Steel structure positioning welding device and welding method thereof
By introducing a filter drive mechanism and compression assembly into the steel structure positioning welding device, the problem of welding fume treatment was solved, fume filtration and purification was achieved, welding stability was improved, and welding quality and safety were ensured.
Patent Information
- Application Number
- CN202510986958.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-17
- Publication Date
- 2025-09-30
AI Technical Summary
Existing steel structure positioning welding equipment is difficult to effectively filter and treat fume during the welding process, causing environmental pollution and health hazards.
A steel structure positioning welding device including a filter drive mechanism, a compression assembly and a support mechanism was designed. The exhaust fan and filter plate were used to filter the fume, the compression block compressed the debris, and the clamping, adjustment and support mechanisms were used to ensure the welding stability.
It achieves effective filtration and purification of fume, reduces environmental pollution, improves welding quality and efficiency, and ensures the stability and safety of the welding process.
Smart Images

Figure CN120715529A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding, and in particular to a steel structure positioning welding device and a welding method thereof. Background Art
[0002] The steel structure positioning welding device is mainly used to ensure the precise positioning and stability of each component during the construction and splicing of the steel structure, thereby facilitating subsequent welding work and helping workers accurately position the various parts of the steel structure, such as steel beams, steel columns, angle steels, etc., to avoid position deviations and improve welding accuracy. It fixes the components before welding to prevent displacement or shaking during the welding process, ensures welding quality, reduces manual adjustment time, speeds up welding progress, and improves the efficiency of the entire construction process.
[0003] A Chinese invention patent application with a publication date of September 28, 2018 and publication number CN108581348A discloses a steel structure welding positioner, comprising a frame and a workbench, wherein the workbench is fixedly welded to the top of the frame, a mounting plate is provided at the bottom of the frame, and an electric telescopic rod is bolted to the mounting plate, the telescopic end of the electric telescopic rod is fixed to the bottom surface of a movable plate, fixing seats are evenly provided on the movable plate, and a vertical fixer is installed on the fixing seat, and an opening is provided at the position where the workbench is located on the movable plate. The present invention provides a vertical fixer that can be detachably mounted on the movable plate at the bottom of the frame, and utilizes multiple sets of fixing tubes to form a vertical fixer by stacking and sleeved together, thereby facilitating the fixing of steel pipes of different diameters, thereby increasing practicality and flexibility. By arranging multiple sets of transverse fixers on the transverse sliding rod, the magnetism generated by the electromagnet is transmitted to the magnetic conductive plate, and then the transverse fixer is adsorbed on its surface by connecting iron blocks, so that the transverse fixer can be fixed at any position, thereby better fixing the steel structure. However, when the steel structure positioning welding device in this invention patent application is used to fix and weld the steel structure, it is difficult to effectively filter and treat the fume generated during the welding process, which can easily cause the welding fume to drift, causing potential pollution to the surrounding environment and may also cause serious harm to the health of the workers. Summary of the Invention
[0004] In response to the above technical problems, the present invention proposes a steel structure positioning welding device and a welding method thereof, which are used to solve the problem that the steel structure positioning welding device in the prior art is difficult to effectively filter and treat the fume generated during the welding process, causing environmental pollution and health hazards.
[0005] In order to achieve the above object, the technical solution of the present invention is achieved as follows: A steel structure positioning welding device comprises a workbench, a concave frame arranged in the middle of the workbench and square frames symmetrically arranged at both ends of the workbench, wherein the concave frame is provided with a welding mechanism for welding the steel structure; the square frame is provided with a clamping mechanism for positioning the steel structure; the concave frame is symmetrically provided with flow grooves, the front array of the flow grooves is provided with air inlet holes, a filter plate is installed at the lower part of the flow groove, an exhaust pipe is installed on the flow groove, and a filter drive mechanism connected to the exhaust pipe is provided inside the workbench.
[0006] Furthermore, the filtering drive mechanism includes a strip frame, an installation box, a first double-shaft motor and an exhaust fan, and a transmission assembly arranged on the strip frame. The strip frame is symmetrically installed inside the workbench, and the installation box is fixedly installed at one end of the strip frame. The first double-shaft motor and the exhaust fan are fixedly arranged inside the installation box. The transmission assembly is fixedly connected to one output end of the first double-shaft motor, and the other output end of the first double-shaft motor is transmission-connected to the impeller inside the exhaust fan; one end of the exhaust pipe is connected to the input end of the exhaust fan, and the output end of the exhaust fan extends out of the workbench through a pipeline.
[0007] Furthermore, a storage box is provided inside the workbench and is located below the welding mechanism. A grid plate is fixedly installed on the top of the storage box, side panels are fixedly installed inside the storage box, and a compression assembly is provided inside the storage box.
[0008] Furthermore, the compression assembly includes a compression block, which is arranged inside the storage box and below the side panel. The transmission assembly is connected to the compression block to drive the movement of the compression block.
[0009] Furthermore, the transmission assembly includes a crankshaft, a cylinder, a drive shaft, a sliding plate and a drive plate. The crankshaft is rotatably arranged inside the strip frame, and the crankshaft is fixedly connected to an output end of the first double-output shaft motor. The cylinder is fixedly installed on the side wall of the strip frame, and the drive shaft is passed through the inside of the cylinder. One end of the drive plate is movably connected to the crankshaft, and the other end of the drive plate is movably connected to the sliding plate. The sliding plate is arranged inside the strip frame, and one end of the drive shaft is fixedly connected to the sliding plate, and the other end is connected to the compression block.
[0010] Furthermore, a controller is fixedly installed on the workbench, and the controller is electrically connected to the first dual-output shaft motor.
[0011] Furthermore, the welding mechanism includes a drive motor, a No. 1 screw, a No. 1 slider, a telescopic rod and a welding head. The drive motor is fixedly installed on the concave frame, the No. 1 screw is rotatably arranged inside the concave frame, and one end of the No. 1 screw is fixedly connected to the output end of the drive motor, the No. 1 slider is arranged inside the concave frame, and the No. 1 screw is threadedly connected to the No. 1 slider, the telescopic rod is fixedly installed at the bottom of the No. 1 slider, and one end of the telescopic rod is fixedly connected to the welding head.
[0012] Furthermore, a support mechanism for supporting the welding point of the steel structure is provided inside the workbench; the support mechanism includes a movable box, a servo motor, a top plate, an adjusting screw, a connecting rod and a load-bearing plate, the movable box is fixedly provided on the workbench, and the movable box is located directly below the welding head, the servo motor is fixedly provided on the movable box, the top plate is provided inside the movable box, the adjusting screw is threadedly connected to the top plate, and one end of the adjusting screw is electrically connected to the servo motor, the output end of the adjusting screw is fixedly connected to the output end of the servo motor, the connecting rod is fixedly provided on the top plate, and the connecting rod extends out of the movable box, and the load-bearing plate is fixedly connected to the connecting rod.
[0013] Furthermore, the workbench is provided with an adjustment mechanism for adjusting the position of the square frame; the adjustment mechanism includes a slide groove, an adjustment screw rod, a power motor and a sliding block, the slide groove is provided on the workbench, the adjustment screw rod is rotatably provided inside the slide groove, the power motor is fixedly provided inside the slide groove, and one end of the adjustment screw rod is fixedly connected to the output end of the power motor, the sliding block is fixedly installed on the square frame, and the adjustment screw rod is threadedly connected to the sliding block.
[0014] Furthermore, the clamping mechanism includes a second double-output shaft motor, a driving screw, a driving block and a clamping plate. The second double-output shaft motor is fixedly arranged inside the square frame, the driving screw is fixedly connected to the output end of the second double-output shaft motor, the threads on the symmetrically arranged driving screws are opposite, the driving block is symmetrically arranged inside the square frame, and the driving screw is threadedly connected to the driving block, and the driving block is fixedly connected to the corresponding clamping plate.
[0015] Furthermore, the steel structure positioning welding device according to any one of the above items further comprises the following steps: S1. After the workpiece to be welded is fixedly clamped by the clamping mechanism, the adjustment mechanism is then moved to adjust the position of the square frame. When the square frame moves, the clamping mechanism can drive the steel structure to move, so that the welds of the two steel structures are butted together; S2. Support the welds of the steel structure by moving the support mechanism; S3. Then the steel structure is welded by moving the welding mechanism.
[0016] Beneficial effects of the present invention: 1. The present invention facilitates filtering and purifying the generated fume by providing a filter plate and an exhaust fan. The operation of the first dual-output shaft motor drives the exhaust fan, which generates suction. The exhaust fan and the exhaust pipe cooperate to extract the air inside the flow tank, thereby generating suction in the air inlet. The fume particles generated during welding will follow the air flow into the flow tank, and the particles carried by the air will be filtered and intercepted by the filter plate, thereby achieving the purpose of air filtration and purification, and effectively avoiding impact on the surrounding environment. 2. The present invention facilitates compression processing of the stored debris by providing a compression block. When the first dual-output shaft motor is in operation, it drives the crankshaft to rotate. When the crankshaft rotates, the driving plate drives the sliding plate to move. The movement of the sliding plate drives the drive shaft to slide inside the cylinder, and then the drive shaft drives the compression block to move. The compression block can squeeze the stored debris into blocks, thereby reducing the space occupied by the debris. 3. The load-bearing plate provided in the present invention facilitates the support of the steel structure, thereby improving the stability of the steel structure. The operation of the servo motor will drive the adjusting screw to rotate, and the rotation of the adjusting screw will move the top plate. The movement of the top plate will push the position of the load-bearing plate through the connecting rod, and then the position of the load-bearing plate can be adjusted to support steel structures in different positions, so that the steel structure can maintain stability during welding, thereby improving the welding quality of the steel structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 is a perspective view of the present invention; Figure 2 It is a schematic structural diagram of the flow tank in the present invention; Figure 3 It is a structural diagram of the square frame in the present invention; Figure 4 It is a structural schematic diagram of the storage box of the present invention; Figure 5 It is a structural schematic diagram of the concave frame in the present invention; Figure 6 It is a structural schematic diagram of the load-bearing plate in the present invention; Figure 7 It is a structural schematic diagram of the top plate in the present invention; Figure 8 It is a structural schematic diagram of the connecting rod in the present invention; Figure 9 It is a structural schematic diagram of the cylinder in the present invention.
[0019] Figure: 1. Workbench; 2. Controller; 3. Concave frame; 4. Drive motor; 5. Screw rod No. 1; 6. Slider No. 1; 7. Telescopic rod; 8. Welding head; 9. Slide; 10. Adjusting screw; 11. Power motor; 12. Sliding block; 13. Square frame; 14. Second double-output shaft motor; 15. Drive screw; 16. Drive block; 17. Clamping plate; 18. Grid plate; 19. Storage box; 20. Side plate; 21. Compression block ; 22. Bar rack; 23. Cylinder; 24. Drive shaft; 25. Sliding plate; 26. Crankshaft; 27. Drive plate; 28. Mounting box; 29. First double-output shaft motor; 30. Exhaust fan; 31. Exhaust pipe; 32. Flow trough; 33. Air inlet; 34. Mounting slot; 35. Baffle; 36. Filter plate; 37. Movable box; 38. Servo motor; 39. Top plate; 40. Adjusting screw; 41. Connecting rod; 42. Load-bearing plate. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0021] like Figure 1 As shown, a steel structure positioning welding device described in Example 1 of the present invention includes a workbench 1, a concave frame 3 is fixedly installed in the middle of the workbench 1, and a welding mechanism for welding the steel structure is provided on the concave frame 3. A square frame 13 is symmetrically provided on the top of the workbench 1, and a clamping mechanism for positioning the steel structure is provided on the square frame 13. An adjustment mechanism for adjusting the position of the square frame 13 is provided on the workbench 1 to facilitate the clamping mechanism to clamp the steel structure after moving, and to move to the welding position after clamping the steel structure. When the steel structure positioning welding device is used to weld the steel structure, the workpiece to be welded is fixedly clamped by the movement of the clamping mechanism, and then the adjustment mechanism is moved to adjust the position of the square frame 13. When the square frame 13 moves, the steel structure can be driven to move by the clamping mechanism, so that the welding points of the two steel structures are butted. Through the movement of the welding mechanism, the steel structure can be welded, and the purpose of quickly welding the steel structure can be achieved.
[0022] Furthermore, if Figure 2As shown, vertical flow grooves 32 are symmetrically arranged on the concave frame 3. The front of the flow groove 32, that is, the side facing the inside of the concave frame 3, is provided with an array of air inlet holes 33. A filter plate is installed at the bottom of the flow groove 32. Specifically, a mounting groove 34 is provided on the back of the lower part of the flow groove 32. The mounting groove 34 is provided with a baffle 35 for sealing the opening. A filter plate 36 is fixedly mounted on the baffle 35 and extends into the flow groove 32. The filter plate 36 engages with the inner wall of the flow groove 32. An exhaust pipe 31 is installed on the back of the lower end of the flow groove 32. A filter drive mechanism is provided inside the workbench 1 and is connected to the exhaust pipe 31. During the welding of steel structures, the filter drive mechanism can extract the air inside the flow groove 32 through the exhaust pipe 31, thereby generating suction at the air inlet 33. The smoke particles generated during welding will follow the air flow into the flow groove 32, and the particles carried by the air will be filtered and intercepted by the filter plate 36, thereby achieving the purpose of air filtration and purification, and effectively avoiding impact on the surrounding environment.
[0023] Example 2 is different from Example 1 in that Figure 9 As shown, the filter drive mechanism includes a strip frame 22, a mounting box 28, a first dual-shaft motor 29, an exhaust fan 30, and a transmission assembly mounted on the strip frame 22. The strip frame 22 is mounted inside the workbench 1, with the mounting box 28 fixedly mounted at one end of the strip frame 22. The first dual-shaft motor 29 and the exhaust fan 30 are fixedly mounted inside the mounting box 28. One output end of the first dual-shaft motor 29 is connected to the transmission assembly, while the other output end of the first dual-shaft motor 29 is in driving connection with the impeller inside the exhaust fan 30. The input end of the exhaust fan 30 is connected to an exhaust pipe 31, and the output end of the exhaust fan 30 extends out of the workbench 1 through the pipe.
[0024] Example 3 is different from Example 2 in that Figure 4 As shown, a storage box 19 is fixedly installed inside the workbench 1, located below the welding area of the workbench 1. A grid plate 18 is fixedly installed on the top of the storage box 19. When debris generated during welding falls onto the grid plate 18, it falls into the storage box 19 and is stored, thus achieving the purpose of storing the debris.
[0025] Example 4 is different from Example 3 in that Figure 4As shown, a compression assembly is provided inside the storage box 19. The compression assembly includes a compression block 21, which is passed through the storage box 19. In this embodiment, an inclined side panel 20 is provided on one side of the storage box 19, and the lower end of the side panel 20 is inclined toward the inside of the storage box 19. The compression block 21 is located below the side panel 20. One end of the drive shaft 24 is fixedly connected to the compression block 21. After the debris falls into the storage box 19, the side panel 20 cooperates to cause the debris to slide to one side of the compression block 21. The transmission assembly is connected to the compression block 21. When the position of the compression block 21 is adjusted by the transmission assembly, the debris can be squeezed.
[0026] Example 5 is different from Example 4 in that Figure 9 As shown, the transmission assembly includes a cylinder 23, a drive shaft 24, a sliding plate 25, a drive plate 27 and a crankshaft 29. The crankshaft 26 is rotatably arranged inside the bar frame 22, and one end of the crankshaft 26 is connected to an output end of the first double-output shaft motor 29. The cylinder 23 is fixedly mounted on the side of the bar frame 22, and the drive shaft 24 is inserted into the cylinder 23. The sliding plate 25 is slidably arranged inside the bar frame 22. One end of the drive plate 27 is movably connected to the crankshaft 26, and the other end of the drive plate 27 is movably connected to the sliding plate 25. The drive shaft 24 penetrates into the bar frame 22, and one end is fixedly connected to the sliding plate 25, and the other end is connected and cooperated with the compression block 21. When the crankshaft 26 rotates, the sliding plate 25 is driven to move by the drive plate 27. The movement of the sliding plate 25 drives the drive shaft 24 to slide inside the cylinder 23, and then the compression block 21 can be driven to move by the drive shaft 24.
[0027] When the filter drive mechanism is operating, the first dual-shaft motor 29 drives the exhaust fan 30, generating suction. The exhaust fan 30 and the exhaust pipe 31 work together to extract air from the flow trough 32, thereby creating suction in the air inlet 33 to treat the welding fumes. Simultaneously, the first dual-shaft motor 29 rotates the crankshaft 26. This movement, coupled with the transmission assembly, drives the compression block 21, which compresses the collected debris into blocks, thereby reducing the space occupied by the debris.
[0028] Example 6 is different from Example 5 in that Figure 1 As shown, a controller 2 is fixedly mounted on the workbench 1 and is electrically connected to the first dual-output shaft motor 29. The electronic components on the steel structure tack welding device are electrically connected to an external power supply via wires, and the controller 2 is electrically connected to the electronic components on the steel structure tack welding device to control the operation of the electronic components.
[0029] Example 7 is different from Example 1 in that Figure 5As shown, the welding mechanism includes a drive motor 4, a No. 1 screw rod 5, a No. 1 slider 6, a telescopic rod 7, and a welding head 8. The drive motor 4 is fixedly installed on the concave frame 3, the No. 1 screw rod 5 is rotatably arranged inside the concave frame 3, and one end of the No. 1 screw rod 5 is fixedly connected to the output end of the drive motor 4. The No. 1 slider 6 is arranged inside the concave frame 3, and the No. 1 screw rod 5 is threadedly connected to the No. 1 slider 6. The telescopic rod 7 is fixedly installed at the bottom of the No. 1 slider 6, and one end of the telescopic rod 7 is fixedly connected to the welding head 8. When the drive motor 4 is working, it will drive the No. 1 screw rod 5 to rotate, thereby adjusting the position of the No. 1 slider 6. The position of the welding head 8 can be adjusted by the telescopic rod 7. After the welding head 8 is moved to the welding location, the telescopic rod 7 is an electric push rod that can adjust the height of the welding head 8. After the welding head 8 contacts the welding location, the steel structure can be welded.
[0030] Embodiment 8 differs from embodiment 7 in that a support mechanism for supporting the welded portion of the steel structure is provided inside the workbench 1. The support mechanism can support the welded portion of the steel structure, thereby improving the stability of the steel structure.
[0031] Further, such as Figure 6 and Figure 7 As shown, the support mechanism includes a movable box 37, a servo motor 38, a top plate 39, an adjustment screw 40, a connecting rod 41 and a bearing plate 42. Figure 1 As shown, the movable box 37 is fixedly set on the workbench 1, and the movable box 37 is located directly below the welding head 8, the servo motor 38 is fixedly set on the movable box 37, and the top plate 39 is set inside the movable box 37. The adjusting screw 40 is threadedly connected to the top plate 39, and one end of the adjusting screw 40 is electrically connected to the servo motor 38, the output end of the adjusting screw 40 is fixedly connected to the output end of the servo motor 38, the connecting rod 41 is fixedly set on the top plate 39, and the connecting rod 41 extends out of the movable box 37, the load-bearing plate 42 is fixedly connected to the connecting rod 41, and the steel structure welding point can be supported by the load-bearing plate 42. The operation of the servo motor 38 will drive the adjusting screw 40 to rotate, and when the adjusting screw 40 rotates, the top plate 39 will move. The movement of the top plate 39 through the connecting rod 41 will push the position of the load-bearing plate 42 to move, and then the position of the load-bearing plate 42 can be adjusted to adapt to the steel structures in different positions for support, so that the steel structure can maintain stability for welding, thereby improving the welding quality.
[0032] Example 9 is different from Example 1 in that Figure 1As shown, the adjustment mechanism includes a chute 9, an adjusting screw 10, a power motor 11 and a sliding block 12. The chute 9 extends horizontally along the length of the workbench and is arranged on the workbench 1, and the adjusting screw 10 is rotatably arranged in the chute 9. The power motor 11 is fixedly arranged inside the chute 9, and one end of the adjusting screw 10 is fixedly connected to the output end of the power motor 11, and the other end of the adjusting screw 10 is rotatably connected to the chute 9 through a bearing. The sliding block 12 is fixedly mounted on the square frame 13, and the adjusting screw 10 is threadedly connected to the sliding block 12. In this embodiment, there are two groups of adjusting screws 10 and power motors 11. When the power motor 11 is working, it will drive the adjusting screw 10 to rotate. The rotation of the adjusting screw 10 will adjust the position of the sliding block 12. The position of the square frame 13 can be adjusted by the sliding block 12. Then, by cooperating with the two groups of adjusting screws 10 and the power motor 11, the position of the square frame 13 can be adjusted, and the position of the adjustable clamped steel structure can be welded.
[0033] Example 10 is different from Example 1 in that Figure 3 As shown, the clamping mechanism includes a second double-output shaft motor 14, a drive screw 15, a drive block 16 and a clamping plate 17. The second double-output shaft motor 14 is fixedly arranged inside the square frame 13. The drive screw 15 is fixedly connected to the output end of the second double-output shaft motor 14. The threads on the symmetrically arranged drive screws 15 are opposite. The drive block 16 is symmetrically arranged inside the square frame 13, and the drive screw 15 is threadedly connected to the drive block 16. The drive block 16 is fixedly connected to the corresponding clamping plate 17. When the clamping mechanism is used to clamp the welded steel structure, the second double-output shaft motor 14 is operated to drive the drive screw 15 to rotate. When the drive screw 15 rotates, the position of the drive block 16 is adjusted. The position of the clamping plate 17 can be adjusted by the drive block 16. Then, the steel structure can be clamped by moving the clamping plate 17.
[0034] Example 11 is different from Example 1 in that it is a welding method for a steel structure positioning welding device, comprising: S1. After the workpiece to be welded is fixedly clamped by the clamping mechanism, the adjustment mechanism is then moved to adjust the position of the square frame 13. When the square frame 13 moves, the clamping mechanism can drive the steel structure to move, so that the welds of the two steel structures are butted together; S2. The support mechanism can support the welds of the steel structure, thereby improving the stability of the steel structure; S3. Then, the steel structure can be welded by the movement of the welding mechanism, thereby achieving the purpose of rapid welding of the steel structure.
[0035] The working principle of the present invention is as follows: First, when using the steel structure positioning welding device to weld the steel structure, the second double-output shaft motor 14 drives the drive screw 15 to rotate. When the drive screw 15 rotates, the position of the drive block 16 is adjusted. The position of the clamping plate 17 can be adjusted by the drive block 16, and the steel structure can be clamped by moving the clamping plate 17. The power motor 11 drives the adjustment screw 10 to rotate. The rotation of the adjustment screw 10 adjusts the position of the sliding block 12. The position of the square frame 13 can be adjusted by the sliding block 12. The position of the square frame 13 can be adjusted by the cooperation of the two sets of adjustment screws 10 and the power motor 11. When the square frame 13 moves, it can drive the steel structure to move through the clamping mechanism, so that the two steel structures are connected at the weld. The load-bearing plate 42 can be used to support the welding part of the steel structure. The operation of the servo motor 38 will drive the adjustment screw 40 to rotate. When the adjustment screw 40 rotates, the top plate 39 will move. The movement of the top plate 39 will push the position of the load-bearing plate 42 through the connecting rod 41, and then the position of the load-bearing plate 42 can be adjusted to adapt to the steel structure in different positions. The steel structure can maintain stability during welding, thereby improving the stability of the steel structure. The operation of the drive motor 4 will drive the No. 1 screw 5 to rotate, and then the position of the No. 1 slider 6 can be adjusted. The position of the welding head 8 can be adjusted through the telescopic rod 7, and the welding head 8 can be moved to the welding location. The telescopic rod 7 is an electric push rod that can adjust the height of the welding head 8. After the welding head 8 contacts the welding location, the steel structure can be welded, achieving the purpose of rapid welding of the steel structure.
[0036] During the welding of steel structures, the first dual-axis motor 29 is controlled to drive the exhaust fan 30 to work. The exhaust fan 30 generates suction when it is working. The exhaust fan 30 and the exhaust pipe 31 cooperate to extract the air inside the flow groove 32, thereby generating suction at the air inlet 33. The smoke particles generated during welding will follow the air flow into the flow groove 32. The particles carried by the air will be filtered and intercepted by the filter plate 36, thereby achieving the purpose of air filtration and purification, effectively avoiding the impact on the surrounding environment. At the same time, when the first dual-axis motor 29 is working, it will drive the crankshaft 26 to rotate. When the crankshaft 26 rotates, it will drive the sliding plate 25 to move through the drive plate 27. The movement of the sliding plate 25 will drive the drive shaft 24 to slide inside the cylinder 23, and then the compression block 21 can be driven to move through the drive shaft 24. The compression block 21 can squeeze the stored debris into blocks, thereby reducing the space occupied by the debris.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that any modification to the technical solutions described in the aforementioned embodiments, or any equivalent replacement of some or all of the technical features thereof, within the spirit and principles of the present invention, does not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and should all be included in the scope of protection of the present invention.
Claims
1. A steel structure positioning welding device, characterized in that: The invention comprises a workbench (1), a concave frame (3) arranged in the middle of the workbench (1), and square frames (13) symmetrically arranged at both ends of the workbench (1), wherein the concave frame (3) is provided with a welding mechanism for welding a steel structure; the square frame (13) is provided with a clamping mechanism for positioning the steel structure; the concave frame (3) is symmetrically provided with flow grooves (32), the front array of the flow grooves (32) is provided with air inlet holes (33), the lower part of the flow grooves (32) is provided with a filter plate (36), the lower end of the flow grooves (32) is connected to an exhaust pipe (31), and the interior of the workbench (1) is provided with a filter drive mechanism communicated with the exhaust pipe (31).
2. The steel structure positioning welding device according to claim 1, characterized in that: The filter drive mechanism comprises a strip frame (22), an installation box (28), a first double-output shaft motor (29), an exhaust fan (30), and a transmission assembly arranged on the strip frame (22); the strip frame (22) is arranged inside the workbench (1); the installation box (28) is fixedly installed at one end of the strip frame (22); the first double-output shaft motor (29) and the exhaust fan (30) are fixedly arranged inside the installation box (28); the transmission assembly is fixedly connected to one output end of the first double-output shaft motor (29); the other output end of the first double-output shaft motor (29) is transmission-connected to an impeller inside the exhaust fan (30); one end of the exhaust pipe (31) is connected to the input end of the exhaust fan (30), and the output end of the exhaust fan (30) extends out of the workbench (1) through the pipe.
3. The steel structure positioning welding device according to claim 2, characterized in that: A storage box (19) located below the welding mechanism is fixedly provided inside the workbench (1), a grid plate (18) is fixedly installed on the top of the storage box (19), a side plate (20) is fixedly installed inside the storage box (19), and a compression assembly is provided inside the storage box (19).
4. The steel structure positioning welding device according to claim 3, characterized in that: The compression assembly comprises a compression block (21), the compression block (21) is arranged inside the storage box (19), and the compression block (21) is located below the side plate (20); the transmission assembly is connected to the compression block (21) to drive the movement of the compression block (21).
5. The steel structure positioning welding device according to claim 4, characterized in that: The transmission assembly comprises a crankshaft (26), a cylinder (23), a drive shaft (24), a sliding plate (25) and a drive plate (27), wherein the crankshaft (26) is rotatably arranged inside the strip frame (22), and the crankshaft (26) is fixedly connected to one output end of the first double-output shaft motor (29); the cylinder (23) is fixedly mounted on the side wall of the strip frame (22), the drive shaft (24) is passed through the inside of the cylinder (23), one end of the drive plate (27) is movably connected to the crankshaft (26), and the other end of the drive plate (27) is movably connected to the sliding plate (25), and the sliding plate (25) is slidably arranged inside the strip frame (22), and one end of the drive shaft (24) is fixedly connected to the sliding plate (25), and the other end is connected to the compression block (21).
6. The steel structure positioning welding device according to any one of claims 1 to 5, characterized in that: The welding mechanism comprises a driving motor (4), a No. 1 screw (5), a No. 1 slider (6), a telescopic rod (7) and a welding head (8); the driving motor (4) is fixedly arranged on the concave frame (3); the No. 1 screw (5) is rotatably arranged inside the concave frame (3); one end of the No. 1 screw (5) is fixedly connected to the output end of the driving motor (4); the No. 1 slider (6) is arranged inside the concave frame (3); the No. 1 screw (5) is threadedly connected to the No. 1 slider (6); the telescopic rod (7) is fixedly installed at the bottom of the No. 1 slider (6); and one end of the telescopic rod (7) is fixedly connected to the welding head (8).
7. The steel structure positioning welding device according to claim 6, characterized in that: The workbench (1) is provided with a support mechanism for supporting the welding part of the steel structure; the support mechanism includes a movable box (37), a servo motor (38), a top plate (39), an adjusting screw (40), a connecting rod (41) and a bearing plate (42); the movable box (37) is fixedly provided on the workbench (1), and the movable box (37) is located directly below the welding head (8); the servo motor (38) is fixedly provided on the movable box (37); the top plate (39) is provided inside the movable box (37); the adjusting screw (40) is threadedly connected to the top plate (39), and one end of the adjusting screw (40) is electrically connected to the servo motor (38); the output end of the adjusting screw (40) is fixedly connected to the output end of the servo motor (38); the connecting rod (41) is fixedly provided on the top plate (39), and the connecting rod (41) extends out of the movable box (37); and the bearing plate (42) is fixedly connected to the connecting rod (41).
8. The steel structure positioning welding device according to any one of claims 1 to 5 and 7, characterized in that: The workbench (1) is provided with an adjusting mechanism for adjusting the position of the square frame (13); the adjusting mechanism comprises a slide groove (9), an adjusting screw rod (10), a power motor (11) and a sliding block (12); the slide groove (9) is provided on the workbench (1); the adjusting screw rod (10) is rotatably provided inside the slide groove (9); the power motor (11) is fixedly provided inside the slide groove (9); and one end of the adjusting screw rod (10) is fixedly connected to the output end of the power motor (11); the sliding block (12) is fixedly installed on the square frame (13), and the adjusting screw rod (10) is threadedly connected to the sliding block (12).
9. The steel structure positioning welding device according to any one of claims 1 to 5 and 7, characterized in that: The clamping mechanism comprises a second double-output shaft motor (14), a driving screw (15), a driving block (16) and a clamping plate (17). The second double-output shaft motor (14) is fixedly arranged inside the square frame (13). The driving screw (15) is fixedly connected to the output end of the second double-output shaft motor (14). The threads on the symmetrically arranged driving screws (15) are opposite to each other. The driving block (16) is symmetrically arranged inside the square frame (13), and the driving screw (15) is threadedly connected to the driving block (16). The driving block (16) is fixedly connected to the corresponding clamping plate (17).
10. A welding method for a steel structure positioning welding device, characterized in that: The steel structure positioning welding device according to any one of claims 1 to 9 further comprises the following steps: S1. After the workpiece to be welded is fixedly clamped by the clamping mechanism, the adjusting mechanism is then moved to adjust the position of the square frame (13). When the square frame (13) moves, the clamping mechanism can drive the steel structure to move, so that the welds of the two steel structures are butted; S2. Support the welds of the steel structure by moving the support mechanism; S3. Then the steel structure is welded by moving the welding mechanism.
Citation Information
Patent Citations
Steel structure welding positioner
CN108581348A