Full-automatic soil removing and demolding device for cutting ring
By designing a fully automatic soil-removing and demoulding device for the ring cutter, the soil inside the ring cutter can be automatically pushed out, cleaned and dried, solving the problem of difficult cleaning of the soil inside the ring cutter, improving work efficiency and reducing damage to the ring cutter.
Patent Information
- Application Number
- CN202510873241.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-09-26
AI Technical Summary
In the prior art, the soil in the ring cutter is difficult to be pushed out automatically and the residual soil is difficult to be cleaned, resulting in high manpower consumption and easy damage to the ring cutter.
A fully automatic soil-removing and demoulding device with a ring knife was designed, which included a first transmission mechanism, a soil-removing mechanism, a flushing mechanism, and a drying mechanism. The pushing component automatically pushed out the soil, the flushing mechanism cleaned the residual soil, and the drying mechanism prevented rust. Combined with robot handling, automated operation was achieved.
It can greatly save manpower, improve work efficiency, reduce ring knife damage, ensure the ring knife is clean and dry, and extend its service life.
Smart Images
Figure CN120702978A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a fully automatic soil-removing and demoulding device with a ring knife, belonging to the technical field of environmental detection equipment. Background Art
[0002] The soil needs to undergo a compression test during the testing process. Before the test, the soil needs to be filled in the ring knife, and then the compression test is carried out. After the test is completed, the soil in the ring knife needs to be removed, and the ring knife needs to be cleaned for next use; however, the soil in the ring knife is difficult to remove after being compacted, and the soil remaining on the inner wall of the ring knife is difficult to clean. Summary of the Invention
[0003] In view of the deficiencies in the prior art, the object of the present invention is to provide a fully automatic soil-removing and demoulding device for a ring cutter, which can automatically push out the soil in the ring cutter and clean the soil remaining in the ring cutter.
[0004] To achieve the aforementioned object of the invention, the technical solutions adopted by the present invention include:
[0005] The fully automatic soil-removing and demoulding device of the ring knife comprises a first transmission mechanism, a soil-removing mechanism, a flushing mechanism, a drying mechanism, a first conveying mechanism, a second transmission mechanism and a second conveying mechanism, wherein the first transmission mechanism is at least used to drive the ring knife to transmit; the soil-removing mechanism is arranged on one side of the first transmission mechanism, and the soil-removing mechanism is at least used to push out the soil in the ring knife, and the soil-removing mechanism comprises a support block, and the support block is provided with a placement groove, and the placement groove is at least used to place the ring knife and support the ring knife; the support block is provided with a through hole, and the through hole is connected with the placement groove, and the pushed soil falls from the through hole, and a pushing component is provided on one side of the support block, and the pushing component is at least used to push out the soil in the ring knife Push out, a soil collecting box is provided under the support block, and the soil passes through the through hole on the support block and falls into the soil collecting box under the drive of the pushing assembly; the flushing mechanism is provided on one side of the soil retreating mechanism, and the flushing mechanism is at least used to flush out the remaining soil in the ring knife; the drying mechanism is at least used to dry the ring knife after flushing; the first conveying mechanism is provided on one side of the soil retreating mechanism, and the first conveying mechanism is at least used to convey the ring knife from the first conveying mechanism to the soil retreating mechanism, and to convey the ring knife from the soil retreating mechanism to the flushing mechanism; the second conveying mechanism is at least used to drive the dried ring knife out; the second conveying mechanism is at least used to convey the dried ring knife to the second conveying mechanism.
[0006] Furthermore, an elastic component is provided in the placement groove, and the elastic component is at least used to provide a buffer for the ring cutter to prevent the ring cutter from being damaged during the soil withdrawal process.
[0007] Furthermore, the first transmission mechanism includes a first fixed frame, a first transmission belt and a first drive assembly, the first transmission belt and the first drive assembly are both arranged on the first fixed frame, and the first drive assembly is at least used to drive the first transmission belt.
[0008] Furthermore, a guide plate is provided on the first fixing frame, and the plurality of ring knives are neatly arranged under the guidance of the guide plate.
[0009] Furthermore, a positioning component is provided on the first fixing frame, the positioning component is provided at the end of the first conveyor belt, and the first positioning component is at least used for positioning the ring knife.
[0010] Furthermore, the positioning assembly includes a positioning ring, and the positioning ring is at least used for positioning the ring cutter.
[0011] Furthermore, the shower mechanism includes a second fixed frame, a second conveyor belt and a second drive assembly, the second conveyor belt and the second drive assembly are both arranged on the second fixed frame, the second drive assembly is at least used to drive the second conveyor belt transmission, the second conveyor belt is a mesh conveyor belt for shower water to fall, and a water collection tank is provided below the second conveyor belt; a shower head is provided above the second conveyor belt, and the shower head is connected to the water source through a water pipe.
[0012] Furthermore, the drying mechanism includes a third fixed frame, a third conveyor belt and a third drive assembly, the third conveyor belt and the third drive assembly are arranged on the third fixed frame, the third drive assembly is at least used to drive the third conveyor belt, and a blowing assembly is arranged above the third conveyor belt, and the blowing assembly is at least used to dry the moisture on the cutter.
[0013] Furthermore, the first conveying mechanism includes a first robot and a first clamping assembly, the first clamping assembly is fixedly connected to the first robot, and the first clamping assembly conveys the ring knife under the drive of the first robot.
[0014] Furthermore, the second conveying mechanism includes a second robot and a second clamping assembly, the second clamping assembly is fixedly connected to the second robot, and the second clamping assembly conveys the ring knife under the drive of the second robot.
[0015] Compared with the prior art, the advantages of the present invention include:
[0016] 1) The fully automatic soil-removing and demoulding device for the ring knife provided by the present invention has a soil-removing mechanism that can automatically push out the soil in the ring knife, replacing manual labor, greatly saving manpower, and improving work efficiency. At the same time, it greatly reduces the damage to the cutting edge and deformation of the ring knife caused by human factors; the flushing mechanism can automatically clean away the soil remaining in the ring knife, replacing manual cleaning, saving manpower, and the drying mechanism can automatically dry the water on the ring knife to prevent the ring knife from rusting;
[0017] 2) The fully automatic soil removal and demoulding device for the ring knife provided by the present invention has an elastic component arranged in the placement groove, which can provide a buffer for the ring knife to prevent the ring knife from being damaged during the soil removal process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments recorded in this application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a schematic diagram of the overall structure of a ring knife fully automatic soil removal and demoulding device provided in a typical embodiment of the present invention;
[0020] Figure 2 It is a structural diagram of a soil-removing mechanism provided in a typical embodiment of the present invention;
[0021] Figure 3 It is a structural diagram of a first transmission mechanism provided in a typical embodiment of the present invention;
[0022] Figure 4 It is a structural schematic diagram of a first transport mechanism provided in a typical embodiment of the present invention;
[0023] Explanation of the accompanying drawings: 1. First transmission mechanism; 2. Soil withdrawal mechanism; 201. Support block; 202. Placement groove; 203. Through hole; 204. Pushing assembly; 205. Soil collection box; 3. Flushing mechanism; 4. Drying mechanism; 5. First conveying mechanism; 6. Second transmission mechanism; 7. Second conveying mechanism; 101. First fixed frame; 102. First conveyor belt; 103. First driving assembly; 104. Guide plate; 105. Positioning assembly; 501. First robot; 502. First clamping assembly. DETAILED DESCRIPTION
[0024] In view of the shortcomings of the prior art, the inventors of this case, after long-term research and extensive practice, have proposed the technical solution of the present invention. The following will further explain this technical solution, its implementation process and principles.
[0025] like Figure 1 As shown, the present invention discloses a ring knife fully automatic soil removal and demoulding device, which includes a first transmission mechanism 1, a soil removal mechanism 2, a shower mechanism 3, a drying mechanism 4, a first transport mechanism 5, a second transmission mechanism 6 and a second transport mechanism 7. The first transmission mechanism 1 is at least used to drive the ring knife transmission; specifically, as shown in FIG. Figure 3 As shown, the first transmission mechanism 1 includes a first fixed frame 101, a first transmission belt 102 and a first drive component 103. The first transmission belt 102 and the first drive component 103 are both arranged on the first fixed frame 101. The first drive component 103 is at least used to drive the first transmission belt 102 to transmit; the first drive component 103 may include a motor, a synchronous wheel and a synchronous belt, and may also include a motor, a sprocket and a chain. In this embodiment, the first drive component 103 includes a motor, a sprocket and a chain. The transmission belt is arranged on the chain, and the transmission belt is driven along with the chain.
[0026] The soil-removing mechanism 2 is arranged on one side of the first transmission mechanism 1, and the soil-removing mechanism 2 is at least used to push the soil in the ring cutter out. Figure 2 As shown, the soil-removing mechanism 2 includes a support block 201, and a placement groove 202 is provided on the support block 201. The placement groove 202 is at least used to place the ring knife and support the ring knife; the support block 201 is provided with a through hole 203, and the through hole 203 is connected to the placement groove 202, and the pushed out soil falls from the through hole 203. A pushing component 204 is provided on one side of the support block 201, and the pushing component 204 is at least used to push out the soil in the ring knife. Specifically, the pushing mechanism includes a pushing block, and a cylinder or motor and a screw for driving the pushing block to move up and down are provided on one side of the pushing block in this embodiment. A cylinder is provided on one side of the pushing block, and the pushing block is fixedly connected to the driving end of the cylinder. Under the drive of the cylinder, the pushing block moves up and down along the through hole 203 on the support block 201 to push out the soil in the ring knife. A soil collecting box 205 is provided below the support block 201. Driven by the pushing assembly 204, soil passes through the through hole 203 on the support block 201 and falls into the soil collecting box 205. Preferably, to prevent damage to the ring cutter, an elastic component is provided in the placement groove 202. The elastic component is used to at least provide a buffer for the ring cutter to prevent damage during the soil withdrawal process. The elastic component can be a spring or a spring. In this embodiment, the elastic component includes a spring.
[0027] The flushing mechanism 3 is arranged on one side of the soil-removing mechanism 2, and the flushing mechanism 3 is at least used to flush away the remaining soil in the ring knife; specifically, the flushing mechanism 3 includes a second fixed frame, a second transmission belt, and a second drive assembly, and the second transmission belt and the second drive assembly are both arranged on the second fixed frame, and the second drive assembly is at least used to drive the second transmission belt transmission, and the second drive assembly may include a motor, a synchronous wheel and a synchronous belt, and may also include a motor, a sprocket and a chain. In this embodiment, the second drive assembly includes a motor, a synchronous wheel and a synchronous belt, and the synchronous belt is connected to the second transmission belt, and the second transmission belt is driven along with the synchronous belt. The second transmission belt is a mesh transmission belt for the water for flushing to fall, and a water collection tank is provided below the second transmission belt; a flushing head is provided above the second transmission belt, and the flushing head is connected to the water source through a water pipe.
[0028] The drying mechanism 4 is at least used to dry the ring knife after being rinsed; specifically, the drying mechanism 4 includes a third fixed frame, a third transmission belt and a third drive assembly, the third transmission belt and the third drive assembly are arranged on the third fixed frame, the third drive assembly is at least used to drive the third transmission belt transmission, the third drive assembly may include a motor, a synchronous wheel and a synchronous belt, and may also include a motor, a sprocket and a chain. In this embodiment, the third drive assembly includes a motor, a synchronous wheel and a synchronous belt. A blowing assembly is provided above the third transmission belt, the blowing assembly is at least used to dry the moisture on the cutter, the blowing assembly includes a fan, and more preferably, the fan can blow warm air.
[0029] The first transport mechanism 5 is provided on one side of the soil-removing mechanism 2, and the first transport mechanism 5 is at least used to transport the ring knife from the first transmission mechanism 1 to the soil-removing mechanism 2, and to transport the ring knife from the soil-removing mechanism 2 to the shower mechanism 3; specifically, Figure 4 As shown, the first transport mechanism 5 includes a first robot 501 and a first clamping assembly 502 . The first clamping assembly 502 is fixedly connected to the first robot 501 . Driven by the first robot 501 , the first clamping assembly 502 transports the ring knife.
[0030] The second transmission mechanism 6 is at least used to drive the dried ring knife out; the second conveying mechanism 7 is at least used to convey the dried ring knife to the second transmission mechanism 6. Specifically, the second conveying mechanism 7 includes a second robot and a second clamping assembly. The second clamping assembly is fixedly connected to the second robot, and the second clamping assembly transports the ring knife under the drive of the second robot.
[0031] The soil-removing mechanism in the present application can automatically push out the soil in the ring knife, replacing manual labor, greatly saving manpower, and improving work efficiency. The flushing mechanism in the present application can automatically clean the remaining soil in the ring knife, replacing manual cleaning, saving manpower. At the same time, the drying mechanism in the present application can automatically blow dry the water on the ring knife to prevent the ring knife from rusting.
[0032] In some implementation cases, a guide plate 104 is provided on the first fixing frame 101 , and the plurality of ring knives are neatly arranged under the guidance of the guide plate 104 .
[0033] On the basis of the above, a positioning assembly 105 is provided on the first fixed frame 101, and the positioning assembly 105 is provided at the end of the first conveyor belt 102. The first positioning assembly 105 is at least used for positioning the ring knife. Specifically, the positioning assembly 105 includes a positioning ring, and the positioning ring is at least used for positioning the ring knife.
[0034] It should be understood that the above embodiments are merely illustrative of the technical concepts and features of the present invention. Their purpose is to enable those skilled in the art to understand the contents of the present invention and implement them accordingly. They are not intended to limit the scope of protection of the present invention. Any equivalent variations or modifications made in accordance with the spirit and substance of the present invention are intended to be encompassed within the scope of protection of the present invention.
Claims
1. Ring knife fully automatic soil removal and demoulding device, characterized by: include A first transmission mechanism (1), the first transmission mechanism (1) being at least used for driving the ring knife for transmission; A soil-removing mechanism (2) is provided on one side of the first transmission mechanism (1), and is at least used for pushing out the soil in the ring cutter. The soil-removing mechanism (2) comprises a support block (201), and is provided with a placement groove (202). The placement groove (202) is at least used for placing the ring cutter and supporting the ring cutter; a through hole (203) is provided on the support block (201), and the through hole (203) is communicated with the placement groove (202). The pushed soil falls from the through hole (203). A pushing component (204) is provided on one side of the support block (201), and is at least used for pushing out the soil in the ring cutter. A soil collecting box (205) is provided below the support block (201). Under the drive of the pushing component (204), the soil passes through the through hole (203) on the support block (201) and falls into the soil collecting box (205). A flushing mechanism (3), the flushing mechanism (3) being arranged on one side of the soil-removing mechanism (2), and the flushing mechanism (3) being used at least to flush away the remaining soil in the ring cutter; A drying mechanism (4), the drying mechanism (4) being at least used for drying the ring knife after being rinsed; a first transport mechanism (5), the first transport mechanism (5) being arranged on one side of the soil-removing mechanism (2), the first transport mechanism (5) being used at least to transport the ring knife from the first transmission mechanism (1) to the soil-removing mechanism (2), and to transport the ring knife from the soil-removing mechanism (2) to the flushing mechanism (3); a second transmission mechanism (6), the second transmission mechanism (6) being at least used for driving the dried ring knife to transmit the dried material; The second transport mechanism (7) is at least used to transport the dried ring knife to the second transmission mechanism (6).
2. The fully automatic soil removal and demoulding device with a circular knife according to claim 1 is characterized in that: An elastic component is provided in the placement groove (202), and the elastic component is at least used to provide a buffer for the ring cutter to prevent the ring cutter from being damaged during the soil withdrawal process.
3. The fully automatic soil removal and demoulding device with a circular knife according to claim 1 is characterized in that: The first transmission mechanism (1) comprises a first fixed frame (101), a first transmission belt (102) and a first driving assembly (103); the first transmission belt (102) and the first driving assembly (103) are both arranged on the first fixed frame (101); and the first driving assembly (103) is at least used for driving the first transmission belt (102) to transmit.
4. The fully automatic soil removal and demoulding device with a circular knife according to claim 1 is characterized in that: A guide plate (104) is provided on the first fixing frame (101), and the plurality of ring knives are neatly arranged under the guidance of the guide plate (104).
5. The fully automatic soil removal and demoulding device with a circular knife according to claim 4 is characterized in that: A positioning component (105) is provided on the first fixing frame (101), and the positioning component (105) is provided at the end of the first conveyor belt (102), and the first positioning component (105) is at least used for positioning the ring knife; And / or, the positioning assembly (105) includes a positioning ring, and the positioning ring is at least used to position the ring cutter.
6. The fully automatic soil removal and demoulding device with a circular knife according to claim 1 is characterized in that: The shower mechanism (3) comprises a second fixing frame, a second transmission belt and a second driving assembly, wherein the second transmission belt and the second driving assembly are both arranged on the second fixing frame, and the second driving assembly is at least used for driving the second transmission belt to transmit, and the second transmission belt is a mesh transmission belt for allowing shower water to fall, and a water collecting trough is arranged below the second transmission belt; a shower head is arranged above the second transmission belt, and the shower head is connected to a water source through a water pipe.
7. The fully automatic soil removal and demoulding device with a circular knife according to claim 1 is characterized in that: The drying mechanism (4) comprises a third fixed frame, a third conveyor belt and a third drive assembly, wherein the third conveyor belt and the third drive assembly are arranged on the third fixed frame, the third drive assembly is at least used for driving the third conveyor belt, and a blowing assembly is arranged above the third conveyor belt, and the blowing assembly is at least used for drying the moisture on the cutter.
8. The fully automatic soil removal and demoulding device with a circular knife according to claim 1 is characterized in that: The first transport mechanism (5) comprises a first robot (501) and a first gripping assembly (502), wherein the first gripping assembly (502) is fixedly connected to the first robot (501), and the first gripping assembly (502) transports the ring knife under the drive of the first robot (501).
9. The fully automatic soil removal and demoulding device with a circular knife according to claim 1 is characterized in that: The second transport mechanism (7) comprises a second robot and a second clamping assembly, wherein the second clamping assembly is fixedly connected to the second robot and is driven by the second robot to transport the ring knife.