Integrated dosing and pressing device
The integrated dosing and pressure-reducing device solves the multifunctional integrated design of oilfield wellhead dosing, line sweeping and unblocking, and tubing pressure-reducing, realizes automatic and precise dosing, line sweeping and unblocking, and tubing pressure-reducing, simplifies the operating process, improves work efficiency and safety, and reduces equipment footprint and cost.
Patent Information
- Application Number
- CN202511057384.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-30
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-07-30
AI Technical Summary
The existing methods of adding chemicals at the wellhead of oil fields, sweeping and unblocking, and pressurizing oil pipes have the problems of high labor intensity, uneven dosing flow rate, non-standard operation, many safety hazards, bulky equipment, complex operation and high cost, and cannot meet the needs of efficiency, convenience and safety.
An integrated dosing and pressure-pressing device was designed, including a cabinet, universal wheels, partitions, a pressure-pressing mechanism, a reel, a motor, a plunger pump, a flow meter, a solenoid valve and other components to achieve automatic and precise dosing, line sweeping and unblocking, and oil pipe pressure-pressing. The design of the pressure-pressing box, pressure-pressing plate, one-way feed pipe and one-way discharge pipe ensures uniform output of the medicine, and the cooperation of the rotating tube and the flow-equalizing tube achieves sufficient mixing of the medicine.
It realizes multifunctional integrated operation, simplifies on-site processes, reduces operational difficulty and safety hazards, improves the efficiency and safety of drug use, adapts to different environmental requirements, and reduces equipment footprint and investment costs.
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Figure CN120701293A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an integrated dosing and suppressing device, belonging to the technical field of suppressing equipment. Background Art
[0002] During oilfield production, wellhead dosing is a crucial step in ensuring the normal operation of oil wells and improving oil recovery efficiency. Currently, there are two main methods for dosing oil wellheads: manual dosing and manual dosing pump dosing. However, these traditional dosing methods have the following problems: High labor intensity: Manual dosing of chemicals requires a lot of manpower, the operation is cumbersome, and the labor intensity is high, which can easily lead to operator fatigue and affect work efficiency.
[0003] Uneven dosing flow rate: When adding medicine with a manual dosing pump, due to the instability of human operation, the dosing flow rate is difficult to maintain uniformity, resulting in the inability to fully exert the effect of the medicine and causing waste of medicine.
[0004] Waste of reagents: Due to the uneven dosing flow rate, the reagent cannot be evenly distributed. The concentration of the reagent in some areas is too high, while the concentration in some areas is too low. The expected treatment effect cannot be achieved, resulting in waste of reagents.
[0005] Non-standard operation: The models and sizes of the dosing pumps used in various oil production plants and oil production stations on site are inconsistent, and there is no unified standard for operation, which can easily lead to operational errors, affect the dosing effect, and even cause safety accidents.
[0006] Safety hazards: Due to improper operation, there may be safety hazards during the dosing process, such as drug leakage, equipment damage, etc., which pose potential threats to operators and the environment.
[0007] In addition, at oilfield production sites, freezing or blockage of local processes often occurs due to the influence of process flow or low temperature weather. Conventional unblocking operations use boiler trucks and tank trucks to sweep the line to unblock, but this method has the following problems: Low efficiency: Sweeping and unblocking boiler cars and tank cars requires a lot of equipment and manpower, and the operation is complicated and inefficient, making it impossible to resume production in time.
[0008] High cost: Using boiler cars and tank cars to sweep and unblock lines consumes a lot of fuel and water resources, which is costly and increases production costs.
[0009] When a problem occurs with downhole tubing and further diagnosis is needed, the site often needs to call in a cement truck or tanker to pressure test the tubing to determine the downhole fault. This approach has the following problems: Large equipment: Cement trucks and tankers are large and difficult to move, making them difficult to operate on narrow job sites.
[0010] Complex operation: Using cement trucks and tank trucks to pressurize oil pipelines is complicated and requires professional operators, which increases the difficulty and time cost of operation.
[0011] High cost: The operating costs of cement trucks and tank trucks are high, which increases production costs and is not conducive to improving economic benefits.
[0012] In summary, there are many problems with the existing oilfield wellhead dosing, line sweeping and pipe pressure relief methods. There is an urgent need for a more efficient, convenient and safe integrated dosing and pressure relief device to solve these problems. Summary of the Invention
[0013] Some simplifications or omissions may be made in this section and the abstract and title of the present application, but such simplifications or omissions shall not be used to limit the scope of the present invention.
[0014] The purpose of the present invention is to overcome the problems existing in the prior art and provide an integrated dosing and pressure-pressuring device that can automatically and accurately dosing drugs under different conditions in different wells, and can complete local pipeline sweeping and unblocking and oil pipe pressure-pressuring of pumping wells to determine downhole faults.
[0015] To solve the above technical problems, the present invention provides an integrated dosing and pressing device, comprising a cabinet and universal wheels, wherein the universal wheels are mounted on the bottom of the cabinet to facilitate movement of the cabinet, and further comprising: Partitions are fixedly installed in the cabinet and are provided in plurality. The plurality of partitions divide the cabinet into equipment cavities, tool boxes, and electric control cabinets. The tool boxes are used to store tools and accessories. The electric control cabinets are equipped with electric control equipment for controlling the pressing mechanism. The pressure-reducing mechanism is installed in the equipment cavity of the cabinet and is used for precise dosing, line sweeping and unblocking, and oil pipe pressure-reducing; The winding drum is arranged in the cavity of the equipment and is located on one side of the pressure mechanism. An outlet coil is wound on the winding drum, and the outlet coil can be connected to the water outlet end of the pressure mechanism to pressurize the oil pipe or spray medicine.
[0016] Furthermore, the pressing mechanism includes: A motor is installed in the equipment cavity of the cabinet, and the output shaft of the motor is fixedly connected to the first pulley; A plunger pump is installed in the equipment cavity of the cabinet and is arranged on one side of the motor. A second pulley is installed on the plunger pump, and a belt is connected between the first pulley and the second pulley; An inlet pipe, the outlet end of which is connected to the water inlet end of the plunger pump, a flow meter for measuring flow rate is installed on the inlet pipe, and two branch pipes are connected to the water inlet end of the inlet pipe, each of which is equipped with a solenoid valve for controlling its opening and closing; A connecting pipe, which is fixedly connected to the inlet pipe and is equipped with a back-pressure valve; An outlet pipe connected to the water outlet end of the plunger pump for discharging water; The pressure gauge is installed at the outlet of the plunger pump to monitor the water pressure.
[0017] Furthermore, the pressing mechanism includes a pressing box, a driving motor, a one-way feed pipe, a one-way discharge pipe and a pressing plate. The pressing plate is slidably and sealedly connected in the pressing box. The driving motor is arranged on one side of the pressing box to drive the pressing plate to reciprocate. A rotatable rotating tube is provided in the pressing box, and a plurality of through-type adjustment grooves are provided on the side wall of the rotating tube. The inner end of the flow equalizing tube is provided with a radial through hole and inserted into the adjustment groove. The front and rear sides of the flow equalizing tube near the inner end are hinged to the inner wall of the adjustment groove through a short pin shaft, so that the end of the flow equalizing tube can swing up and down; a plurality of water distribution holes are provided on the flow equalizing tube, and an elastic sealing ring is provided in the adjustment groove to achieve sealing with the flow equalizing tube. The one-way feed pipe is connected to the inner cavity of the rotating tube, and the one-way discharge pipe is connected to the inner cavity of the pressing box.
[0018] Furthermore, one end of the rotating tube is rotatably connected to the inner wall of the squeezing box, and the squeezing box is provided with a driving mechanism for driving the rotating tube to rotate, a rotatable positioning rod is provided in the rotating tube, the positioning rod is provided with a reciprocating thread, the outer sleeve of the positioning rod is provided with a matching positioning inner sleeve, the positioning inner sleeve and the positioning rod are connected by a reciprocating thread, a guide rod fixedly connected to the bottom wall of the squeezing box is provided in the rotating tube, the guide rod slides through the positioning inner sleeve so that it floats above under the drive of the reciprocating thread, the outer side of the positioning inner sleeve is rotatably connected to a positioning outer sleeve, the outer wall of the positioning outer sleeve is hinged with a telescopic rod, the outer end of the telescopic rod is hinged to the end of the flow equalizing tube, and the central area of the bottom of the squeezing box is provided with a first hole communicating with the inner cavity of the rotating tube, and the one-way feed pipe is connected to the first hole.
[0019] Furthermore, the flow balancing tube is provided with a cleaning ring plate which can move along the axial direction of the flow balancing tube, and the end of the flow balancing tube is provided with a baffle for preventing the cleaning ring plate from slipping.
[0020] Furthermore, the output end of the driving motor is provided with a fixedly connected driving disk, a driving rod is hinged on the circumference of the driving disk, and the other end of the driving rod is hinged to the middle of the outer wall of the pressing plate.
[0021] Furthermore, the outer periphery of the bottom of the rotating tube is provided with an annular cylinder that can rotate relative to each other and seal with each other. The lower port of the annular cylinder can be rotatably embedded in the bottom wall groove of the pressure box and sealed with each other. The outer peripheral wall of the annular cylinder is provided with a plurality of discharge pipes connected to its inner cavity, and the discharge pipes are provided with a plurality of discharge holes. The pressure box is provided with a second hole connected to the inner cavity of the annular cylinder, and the outer side of the second hole is connected to the one-way discharge pipe.
[0022] Furthermore, the driving mechanism includes a driving rod, a first spiral rod and a first driving ring, one end of the driving rod is fixed at the center of the pressing plate, one end of the rotating tube is provided with a driving groove which is slidably and sealedly connected to the driving rod, the inner wall of the driving groove is provided with a first limiting ring groove, and the first driving ring is embedded in the first limiting ring groove; the driving rod is provided with a first spiral spiral rod, the first spiral rod is matched with the first driving ring, and the driving rod drives the first driving ring to rotate forward and reverse when it moves back and forth up and down following the pressing plate.
[0023] Furthermore, the driving groove extends downward to the end center of the positioning rod, and a second limiting ring groove is provided on the inner wall of the driving groove located in the positioning rod, and a second driving ring connected for one-way rotation is provided in the second limiting ring groove, and a second spiral rod is provided on the driving rod, and the second spiral rod is matched with the second driving ring and connected, and the driving rod drives the second driving ring to rotate in one direction when it moves back and forth up and down following the pressing plate.
[0024] Furthermore, an outer gear ring is fixed to the outer wall of the rotating tube located in the inner cavity of the annular cylinder, and an inner gear ring is fixed to the inner circumferential wall of the annular cylinder. The outer gear ring and the inner gear ring are engaged through an intermediate gear, so that the flow equalizing tube and the discharge tube rotate in opposite directions.
[0025] Compared with the prior art, the present invention has achieved the following beneficial effects: 1. Multifunctional Integrated Design: This device not only sprays pesticides but also performs local pipeline sweeping and unblocking, and performs oil pressure testing in pumping wells to identify downhole faults. This integrated design significantly simplifies on-site operations, reduces equipment footprint and investment costs, and improves work efficiency.
[0026] 2. Simple operation and strong practicality: The present invention has a reasonable structural design and is easy to operate. It can complete various operations without complex equipment and professional personnel. This not only reduces the difficulty of operation, but also reduces the labor intensity of operators, and improves the practicality and applicability of the equipment.
[0027] 3. Efficient pressurized delivery system: Through the design of the pressure box, pressure plate, one-way feed pipe and one-way discharge pipe, the reciprocating motion of the pressure plate and the coordination of the one-way feed pipe and one-way discharge pipe achieves stable pressurized delivery of the liquid medicine. This design ensures that the liquid medicine can be delivered at a uniform flow rate and pressure, improving the use effect of the medicine and reducing the waste of the medicine.
[0028] 4. Evenly mix the medicine: through the design of the rotating tube and the flow-equalizing tube, combined with the even liquid distribution, rotation and up and down swing of the flow-equalizing tube, the medicine is fully mixed before being ejected, so that the efficacy can be fully exerted, thereby improving the use efficiency and treatment effect of the medicine.
[0029] 5. Improved safety: The design of this invention reduces the complexity and uncertainty of on-site operations, reducing safety hazards caused by improper operation. At the same time, the degree of automation of the equipment is improved, reducing manual intervention and further ensuring the safety of operators.
[0030] 6. Strong adaptability: The structural design of the present invention enables it to adapt to different working environments and requirements, such as local freezing or blockage caused by low temperature weather or process changes. The line sweeping and unblocking function can quickly resume production, reducing production interruptions caused by equipment failure or process problems. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive work. The drawings are provided for reference and explanation only and are not intended to limit the present invention. Among them: Figure 1 This is a schematic plan view of the integrated dosing and pressure-pressing device provided in Example 1 of the present invention; Figure 2 This is a three-dimensional schematic diagram of the back of the integrated dosing and pressure-pressing device provided in Example 1 of the present invention; Figure 3 This is a three-dimensional schematic diagram of the front view of the integrated dosing and pressure-pressing device provided in Example 1 of the present invention; Figure 4 A schematic diagram of the three-dimensional structure of a pressing mechanism provided in Example 2 of the present invention; Figure 5 This is a schematic diagram of the internal cross-sectional structure of the pressing box provided in Example 2 of the present invention.
[0032] Figure 6 Provided in Example 2 of the present invention Figure 5 Enlarged view of point A in the middle.
[0033] Figure 7 Provided in Example 3 of the present invention Figure 5 Enlarged view of point B in the middle.
[0034] Figure 8 Schematic diagram of the connection structure of the outer gear ring, intermediate gear and inner gear ring provided in Example 3 of the present invention.
[0035] In the figure: 1. Cabinet; 2. Universal wheel; 3. Partition; 4. Electronic control equipment; 5. Pressure mechanism; 51. Motor; 52. First pulley; 53. Plunger pump; 54. Second pulley; 55. Belt; 56. Inlet pipe; 57. Flowmeter; 58. Branch pipe; 59. Solenoid valve; 510. Connecting pipe; 511. Back-pressure valve; 6. Take-up drum; 7. Export coil; 81. Pressurized box; 811. Suppression plate; 812. Rotating tube; 8121. Adjusting groove; 8122. Sealing ring; 8123. External gear ring; 813. Flow balancing tube; 8131. Water distribution hole; 8132. Cleaning ring plate; 814. Annular cylinder; 8141. Discharge hole; 8142. Discharge pipe; 8143. Internal gear ring; 8144. Intermediate gear; 815. Positioning rod; 8151. Reciprocating thread; 8152. Positioning inner sleeve; 8153. Telescopic rod; 8154. Positioning outer sleeve; 8155. Guide rod; 816. Drive rod; 8161. First screw rod; 8162. First drive ring; 8163. Second screw rod; 8164. Second drive ring; 8165. Drive groove; 82. Drive motor; 821. Drive plate; 822. Connecting rod; 83. One-way discharge pipe; 84. One-way feed pipe. DETAILED DESCRIPTION
[0036] In the following description of the present invention, the terms "up", "down", "front", "back", "left", "right", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not mean that the device must have a specific direction.
[0037] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below with reference to specific figures. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.
[0038] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which the present invention pertains. The terms used herein in the specification of the present invention are for the purpose of describing specific embodiments only and are not intended to limit the present invention. Example
[0039] See also Figure 1 、 Figure 2 and Figure 3 The integrated dosing and pressure-pressing device provided in Example 1 of the present invention includes: Cabinet 1: Cabinet 1 is the main structure of the entire device, used to accommodate and fix other components.
[0040] Universal wheel 2: Universal wheel 2 is installed at the bottom of cabinet 1 to facilitate moving the entire device to a designated location.
[0041] Partition 3: Partition 3 is fixedly installed in cabinet 1, dividing cabinet 1 into an equipment cavity, a tool box, and an electric control cabinet. The tool box is used to store tools and accessories, and the electric control cabinet houses electric control equipment 4.
[0042] Pressure reduction mechanism 5: The pressure reduction mechanism 5 is installed in the equipment cavity of the cabinet 1 and is used for precise drug addition, line clearing and unblocking, and oil pipe pressure reduction. The electronic control device 4 is used to control the operation of the pressure reduction mechanism 5.
[0043] Winding drum 6: The winding drum 6 is arranged in the cavity of the equipment and is located on one side of the pressure mechanism 5. An outlet coil 7 is wound on the winding drum 6. The outlet coil 7 can be connected to the water outlet end of the pressure mechanism 5 for oil pipe pressure or pesticide spraying.
[0044] When using the integrated dosing and pressure-pressing device, the specific operating steps are as follows: 1. Moving device: Move the cabinet 1 to the designated position through the universal wheels 2.
[0045] 2. Connect the outlet coil 7: Remove the outlet coil 7 from the reel 6 and connect it to the water outlet end of the pressure mechanism 5.
[0046] 3. Connect the water inlet ends: Connect the two water inlet ends of the pressure mechanism 5 to the clean water bucket and the medicine bucket respectively.
[0047] 4. Spraying operation: The pressure mechanism 5 is turned on by the electronic control device 4. The pressure mechanism 5 extracts the liquid medicine in the medicine barrel and the water in the clean water barrel to mix, and sprays them from the outlet coil 7 to complete the automatic spraying.
[0048] 5. Pressure-removing blockage operation: connect the two water inlet ends of the pressure-removing mechanism 5 to the clean water bucket, and draw clean water through the pressure-removing mechanism 5 to perform pressure-removing blockage.
[0049] like Figure 1 、 Figure 2 and Figure 3 As shown, as a preferred embodiment of the present invention, the pressing mechanism 5 includes: Motor 51 : The motor 51 is installed in the equipment cavity of the cabinet 1 , and the output shaft of the motor 51 is fixedly connected to the first pulley 52 .
[0050] Plunger pump 53 : The plunger pump 53 is installed in the equipment cavity of the cabinet 1 and is arranged on one side of the motor 51 . A second pulley 54 is installed on the plunger pump 53 , and the first pulley 52 and the second pulley 54 are connected by a belt 55 .
[0051] Inlet pipe 56: The outlet end of inlet pipe 56 is connected to the inlet end of plunger pump 53. A flow meter 57 for measuring flow rate is installed on inlet pipe 56. The inlet end of inlet pipe 56 is connected to two branch pipes 58, each of which is equipped with a solenoid valve 59 for controlling its opening and closing.
[0052] Connecting pipe 510 : The connecting pipe 510 is fixedly connected to the inlet pipe 56 , and a back pressure valve 511 is installed on the connecting pipe 510 .
[0053] Outlet pipe: The inlet of the outlet pipe is connected to the water outlet end of the plunger pump 53 for discharging water.
[0054] Pressure gauge: installed at the outlet of the plunger pump 53, used to monitor the water pressure.
[0055] Before spraying or clearing the line, the specific steps are as follows: Connect the outlet coil 7: remove the outlet coil 7 from the take-up drum 6 and connect it to the outlet of the lead-out pipe.
[0056] Connect the branch pipes 58: Connect the inlets of the two branch pipes 58 to the medicine barrel and the clean water barrel respectively.
[0057] Start the motor 51: Open the two solenoid valves 59 through the electronic control device 4 and start the motor 51. The motor 51 drives the first pulley 52 to rotate, and the first pulley 52 drives the second pulley 54 to rotate through the belt 55, thereby driving the plunger pump 53 to start working.
[0058] Mixing the agent and water: Driven by the plunger pump 53, the agent and water are drawn from the two branch pipes 58 into the inlet pipe 56 for mixing, and then discharged through the outlet pipe and the outlet coil 7 to complete the spraying.
[0059] Pressurization and unblocking: Connect the two branch pipes 58 to the clean water bucket, start the motor 51, and a large amount of water will be pumped into the inlet pipe 56 through the two branch pipes 58, and then sprayed out through the outlet pipe and the outlet coil 7, completing the oil well pressurization and line sweeping and unblocking.
[0060] Monitoring and pressure relief: The flow meter 57 counts the amount of liquid and the pressure gauge monitors the water pressure. In the event of a fault or excessive water pressure, the electronic control device 4 controls the back pressure valve 511 to open for relief. Example
[0061] This embodiment provides an improved pressing mechanism. The similarities with embodiment 1 are not described here. The differences from embodiment 1 are as follows: Figure 4 、 Figure 5 The suppressing mechanism includes a suppressing box 81, a drive motor 82, a one-way feed pipe 84, a one-way discharge pipe 83 and a suppressing plate 811. The suppressing plate 811 is slidably and sealedly connected inside the suppressing box 81. The drive motor 82 is arranged on one side of the suppressing box 81 to drive the suppressing plate 811 to axially reciprocate. A rotatable rotating tube 812 is provided inside the suppressing box 81. A plurality of through-type adjustment slots 8121 are provided on the side wall of the rotating tube 812. The inner end of the flow equalizing tube 813 is inserted into the adjustment slot 8121, and the front and rear sides of the flow equalizing tube 813 near the inner end are hinged to the inner wall of the adjustment slot 8121 through a short pin shaft, so that the end of the flow equalizing tube 813 can swing up and down around the axis of the short pin shaft.
[0062] The equalizing flow tube 813 is provided with a plurality of water distribution holes 8131, and the regulating groove 8121 is provided with a sealing ring 8122 with elasticity for sealing. The sealing ring 8122 is sealedly connected to the outer wall of the equalizing flow tube 813, and the one-way feed pipe 84 is connected to the inner cavity of the rotating tube 812. The outlet of the pressure box 81 is provided with a connected one-way discharge pipe 83, and the one-way discharge pipe 83 is connected to the outlet coil.
[0063] The design of the suppression box 81, the suppression plate 811, the one-way feed pipe 84 and the one-way discharge pipe 83 can utilize the reciprocating motion of the suppression plate 811 and the cooperation of the one-way feed pipe 84 and the one-way discharge pipe 83 to realize the pressurized delivery of the medicine by the suppression box 81; and the design of the rotating tube 812, the short pin shaft and the flow equalizing pipe 813 allows the medicine to enter the suppression box 81, and with the rotation of the flow equalizing pipe 813, the liquids of different components can be fully mixed. In this way, when spraying the medicine, the medicine can be fully mixed and then sprayed out, so that the efficacy of the medicine can be fully exerted.
[0064] In this example, see Figure 5 、 Figure 6One end of the rotating tube 812 is rotatably connected to the inner wall of the pressure box 81, and a driving mechanism for driving the rotating tube 812 to rotate is provided in the pressure box 81. A rotatable positioning rod 815 is provided in the rotating tube 812. The outer circumference of the positioning rod 815 is provided with a reciprocating thread 8151. The outer surface of the positioning rod 815 is covered with a matching positioning inner sleeve 8152, and the positioning inner sleeve 8152 and the positioning rod 815 are connected by the reciprocating thread 8151. A guide rod 8155 is provided in the rotating tube 812 and fixedly connected to the bottom wall of the pressure box 81. The guide rod 8155 slides through the positioning inner sleeve 8152, so that the positioning inner sleeve 8152 can only move axially. A rotatably connected positioning outer sleeve 8154 is provided on the outside of the positioning inner sleeve 8152. Multiple rotatably connected telescopic rods 8153 are provided on the outside of the positioning outer sleeve 8154. The ends of the telescopic rods 8153 are rotatably connected to the ends of the flow equalizing tube 813. A first hole is provided on the bottom wall of the pressure box 81, which communicates with the inner cavity of the rotating tube 812. A one-way feed pipe 84 is connected to the first hole. Two one-way feed pipes 84 are provided: one for the reagent and the other for the water.
[0065] Through the rotation of the positioning rod 815, in conjunction with the reciprocating thread 8151, and the limiting of the guide rod 8155, the positioning inner sleeve 8152 can periodically reciprocate up and down along the positioning rod 815, and coupled with the traction of the telescopic rod 8153, the flow equalizing tube 813 can rotate with the rotating tube 812 while also swinging up and down around the short pin shaft, so that the flow equalizing tube 813 can mix the medicine in the pressure box 81 more fully.
[0066] In this example, see Figure 5 The flow equalizing tube 813 is provided with a slidingly connected cleaning ring plate 8132, and the end of the flow equalizing tube 813 is provided with a baffle to prevent the cleaning ring plate 8132 from slipping. A cleaning brush is provided on the inner wall of the cleaning ring plate 8132 for cleaning the water distribution hole 8131. The cleaning ring plate 8132 is made of a plate with a certain weight. The design of the cleaning ring plate 8132 enables the flow equalizing tube 813 to swing up and down around the short pin shaft. Under the action of gravity, the cleaning ring plate 8132 can move back and forth along the flow equalizing tube 813, effectively preventing impurities from staying on the flow equalizing tube 813, and can also clean the water distribution hole 8131 to prevent the water distribution hole 8131 from being blocked.
[0067] In this example, see Figure 4 The output end of the drive motor 82 is provided with a fixedly connected drive disc 821, and a connecting rod 822 is hinged on the drive disc 821. The other end of the connecting rod 822 is hinged to the pressing plate 811. The drive motor 82 rotates the drive disc 821, and one end of the connecting rod 822 follows the drive disc 821 to make a circular motion, while the other end of the connecting rod 822 drives the pressing plate 811 to make a periodic reciprocating motion.
[0068] In this example, see Figure 5 The root periphery of the rotating tube 812 is covered with an annular cylinder 814, the top wall center of the annular cylinder 814 can be rotatably supported on the outer wall of the rotating tube 812 and sealed with each other, the lower port of the annular cylinder 814 can be rotatably embedded in the bottom wall groove of the pressure box 81 and sealed with each other, the outer peripheral wall of the annular cylinder 814 is provided with a plurality of discharge pipes 8142 connected with its inner cavity, and the discharge pipe 8142 is provided with a plurality of discharge holes 8141, and the pressure box 81 is provided with a second hole connected with the inner cavity of the annular cylinder 814, and the outer side of the second hole is connected with the one-way discharge pipe 83.
[0069] In this example, see Figure 5 、 Figure 7 The driving mechanism includes a driving rod 816, a first spiral rod 8161 and a first driving ring 8162. One end of the driving rod 816 is fixedly installed in the center of the pressing plate 811. One end of the rotating tube 812 is provided with a driving groove 8165 that is slidably and sealedly connected to the driving rod 816. The inner wall of the driving groove 8165 is provided with a first limiting ring groove connected to the first driving ring 8162. The end of the driving rod 816 is provided with a spiral first spiral rod 8161. The first spiral rod 8161 is matched with the first driving ring 8162. When the first spiral rod 8161 passes through the first driving ring 8162, it drives the first driving ring 8162 to rotate.
[0070] By utilizing the spiral characteristics, the driving rod 816 can drive the first driving ring 8162 and thus the rotating tube 812 to continuously rotate forward and reverse as it follows the axial movement of the pressing plate 811. The spiral design adopts the spiral design of the existing hand-propelled bamboo dragonfly, which is existing technology and will not be described in detail in this application. Example
[0071] This embodiment is a further optimization based on embodiment 2. Figure 5 、 Figure 7 The driving groove 8165 extends downward to the center of the end of the positioning rod 815. A second limiting ring groove is provided at the end of the driving groove 8165 in the positioning rod 815. A second driving ring 8164 with a one-way rotation connection is provided in the second limiting ring groove. A spiral second screw rod 8163 is provided at the end of the first screw rod 8161. The second screw rod 8163 is matched with the second driving ring 8164 and is connected. When the second screw rod 8163 passes through the second driving ring 8164, the second driving ring 8164 is rotated.
[0072] The design of the second drive ring 8164 and the second spiral rod 8163, as well as the one-way rotation connection between the second drive ring 8164 plate and the second limiting ring groove, enables the drive rod 816 to push the second drive ring 8164 to rotate while driving the positioning rod 815 to rotate synchronously during the downward movement; and when the drive rod 816 moves upward, it pushes the second drive ring 8164 to rotate in the opposite direction. At this time, the second drive ring 8164 will not drive the positioning rod 815 to rotate. This design can enable the positioning rod 815 to continue to rotate in the same direction, and can enable the positioning rod 815 to periodically drive the positioning inner sleeve 8152 to move up and down.
[0073] In this example, see Figure 8 An outer gear ring 8123 is fixed to the outer wall of the rotating tube 812, which is located within the inner cavity of the annular cylinder 814. An inner gear ring 8143 is fixed to the inner circumferential wall of the annular cylinder 814. The outer gear ring 8123 and the inner gear ring 8143 are meshed via an intermediate gear 8144. Specifically, one side of the intermediate gear 8144 meshes with the outer gear ring 8123 and the other side meshes with the inner gear ring 8143. The outer gear ring 8123, intermediate gear 8144, and inner gear ring 8143 are all located within the inner cavity of the annular cylinder 814. The design of the outer gear ring 8123, intermediate gear 8144, and inner gear ring 8143 ensures that the flow-equalizing tube 813 and the discharge tube 8142 rotate in opposite directions. This design ensures more thorough mixing of the liquid medicine within the pressure chamber 81.
[0074] When using this device: When spraying medicine, connect the outer end of the one-way feed pipe 84 to the corresponding medicine barrel and clean water barrel, then start the drive motor 82 to drive the pressure plate 811 to move back and forth periodically. Through the reciprocating motion of the pressure plate 811, in conjunction with the one-way feed pipe 84 and the one-way valve in the one-way discharge pipe 83, the materials in the medicine barrel and the clean water barrel can be automatically sucked into the one-way feed pipe, and then enter the inner cavity of the rotating tube 812, enter the inner cavity of the flow equalizing tube 813 through the rotating tube 812, and then enter the pressure box 81 through each water distribution hole 8131, and finally enter the discharge pipe 8142 through the discharge hole 8141, enter the one-way discharge pipe 83 through the discharge pipe 8142 and be discharged, and then be sprayed normally through the outlet coil.
[0075] During the reciprocating motion of the pressing plate 811, the pressing plate 811 can drive the driving rod 816 to synchronously perform axial periodic reciprocating motion. The periodic reciprocating motion of the driving rod 816 can drive the first driving ring 8162 to rotate periodically forward and reverse through the first spiral rod 8161, so that the rotating tube 812 can periodically rotate forward and reverse during the process of the medicine entering the pressing box 81, so that the equalizing flow tube 813 can stir and mix the medicine entering the pressing box 81. At the same time, through the meshing transmission of the outer ring gear 8123, the intermediate gear 8144 and the inner ring gear 8143, the discharge pipe 8142 can synchronously rotate forward and reverse periodically, and the rotation direction of the equalizing flow tube 813 is opposite to that of the discharge pipe 8142, which can better mix the medicine.
[0076] At the same time, the periodic reciprocating motion of the driving rod 816 can also synchronously drive the second driving ring 8164 to rotate forward and backward periodically through the second screw rod 8163. Since the second driving ring 8164 and the second limiting ring groove are connected in a one-way rotation, the second driving ring 8164 will only drive the positioning rod 815 to always rotate in the same direction. In this way, under the action of the reciprocating thread 8151 and due to the limitation of the guide rod 8155, the positioning inner sleeve 8152 can periodically reciprocate up and down, thereby driving the end of the equalizing flow tube 813 to swing up and down, which can further improve the mixing efficiency of the medicine and facilitate the cleaning of the outer wall of the equalizing flow tube 813.
[0077] The above description is only a preferred embodiment of the present invention, which shows and describes the basic principles, main features and advantages of the present invention, but does not limit the scope of patent protection of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. In addition to the above embodiments, the present invention may have other implementation modes without departing from the spirit and scope of the present invention. The present invention may also have various changes and improvements, and all technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention. The scope of protection required by the present invention is defined by the attached claims and their equivalents. Technical features not described in the present invention can be achieved by or using existing technologies, and will not be described here.
Claims
1. An integrated dosing and pressing device, comprising a cabinet and a universal wheel, wherein the universal wheel is mounted on the bottom of the cabinet to facilitate movement of the cabinet, characterized in that: Also includes: Partitions are fixedly installed in the cabinet and are provided in plurality. The plurality of partitions divide the cabinet into equipment cavities, tool boxes, and electric control cabinets. The tool boxes are used to store tools and accessories. The electric control cabinets are equipped with electric control equipment for controlling the pressing mechanism. The pressure-reducing mechanism is installed in the equipment cavity of the cabinet and is used for precise dosing, line sweeping and unblocking, and oil pipe pressure-reducing; The winding drum is arranged in the cavity of the equipment and is located on one side of the pressure mechanism. An outlet coil is wound on the winding drum, and the outlet coil can be connected to the water outlet end of the pressure mechanism to pressurize the oil pipe or spray medicine.
2. The integrated dosing and suppressing device according to claim 1, characterized in that: The suppressing mechanism comprises: A motor is installed in the equipment cavity of the cabinet, and the output shaft of the motor is fixedly connected to the first pulley; A plunger pump is installed in the equipment cavity of the cabinet and is arranged on one side of the motor. A second pulley is installed on the plunger pump, and a belt is connected between the first pulley and the second pulley; An inlet pipe, the outlet end of which is connected to the water inlet end of the plunger pump, a flow meter for measuring flow rate is installed on the inlet pipe, and two branch pipes are connected to the water inlet end of the inlet pipe, each of which is equipped with a solenoid valve for controlling its opening and closing; A connecting pipe, which is fixedly connected to the inlet pipe and is equipped with a back-pressure valve; An outlet pipe connected to the water outlet end of the plunger pump for discharging water; The pressure gauge is installed at the outlet of the plunger pump to monitor the water pressure.
3. The integrated dosing and suppressing device according to claim 1, characterized in that: The pressing mechanism includes a pressing box, a driving motor, a one-way feed pipe, a one-way discharge pipe and a pressing plate. The pressing plate is slidably and sealedly connected in the pressing box. The driving motor is arranged on one side of the pressing box to drive the pressing plate to reciprocate. A rotatable rotating tube is provided in the pressing box, and a plurality of through-type adjustment grooves are provided on the side wall of the rotating tube. The inner end of the flow equalizing tube is provided with a radial through hole and inserted into the adjustment groove. The front and rear sides of the flow equalizing tube near the inner end are hinged to the inner wall of the adjustment groove through a short pin shaft, so that the end of the flow equalizing tube can swing up and down; a plurality of water distribution holes are provided on the flow equalizing tube, and an elastic sealing ring is provided in the adjustment groove to achieve sealing with the flow equalizing tube. The one-way feed pipe is connected to the inner cavity of the rotating tube, and the one-way discharge pipe is connected to the inner cavity of the pressing box.
4. The integrated dosing and suppressing device according to claim 3, characterized in that: One end of the rotating tube is rotatably connected to the inner wall of the squeezing box, and the squeezing box is provided with a driving mechanism for driving the rotating tube to rotate, and a rotatable positioning rod is provided in the rotating tube, and the positioning rod is provided with a reciprocating thread, and the outer sleeve of the positioning rod is provided with a matching positioning inner sleeve, and the positioning inner sleeve and the positioning rod are connected by a reciprocating thread. A guide rod fixedly connected to the bottom wall of the squeezing box is provided in the rotating tube, and the guide rod slides through the positioning inner sleeve so that it floats above under the drive of the reciprocating thread, and the outer side of the positioning inner sleeve is rotatably connected to the positioning outer sleeve, and the outer wall of the positioning outer sleeve is hinged with a telescopic rod, and the outer end of the telescopic rod is hinged to the end of the flow equalizing tube, and the central area of the bottom of the squeezing box is provided with a first hole communicating with the inner cavity of the rotating tube, and the one-way feed pipe is connected to the first hole.
5. The integrated dosing and suppressing device according to claim 3, characterized in that: The flow balancing tube is sleeved with a cleaning ring plate which can move along the axial direction of the flow balancing tube, and the end of the flow balancing tube is provided with a baffle for preventing the cleaning ring plate from slipping.
6. The integrated dosing and suppressing device according to claim 3, characterized in that: The output end of the driving motor is provided with a fixedly connected driving disc, a driving rod is hinged on the circumference of the driving disc, and the other end of the driving rod is hinged to the middle of the outer wall of the pressing plate.
7. The integrated dosing and suppressing device according to claim 3, characterized in that: The outer periphery of the bottom of the rotating tube is provided with an annular cylinder that can rotate relative to each other and seal with each other. The lower port of the annular cylinder can be rotatably embedded in the groove of the bottom wall of the pressure box and is sealed with each other. The outer peripheral wall of the annular cylinder is provided with a plurality of discharge pipes connected with its inner cavity, and the discharge pipes are provided with a plurality of discharge holes. The pressure box is provided with a second hole connected with the inner cavity of the annular cylinder, and the outer side of the second hole is connected with the one-way discharge pipe.
8. The integrated dosing and suppressing device according to claim 4, characterized in that: The driving mechanism includes a driving rod, a first spiral rod and a first driving ring. One end of the driving rod is fixed at the center of the pressing plate. One end of the rotating tube is provided with a driving groove that is slidably and sealedly connected to the driving rod. The inner wall of the driving groove is provided with a first limiting ring groove, and the first driving ring is embedded in the first limiting ring groove. The driving rod is provided with a first spiral spiral rod, and the first spiral rod is matched with the first driving ring. When the driving rod moves back and forth up and down with the pressing plate, it drives the first driving ring to rotate forward and reverse.
9. The integrated dosing and suppressing device according to claim 8, characterized in that: The driving groove extends downward to the end center of the positioning rod, and a second limiting ring groove is provided on the inner wall of the driving groove in the positioning rod. A second driving ring connected for one-way rotation is provided in the second limiting ring groove, and a second spiral rod in a spiral shape is provided on the driving rod. The second spiral rod is matched with the second driving ring and connected. When the driving rod moves back and forth up and down with the pressing plate, it drives the second driving ring to rotate in one direction.
10. The integrated dosing and suppressing device according to claim 9, characterized in that: The outer wall of the rotating tube located in the inner cavity of the annular cylinder is fixed with an outer gear ring, and the inner peripheral wall of the annular cylinder is fixed with an inner gear ring. The outer gear ring and the inner gear ring are engaged through an intermediate gear, so that the flow equalizing tube and the discharge tube rotate in opposite directions.
Citation Information
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