Part welding equipment for automobile sensor machining
By introducing a clamping and positioning mechanism into the parts welding equipment, combined with the motor-controlled rotation of the turning plate, the problem of parts offset is solved, high-precision and efficient welding effects are achieved, the applicability of the equipment is expanded, and the service life of parts and equipment is extended.
Patent Information
- Application Number
- CN202510885008.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-09-30
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing parts welding equipment easily causes parts to shift during the fixing process, affecting the welding effect.
A parts welding equipment for automobile sensor processing is designed. The clamping mechanism and positioning mechanism are used to fix the parts, the degree of freedom of the workpiece is limited by rigid mechanical contact, and the motor is used to control the rotation of the rotating plate to cooperate with the welding gun to achieve uniform speed welding.
It improves welding accuracy and efficiency, reduces welding error points, expands the scope of application of equipment, and extends the service life of parts and equipment.
Smart Images

Figure CN120715524A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding, in particular to a parts welding device for processing automobile sensors. Background Art
[0002] Automotive sensors are key components of automotive electronic control systems. They are used to detect information such as the vehicle's operating status and environmental parameters, and convert them into electrical signals for transmission to the electronic control unit (ECU) to achieve precise control of various vehicle systems. Parts welding equipment is a key tool for connecting metal or non-metal parts. It forms atomic bonds on the contact surfaces of parts through heating, pressurization, or a combination of both.
[0003] The existing parts welding equipment has certain deficiencies in the process of fixing parts, which can easily cause parts to shift, thereby affecting the equipment's operating performance. Therefore, a new design was made to address this situation. Summary of the Invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A parts welding device for automobile sensor processing, comprising a welding device, a clamping mechanism slidably connected to the middle of the top of the welding device, and a cleaning device fixedly connected to the edge of the top of the welding device; The welding device includes a welding platform, one side of the top of the welding platform is fixedly connected to a first slide rail, the top of the first slide rail is slidably connected to a welding frame, and the welding frame slides on the first slide rail to adjust the distance between the component and the part, thereby meeting different working requirements. The outer side of the welding frame is slidably connected to an external slider, and the external slider slides on the welding frame to achieve the effect of adjusting the welding height. One side of the outside of the external slider is fixedly connected to a telescopic frame, and the outer side of the telescopic frame is fixedly connected to a welding gun. The distance between the welding gun and the part is adjusted by the telescopic frame, thereby improving the flexibility of the part and expanding the scope of application of the equipment. The middle of the top of the welding platform is rotatably connected to a rotating plate, and the part is placed on the top of the rotating plate. The part is restricted by the positioning mechanism, thereby achieving the purpose of passing through a rigid machine Mechanical contact limits the degree of freedom of the workpiece so that it obtains a unique and determined position in three-dimensional space. The top of the rotating plate is fixedly connected to a positioning mechanism, and the bottom of the welding platform is fixedly connected to a motor. The motor controls the rotating plate to rotate, and the rotation of the rotating plate drives the parts to rotate, and the welding is adapted to the welding gun, so as to achieve the effect of uniform welding, improve welding efficiency and welding stability, and reduce welding error points. The output end of the motor is rotatably connected to the bottom of the rotating plate, and the inner side of the groove at the top of the rotating plate is slidably connected to the bottom of the clamping mechanism. The positioned parts are clamped by the clamping mechanism, so as to achieve the effect of fixing the parts, so that the parts maintain the center position, avoid the part offset affecting the subsequent welding accuracy, and at the same time, the stability of the parts is maintained by clamping the fixed parts, thereby improving the welding accuracy and welding efficiency.
[0005] Preferably, the positioning mechanism includes a second slide rail, and the inner side of the second slide rail is slidably connected to a positioning frame, and the positioning frame slides inside the second slide rail to adjust the positioning distance, thereby expanding the use range of the equipment, so as to facilitate adjustment according to the size of the part, reduce the difficulty of subsequent manual adjustment, and improve the operation efficiency of the equipment. The outer side of the positioning frame is fixedly connected to an external block, and the positioning frame is hydraulically lifted to control the external block to contact the part surface, and the degree of freedom of the workpiece is limited by rigid mechanical contact, so that it obtains a unique and determined position in three-dimensional space, limits the degree of freedom, and achieves precise positioning.
[0006] Preferably, a block surface groove is opened inside the external block, and a first spring is arranged on the inner side of the block surface groove. The silicone head is subjected to the reaction of the part, so that the silicone head squeezes and contracts the first spring on the inner side of the block surface groove, thereby achieving the effect of shock absorption and buffering, reducing the rigid collision of parts, reducing the wear between parts, and reducing the amplitude generated by the collision of parts, thereby improving the stability of the parts. The inner side of the block surface groove is slidably connected with a silicone head. When the outer surface of the part contacts the silicone head, the silicone head is made of silicone material, which has certain wear resistance and buffering effect, and has a certain protective effect on the parts, reducing the wear between parts, thereby extending the service life of the parts.
[0007] Preferably, the clamping mechanism includes a square slider, which limits the activity space of the part after the part is positioned by the positioning mechanism, thereby preventing the part from moving and affecting the subsequent fixing effect. The square slider drives the clamping frame to slide in the groove of the rotating plate, thereby fitting toward one side of the part. The top of the square slider is fixedly connected to the clamping frame, and the outer side of the clamping frame is fixedly connected to the first electric push rod, which pushes the clamping mechanism to fit the surface of the component, thereby achieving the effect of fixing the clamping component, thereby achieving the effect of stabilizing the part, limiting the freedom of movement, ensuring positioning accuracy, resisting external loads, preventing displacement or deformation, avoiding shaking during subsequent welding, avoiding affecting welding accuracy, and improving work efficiency. One side of the outside of the first electric push rod is fixedly connected to a buffer mechanism, and the side of the outside of the buffer mechanism away from the first electric push rod is fixedly connected to the clamping mechanism.
[0008] Preferably, the buffer mechanism includes a buffer housing, a second spring is provided on the inner side of the buffer housing, a support rod is slidably connected to the inner side of the buffer housing, and the outer side of the support rod, away from the second spring, is fixedly connected to the outer side of the clamp mechanism. When the clamp mechanism is in contact with the surface of the part, the reaction of the part surface causes the support rod to squeeze the second spring, thereby achieving a shock-absorbing and buffering effect, thereby mitigating rigid collisions between components and reducing mechanical wear between components, thereby extending the service life of the equipment, and avoiding excessive clamping pressure that may damage the parts and affect subsequent welding results, thereby protecting the clamp and reducing damage to the clamp surface.
[0009] Preferably, the clamp mechanism includes a clamp shell, and a movable block is slidably connected to the outer side of the clamp shell. When the movable block contacts the surface of the part, the movable block is subjected to the reaction of the part surface, so that the movable block shrinks toward the inside of the clamp shell according to the shape of the part, so as to facilitate adjustment according to the shape of the part, facilitate the clamp to adapt to the shape of the part, and improve the clamping effect of the part. The outer side of the movable block is fixedly connected to a silicone column, and a spherical block is provided inside the clamp shell. When the movable block shrinks toward the inside of the clamp shell, the spherical block is squeezed. At the same time, the spherical blocks are squeezed against each other to form a support effect on the movable block, so as to maintain the stability of the part. The silicone block is made of silicone material, which has a certain protective effect on the part, reduces wear during the squeezing of the part, and avoids damage to the part.
[0010] Preferably, the cleaning device includes a third slide rail, and the cleaning frame slides on the third slide rail to facilitate adjusting the position of the equipment, maintain the distance between the components, and avoid affecting the placement of parts and other components. The outer side of the third slide rail is slidably connected to the cleaning frame, and one side of the outside of the cleaning frame is fixedly connected to a second electric push rod, and the angle of the cleaning shell is controlled by telescoping the second electric push rod to meet different operation requirements. The outer side of the second electric push rod is fixedly connected to a cleaning shell away from the cleaning frame, and the outer side of the cleaning shell is rotatably connected to the top of the cleaning frame, and the inner wall of the cleaning shell is fixedly connected to a rotating mechanism. A connecting column is fixedly connected to one side of the outside, and the outer side of the connecting column is plugged into a receiving frame, and the inner side of the receiving frame is plugged into a fan. The fan generates wind to absorb gas and debris during the welding process, thereby achieving the effect of cleaning impurities, avoiding impurities from scattering, reducing the difficulty of subsequent cleaning, reducing debris from entering the equipment, and avoiding debris from affecting the rotation of components. One side of the outside of the connecting column is plugged into a filtering mechanism, and the air flow is discharged outward from the filtering mechanism to avoid direct discharge to cause pollution to the environment and reduce safety hazards to operators. The fan adopts a plug-in method to facilitate disassembly and installation, reducing the difficulty of subsequent operation of the equipment.
[0011] Preferably, the rotating mechanism includes a fixed frame, a rotating shaft rotatably connected between opposite surfaces of the fixed frame, fan blades fixedly connected to the outer side of the rotating shaft, a rotating frame body fixedly connected to the two ends of the outer side of the rotating shaft, and friction columns rotatably connected between opposite surfaces of the rotating frame body. The fan generates wind force, which impacts the fan blades, and the fan blades drive the rotating shaft to rotate, so that the rotating frame body controls the friction columns to rub against the inner wall of the device, thereby achieving the effect of cleaning the inner wall of the device, peeling off impurities and debris on the inner wall of the device, facilitating the debris to enter the interior of the filter mechanism for subsequent processing. The friction cleans the residual impurities, prevents excessive accumulation of impurities, and avoids affecting the impurities and debris and gas flow, thereby maintaining the normal operation of the device.
[0012] Preferably, the filter mechanism includes a filter housing, and the airflow carries impurities and debris into the interior of the filter housing, and the impurities and particles are intercepted by the filter cover, so that the impurities are deposited inside the filter housing, thereby achieving the effect of temporarily storing impurities, making it convenient to subsequently disassemble the filter housing to clean the impurities. The outer side of the filter housing is fixedly connected to a connecting block, and the outer side of the connecting block is plug-connected to the outer side of the connecting column. The side of the outside of the filter housing away from the fan is fixedly connected to an external housing, and the inner side of the external housing is plug-connected to an annular frame, which drives the filter cover to slide inside the external housing, thereby facilitating disassembly and replacement, thereby keeping the equipment in continuous operation. One side of the annular frame outside the filter housing, the airflow flows to the side of the filter cover, filters the airflow through the filter cover, filters, adsorbs and purifies the airflow, reduces harmful substances in the airflow, avoids direct gas discharge causing damage to the human body, and optimizes the working environment.
[0013] The present invention provides a parts welding device for automobile sensor processing. It has the following beneficial effects: 1. The parts welding equipment for processing automobile sensors, through the welding device design, places the parts on the top of the rotating plate, and restricts the parts through the positioning mechanism, thereby realizing the limitation of the freedom of the workpiece through rigid mechanical contact, so that it obtains a unique and determined position in three-dimensional space, and then the positioned parts are clamped by the clamping mechanism to achieve the function of fixing the parts, so that the parts maintain the center position, and prevent the parts from offsetting and affecting the subsequent welding accuracy. At the same time, the parts are clamped to maintain the stability of the parts, thereby improving the welding accuracy and welding efficiency. The welding frame slides on the first slide rail to adjust the distance between the parts to meet different operation requirements. The external slider slides on the welding frame to adjust the welding height. The distance between the welding gun and the part is adjusted by the telescopic frame to improve the flexibility of the parts and expand the scope of application of the equipment. The rotating plate is controlled by the motor to rotate, and the rotation of the rotating plate drives the parts to rotate and adapt to the welding gun for welding, thereby achieving the function of uniform speed welding, improving welding efficiency and welding stability, and reducing welding errors.
[0014] 2. The parts welding equipment for processing automobile sensors is designed with a positioning mechanism. The positioning frame slides on the inside of the second slide rail to adjust the positioning distance, expand the scope of use of the equipment, facilitate adjustment according to the size of the parts, reduce the difficulty of subsequent manual adjustment, and improve the operating efficiency of the equipment. The positioning frame is hydraulically lifted to control the external block to contact the surface of the part, and the degree of freedom of the workpiece is limited by rigid mechanical contact, so that it obtains a unique and determined position in three-dimensional space, limits the degree of freedom, and achieves precise positioning. When the outer surface of the part contacts the silicone head, the silicone head is made of silicone material, which has certain wear resistance and buffering effect, plays a certain protective effect on the parts, reduces the wear between the parts, and thus extends the service life of the parts. The silicone head is subjected to the reaction of the parts, so that the silicone head squeezes and contracts the first spring on the inside of the block surface groove, thereby achieving the effect of shock absorption and buffering, reducing the rigid collision of the parts, reducing the wear between the parts, and reducing the amplitude caused by the collision of the parts, thereby improving the stability of the parts.
[0015] 3. The parts welding equipment for processing automotive sensors is designed with a fixture mechanism. When the movable block contacts the surface of the part, the movable block is subjected to the reaction of the part surface, causing the movable block to shrink toward the inside of the fixture shell according to the shape of the part. This facilitates adjustment according to the shape of the part, facilitates the fixture to adapt to the shape of the part, and improves the clamping effect of the part. When the movable block shrinks toward the inside of the fixture shell, it squeezes the spherical block. At the same time, the spherical blocks squeeze each other to form a support effect on the movable block, thereby maintaining the stability of the part. The silicone block is made of silicone material, which has a certain protective effect on the part, reduces wear during the squeezing process of the part, and avoids damage to the part.
[0016] 4. The parts welding equipment for processing automobile sensors is designed with a cleaning device. The cleaning frame slides on the third slide rail to facilitate adjustment of the equipment position, maintain the distance between components, and avoid affecting the placement of parts and other components. The second electric push rod is used to control the angle of the cleaning shell to meet different operation requirements. The fan generates wind to absorb the gas and debris in the welding process, thereby cleaning impurities, avoiding the scattering of impurities, reducing the difficulty of subsequent cleaning, reducing the entry of debris into the equipment, and avoiding the impact of debris on the rotation of components. The air flow is discharged outward from the filtering mechanism to avoid direct emission pollution to the environment and reduce the safety hazards of operators. The fan adopts a plug-in method to facilitate disassembly and installation, reducing the difficulty of subsequent equipment operation.
[0017] 5. The parts welding equipment for processing automotive sensors is designed with a filtering mechanism. The airflow carries impurities and debris into the interior of the filter housing, and the impurities and particles are intercepted by the filter cover, so that the impurities are deposited inside the filter housing, thereby achieving the effect of temporarily storing impurities, making it convenient for the subsequent disassembly of the filter housing to clean the impurities. The airflow flows to one side of the filter cover, and is filtered by the filter cover to filter, adsorb and purify the airflow, reducing harmful substances in the airflow, avoiding damage to the human body caused by direct gas emissions, and optimizing the working environment. The annular frame drives the filter cover to slide on the inside of the external housing, which is convenient for disassembly and replacement, thereby keeping the equipment in continuous operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the external structure of the parts welding equipment for processing automobile sensors of the present invention; Figure 2 This is a schematic structural diagram of the parts welding equipment of the present invention; Figure 3 Schematic diagram of the cross-sectional structure of the welding device of the present invention; Figure 4 Schematic diagram of the cross-sectional structure of the positioning mechanism of the present invention; Figure 5 This is a schematic structural diagram of the clamping mechanism of the present invention; Figure 6 Schematic diagram of the cross-sectional structure of the clamp mechanism of the present invention; Figure 7 This is a schematic diagram of the cross-sectional structure of the cleaning device of the present invention; Figure 8 This is a schematic diagram of the rotating mechanism structure of the present invention; Figure 9 It is a schematic diagram of the cross-sectional structure of the filtering mechanism of the present invention.
[0019] In the figure: 1. welding device; 2. clamping mechanism; 3. cleaning device; 11. welding platform; 12. first slide rail; 13. welding frame; 14. external slider; 15. telescopic frame; 16. welding gun; 17. rotating plate; 18. positioning mechanism; 19. motor; 181. second slide rail; 182. positioning frame; 183. external block; 184. block surface groove; 185. first spring; 186. silicone head; 21. clamping frame; 22. first electric push rod; 23. buffer mechanism; 24. clamping mechanism; 25. square slider; 231. buffer shell; 232. Second spring; 233, support rod; 241, fixture housing; 242, movable block; 243, silicone column; 244, spherical block; 31, third slide rail; 32, cleaning frame; 33, second electric push rod; 34, cleaning housing; 35, rotating mechanism; 36, connecting column; 37, receiving frame; 38, fan; 39, filtering mechanism; 351, fixing frame; 352, rotating shaft; 353, fan blade; 354, rotating frame; 355, friction column; 391, filter housing; 392, connecting block; 393, external housing; 394, annular frame; 395, filter cover. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] The first embodiment, as Figures 1 to 4 As shown, the present invention provides a technical solution: a parts welding device for automobile sensor processing, comprising a welding device 1, a clamping mechanism 2 is slidably connected to the middle of the top of the welding device 1, and a cleaning device 3 is fixedly connected to the edge of the top of the welding device 1; The welding device 1 includes a welding platform 11, one side of the top of the welding platform 11 is fixedly connected to a first slide rail 12, the top of the first slide rail 12 is slidably connected to a welding frame 13, the outer side of the welding frame 13 is slidably connected to an external slider 14, one side of the outside of the external slider 14 is fixedly connected to a telescopic frame 15, the outer side of the telescopic frame 15 is fixedly connected to a welding gun 16, the middle of the top of the welding platform 11 is rotatably connected to a rotating plate 17, the top of the rotating plate 17 is fixedly connected to a positioning mechanism 18, the bottom of the welding platform 11 is fixedly connected to a motor 19, the output end of the motor 19 is rotatably connected to the bottom of the rotating plate 17, and the inner side of the groove at the top of the rotating plate 17 is slidably connected to the bottom of the clamping mechanism 2. The parts are placed on the top of the rotating plate 17 and restricted by the positioning mechanism 18, so as to limit the freedom of the workpiece by rigid mechanical contact, so that it can obtain a unique and determined position in three-dimensional space. Then, the positioned parts are clamped by the clamping mechanism 2 to fix the parts, so that the parts maintain the center position and avoid the displacement of the parts affecting the subsequent welding accuracy. At the same time, the stability of the parts is maintained by clamping the fixed parts, thereby improving the welding accuracy and welding efficiency. The welding frame 13 slides on the first slide rail 12 to adjust the distance between the parts to meet different operation requirements. The external slider 14 slides on the welding frame 13 to adjust the welding height. The distance between the welding gun 16 and the parts is adjusted by the telescopic frame 15 to improve the flexibility of the parts and expand the scope of application of the equipment. The rotating plate 17 is controlled to rotate by the motor 19. The rotation of the rotating plate 17 drives the parts to rotate and adapts to the welding gun 16 for welding, thereby achieving the effect of uniform speed welding, improving welding efficiency and welding stability, and reducing welding error points.
[0022] Positioning mechanism 18 includes a second slide rail 181, with a positioning frame 182 slidably connected to the inside of second slide rail 181, and an external block 183 fixedly connected to the outside of positioning frame 182. Positioning frame 182 slides inside second slide rail 181 to adjust the positioning distance, expanding the range of use of the device, facilitating adjustment based on part size, reducing the difficulty of subsequent manual adjustments, and improving the device's operating efficiency. Positioning frame 182 hydraulically lifts and controls external block 183 to contact the part surface, limiting the workpiece's degrees of freedom through rigid mechanical contact, allowing it to obtain a unique, defined position in three-dimensional space, limiting the degrees of freedom and achieving precise positioning.
[0023] A block surface groove 184 is formed inside the external block 183, and a first spring 185 is provided inside the block surface groove 184. A silicone head 186 is slidably connected to the inside of the block surface groove 184. When the outer surface of the component contacts the silicone head 186, which is made of silicone material and has a certain wear resistance and cushioning effect, it provides a certain protective effect on the component, reduces wear between components, and thus extends the service life of the component. The silicone head 186 is subjected to the reaction of the component, causing the silicone head 186 to squeeze and contract the first spring 185 inside the block surface groove 184, thereby achieving a shock-absorbing and buffering effect, reducing the rigid collision of components, reducing wear between components, and reducing the amplitude of part collision, thereby improving the stability of the component.
[0024] The second embodiment, based on the first embodiment, see Figures 5 and 6 As shown, the clamping mechanism 2 includes a square slider 25, the top of which is fixedly connected to a clamping frame 21, the outer side of which is fixedly connected to a first electric push rod 22, a buffer mechanism 23 fixedly connected to one side of the first electric push rod 22, and a clamping mechanism 24 fixedly connected to the side of the buffer mechanism 23 away from the first electric push rod 22. After the part is positioned by the positioning mechanism 18, the movable space of the part is limited to prevent the part from moving and affecting the subsequent fixing effect. The square slider 25 drives the clamping frame 21 to slide in the groove of the rotating plate 17, thereby fitting toward one side of the part. The first electric push rod 22 pushes the clamping mechanism 24 to fit the surface of the part, thereby achieving the effect of fixing the clamping part, thereby achieving the effect of stabilizing the part, limiting the freedom of movement, ensuring position accuracy, resisting external loads, preventing displacement or deformation, avoiding shaking during subsequent welding, avoiding affecting welding accuracy, and improving work efficiency.
[0025] The buffer mechanism 23 includes a buffer housing 231, inside which a second spring 232 is disposed. A support rod 233 is slidably connected to the inside of the buffer housing 231. The outer side of the support rod 233, away from the second spring 232, is fixedly connected to the outer side of the clamp mechanism 24. When the clamp mechanism 24 contacts the surface of the part, the reaction of the part surface causes the support rod 233 to squeeze the second spring 232, thereby achieving a shock-absorbing and buffering effect, thereby mitigating rigid collisions between components and reducing mechanical wear between components, thereby extending the service life of the equipment. It also prevents excessive clamping pressure from damaging components and affecting subsequent welding results, protects the clamp, and reduces damage to the clamp surface.
[0026] The clamp mechanism 24 includes a clamp housing 241, a movable block 242 being slidably connected to the outer side of the clamp housing 241, a silicone column 243 being fixedly connected to the outer side of the movable block 242, and a spherical block 244 being provided inside the clamp housing 241. When the movable block 242 contacts the surface of the part, it is subjected to the reaction of the part surface, causing the movable block 242 to retract into the clamp housing 241 according to the shape of the part. This facilitates adjustment according to the shape of the part, facilitates the clamp to adapt to the shape of the part, and improves the clamping effect of the part. When the movable block 242 retracts into the inside of the clamp housing 241, it squeezes the spherical block 244. At the same time, the spherical blocks 244 squeeze each other to form a support for the movable block 242, thereby maintaining the stability of the part. The silicone column 243 is made of silicone material, which provides a certain protective effect on the part, reducing wear during the squeezing process and avoiding damage to the part.
[0027] The third embodiment, based on the first and second embodiments, see Figures 7 to 9 As shown, the cleaning device 3 includes a third slide rail 31, the outer side of the third slide rail 31 is slidably connected to the cleaning frame 32, one side of the outside of the cleaning frame 32 is fixedly connected to the second electric push rod 33, the side of the outside of the second electric push rod 33 away from the cleaning frame 32 is fixedly connected to the cleaning shell 34, the outer side of the cleaning shell 34 is rotatably connected to the top of the cleaning frame 32, the inner wall of the cleaning shell 34 is fixedly connected to the rotating mechanism 35, one side of the outside of the cleaning shell 34 is fixedly connected to the connecting column 36, the outer side of the connecting column 36 is plugged into the receiving frame 37, the inner side of the receiving frame 37 is plugged into the fan 38, and the outer side of the connecting column 36 is plugged into the filtering mechanism 39. The cleaning frame 32 slides on the third slide rail 31 to facilitate the adjustment of the equipment position, maintain the distance between components, and avoid affecting the placement of parts and other components. The second electric push rod 33 is used to control the angle of the cleaning shell 34 to meet different operation requirements. The fan 38 generates wind power to absorb the gas and debris during the welding process, so as to achieve the effect of cleaning impurities, avoid impurities from scattering, reduce the difficulty of subsequent cleaning, reduce the entry of debris into the equipment, and avoid debris affecting the rotation of components. The air flow is discharged outward from the filtering mechanism 39 to avoid direct discharge to cause pollution to the environment and reduce the safety hazards of operators. The fan 38 adopts a plug-in method to facilitate disassembly and installation, and reduce the difficulty of subsequent equipment operation.
[0028] The rotating mechanism 35 includes a fixed frame 351. A rotating shaft 352 is rotatably connected between opposing surfaces of the fixed frame 351. Blades 353 are fixedly connected to the outer side of the rotating shaft 352. A rotating frame 354 is fixedly connected to both ends of the outer side of the rotating shaft 352. Friction posts 355 are rotatably connected between opposing surfaces of the rotating frame 354. Wind generated by a fan 38 impacts the blades 353, which in turn drives the rotating shaft 352 to rotate, causing the rotating frame 354 to control the friction posts 355 to rub against the inner wall of the device. This cleans the inner wall of the device, removing impurities and debris from the inner wall, allowing the debris to enter the filter mechanism 39 for subsequent processing. Friction removes residual impurities, preventing excessive accumulation of impurities and debris, which can affect the flow of air, thereby maintaining normal operation of the device.
[0029] The filtering mechanism 39 includes a filter shell 391, the outer side of the filter shell 391 is fixedly connected to a connecting block 392, the outer side of the connecting block 392 is plugged into the outer side of the connecting column 36, the side of the outside of the filter shell 391 away from the fan 38 is fixedly connected to an external shell 393, the inner side of the external shell 393 is plugged into a ring frame 394, and a filter cover 395 is provided on one side of the outside of the ring frame 394. The airflow carries impurities and debris into the interior of the filter housing 391, and the impurities and particles are intercepted by the filter cover 395, so that the impurities are deposited inside the filter housing 391, thereby achieving the purpose of temporarily storing impurities, making it easier to subsequently disassemble the filter housing 391 to clean the impurities. The airflow flows to one side of the filter cover 395, and is filtered by the filter cover 395 to filter, adsorb and purify the airflow, reducing harmful substances in the airflow, avoiding direct gas emissions that may cause damage to the human body, and optimizing the working environment. The annular frame 394 drives the filter cover 395 to slide on the inside of the external housing 393, thereby facilitating disassembly and replacement, thereby keeping the equipment in continuous operation.
[0030] During use, the part is placed on the top of the rotating plate 17, and the part is restricted by the positioning mechanism 18, thereby realizing the limitation of the freedom of the workpiece by rigid mechanical contact, so that it obtains a unique and determined position in three-dimensional space, and then the positioned part is clamped by the clamping mechanism 2, so as to achieve the effect of fixing the part, so that the part maintains the center position, and avoids the part offset affecting the subsequent welding accuracy. At the same time, the part is fixed by clamping to maintain the stability of the part, thereby improving the welding accuracy and welding efficiency. Secondly, after the part is positioned by the clamping mechanism 2 through the positioning mechanism 18, the activity space of the part is limited to avoid the movement of the part affecting the subsequent fixing effect. The square slider 25 drives the clamping frame 21 to slide in the groove of the rotating plate 17, so as to fit to one side of the part, and the first electric push rod 22 pushes the clamping mechanism 24 to fit on the surface of the component. , so as to achieve the effect of fixing the clamping components, thereby achieving the effect of stabilizing the parts, limiting the freedom of movement, ensuring position accuracy, resisting external loads, preventing displacement or deformation, avoiding shaking during subsequent welding, avoiding affecting welding accuracy, and improving work efficiency. The welding frame 13 slides on the first slide rail 12 to adjust the distance between the components and parts, so as to meet different work requirements. The external slider 14 slides on the welding frame 13 to achieve the effect of adjusting the welding height. The distance between the welding gun 16 and the part is adjusted by the telescopic frame 15 to improve the flexibility of the component and expand the scope of application of the equipment. The rotating plate 17 is controlled by the motor 19 to rotate. The rotating plate 17 rotates to drive the part to rotate and adapt to the welding gun 16 for welding, so as to achieve the effect of uniform speed welding, improve welding efficiency and welding stability, and reduce welding error points.
[0031] During the welding process, the debris is cleaned by the cleaning device 3. The cleaning device 3 slides on the third slide rail 31 through the cleaning frame 32, so as to facilitate the adjustment of the equipment position, maintain the distance between the components, and avoid affecting the placement of parts and other components. The second electric push rod 33 is telescopically controlled to control the angle of the cleaning shell 34 to meet different operation requirements. The fan 38 generates wind power to absorb the gas and debris in the welding process, so as to achieve the effect of cleaning impurities, avoid impurities from scattering, reduce the difficulty of subsequent cleaning, reduce the entry of debris into the equipment, and avoid debris affecting the rotation of components. The air flow is discharged outward from the filtering mechanism 39 to avoid direct discharge to cause pollution to the environment and reduce the safety hazards of operators. The fan 38 adopts a plug-in method to facilitate disassembly and installation, and reduce the difficulty of subsequent equipment operation.
[0032] Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without making creative efforts should fall within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described and explained in the present invention shall be implemented in accordance with conventional means in the field unless otherwise specified or limited.
Claims
1. A parts welding equipment for automobile sensor processing, characterized in that: It comprises a welding device (1), wherein a clamping mechanism (2) is slidably connected to the middle of the top of the welding device (1), and a cleaning device (3) is fixedly connected to the edge of the top of the welding device (1); The welding device (1) comprises a welding platform (11), a first slide rail (12) is fixedly connected to one side of the top of the welding platform (11), a welding frame (13) is slidably connected to the top of the first slide rail (12), an external slider (14) is slidably connected to the outer side of the welding frame (13), a telescopic frame (15) is fixedly connected to one side of the outer side of the external slider (14), a welding gun (16) is fixedly connected to the outer side of the telescopic frame (15), a rotating plate (17) is rotatably connected to the middle of the top of the welding platform (11), a positioning mechanism (18) is fixedly connected to the top of the rotating plate (17), a motor (19) is fixedly connected to the bottom of the welding platform (11), an output end of the motor (19) is rotatably connected to the bottom of the rotating plate (17), and the inner side of the groove at the top of the rotating plate (17) is slidably connected to the bottom of the clamping mechanism (2).
2. The parts welding equipment for automobile sensor processing according to claim 1, characterized in that: The positioning mechanism (18) comprises a second slide rail (181), the inner side of the second slide rail (181) is slidably connected to a positioning frame (182), and the outer side of the positioning frame (182) is fixedly connected to an external block (183).
3. The parts welding equipment for automobile sensor processing according to claim 2, characterized in that: A block surface groove (184) is provided inside the external block (183), a first spring (185) is provided inside the block surface groove (184), and a silicone head (186) is slidably connected to the inside of the block surface groove (184).
4. The parts welding equipment for automobile sensor processing according to claim 1, characterized in that: The clamping mechanism (2) comprises a square slider (25), the top of the square slider (25) is fixedly connected to a clamping frame (21), the outer side of the clamping frame (21) is fixedly connected to a first electric push rod (22), a side of the outside of the first electric push rod (22) is fixedly connected to a buffer mechanism (23), and a side of the outside of the buffer mechanism (23) away from the first electric push rod (22) is fixedly connected to a clamp mechanism (24).
5. The parts welding equipment for automobile sensor processing according to claim 4, characterized in that: The buffer mechanism (23) comprises a buffer shell (231), a second spring (232) is provided on the inner side of the buffer shell (231), a support rod (233) is slidably connected to the inner side of the buffer shell (231), and the outer side of the support rod (233) away from the second spring (232) is fixedly connected to the outer side of the clamp mechanism (24).
6. The parts welding equipment for automobile sensor processing according to claim 5, characterized in that: The clamp mechanism (24) comprises a clamp housing (241), a movable block (242) is slidably connected to the outside of the clamp housing (241), a silicone column (243) is fixedly connected to the outside of the movable block (242), and a spherical block (244) is provided inside the clamp housing (241).
7. The parts welding equipment for automobile sensor processing according to claim 1, characterized in that: The cleaning device (3) includes a third slide rail (31), the outer side of the third slide rail (31) is slidably connected to a cleaning frame (32), one side of the outside of the cleaning frame (32) is fixedly connected to a second electric push rod (33), the side of the outside of the second electric push rod (33) away from the cleaning frame (32) is fixedly connected to a cleaning shell (34), the outer side of the cleaning shell (34) is rotatably connected to the top of the cleaning frame (32), the inner wall of the cleaning shell (34) is fixedly connected to a rotating mechanism (35), one side of the outside of the cleaning shell (34) is fixedly connected to a connecting column (36), the outer side of the connecting column (36) is plugged and connected to a receiving frame (37), the inner side of the receiving frame (37) is plugged and connected to a fan (38), and one side of the outside of the connecting column (36) is plugged and connected to a filtering mechanism (39).
8. The parts welding equipment for automobile sensor processing according to claim 7, characterized in that: The rotating mechanism (35) comprises a fixed frame (351), a rotating shaft (352) is rotatably connected between opposite surfaces of the fixed frame (351), a fan blade (353) is fixedly connected to the outside of the rotating shaft (352), a rotating frame body (354) is fixedly connected at both ends of the outside of the rotating shaft (352), and a friction column (355) is rotatably connected between opposite surfaces of the rotating frame body (354).
9. The parts welding equipment for automobile sensor processing according to claim 7, characterized in that: The filtering mechanism (39) comprises a filter housing (391), the outer side of the filter housing (391) is fixedly connected to a connecting block (392), the outer side of the connecting block (392) is plug-connected to the outer side of the connecting column (36), the outer side of the filter housing (391) away from the fan (38) is fixedly connected to an external housing (393), the inner side of the external housing (393) is plug-connected to an annular frame (394), and a filter cover (395) is provided on one side of the outer side of the annular frame (394).
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Part posture adjusting machine facilitating construction operation
CN122323091A
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CN122323091B