cross-sectional view of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention is schematically shown.
[0020] Figure 3 A partial cross-sectional view of the top of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention is schematically shown.
[0021] Figure 4The structural diagram of the first aluminum-clad component of the aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window fixed sash according to some embodiments of the present invention is schematically shown.
[0022] Figure 5 The structure diagram of the second aluminum-clad component at the center stile position of the aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention is schematically shown.
[0023] Figure 6 The structural diagram of the third aluminum-clad component of the opening sash of the aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention is schematically shown.
[0024] Figure 7 A first schematic diagram of an assembly diagram of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window frame according to some embodiments of the present invention is schematically illustrated.
[0025] Figure 8 A second schematic diagram of an assembly diagram of a window frame of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention is schematically illustrated.
[0026] Figure 9 A third schematic diagram of an assembly diagram of a window frame of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention is schematically illustrated.
[0027] Figure 10 A fourth schematic diagram schematically illustrates an assembly diagram of a window frame of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention.
[0028] Figure 11 A fifth schematic diagram schematically illustrates an assembly diagram of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window according to some embodiments of the present invention.
[0029] Figure 12 A sixth schematic diagram of an assembly diagram of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window sash according to some embodiments of the present invention is schematically illustrated.
[0030] Figure 13 A seventh schematic diagram of an assembly diagram of an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window sash according to some embodiments of the present invention is schematically illustrated.
[0031] Reference numerals: 1. Fixed sash window frame profile, 2. Center support profile, 3. Opening sash window frame profile, 4. First aluminum cladding member, 5. Second aluminum cladding member, 6. Third aluminum cladding member, 7. Glass system, 8. Screws, 9. Channel steel, 10. Bracket, 11. Sealing strip, 12. Frame assembly angle code, 13. Foam filling, 14. Warm edge spacer, 15. Isostatic adhesive strip, 16. Clip, 17. Fireproof board, 18. Fireproof expansion strip, 19. Fireproof cotton strip, 20. First connecting piece, 21. Fireproof glass spacer, 22. Second connecting piece. DETAILED DESCRIPTION
[0032] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
[0033] It should be understood that the terms used in the text are only for the purpose of describing specific example embodiments and are not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "one", "an" and "the" as used in the text may also be meant to include plural forms. The terms "comprise", "include", "contain" and "have" are inclusive and therefore specify the presence of stated features, steps, operations, elements and / or parts, but do not exclude the presence or addition of one or more other features, steps, operations, elements, parts, and / or combinations thereof. The method steps, processes, and operations described herein are not interpreted as necessarily requiring them to be performed in the specific order described or illustrated, unless the order of execution is clearly indicated. It should also be understood that additional or alternative steps may be used.
[0034] Although the terms first, second, third, etc. can be used in the text to describe multiple elements, components, regions, layers and / or sections, these elements, components, regions, layers and / or sections should not be limited by these terms. These terms can only be used to distinguish an element, component, region, layer or section from another region, layer or section. Unless the context clearly indicates otherwise, terms such as "first", "second" and other numerical terms do not imply order or sequence when used in the text. Therefore, the first element, component, region, layer or section discussed below can be referred to as the second element, component, region, layer or section without departing from the teaching of the example embodiments.
[0035] For ease of description, spatially relative terms may be used herein to describe the relationship of one element or feature relative to another element or feature as shown in the figures, such as "inside," "outside," "inside," "outside," "below," "beneath," "above," and the like. Such spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is flipped, an element described as "below" or "below" another element or feature would then be oriented as "above" or "above" another element or feature. Thus, the example term "below" may include both above and below orientations. The device may be otherwise oriented rotated 90 degrees or in other orientations and the spatially relative descriptors used herein are interpreted accordingly.
[0036] like Figures 1 to 6 As shown, according to an embodiment of the first aspect of the present invention, an aluminum-clad glass fiber polyurethane energy-saving and fire-resistant window is proposed, including a window frame profile, an aluminum-clad component, a glass system 7, a foam filling 13 and a fireproof board 17. The outdoor side of the window frame profile is connected to the aluminum-clad component, and at least two cavities are arranged in the window frame profile, each cavity is filled with foam filling 13, and fireproof boards 17 are arranged around, on the top and on the bottom of the foam filling 13. The fireproof board 17 is located between the inner wall of the cavity and the foam filling 13. Four window frame profiles are spliced to form a window frame, and the glass system 7 is arranged in the window frame. Each window frame profile is a glass fiber polyurethane profile.
[0037] In the above embodiment, it should be noted that the window frame profile includes a fixed sash window frame profile 1, a center support profile 2 and an opening sash window frame profile 3. The four fixed sash window frame profiles 1 are spliced together to form a rectangular fixed window frame, and the four opening sash window frame profiles 3 are spliced together to form an opening sash window frame. When the opening sash window frame is not set and the fixed window frame is small, the center support profile 2 may not be set in the fixed window frame. At this time, the four sides of the glass system 7 are connected to the four fixed sash window frame profiles 1 of the fixed window frame one by one.
[0038] When the fixed window frame is large and no opening sash window frame is provided, at least one center profile 2 can be provided in the fixed window frame. In this case, the fixed window frame is divided into two glass holes by the center profile 2, and each glass hole is provided with a glass system 7.
[0039] When the opening sash window frame, the fixed window frame and the middle brace profile 2 are all present, the opening sash window frame is connected to the corresponding fixed window frame or the middle brace profile 2 according to the actual situation. Specifically, there are the following situations: First, the unilateral connection between the opening sash window frame and the middle brace profile 2, that is, the middle brace profile 2 serves as a partition support, and the other side of the middle brace profile 2 is a fixed window frame or another opening sash window frame.
[0040] Second, the opening sash window frame is connected on three sides between the fixed window frame and the middle brace profile 2, that is, the three sides of the opening sash are respectively connected to the fixed window frame, the middle brace profile 2 and the top / bottom fixed window frame profiles.
[0041] Third, the center brace serves as a transitional connection between the opening sash and the fixed window frame, that is, the opening sash is not directly connected to the fixed window frame, but is indirectly fixed through the center brace.
[0042] In either case, a glass system 7 is provided in the window opening formed by combining the various profiles.
[0043] The aluminum-clad components include a first aluminum-clad component 4, a second aluminum-clad component 5 and a third aluminum-clad component 6. The outer side of the fixed sash window frame profile 1 is provided with a first aluminum-clad component 4, the outer side of each center support profile 2 is provided with a second aluminum-clad component 5, and the outer side of each opening sash window frame profile 3 is provided with a third aluminum-clad component 6.
[0044] There are two cavities in each fixed window frame profile, two cavities in each center support profile 2, and three cavities in each opening sash window frame profile 3. All cavities are filled with foam filling 13, and fireproof panels 17 are provided around, on the top and on the bottom of the foam filling 13. The fireproof panels 17 are located between the inner wall of the cavity and the foam filling 13.
[0045] It also includes an isobaric rubber strip 15. When there is an overlapping relationship between the opening sash window frame profile 3 and the center support profile 2 of the opening sash window frame, an isobaric rubber strip 15 is arranged between the opening sash window frame profile 3 and the center support profile 2; when there is an overlapping relationship between the opening sash window frame profile 3 and the fixed sash window frame profile 1 of the opening sash window frame, an isobaric rubber strip 15 is arranged between the opening sash window frame profile 3 and the fixed sash window frame profile 1.
[0046] Aluminum-clad components are composite components with existing aluminum alloy as the base material and the surface covered by plating, painting and other processes. Aluminum-clad components are designed according to the structure of window frame profiles.
[0047] The fireproof board 17 adopts one of the existing mineral wool board, glass wool board, cement board, perlite board, floating bead board, vermiculite board, fireproof gypsum board, calcium silicate fiber board or magnesium oxychloride fireproof board 17.
[0048] The technical effect achieved by the above embodiment is: by setting each window frame profile as a glass fiber polyurethane profile, the fire-resistant window is achieved to have the characteristics of low thermal conductivity, high mechanical strength and low production energy consumption. The setting of aluminum-clad components can ensure the aging resistance of the fire-resistant window, increase adhesion, increase UV resistance, aging resistance and enhance the nail holding force of the profile. The setting of the fireproof board 17 effectively increases the fire resistance of the fire-resistant window, and the setting of the foam filling 13 effectively ensures the thermal insulation performance of the fire-resistant window.
[0049] In summary, the fire-resistant window has good thermal insulation and fire resistance, and the installation convenience, structural rigidity and durability can be guaranteed, while meeting the requirements of thermal insulation, fire resistance and weather resistance.
[0050] Optional, such as Figures 1 to 6 As shown, it also includes screws 8 and clips 16. The clips 16 are connected to the outer side wall of the window frame profile through the screws 8, and the aluminum cladding component is connected to the clips 16.
[0051] In the above optional embodiments, it should be noted that the outer side of the fixed sash window frame profile 1 is connected to the first aluminum-clad component 4 by means of a snap 16 and a screw 8, the outer side of each center support profile 2 is connected to the second aluminum-clad component 5 by means of a snap 16 and a screw 8, and the outer side of each opening sash window frame profile 3 is connected to the third aluminum-clad component 6 by means of a snap 16 and a screw 8.
[0052] The beneficial effect of the above optional embodiment is that the coordinated arrangement of the screw 8 and the buckle 16 ensures the stability of the connection between the aluminum cladding member and the corresponding window frame profile.
[0053] Optional, such as Figures 1 to 6 As shown, it also includes a channel steel 9. The inner wall of the cavity on one side of the window frame profile is provided with an aluminum-clad component outside, and the screws 8 pass through the buckles 16 in sequence and fix the window frame profile to the channel steel 9.
[0054] In the above optional embodiment, it should be noted that each window frame profile is provided with a channel steel 9 on the inner wall of the cavity of the corresponding aluminum cladding member close to the outdoor side.
[0055] The beneficial effect of the above optional embodiment is that the provision of the channel steel 9 increases the stability of the connection between the aluminum cladding member and the corresponding window frame profile while ensuring the bending resistance of the window frame profile.
[0056] Optional, such as Figures 1 to 3 As shown, a fireproof expansion strip 18 is also included. The fireproof expansion strip 18 is provided between the fireproof board 17 and the inner side wall of the cavity of the window frame profile.
[0057] In the above optional embodiments, it should be noted that a fire-proof expansion strip 18 is provided on each inner side wall of each cavity by bonding or clamping, and a fire-proof board 17 is provided on the inner side of each fire-proof expansion strip 18; the fire-proof expansion strip 18 is a graphite-based expansion material, which expands when exposed to fire to form a dense carbonized layer, seals the gap, and blocks the fire and smoke.
[0058] The beneficial effect of the above optional embodiment is that the fire-resistant effect of the fire-resistant window can be further guaranteed by the provision of the fire-resistant expansion strip 18 .
[0059] Optional, such as Figures 1 to 3 As shown, the glass system 7 includes three panes of glass, all of which are connected to four window frame profiles of the window frame, and at least one of the three panes of glass is fireproof glass.
[0060] In the above optional embodiment, it should be noted that the three pieces of glass are all fireproof glass, and the three pieces of glass form a three-glass two-cavity low-emissivity hollow glass system 7, which effectively supports and evenly separates multiple pieces of glass and is bonded and sealed around the periphery to form a dry gas space between the glass layers.
[0061] The beneficial effect of the above optional embodiment is that a three-glass two-cavity glass system 7 is formed by three pieces of glass, thereby forming a cold cavity and a warm cavity that are independent of each other, further ensuring the thermal insulation effect of the fire-resistant window.
[0062] Optional, such as Figures 1 to 3 As shown, a warm edge spacer 14 is also included, and a warm edge spacer 14 is provided between each two adjacent glass pieces.
[0063] In the above optional embodiment, it should be noted that the warm edge spacer 14 is a flexible warm edge spacer 14, which is composed of a polymer composite material, has a certain linear expansion capacity, low thermal conductivity, and strong plasticity; The beneficial effect of the above optional embodiment is that the provision of the warm edge spacer 14 effectively ensures the stability of the connection and fixation between the three pieces of glass.
[0064] Optional, such as Figures 1 to 3 As shown, it also includes a fireproof glass spacer 21 and a first connecting member 20. Each piece of glass is connected to the window frame profile through the first connecting member 20, and a fireproof glass spacer 21 is arranged between each piece of glass and the first connecting member 20.
[0065] In the above optional embodiment, it should be noted that the fireproof glass spacer 21 is connected to the first connecting member 20 by adhesive bonding. The first connecting member 20 is provided in each window frame profile, and each glass is connected to the first connecting member 20 via the fireproof glass spacer 21. The first connecting member 20 is an L-shaped stainless steel connecting member. The beneficial effect of the above optional embodiment is that the fire resistance performance of the fire-resistant window is further guaranteed by the arrangement of the first connecting member 20 and the fire-resistant glass spacer 21.
[0066] Optional, such as Figures 1 to 3 As shown, a bracket 10 is also included. One side of the glass system 7 is in contact with the window frame profile, and the other side of the glass is connected to the window frame profile through the bracket 10.
[0067] In the above optional embodiment, it should be noted that the bracket 10 is connected to the corresponding window frame profile by means of a snap connection or a screw connection. The beneficial effect of the above optional embodiment is that the reliability of the connection of the glass system 7 is guaranteed by the provision of the bracket 10 .
[0068] Optional, such as Figures 1 to 3 As shown, a sealing component is also included. A sealing component is provided between one side of the glass and the window frame profile and between the other side of the glass and the bracket 10. The sealing component is a fireproof cotton strip 19 and / or a sealing strip 11.
[0069] In the above optional embodiment, it should be noted that the sealing component is a fireproof cotton strip 19.
[0070] The beneficial effect of the above optional embodiment is that the sealing performance and fireproof performance of the fire-resistant window can be guaranteed by the provision of the sealing component.
[0071] The fire-resistant window is provided with a first connecting piece 20 of an L-shaped stainless steel connecting piece and a fire-resistant glass pad 21 at the connection position of the glass system 7 and the window frame profile. The corresponding fire-resistant board 17, fire-resistant cotton strip 19 and fire-resistant expansion strip 18 are arranged in the window frame profile, and the setting of the fire-resistant glass comprehensively guarantees the fire resistance and thermal insulation performance of the fire-resistant window. According to the test, the temperature is raised to 800°C on the fire side. Due to the fire-resistant characteristics of the glass fiber reinforced polyurethane material itself, the heat transfer on the back-to-fire side can be reduced, and the mechanical bearing capacity of the fixed window frame can be maintained, and the fire-resistant integrity can reach not less than 1.0h.
[0072] After calculation, the heat transfer coefficient K value of the entire window is ≤1.0W / (㎡·K), meeting the ultra-low energy consumption building standard.
[0073] The specific calculation process is as follows: ; Where: Represents the heat transfer coefficient of the entire window, W / (m 2 K); Represents the area of window glass or other panels, m 2 ; Represents the window frame area, m 2; Representative window area m 2 ;; Represents the edge length of the glass area or other panel area, m; Represents the linear heat transfer coefficient between the window frame and the window glass or other panels, W / m·K.
[0074] like Figures 7 to 13 As shown, according to an embodiment of the second aspect of the present invention, a method for preparing an aluminum-coated glass fiber polyurethane energy-saving fire-resistant window is proposed, comprising the following steps: Step S100: forming a window frame profile from glass fiber and rigid polyurethane through a pultrusion process; Step S200: Assemble four window frame profiles using the frame assembly angle brackets 12 to form a window frame structure, and fix the aluminum cladding member on the outer side of the window frame structure using screws 8; Step S300: lining the inner wall of the cavity of the window frame profile with a fireproof board 17, filling the cavity of the window frame profile with closed-cell polyurethane foam for foaming 13; and performing glue injection and sealing treatment on the glue injection holes on the outer side of the window frame; Step S400: Combine three pieces of glass to form a glass system 7, place rubber pads in the grooves of the window frame profile, and place the glass system 7 in the window frame; Step S500: Use polyurethane foam sealant to fill the gap between the glass and the window frame profile. After the polyurethane foam sealant is cured, seal it with sealant to complete the preparation.
[0075] In the above embodiment, it should be noted that, in step S100: the window frame profile is formed by pultrusion of glass fiber and rigid polyurethane, the profile is prepared according to a glass fiber content of 40%, and the glass fiber bundle is treated with a silane coupling agent; the polyurethane prepolymer formula: the molar ratio of isocyanate to polyether polyol is 1.1:1, and 1% nano-titanium dioxide anti-aging agent is added; the pultrusion process parameters are a mold temperature of 95°C and a pulling speed of 1.2 m / min.
[0076] In step S200, after assembling the four window frame profiles using the frame assembly angle brackets 12 to form the window frame structure and before securing them with screws, the process also includes positioning the muntin profile on the fixed window frame profile, inserting the second connector 22 into the fixed window frame profile, applying end glue to the end of the muntin profile, passing the muntin profile through the second connector 22, and securing the muntin profile to the fixed window frame profile using screws and pins; and sealing the connection between the muntin profile and the fixed window frame profile with the angle brackets. The second connector 22 utilizes an existing muntin connector. The specific method of assembling four window frame profiles using the frame assembly angle code 12 to form a window frame structure and then fixing them with screws includes placing the frame assembly angle code 12 in the cavity of the fixed window frame profile and fixing the frame assembly angle code 12 to the fixed window frame profile with screws.
[0077] In step S300, the inner wall of the cavity of the window frame profile is lined with a fireproof board 17, and the cavity of the window frame profile is filled with closed-cell polyurethane foam for foaming 13; after the glue injection holes on the outer side of the window frame are sealed with glue, clips 16 are installed on the side of the window frame profile on the outer side of the window frame profile and the middle mullion profile using screws, and the aluminum cladding member is mechanically connected to the window frame through the clips 16; In step S500, polyurethane foam sealant is used to fill the gap between the glass and the window frame profile. After the polyurethane foam sealant is cured, it is sealed with sealant. After preparation is completed, it also includes aligning the hinge of the opening sash window frame with the hinge at the corresponding position of the fixed window frame profile or the center support profile 2, and fixing them with screws; installing EPDM sealing strips on the contact surface between the opening sash window profile and the fixed window frame profile; and pre-setting drainage holes at the bottom of the fixed window frame.
[0078] The beneficial effects of the above embodiment are: the window frame profile formed by pultrusion of glass fiber and rigid polyurethane has both the high strength of glass fiber and the low thermal conductivity of polyurethane. The window frame profile cavity is lined with a fireproof board 17 and filled with closed-cell polyurethane foam to effectively ensure the fire resistance of the entire window.
[0079] The above are merely preferred embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. An aluminum-coated glass fiber polyurethane energy-saving fire-resistant window, characterized in that: include: A window frame profile having at least two cavities therein, wherein four of the window frame profiles are spliced together to form a window frame, and each of the window frame profiles is a glass fiber polyurethane profile; an aluminum-clad member, arranged on the outer side of the window frame profile; A glass system (7) is arranged in the window frame; Foam filling (13), each cavity is provided with the foam filling (13); Fireproof panels (17) are provided around, on the top and on the bottom of the foam filling (13), and the fireproof panels (17) are located between the inner side wall of the cavity and the foam filling (13).
2. The aluminum-coated glass fiber polyurethane energy-saving fire-resistant window according to claim 1, characterized in that: Also includes: A buckle (16) is connected to the outer side wall of the window frame profile via a screw (8), and the aluminum-clad component is connected to the buckle (16).
3. The aluminum-coated glass fiber polyurethane energy-saving fire-resistant window according to claim 2, characterized in that: Also includes: A channel steel (9) is provided on the inner side wall of the cavity on one side of the aluminum-clad component provided outdoors of the window frame profile, and the screws (8) pass through the buckles (16) and the window frame profile in sequence to be connected to the channel steel (9).
4. The aluminum-coated glass fiber polyurethane energy-saving fire-resistant window according to any one of claims 1 to 3, characterized in that: Also includes: A fireproof expansion strip (18) is provided between the fireproof board (17) and the inner side wall of the cavity of the window frame profile.
5. The aluminum-clad glass fiber polyurethane energy-saving fire-resistant window according to claim 1, characterized in that: The glass system (7) comprises: There are three pieces of glass, all of which are connected to the four window frame profiles of the window frame, and at least one of the three pieces of glass is fireproof glass.
6. The aluminum-clad glass fiber polyurethane energy-saving fire-resistant window according to claim 5, characterized in that: Also includes: A warm edge spacer (14) is provided between each two adjacent pieces of glass.
7. The aluminum-coated glass fiber polyurethane energy-saving fire-resistant window according to claim 5, characterized in that: Also includes: a first connecting member (20), each piece of glass being connected to the window frame profile via the first connecting member (20); A fireproof glass spacer (21) is provided between each piece of glass and the first connecting member (20).
8. The aluminum-clad glass fiber polyurethane energy-saving fire-resistant window according to claim 5, characterized in that: Also includes: A bracket (10) is provided, wherein one side of the glass system (7) is in contact with the window frame profile, and the other side of the glass is connected to the window frame profile via the bracket (10).
9. The aluminum-clad glass fiber polyurethane energy-saving fire-resistant window according to claim 8, characterized in that: Also includes: A sealing member is provided between one side of the glass and the window frame profile and between the other side of the glass and the bracket (10); The sealing component is a fireproof cotton strip (19) and / or a sealing strip (11).
10. A method for preparing aluminum-coated glass fiber polyurethane energy-saving fire-resistant windows, characterized in that: The following steps are involved: Step S100: forming a window frame profile from glass fiber and rigid polyurethane through a pultrusion process; Step S200: Assemble four window frame profiles using the frame assembly angle code (12) to form a window frame structure, and fix the aluminum covering member on the outer side of the window frame structure using screws (8); Step S300: lining the inner wall of the cavity of the window frame profile with a fireproof board (17), filling the cavity of the window frame profile with closed-cell polyurethane foam for foaming (13); and performing glue injection and sealing treatment on the glue injection holes on the outer side of the window frame; Step S400: combining three pieces of glass to form a glass system (7), placing a rubber pad in the groove of the window frame profile, and placing the glass system (7) in the window frame; Step S500: Use polyurethane foam sealant to fill the gap between the glass and the window frame profile. After the polyurethane foam sealant is cured, seal it with sealant to complete the preparation.