Casting analog simulation system

By introducing a calibration module into the casting simulation system, error data of casting design parameters is obtained and work instructions are output, which solves the problem of insufficient simulation accuracy in the existing technology, improves the accuracy of casting products and reduces the defective rate.

CN120706032APending Publication Date: 2025-09-26NANTONG COLLEGE OF SCIENCE & TECHNOLOGY
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Patent Information

Application Number
CN202411356322.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-26

AI Technical Summary

Technical Problem

The existing casting simulation system has insufficient simulation accuracy, resulting in a high defective rate of casting products.

Method used

By introducing a calibration module into the casting simulation system, it is used to obtain the error data of the casting design parameters and output qualified or unqualified work instructions based on the error data to improve the simulation accuracy.

Benefits of technology

The precision detection of casting design parameters output by the simulation module is realized, the simulation accuracy of the casting simulation system is improved, and the defective rate of casting products is reduced.

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Abstract

The invention provides a casting analog simulation system, which comprises a simulation module used for performing simulation casting based on casting parameters input by a user and outputting casting design parameters; and the calibration module is connected with the simulation module, and the calibration module is used for obtaining error data of the casting design parameters, judging whether the error data is within a set range or not and outputting a working instruction according to a judgment result. According to the casting analog simulation system provided by the invention, the casting design parameters output by the simulation module can be subjected to precision detection, and the simulation precision of the casting analog simulation system is improved.
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Description

Technical Field

[0001] The present invention relates to the field of casting technology, in particular to a casting simulation system. Background Art

[0002] In order to reduce the defective rate of casting products and improve casting accuracy, existing castings are usually simulated by a casting simulation system before manufacturing. However, the simulation accuracy of the existing casting simulation system needs to be improved. Summary of the Invention

[0003] The purpose of the present invention is to provide a casting simulation system.

[0004] The present application provides a casting simulation system, comprising:

[0005] A simulation module is used to simulate casting based on casting parameters input by the user and output casting design parameters;

[0006] The calibration module is connected to the simulation module. The calibration module is used to obtain the error data of the casting design parameters, determine whether the error data is within the set range, and output work instructions based on the judgment results.

[0007] Furthermore, it also includes a display module, which is connected to the calibration module. The working instructions include qualified instructions and unqualified instructions. When the error data is within the set range, the calibration module outputs qualified instructions to the display module. When the error data exceeds the set range, the calibration module outputs unqualified instructions to the display module.

[0008] Furthermore, it also includes an input module, which is connected to the simulation module and is used for users to input casting parameters.

[0009] The casting simulation system provided in this application is configured with a calibration module, which obtains the error data of the casting design parameters, determines whether the error data is within the set range, and outputs work instructions based on the judgment results. It can perform accuracy detection on the casting design parameters output by the simulation module, thereby improving the simulation accuracy of the casting simulation system. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a structural block diagram of the casting simulation system provided by an embodiment of the present invention. DETAILED DESCRIPTION

[0011] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0012] The present application provides a casting simulation system, including a simulation module 100, a calibration module 200, a display module and an input module. The calibration module 200 is connected to the simulation module 100, the display module is connected to the calibration module 200, and the input module is connected to the simulation module 100.

[0013] The input module allows the user to input casting parameters, which may include, but are not limited to, material parameters, molding parameters, and so on. The simulation module 100 simulates casting based on the user-entered casting parameters and outputs casting design parameters, which are sand mold process parameters. The calibration module 200 is connected to the simulation module 100 and is responsible for obtaining error data for the casting design parameters. Specifically, it calculates each casting design parameter against the corresponding standard parameter to determine the error of each casting design parameter. The calibration module 200 also determines whether the error data is within a set range, specifically whether the error data for each casting design parameter is within the corresponding set range. Based on the determination result, it outputs a work instruction, which includes a pass instruction and a fail instruction. If the error data is within the set range, the calibration module 200 outputs a pass instruction to the display module. If the error data exceeds the set range, the calibration module 200 outputs a fail instruction to the display module. The user can directly view the results of each simulation on the display module. If a fail instruction is displayed, the user can adjust the input casting parameters or re-enter the casting parameters to repeat the calculation.

[0014] The casting simulation system provided in the present application can perform accuracy detection on the casting design parameters output by the simulation module 100, thereby improving the simulation accuracy of the casting simulation system.

[0015] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A casting simulation system, characterized in that: include: A simulation module, configured to simulate casting based on casting parameters input by a user and output casting design parameters; A calibration module is connected to the simulation module, and is used to obtain error data of the casting design parameters, determine whether the error data is within a set range, and output a work instruction based on the determination result.

2. The casting simulation system according to claim 1, characterized in that: It also includes a display module, which is connected to the calibration module. The working instructions include qualified instructions and unqualified instructions. When the error data is within a set range, the calibration module outputs the qualified instructions to the display module. When the error data exceeds the set range, the calibration module outputs the unqualified instructions to the display module.

3. The casting simulation system according to claim 1, characterized in that: It also includes an input module, which is connected to the simulation module and is used for a user to input the casting parameters.