Bus fixing and adjusting device adaptive to different sizes
Through the coordination of support, locking and adjustment mechanisms, and the use of hydraulic and pneumatic components, the problems of adaptability of busbar pipeline fixing devices in different sizes and operational complexity are solved, achieving a stable clamping and safe and reliable busbar fixing effect.
Patent Information
- Application Number
- CN202510371393.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-09-26
AI Technical Summary
The existing fixing devices for busbar pipelines in power plants have poor clamping effects when facing pipelines of different thicknesses and diameters, and the operation is cumbersome and laborious, posing safety hazards especially at high locations.
A busbar fixing and adjustment device including a supporting mechanism, a locking mechanism and an adjusting mechanism is designed. By using the combination of hydraulic components and pneumatic components, it can firmly clamp busbar pipelines of different sizes through expansion bags and detection airbags. The operation is simple, safe and reliable.
It achieves stable clamping of busbar pipelines of different sizes, is simple and labor-saving to operate, reduces safety hazards, and improves construction efficiency and safety.
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Figure CN120709899A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of busbar reconstruction and maintenance, and in particular to a busbar fixing and adjusting device adaptable to busbars of different sizes. Background Art
[0002] A busbar in a power system is a conductive material component used to centrally transmit electricity. It's typically made of copper or aluminum. Its primary function is to connect various electrical devices (such as transformers, circuit breakers, and cables) to facilitate the distribution and transmission of electrical energy. In existing power plants, busbar lines are often secured using conventional metal clips, which are then manually tightened with multiple bolts. These clips, with their inherently fixed specifications, are not effective for busbars of varying diameters. Furthermore, tightening these multiple bolts is cumbersome and laborious, especially when busbar lines are located high on poles, amplifying safety risks.
[0003] Therefore, a busbar fixing and adjusting device that can adapt to busbar pipelines of different sizes and still ensure stable clamping, simple and labor-saving operation, and is safe and reliable is needed to meet the needs of existing power plant construction. Summary of the Invention
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the title of the invention of this application to avoid blurring the purpose of this section, the abstract of the specification and the title of the invention, and such simplifications or omissions cannot be used to limit the scope of the invention.
[0005] In view of the fact that in the above-mentioned prior art, the specification parameters of conventional metal clips themselves are not variable, and their stable clamping effect is not good when facing busbar pipelines of different thicknesses and diameters, and the operation of tightening multiple bolts is relatively cumbersome and laborious, especially when the busbar pipeline is set at a higher pole position, the safety hazard will be further amplified. Therefore, the present invention is proposed.
[0006] Therefore, the technical problem to be solved by the present invention is to design a busbar fixing and adjusting device that can adapt to busbar pipelines of different sizes and still ensure stable clamping, simple and labor-saving operation, and safe and reliable to meet the needs of existing power plant construction.
[0007] In order to solve the above technical problems, the present invention provides the following technical solutions: a busbar fixing and adjusting device adapted to different sizes, comprising:
[0008] The supporting mechanism includes a lower chassis, a supporting platform fixed on the top of the lower chassis, and a closing sleeve located above the supporting platform;
[0009] The locking mechanism includes a rotating shaft rotatably arranged on the surface of the support platform, a limiting hole provided on the surface of the rotating shaft, and a clamping rod located on one side of the rotating shaft;
[0010] And the adjustment mechanism includes an expansion bag fixedly arranged at the bottom of the support platform, a hydraulic component connected to the expansion bag and located on the inner wall of the support platform, and a pneumatic component arranged on the inner wall of the closing sleeve.
[0011] As an improvement of the present invention, a rotation groove is fixedly provided on the surface of the support platform, and the rotation shaft is rotationally connected to the rotation groove. A groove is also provided on the surface of the support platform, and the groove is located on one side of the rotation groove. The rotation shaft is fixedly connected to the closing sleeve.
[0012] As an improvement of the present invention, a docking hole is fixedly opened on the side wall of the groove, the docking hole is connected to the rotation groove, the clamping rod slides along the docking hole, and the other end of the clamping rod is located in the supporting platform.
[0013] As an improvement of the present invention, a control opening is fixedly provided on the surface of the rotating groove, a transmission ring is fixedly provided on the surface of the rotating shaft, the transmission ring is located in the control opening, an engaging plate is slidingly provided at the bottom of the control opening, and the other end of the engaging plate is elastically connected to the inner wall of the control opening through a spring.
[0014] As an improvement of the present invention, a piston is fixedly provided at the other end of the engaging plate, an air pressure chamber is fixedly provided on the inner wall of the supporting platform, the piston slides along the air pressure chamber, an air hole is opened on the surface of the groove, and the air hole is communicated with the air pressure chamber.
[0015] As an improvement of the present invention, an unlocking groove is provided on the surface of the support platform, and the unlocking groove is located on the other side of the groove. An unlocking rod is slidingly provided in the unlocking groove, and the unlocking rod is fixedly connected to the clamping rod, and the end of the unlocking rod is elastically connected to the inner wall of the unlocking groove.
[0016] As an improvement of the present invention, a detection airbag is fixedly provided on the surface of the closing sleeve, a transmission air tube is provided on the inner wall of the closing sleeve, the transmission air tube is connected to the detection airbag, and an adjustment cavity is opened on one side of the closing sleeve.
[0017] As an improvement of the present invention, an auxiliary airbag is provided in the regulating cavity, the auxiliary airbag is connected to the other end of the transmission air pipe, the outer wall of the auxiliary airbag is provided with a clamping block, and a tension spring is fixed between the clamping blocks.
[0018] As an improvement of the present invention, a receiving ring groove is provided on the surface of the support platform, the expansion pack is fixed on the surface of the receiving ring groove, and a starting plug is slidably provided on one side of the receiving ring groove.
[0019] As an improvement of the present invention, the side wall of the starting plug is elastically connected to the inner wall of the supporting platform.
[0020] The present invention offers the following advantages: simple operation, with the closure sleeve itself effectively clamping and securing the busbar pipeline under the action of elastic force. When the busbar pipeline needs to be separated for maintenance, the closure sleeve is simply rotated and pulled open, which activates the clamping rod to lock the closure sleeve in place. When clamping is required, the closure sleeve can be slowly tightened to prevent injury from rapid elastic resetting. A detection airbag on the surface of the closure sleeve determines the thickness of the busbar pipeline during rotation. If the thickness is too large, the hydraulic assembly is deactivated; otherwise, the hydraulic assembly is activated to retract and clamp the busbar pipeline in both directions. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort. Among them:
[0022] Figure 1 The figure is a schematic diagram of the overall structure of the busbar fixing and adjusting device adapted to different sizes in the present invention.
[0023] Figure 2 This is a schematic structural diagram from another angle of the busbar fixing and adjusting device adapted to different sizes in the present invention.
[0024] Figure 3 This is a three-dimensional schematic diagram of the peripheral structure of the support platform of the busbar fixing and adjusting device adapted to different sizes in the present invention.
[0025] Figure 4 This is a schematic diagram of the partial structure of the support platform of the busbar fixing and adjusting device adapted to different sizes in the present invention.
[0026] Figure 5 This is a schematic diagram of the internal structure coordination of the control opening of the busbar fixing adjustment device adapted to different sizes in the present invention.
[0027] Figure 6 This is a plan view of the positions of the hydraulic components and the pneumatic components in the busbar fixing and adjusting device adapted to different sizes in the present invention.
[0028] Figure 7 The busbar fixing and adjusting device adapted to different sizes in the present invention Figure 7 A magnified schematic diagram of the structure. DETAILED DESCRIPTION
[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0030] Example 1
[0031] Reference Figures 1 to 4 , this embodiment provides a busbar fixing and adjusting device that is adaptable to different sizes.
[0032] The support mechanism 100 stabilizes the entire busbar piping system. A support platform 102 is fixed to the top of the lower chassis 101. Two or three platforms 102 can be installed to meet different needs. A closure sleeve 103 is installed above the support platform 102, one end of which is rotatably connected to the support platform 102. Pulling the closure sleeve 103 causes it to rotate, allowing the busbar piping to be removed or inserted. A locking mechanism 200 ensures that the closure sleeve 103 automatically locks into place once it is rotated, facilitating operation without requiring manual effort to keep the closure sleeve 103 open.
[0033] The rotating shaft 201 is rotatably mounted on the surface of the support platform 102. The outer wall of the rotating shaft 201 is fixedly connected to the closing sleeve 103. The rotation of the rotating shaft 201 allows the closing sleeve 103 to rotate. A plurality of limiting holes 202 are fixedly formed on the surface of the rotating shaft 201, and the limiting holes 202 change position as the rotating shaft 201 moves.
[0034] A connecting rod 203 is slidably disposed on the other side of the rotating shaft 201. The distal end of the connecting rod 203 is disposed on the inner wall of the support platform 102 and is elastically connected thereto. The top end of the connecting rod 203 faces the rotating shaft 201. In the default state, the top end of the connecting rod 203 is fixedly connected to the outer wall of the rotating shaft 201, and the connecting rod 203 is in a compressed state. When the limiting hole 202 follows the movement of the rotating shaft 201, once the limiting hole 202 begins to align with the connecting rod 203, the elastic force previously exerted on the connecting rod 203 is released, allowing the connecting rod 203 to quickly insert into the limiting hole 202. The top end of the connecting rod 203 can be configured as a smooth spherical surface to reduce friction between the connecting rod 203 and the rotating shaft 201, thereby ensuring smoother movement of the connecting rod 203 and the rotating shaft 201.
[0035] The adjustment mechanism 300 ensures the device can better adapt to busbar lines of varying thicknesses. An expansion pack 301 is located at the bottom of the support platform 102. When the busbar line is placed on the bottom of the support platform 102, it can contact the expansion pack 301. A hydraulic assembly 302 is located on the other side of the expansion pack 301, inside the support platform 102. When the closing sleeve 103 rotates and closes to clamp the busbar line, it can contact the hydraulic assembly 302, activating it and pumping hydraulic oil into the expansion pack 301. The increased volume of the expansion pack 301 can lift the busbar line, allowing it to more closely contact the closing sleeve 103, preventing the busbar line from loosening or shaking due to a lack of support points in other directions.
[0036] The inner wall of the closing sleeve 103 is also fixedly provided with a pneumatic component 303 , which can cooperate with the hydraulic component 302 to better stabilize the busbar pipeline.
[0037] Example 2
[0038] Reference Figures 1 to 7 This embodiment is based on the previous embodiment, and differs from the previous embodiment in that:
[0039] The support platform 102 has a fixed rotation slot 102a formed on its surface. The rotation shaft 201 is rotatably connected to the rotation slot 102a. The rotation shaft 201 is fixedly connected to the closing sleeve 103, and the outer wall of the rotation shaft 201 is fixedly connected to the closing sleeve 103. The rotation of the rotation shaft 201 allows the closing sleeve 103 to rotate. The support platform 102 also has a fixed groove 102b formed on its surface. This groove 102b is located on one side of the rotation slot 102a. A docking hole 204 is fixedly formed on the sidewall of this groove 102b. This docking hole 204 is connected to the rotation slot 102a, allowing the engaging rod 203 to slide along this docking hole 204. The top end of the engaging rod 203 is in contact with the outer wall of the rotation shaft 201, while the bottom end of the engaging rod 203 is located within an unlocking slot 203a formed on either side of the support platform 102. The unlocking slot 203a is located on the other side of the groove 102b. The bottom end of the engaging rod 203 is elastically connected to the inner wall of the unlocking slot 203a.
[0040] An unlocking lever 203a-1 is slidably disposed within the unlocking slot 203a. The unlocking lever 203a-1 is fixedly connected to the engaging rod 203. Pulling the unlocking lever 203a-1 can cause the engaging rod 203 to move. When the closing sleeve 103 is rotated, the limiting hole 202 gradually aligns with the engaging rod 203 following the movement of the rotating shaft 201. The elastic force previously exerted on the engaging rod 203 is released, and the engaging rod 203 is quickly inserted into the limiting hole 202. To release the engaging rod 203 from the limiting hole 202, simply pull the unlocking lever 203a-1.
[0041] A control opening 102c is fixedly formed on the surface of the rotating groove 102a. This opening extends downward to create a space for the surrounding structure. A transmission ring 201a is fixedly mounted on the surface of the rotating shaft 201 and extends into the control opening 102c. An engaging plate 205 is also slidably disposed at the bottom of the control opening 102c. The transmission ring 201a extends into the control opening 102c and engages with the engaging plate 205. As the transmission ring 201a rotates with the rotating shaft 201, it drives the engaging plate 205 to move horizontally. The other end of the engaging plate 205 is elastically connected to the inner wall of the control opening 102c by a spring 205a having a high elastic coefficient. In the default state, the closing sleeve 103 is closed and in contact with the support platform 102, and the spring 205a is in a relaxed state. When the closing sleeve 103 starts to rotate, the spring 205a is squeezed by the horizontal movement of the engaging plate 205, providing a restoring elastic force.
[0042] A piston 205b is fixedly mounted on the other end of the engagement plate 205. This piston 205b corresponds to an air pressure chamber 206 fixed to the inner wall of the support platform 102. The piston 205b slides horizontally within the air pressure chamber 206, with the outer wall of the piston 205b in contact with the air pressure chamber 206. When the closing sleeve 103 begins to rotate, the engagement plate 205 drives the piston 205b to the right along the air pressure chamber 206, simultaneously compressing the spring 205a. The air pressure chamber 206 is located below the groove 102b. The surface of the groove 102b is provided with an air hole 206a that is connected to the air pressure chamber 206. To reset the closing sleeve 103, simply pull the unlocking lever 203a-1, causing the clamping rod 203 and the limiting hole 202 to shift. The closing sleeve 103 will then slowly return to its original position under the resetting force released by the spring 205a. Since the size of the air hole 206a is very small, the piston 205b will not move very fast to the left along the air pressure chamber 206, and the closing sleeve 103 will not reset very quickly. After the staff releases the unlocking rod 203a-1, they do not have to worry about their hands being hit by the rapid reset of the closing sleeve 103.
[0043] Example 3
[0044] Reference Figures 1 to 6 This embodiment is based on the previous embodiment, and differs from the previous embodiment in that:
[0045] A detection airbag 304 is fixedly mounted on the inner surface of the closure sleeve 103. A transmission air pipe 304a is also fixedly mounted on the inner wall of the closure sleeve 103. One end of the transmission air pipe 304a is fixedly connected to the detection airbag 304, and the other end is connected to the auxiliary airbag 305a. A regulating cavity 305 is fixedly defined on the other side of the closure sleeve 103, and the auxiliary airbag 305a is located within the regulating cavity 305. When the closure sleeve 103 begins to contact the busbar pipeline during the reset process, the radius of the busbar pipeline is relatively large, ensuring that the closure sleeve 103 can securely clamp the busbar pipeline without the intervention of the hydraulic assembly 302. During the reset process of the closure sleeve 103, the detection airbag 304 is gradually squeezed by the busbar pipeline. To maintain constant air pressure, the compression and shrinkage of the detection airbag 304 causes the auxiliary airbag 305a to expand and expand through the transmission air pipe 304a.
[0046] The outer wall of the auxiliary airbag 305a is sheathed with a clamping block 306, with a tension spring 306a fixed between the clamping blocks 306. When the auxiliary airbag 305a expands, it drives the clamping blocks 306, pulling the tension spring 306a apart. Once the clamping blocks 306 separate, space is vacated at the bottom of the adjustment cavity 305. The surface of the support platform 102 is provided with an accommodating annular groove 102d for accommodating busbar piping. When the closing sleeve 103 begins to approach the surface of the support platform 102, the space vacated in the adjustment cavity 305 accommodates the starting plug 302a, preventing it from being pressed downward and preventing the hydraulic assembly 302 from being activated. At this point, the closing sleeve 103 and the accommodating annular groove 102d are sufficiently engaged to accommodate the busbar piping.
[0047] If the radius of the busbar is relatively small, the detection airbag 304 will not be squeezed, the auxiliary airbag 305a will not expand, and the clamp 306 will remain in place, leaving no space for the start plug 302a. The start plug 302a will be squeezed and move downward during the movement of the closing sleeve 103.
[0048] The expansion pack 301 is fixed on the surface of the accommodating annular groove 102d, and a starting plug 302a is slidably provided on one side of the accommodating annular groove 102d. The downward pressure of the starting plug 302a can drive the hydraulic component 302 to start, and the hydraulic oil is input into the expansion pack 301, so that the expansion pack 301 becomes larger and lifts up, pushing the busbar pipeline to lift and contact the detection airbag 304 as much as possible, ensuring that when the busbar pipeline is small in size, it can still be effectively stabilized in the device and will not loosen. The side wall of the starting plug 302a is elastically connected to the inner wall of the supporting platform 102. When the closing sleeve 103 is pulled and lifted by the staff, the starting plug 302a will be reset under the action of the elastic force and wait for the next operation.
[0049] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A busbar fixing and adjusting device adapted to different sizes, characterized by: include, A supporting mechanism (100) comprises a lower chassis (101), a supporting platform (102) fixed on the top of the lower chassis (101), and a closing sleeve (103) located above the supporting platform (102); The locking mechanism (200) comprises a rotating shaft (201) rotatably arranged on the surface of the supporting platform (102), a limiting hole (202) provided on the surface of the rotating shaft (201), and a clamping rod (203) located on one side of the rotating shaft (201); and an adjusting mechanism (300), comprising an expansion bag (301) fixedly arranged at the bottom of the supporting platform (102), a hydraulic component (302) connected to the expansion bag (301) and located on the inner wall of the supporting platform (102), and a pneumatic component (303) arranged on the inner wall of the closing sleeve (103).
2. The busbar fixing and adjusting device adapted to different sizes according to claim 1 is characterized in that: A rotating groove (102a) is fixedly provided on the surface of the supporting platform (102), and the rotating shaft (201) is rotatably connected to the rotating groove (102a). A groove (102b) is also provided on the surface of the supporting platform (102), and the groove (102b) is located on one side of the rotating groove (102a). The rotating shaft (201) is fixedly connected to the closing sleeve (103).
3. The busbar fixing and adjusting device adapted to different sizes according to claim 2, characterized in that: A docking hole (204) is fixedly provided on the side wall of the groove (102b), the docking hole (204) is connected to the rotating groove (102a), the clamping rod (203) slides along the docking hole (204), and the other end of the clamping rod (203) is located in the supporting platform (102).
4. The busbar fixing and adjusting device adapted to different sizes according to claim 2 or 3, characterized in that: A control opening (102c) is fixedly provided on the surface of the rotating groove (102a), a transmission ring (201a) is fixedly provided on the surface of the rotating shaft (201), the transmission ring (201a) is located in the control opening (102c), an engaging plate (205) is slidably provided at the bottom of the control opening (102c), and the other end of the engaging plate (205) is elastically connected to the inner wall of the control opening (102c) via a spring (205a).
5. The busbar fixing and adjusting device adapted to different sizes according to claim 4, characterized in that: A piston (205b) is fixedly provided at the other end of the engaging plate (205), and an air pressure chamber (206) is fixedly provided on the inner wall of the supporting platform (102). The piston (205b) slides along the air pressure chamber (206), and an air hole (206a) is opened on the surface of the groove (102b), and the air hole (206a) is connected to the air pressure chamber (206).
6. The busbar fixing and adjusting device adapted to different sizes according to claim 5, characterized in that: An unlocking groove (203a) is provided on the surface of the supporting platform (102), and the unlocking groove (203a) is located on the other side of the groove (102b). An unlocking rod (203a-1) is slidably provided in the unlocking groove (203a), and the unlocking rod (203a-1) is fixedly connected to the clamping rod (203), and the end of the unlocking rod (203a-1) is elastically connected to the inner wall of the unlocking groove (203a).
7. The busbar fixing and adjusting device adapted to different sizes according to claim 6, characterized in that: A detection airbag (304) is fixedly provided on the surface of the closing sleeve (103), a transmission air tube (304a) is provided on the inner wall of the closing sleeve (103), the transmission air tube (304a) is connected to the detection airbag (304), and an adjustment cavity (305) is opened on one side of the closing sleeve (103).
8. The busbar fixing and adjusting device adapted to different sizes according to claim 7, characterized in that: An auxiliary airbag (305a) is provided in the regulating cavity (305), and the auxiliary airbag (305a) is connected to the other end of the transmission air pipe (304a). A clamping block (306) is provided on the outer wall of the auxiliary airbag (305a), and a tension spring (306a) is fixedly provided between the clamping blocks (306).
9. The busbar fixing and adjusting device adapted to different sizes according to claim 8, characterized in that: The surface of the supporting platform (102) is provided with an accommodating annular groove (102d), the expansion bag (301) is fixed on the surface of the accommodating annular groove (102d), and a starting plug (302a) is slidably provided on one side of the accommodating annular groove (102d).
10. The busbar fixing and adjusting device adapted to different sizes according to claim 9, characterized in that: The side wall of the starting plug (302a) is elastically connected to the inner wall of the supporting platform (102).