A lathe debris filtration and collection device
By designing a lathe debris filtration and collection device, and using a steering mechanism to switch states to clean the debris on the filter element, the problem of fine debris clogging the filter element was solved, enabling the normal use of the filter element and reducing costs.
Patent Information
- Application Number
- CN202511141696.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-15
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2045-08-15
AI Technical Summary
During the machining process of existing lathes, fine debris can easily clog the filter element, making filter element inspection and replacement difficult and increasing costs.
Design a lathe debris filtration and collection device, including a collection mechanism, a filtration mechanism and a steering mechanism. By changing the flow direction of lubricating oil, the steering mechanism switches the state to clean the debris on the filter element and extend the service life of the filter element.
It effectively filters and collects debris, extends the life of the filter element, reduces the frequency of inspection and replacement by operators, and lowers costs.
Smart Images

Figure CN120715702B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of lathe technology, and more particularly to a lathe debris filtration and collection device. Background Technology
[0002] During the machining process of a CNC lathe, debris will fall off the workpiece. This is due to machining operations such as turning, boring, and cutting. The debris varies in size; larger particles are easier to collect, but smaller particles, being lightweight, are easily carried along by the lubricating oil. Currently, to collect and filter these fine debris so that the filtered lubricating oil can be reused, filter elements are used to remove the debris, thus filtering the lubricating oil.
[0003] When using the above method, because the debris particles are small, the fine debris will adhere to the filter element during filtration, blocking the channels through which lubricating oil can pass. This will cause the filter element to become clogged and unusable, requiring replacement by operators. However, since the filter elements are installed at the bottom of the lubricating oil collection device, it is not easy for operators to observe the clogging. This makes it difficult for operators to inspect and replace the filter elements, and the constant replacement of filter elements will also increase the operating cost of the device. Therefore, a filtration device that can effectively collect debris and extend the service life of the filter element is needed. Summary of the Invention
[0004] In view of the above-mentioned problems of the troublesome filter element inspection and replacement and the high cost of filter element replacement when using the filter element installed at the bottom of the lubricating oil collection device to filter debris in the lubricating oil, a lathe debris filtration and collection device is provided.
[0005] The technical means employed in this invention are as follows:
[0006] A lathe debris filtering and collection device is disclosed. The lathe includes a CNC lathe base and a CNC lathe located above the CNC lathe base. The top of the CNC lathe base is open. The filtering and collection device is located inside the CNC lathe base and includes a collection mechanism, a filtering mechanism, a steering mechanism, and an oil tank. A filtering mechanism is provided at each end of the collection mechanism. Both the collection mechanism and the filtering mechanism have a collection space for collecting debris, consisting of a central collection area and side collection areas located on both sides of the central collection area. The side collection areas are connected to the central collection area. The central collection areas of the collection mechanism and the filtering mechanism are interconnected, and the side collection areas on the same side are also interconnected. A lubricating oil inlet / outlet space is provided below the side collection area of the filtering mechanism. The filtering mechanism is provided with a side filter element for connecting the side collection area and the lubricating oil inlet / outlet space. A central filter box is provided at the bottom of the central collection area of the filtering mechanism, and a filter collector is installed inside the central filter box. The two lubricating oil inlet / outlet spaces of the filtering mechanism are connected by a connecting pipe. The system is interconnected; each of the filter mechanisms is equipped with a corresponding steering mechanism, each steering mechanism having a connecting pipe port, a middle filter box port, an oil delivery pump port, and an oil suction pump port; the inlet and outlet ports of the connecting pipe and the middle filter box are respectively connected to the connecting pipe port and the middle filter box port; an oil delivery pump and an oil suction pump are installed between the steering mechanism and the oil tank; the outlet port of the oil delivery pump and the inlet port of the oil suction pump are respectively connected to the oil delivery pump port and the oil suction pump port. The steering mechanism has two operating states: In the first operating state, the connecting pipe connection port is connected to the oil suction pump connection port and the middle filter box connection port is connected to the oil delivery pump connection port through the internal channel of the steering mechanism; In the second operating state, the connecting pipe connection port is connected to the oil delivery pump connection port and the middle filter box connection port is connected to the oil suction pump connection port through the internal channel of the steering mechanism; The steering mechanism is used to change the direction of lubricating oil entering and exiting the filter mechanism by switching the operating states.
[0007] Furthermore, the collecting mechanism includes a central collecting shell I, and the central collecting area of the collecting mechanism is located inside the central collecting shell I; downwardly inclined side plates I are fixed on the outer walls of both sides of the central collecting shell I near the center, and a downwardly inclined collecting plate I is fixed on the side of the side plate I away from the central collecting shell I, and an upwardly extending side arc plate I is fixed on the side of the collecting plate I away from the side plate I; the space enclosed by the outer wall of the central collecting shell I and the side plate I, the collecting plate I and the side arc plate I located on the same side is the side collecting area of the collecting mechanism.
[0008] Furthermore, the filtering mechanism includes a central collection shell II, and the central collection area of the filtering mechanism is located inside the central collection shell II; downwardly inclined side plates II are fixed on the outer walls of both sides of the central collection shell II near the center, and a downwardly inclined collection plate II is fixed on the side of the side plate II away from the central collection shell II, and an upwardly extending side arc plate II is fixed on the side of the collection plate II away from the side plate II; the space enclosed by the outer wall of the central collection shell II and the side plate II, the collection plate II and the side arc plate II located on the same side is the side collection area of the filtering mechanism; the central collection shell II, the side plate II, the collection plate II and the side arc plate II correspond one-to-one with the central collection shell I, the side plate I, the collection plate I and the side arc plate I respectively and are connected to each other at the end face; the outer sides of the side arc plate I and the side arc plate II are connected by a connecting plate.
[0009] Furthermore, a guide arc plate I is fixed at the upper end of the side arc plate I, with one end extending towards the middle collection shell I. The other end of the guide arc plate I extends beyond the upper end of the middle collection shell I to above the middle collection area of the collection mechanism. The end of the guide arc plate I above the middle collection area of the collection mechanism is higher than the vertical height of the upper end of the middle collection shell I. A guide arc plate II is fixed at the upper end of the side arc plate II, with one end extending towards the middle collection shell II. The other end of the guide arc plate II extends beyond the upper end of the middle collection shell II to above the middle collection area of the filter mechanism. The end of the guide arc plate II above the middle collection area of the filter mechanism is higher than the vertical height of the upper end of the middle collection shell II. The guide arc plate II and the guide arc plate I are positioned opposite each other and connected to each other at their end faces.
[0010] Furthermore, the middle filter box is installed on the bottom surface of the middle collection shell II; a side bottom plate is fixed to the lower end of the side arc plate II, and the other end of the side bottom plate is fixed to the outer wall of the middle collection shell II. The space enclosed by the outer wall of the middle collection shell II, the side inclined plate II, the collection plate II and the side bottom plate located on the same side is the lubricating oil inlet and outlet space of the filtration mechanism.
[0011] Furthermore, the side of the filtration mechanism away from the collection mechanism is sealed by a sealing plate, and the side of the lubricating oil inlet / outlet space near the collection mechanism is sealed by a blocking plate. The central collection shell I, the side inclined plate I, and the collection plate I are fixed to the blocking plate with screws.
[0012] Furthermore, the bottom surfaces of the central collection area and the side collection area of the collection mechanism are both designed with a central protrusion and both sides inclined towards the two ends of the collection mechanism; the central collection shell I and the central collection shell II are U-shaped structures, the collection plate I and the collection plate II are provided with upward-opening grooves, and the bottom of the collection plate II is provided with a chip discharge port; the side filter element is installed on the side inclined plate II; the filter collector includes a central zone filter element and a debris receiving cavity, the bottom opening of the debris receiving cavity is connected to the chip discharge port at the bottom of the central filter box, and the outlet end of the central zone filter element is connected to the oil inlet and outlet ports at the bottom of the central filter box; the chip discharge port at the bottom of the collection plate II and the chip discharge port at the bottom of the central filter box are respectively equipped with a drain pipe, the other end of the drain pipe is connected to the debris collection box, and the debris collection box is used to collect the filtered debris.
[0013] Furthermore, the filter collector also includes a collection shell, which has a through-hole at the top and bottom, and an installation tube is fixedly installed inside the collection shell; the installation tube has an axial opening and its upper and lower ends are respectively connected to the upper and lower through-holes of the collection shell, and the middle zone filter element is installed inside the installation tube, with the top of the middle zone filter element extending from the top of the installation tube; a gap is left between the top of the middle zone filter element and the upper through-hole of the collection shell, and the middle zone filter element communicates with the interior of the middle filter box through the lower through-hole of the collection shell; a debris receiving cavity is left between the installation tube and the interior of the collection shell, and a chip discharge pipe is provided at the bottom of the collection shell, which communicates with the debris receiving cavity and is connected to the chip discharge port at the bottom of the middle filter box.
[0014] Furthermore, the steering mechanism includes a steering box, inside which a steering column is rotatably mounted. A sealing cover is fixed to one side of the steering box to seal the steering column inside the steering box. The connecting pipe port, the intermediate filter box port, the oil supply pump port, and the oil suction pump port are all located on the side wall of the steering box. The connecting pipe port and the intermediate filter box port are located on the same side, while the oil supply pump port and the oil suction pump port are located on opposite sides. The steering column has four channels inside: two straight channels and two inclined channels. The two straight channels are located between the two inclined channels. The ramp passes through the steering column and forms eight connection ports on the side wall; the steering mechanism can switch between two working states by rotating the steering column: in the first working state, two connection ports of one of the straight ramps are respectively connected to the connecting pipe connection port and the oil suction pump connection port, and two connection ports of the other straight ramp are respectively connected to the middle filter box connection port and the oil delivery pump connection port; in the second working state, two connection ports of one of the ramps are respectively connected to the connecting pipe connection port and the oil delivery pump connection port, and two connection ports of the other ramp are respectively connected to the middle filter box connection port and the oil suction pump connection port.
[0015] Furthermore, a mounting frame is provided below the collection mechanism to support the collection mechanism; the mounting frame includes a frame formed by a combination of several connecting rods, the oil tank is installed inside the frame, and a number of receiving plate frames are connected to the upper side of the frame. The receiving plate frames are provided with grooves that are adapted to the bottom of the central collection shell I, and the central collection shell I is installed in the grooves.
[0016] Compared with the prior art, the present invention has the following advantages:
[0017] 1. The lathe chip filtration and collection device provided by this invention allows chips generated during CNC lathe machining and lubricating oil sprayed onto the workpiece to enter the filtration mechanism. The lubricating oil circulating into the filtration mechanism causes the oil containing chips to flow, and during this flow, the chips are collected by the filter element within the filtration mechanism. Furthermore, the direction of lubricating oil entering and exiting the filtration mechanism can be changed by switching the working state of the steering mechanism: when the lubricating oil flows from the central collection area to the side collection area, the lubricating oil entering the filter collector can wash away the chips adhering to the central filter element, allowing them to then follow the lubricating oil into the side collection area, where the side filter element removes the chips from the lubricating oil. The process involves filtration to remove debris clogging the central filter element, ensuring its proper function. As lubricating oil flows from the side collection area to the central collection area, the oil entering the connecting pipe washes away debris adhering to the side filter elements before flowing into the central collection area, where the central filter element performs filtration. This invention ensures the proper functioning of both the central and side filter elements, effectively filtering debris and guaranteeing the proper use of lubricating oil. Furthermore, it eliminates the need for operator inspection, extends the service life of both filter elements, and reduces the cost of using CNC lathes.
[0018] 2. The lathe chip filtration and collection device provided by this invention, when filtering chips with the central zone filter element and the side filter element, guides the chips into the collection shell and the collection plate respectively, so that the chip collection box collects the collected chips, thereby reducing the chip content in the CNC lathe. This ensures the normal use of the central zone filter element and the side filter element. At the same time, the operator can simply handle the chips in the chip collection box without disassembling the device to replace the central zone filter element and the side filter element, reducing the operator's trouble. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is one of the structural schematic diagrams of the fine debris filtration and collection device described in this invention.
[0021] Figure 2This is the second schematic diagram of the fine debris filtration and collection device described in this invention.
[0022] Figure 3 This is a schematic diagram of the internal structure of the fine debris filtration and collection device described in this invention.
[0023] Figure 4 This is a schematic diagram of the mounting bracket structure described in this invention.
[0024] Figure 5 This is a schematic diagram of the collection mechanism, the filtration mechanism, and the liquid reduction tank described in this invention.
[0025] Figure 6 This is one of the cross-sectional structural diagrams of the collection mechanism, the filtration mechanism, and the liquid reduction tank described in this invention.
[0026] Figure 7 This is a schematic diagram of the collection mechanism described in this invention.
[0027] Figure 8 This is a second cross-sectional schematic diagram of the collection mechanism, the filtration mechanism, and the liquid reduction tank described in this invention.
[0028] Figure 9 This is a schematic diagram of the structure of the filtration mechanism, the steering mechanism, and the debris collection box described in this invention.
[0029] Figure 10 This is a schematic diagram of the filtration mechanism described in this invention.
[0030] Figure 11 This is one of the cross-sectional structural schematic diagrams of the filtration mechanism described in this invention.
[0031] Figure 12 This is a second cross-sectional view of the filtration mechanism described in this invention.
[0032] Figure 13 This is a schematic diagram of the filter collector structure described in this invention.
[0033] Figure 14 This is a cross-sectional view of the filter collector described in this invention.
[0034] Figure 15 This is a cross-sectional exploded view of the filter collector described in this invention.
[0035] Figure 16 This is a schematic diagram of the steering mechanism structure described in this invention.
[0036] Figure 17 This is an exploded structural diagram of the steering mechanism described in this invention.
[0037] Figure 18 This is one of the schematic diagrams of the cross-sectional structure of the steering column described in this invention.
[0038] Figure 19 This is the second schematic diagram of the cross-sectional structure of the steering column described in this invention.
[0039] Figure 20 This is a schematic diagram of the distribution structure of the straight track and the inclined track inside the steering column according to the present invention.
[0040] Figure 21 This is a schematic diagram showing the flow of lubricating oil from the central collection area to the side collection area of the filtration mechanism in this invention.
[0041] Figure 22 This is a schematic diagram showing the flow of lubricating oil from the side collection area to the central collection area of the filter mechanism in this invention.
[0042] In the diagram: 1. CNC lathe base; 11. Filter collector; 111. Collection shell; 112. Mounting tube; 113. Central zone filter element; 12. Side filter element; 13. Servo motor; 2. CNC lathe; 3. Collection mechanism; 31. Central collection shell I; 32. Side inclined plate I; 33. Baffle plate I; 34. Guide arc plate I; 35. Collection plate I; 36. Side arc plate I; 4. Filtering mechanism; 41. Sealing plate; 42. Blocking plate; 43. Central filter box; 4 4. Connecting pipe; 45. Side bottom plate; 46. Central collection shell II; 47. Side inclined plate II; 48. Baffle plate II; 49. Guide arc plate II; 410. Collection plate II; 411. Side arc plate II; 5. Liquid reduction tank; 6. Mounting bracket; 61. Connecting rod; 62. Receiving plate bracket; 63. Fixing bracket; 64. Receiving bracket; 7. Steering mechanism; 71. Steering box; 72. Sealing cover; 73. Steering column; 74. Straight track; 75. Inclined track; 8. Debris collection box; 9. Oil tank. Detailed Implementation
[0043] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0044] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the present invention or its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0045] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the scope of exemplary embodiments according to the invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0046] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of the invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0047] In the description of this invention, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is generally based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this invention and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this invention. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0048] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0049] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore should not be construed as limiting the scope of protection of this invention.
[0050] Example 1
[0051] like Figures 1 to 20As shown, this invention provides a lathe chip filtration and collection device applicable to horizontal CNC lathes. The lathe includes a CNC lathe base 1 and a CNC lathe 2 located above the CNC lathe base 1. The top of the CNC lathe base 1 is open, and the filtration and collection device is located inside the CNC lathe base 1 to collect chips generated during the machining of workpieces by the CNC lathe 2. To extend the service life of the filter element and eliminate the hassle of filter element inspection and replacement, the technical solution adopted by this invention is as follows: the filtration and collection device includes a collection mechanism 3, a filter mechanism 4, a steering mechanism 7, and an oil tank 9; a filter mechanism 4 is respectively provided at both ends of the collection mechanism 3; both the collection mechanism 3 and the filter mechanism 4 are provided with a central collection... The central collection area and the side collection areas located on both sides of the central collection area form a collection space for collecting debris. The side collection areas are connected to the central collection area. The central collection area of the collection mechanism 3 and the central collection area of the filter mechanism 4 are interconnected, and the side collection areas on the same side are also interconnected. The bottom surfaces of the central collection area and the side collection areas of the collection mechanism 3 are both designed with a central protrusion and both sides inclined towards the two ends of the collection mechanism 3, so that the debris generated by the CNC lathe 2 in machining the workpiece and the lubricating oil sprayed on the workpiece can flow into the collection space of the filter mechanism 4 after falling into the collection space of the collection mechanism 3. A lubricating oil inlet and outlet space is also provided below the side collection area of the filter mechanism 4. The filter mechanism 4 is equipped with a useful... A side filter element 12 connects the side collection area and the lubricating oil inlet / outlet space. A chip discharge port is provided at the bottom of the side collection area of the filtration mechanism 4. The side filter element 12 filters debris in the lubricating oil, which is then discharged through the chip discharge port at the bottom of the side collection area of the filtration mechanism 4. A middle filter box 43 is provided at the bottom of the middle collection area of the filtration mechanism 4. A filter collector 11 is installed inside the middle filter box 43. The filter collector 11 includes a middle filter element 113 and a debris receiving cavity. After filtering out debris from the lubricating oil, the middle filter element 113 falls into the debris receiving cavity. The bottom opening of the debris receiving cavity is connected to the chip discharge port at the bottom of the middle filter box 43. The outlet end of the middle filter element 113 is connected to... The oil inlet and outlet ports at the bottom of the intermediate filter box 43 are connected; the two lubricating oil inlet and outlet spaces of the filter mechanism 4 are connected by a connecting pipe 44; each filter mechanism 4 is provided with a corresponding steering mechanism 7, and each steering mechanism 7 is provided with a connecting pipe port, an intermediate filter box port, an oil delivery pump port, and an oil suction pump port; the oil inlet and outlet ports of the connecting pipe 44 and the oil inlet and outlet ports of the intermediate filter box 43 are respectively connected to the connecting pipe port and the intermediate filter box port; an oil delivery pump for delivering lubricating oil in the oil tank 9 to the filter mechanism 4 and an oil suction pump for sucking out the filtered lubricating oil in the filter mechanism 4 to the oil tank 9 are provided between the steering mechanism 7 and the oil tank 9;The oil outlet of the oil pump and the oil inlet of the oil suction pump are respectively connected to the oil pump connection port and the oil suction pump connection port, and the oil inlet of the oil pump and the oil outlet of the oil suction pump are respectively connected to the oil tank 9; the steering mechanism 7 has two working states: in the first working state, the connecting pipe connection port and the oil suction pump connection port, as well as the middle filter box connection port and the oil pump connection port, are respectively connected through the internal channel of the steering mechanism 7; in the second working state, the connecting pipe connection port and the oil pump connection port, as well as the middle filter box connection port and the oil suction pump connection port, are respectively connected through the internal channel of the steering mechanism 7. The channels are connected; the steering mechanism 7 is used to change the direction of lubricating oil entering and exiting the filter mechanism 4 by switching the working state, thereby causing the lubricating oil in the filter mechanism 4 and the collection mechanism 3 to flow, and filtering and collecting debris in the lubricating oil during the flow. At the same time, during the debris collection process, the filter elements (the central filter element 113 and the side filter element 12) in the central collection area and the side collection area of the filter mechanism 4 are flushed, and the filtered debris on the filter elements is flushed off the filter elements to avoid debris clogging the filter elements and making them unusable, thus extending the service life of the filter elements and reducing the frequency of filter element replacement.
[0052] Furthermore, the steering mechanism 7 has four channels inside, which are respectively used to connect the connecting pipe connection port to the oil delivery pump connection port, the connecting pipe connection port to the oil suction pump connection port, the middle filter box connection port to the oil delivery pump connection port, and the middle filter box connection port to the oil suction pump connection port.
[0053] Furthermore, the steering mechanism 7 is used to change the direction of lubricating oil entering and exiting the filter mechanism 4 by switching the working state, thereby causing the lubricating oil in the filter mechanism 4 and the collection mechanism 3 to flow. During the flow of lubricating oil, it will carry debris into the filter mechanism 4, and then filter out and collect the debris through the side filter element 12 and the filter collector 11. Specifically, in the first working state, the flow direction of lubricating oil in the filter mechanism 4 is central collection area - side collection area - lubricating oil inlet and outlet area; In general, lubricating oil enters the middle filter box 43 through the oil pump connection port and the middle filter box connection port via the oil pump pump, and is delivered to the middle collection area of the filter mechanism 4. The lubricating oil flows into the side collection areas and the lubricating oil inlet and outlet areas on both sides. At the same time, the suction pump draws out the lubricating oil in the lubricating oil inlet and outlet areas from the connecting pipe 44 through the suction pump connection port and the connecting pipe connection port. In the second working state, the flow direction of lubricating oil in the filter mechanism 4 is lubricating oil inlet and outlet area - side collection area - middle collection area. Specifically, lubricating oil is pumped through the oil pump, connected to the oil pump port and the connecting pipe port, and enters the connecting pipe 44 to deliver lubricating oil to the lubricating oil inlet / outlet area of the filter mechanism 4. The lubricating oil flows into the side collection area and then into the central collection area. Simultaneously, the suction pump, connected to the suction pump port and the central filter box port, draws out the lubricating oil from the central collection area through the central filter box 43. During this process, as the lubricating oil flows from the central collection area to the side collection area of the filter mechanism 4, it can clear blockages in the central filter area. The debris in the filter element 113 is flushed away, and then the debris in the lubricating oil is filtered through the side filter element 12 in the side collection area. When the lubricating oil flows from the side collection area to the central collection area of the filter mechanism 4, the lubricating oil entering the connecting pipe 44 can flush away the debris attached to the side filter element 12, and then filter through the central filter element 113. By repeatedly flushing the filter elements while filtering and collecting debris, the trouble of inspection by operators can be eliminated, and the service life of the central filter element 113 and the side filter element 12 can be extended.
[0054] Further, the collecting mechanism 3 includes a central collecting shell I 31, and the central collecting area of the collecting mechanism 3 is located inside the central collecting shell I 31; downwardly inclined side plates I 32 are fixed on the outer walls of the central collecting shell I 31 near the center on both sides; a downwardly inclined collecting plate I 35 is fixed on the side of the side plate I 32 away from the central collecting shell I 31; and an upwardly extending side arc plate I 36 is fixed on the side of the collecting plate I 35 away from the side plate I 32; the space enclosed by the outer wall of the central collecting shell I 31 and the side plate I 32, the collecting plate I 35, and the side arc plate I 36 located on the same side is the side collecting area of the collecting mechanism 3; the filtering mechanism 4 includes a central collecting shell II 46, and the central collecting area of the filtering mechanism 4 is located inside the central collecting shell II 46; the central collecting shell II 46 has two sides near the center on both sides. A downwardly inclined side plate II47 is fixed on the outer wall. A downwardly inclined collection plate II410 is fixed on the side of the side plate II47 away from the central collection shell II46. An upwardly extending side arc plate II411 is fixed on the side of the collection plate II410 away from the side plate II47. The space enclosed by the outer wall of the central collection shell II46 and the side plate II47, the collection plate II410 and the side arc plate II411 located on the same side is the side collection area of the filter mechanism 4. The central collection shell II46, the side plate II47, the collection plate II410 and the side arc plate II411 correspond one-to-one with the central collection shell I31, the side plate I32, the collection plate I35 and the side arc plate I36 respectively and are connected to each other at the end face. The side arc plate I36 is connected to the outer side of the side arc plate II411 by a connecting plate.
[0055] Furthermore, the bottom surface of the central collection shell I31, the side inclined plate I32, and the collection plate I35 are all structures with a central protrusion and both sides inclined towards the two ends of the collection mechanism 3. The cross-section can be regarded as an inverted V-shaped structure. This structure can guide the debris and lubricating oil entering the collection mechanism 3 to the filter mechanism 4, so that the debris and lubricating oil can be easily filtered by the filter mechanism 4.
[0056] Furthermore, a guide arc plate I34 is fixed at the upper end of the side arc plate I36, extending towards the central collection shell I31 at one end. The other end of the guide arc plate I34 extends beyond the upper end of the central collection shell I31 and reaches above the central collection area of the collection mechanism 3. The end of the guide arc plate I34 above the central collection area of the collection mechanism 3 is higher than the vertical height of the upper end of the central collection shell I31. A guide arc plate II49 is fixed at the upper end of the side arc plate II411, extending towards the central collection shell II46 at one end. The other end of the guide arc plate II49 extends beyond the upper end of the central collection shell II46 and reaches the middle of the filter mechanism 4. Above the collection area; the end of the guide arc plate II 49 located above the middle collection area of the filter mechanism 4 is higher than the upper end of the middle collection shell II 46 in the vertical direction; the guide arc plate II 49 and the guide arc plate I 34 are positioned opposite each other and connected to each other at the end face; the guide arc plate II 49 and the guide arc plate I 34 are in the shape of an inverted V, and the guide arc plate II 49 and the guide arc plate I 34 are in contact with the bottom of the CNC lathe 2; when the chip collection device collects the chips cut by the CNC lathe 2, the guide arc plate 34 can guide the chips cut by the CNC lathe 2 into the interior of the middle collection shell I 31, so that all the chips fall into the middle collection shell I 31.
[0057] Furthermore, the middle filter box 43 is installed on the bottom surface of the middle collection shell II 46; the lower end of the side arc plate II 411 is fixed with a side bottom plate 45, and the other end of the side bottom plate 45 is fixed to the outer side wall of the middle collection shell II 46. The space enclosed by the outer side wall of the middle collection shell II 46, the side inclined plate II 47, the collection plate II 410 and the side bottom plate 45 located on the same side is the lubricating oil inlet and outlet space of the filter mechanism 4.
[0058] Furthermore, the side of the filter mechanism 4 away from the collection mechanism 3 is sealed by a sealing plate 41, and the side of the lubricating oil inlet / outlet space near the collection mechanism 3 is sealed by a blocking plate 42. The central collection shell I 31, the side inclined plate I 32, and the collection plate I 35 are fixed to the blocking plate 42 by screws.
[0059] Furthermore, the central collection shell I 31 and the central collection shell II 46 are U-shaped structures, the collection plate I 35 and the collection plate II 410 are provided with upward-opening grooves, and the bottom of the collection plate II 410 is provided with a chip discharge port; the side inclined plate II 47 is provided with an installation port, and the side filter element 12 is installed in the installation port. The side filter element 12 connects the side collection area with the lubricating oil inlet and outlet space.
[0060] Furthermore, the filter collector 11 also includes a collection shell 111. The shape of the upper surface of the collection shell 111 is adapted to the bottom shape of the middle collection shell II 46. The collection shell 111 has a through-hole extending vertically. The size of the upper through-hole of the collection shell 111 is larger than that of the lower through-hole. An installation tube 112 is fixedly installed inside the collection shell 111. During installation, the installation tube 112 enters the collection shell 111 from the upper side through the through-hole and is then fixed to the bottom of the collection shell 111 with screws. The installation tube 112 has an axial opening, and its upper and lower ends are respectively connected to the upper and lower through-holes of the collection shell 111. The middle zone filter element 113 is installed inside the installation tube 112. The top of the intermediate zone filter element 113 extends from the top of the mounting tube 112; a gap is left between the top of the intermediate zone filter element 113 and the upper opening of the collection shell 111; the bottom outlet end of the intermediate zone filter element 113 communicates with the interior of the intermediate filter box 43 through the lower opening of the collection shell 111, thereby connecting the outlet end of the intermediate zone filter element 113 with the oil inlet / outlet port at the bottom of the intermediate filter box 43; a debris receiving cavity is left between the interior of the mounting tube 112 and the collection shell 111, the debris receiving cavity is used to collect the debris filtered out by the intermediate zone filter element 113, and a chip discharge pipe is provided at the bottom of the collection shell 111, which communicates with the debris receiving cavity and is connected to the chip discharge port at the bottom of the intermediate filter box 43.
[0061] Furthermore, in this embodiment, the side filter element 12 and the central filter element 113 have specific filter element structures.
[0062] like Figure 8 and Figure 9 As shown, the side filter element 12 is square with a serrated upper surface, and the serrated creases face the collection plate I 35. When the side filter element 12 is installed in the mounting port, it is tilted towards the collection plate I 35. When the side filter element 12 filters the lubricating oil, after filtering out the debris in the lubricating oil, some of the debris will move towards the collection plate I 35 along the tilting direction of the serrated creases, causing the debris to accumulate in the collection plate I 35, thereby reducing the debris content on the side filter element 12.
[0063] like Figures 13 to 15As shown, the central zone filter element 113 is cylindrical, and the top side of the central zone filter element 113 and the top of the mounting tube 112 are provided with mutually compatible outwardly inclined serrated structures. When the central zone filter element 113 is installed in the mounting tube 112, the serrated structures on the central zone filter element 113 correspond to the serrated structures on the mounting tube 112. When the central zone filter element 113 filters debris in the lubricating oil, the serrated structures on the central zone filter element 113 can guide some debris onto the serrated structures of the mounting tube 112, and guide the debris into the debris receiving cavity between the collection shell 111 and the mounting tube 112 for collection.
[0064] Furthermore, to facilitate the installation of the side filter element 12 and the central filter element 113, the side filter element 12 is fixed to the side inclined plate II 47 by screws. The side wall of the central filter element 113 is provided with several inverted L-shaped grooves spaced circumferentially. Several pins corresponding to the grooves are fixed on the inner wall of the mounting tube 112. When the central filter element 113 is inserted into the mounting tube 112, the pins extend into the corresponding grooves and slide along the vertical part of the grooves. When the pins move to the top of the grooves, the central filter element 113 is rotated, and the pins move to the horizontal part of the grooves. At this time, the central filter element 113 can be fixed inside the mounting tube 112.
[0065] Furthermore, the end faces of the central collection shell I31, the side inclined plate I32, and the collection plate I35 are provided with a plurality of fixing ears. The central collection shell I31, the side inclined plate I32, and the collection plate I35 are fixed to the sealing plate 42 by screws in conjunction with the fixing ears. A rubber gasket is installed on the contact surface between the collection mechanism 3 and the filter mechanism 4 for sealing. The outer side of the side arc plate I36 and the side arc plate II411 are connected by a connecting plate. One side of the connecting plate can fit against the outer side wall of the side arc plate I36 and the side arc plate II411, and both ends are fixed to the side arc plate I36 and the side arc plate II411 by screws respectively.
[0066] Furthermore, the device of the present invention tightly connects the collection mechanism 3 and the filtering mechanism 4 together, so that the collection space formed by the combination of the collection mechanism 3 and the filtering mechanism 4 is a space with an upper opening, so as to collect the debris cut by the CNC lathe 2.
[0067] Furthermore, such as Figures 16 to 20As shown, the steering mechanism 7 includes a steering box 71, a steering column 73 rotatably mounted inside the steering box 71, and a sealing cover 72 fixed to one side of the steering box 71 to seal the steering column 73 inside the steering box 71. The outer side wall of the steering column 73 is in sliding contact with the side walls of the steering box 71 and the sealing cover 72, respectively. A servo motor 13 is fixed to the steering box 71 via a connecting bracket. The steering column 73 is provided with a steering shaft passing through the sealing cover 72. The output shaft of the servo motor 13 and the steering shaft are connected by a coupling. The servo motor 13 is connected to drive the steering column 73 to rotate; the connecting pipe port, the middle filter box port, the oil supply pump port, and the oil suction pump port are all located on the side wall of the steering box 71, with the connecting pipe port and the middle filter box port on the same side, and the oil supply pump port and the oil suction pump port on the opposite side; the connecting pipe port and the middle filter box port are symmetrically arranged with the oil supply pump port and the oil suction pump port along the axis of the steering column 73. The distance between the connecting pipe port and the middle filter box port is the same as the distance between the oil delivery pump port and the oil suction pump port; the steering column 73 has four channels inside, two straight channels 74 and two inclined channels 75; the two straight channels 74 are arranged between the two inclined channels 75, and the straight channels 74 and the inclined channels 75 penetrate the steering column 73 and form eight connection ports on the side wall; the distance between the two connection ports of the two straight channels 74 on one side of the steering column 73 is the same as the distance between the connecting pipe port and the middle filter box port, and the distance between the two ports on the other side is the same as the distance between the oil delivery pump port and the oil suction pump port; the distance between the two connection ports of the two inclined channels 75 on one side of the steering column 73 is the same as the distance between the connecting pipe port and the middle filter box port, and the distance between the two ports on the other side is the same as the distance between the oil delivery pump port and the oil suction pump port; the two inclined channels 75 are inclined inside the steering column 73, and their specific inclination is as follows: Figure 20As shown, the two inclined rails 75 are arranged with their four connection ports on the steering column 73 facing each other in a cross pattern. Driven by the servo motor 13, the steering mechanism 7 switches between two working states by rotating the steering column 73: In the first working state, the two connection ports of one of the straight rails 74 are connected to the connecting pipe connection port and the oil suction pump connection port, respectively, and the two connection ports of the other straight rail 74 are connected to the middle filter box connection port and the oil delivery pump connection port, respectively; In the second working state, the two connection ports of one of the inclined rails 75 are connected to the connecting pipe connection port and the oil delivery pump connection port, respectively, and the two connection ports of the other inclined rail 75 are connected to the middle filter box connection port and the oil suction pump connection port, respectively; When the steering mechanism 7 switches between the two working states, the rotation angle of the steering column 73 is 90°.
[0068] Furthermore, a mounting frame 6 is provided below the collection mechanism 3. The mounting frame 6 is used to support the collection mechanism 3, so that the collection mechanism 3 can be stably set up during use. The mounting frame 6 includes a frame formed by a combination of several connecting rods 61. The oil tank 9 is installed inside the frame. Several receiving plate frames 62 are connected to the upper side of the frame by screws. The receiving plate frames 62 have grooves that are adapted to the bottom of the middle collection shell I 31. The middle collection shell I 31 is installed in the grooves. The middle collection shell I 31 is supported by several receiving plate frames 62, so that the middle collection shell I 31 can be stably placed during use.
[0069] Furthermore, the chip discharge port at the bottom of the collecting plate II 410 and the chip discharge port at the bottom of the middle filter box 43 are respectively equipped with a drain pipe, and the other end of the drain pipe is connected to the chip collection box 8, which is used to collect the filtered chips; the drain pipe at the bottom of the collecting plate II 410 passes through the side bottom plate 45.
[0070] Furthermore, receiving frames 64 are symmetrically fixed on both sides of the frame composed of several connecting rods 61, and the debris collection box 8 connected to the drain pipe on the collection plate II 410 is placed on the receiving frames 64; a fixing frame 63 is fixed near the side wall of the frame, the turning box 71 is fixed to one side of the fixing frame 63 by screws, and the debris collection box 8 connected to the drain pipe on the middle filter box 43 is placed on the fixing frame 63.
[0071] Furthermore, such as Figure 2 and Figure 3 As shown, in Figure 3 The filter collection device shown is equipped with a protective plate on its outer side. After the protective plate is installed, as shown... Figure 2As shown, the protective plate protects the filter collection device inside, and a door panel is hinged to the protective plate at the position corresponding to the debris collection box 8. The debris collection box 8 can be taken out by opening the door panel.
[0072] When the filter collection device of the present invention is in use:
[0073] When the CNC lathe 2 is machining the workpiece, the debris on the workpiece falls into the middle collection area of the collection mechanism 3. At the same time, when the CNC lathe 2 is cutting the workpiece, it can spray lubricating oil onto the workpiece to cool it down. Meanwhile, the debris on the workpiece flows into the middle collection area of the collection mechanism 3 along with the lubricating oil. The collection mechanism 3 can guide the lubricating oil and debris towards the filter mechanism 4. When in use, the collection space of the collection mechanism 3 is filled with lubricating oil, and its liquid level is higher than the upper end of the middle collection shell I 31. In order to reduce the amount of lubricating oil in the middle collection area of the collection mechanism 3, a reducing tank 5 is installed inside the middle collection area of the collection mechanism 3. The reducing tank 5 is fixed between the two sealing plates 41 on both sides by screws. A gap is left between the reducing tank 5 and the side wall of the middle collection shell I 31 for the lubricating oil to flow.
[0074] By switching the working state of the steering mechanism 7, the direction of the lubricating oil entering and exiting the filter mechanism 4 is changed, thereby causing the lubricating oil in the filter mechanism 4 and the collection mechanism 3 to flow. During the flow of the lubricating oil, the debris in it will be carried through the side filter element 12 and the filter collector 11 to filter out the debris and collect it.
[0075] Steering mechanism 7 in its first working state, such as Figure 21 As shown, the flow direction of lubricating oil in the filter mechanism 4 is: central collection area - side collection area - lubricating oil inlet and outlet area: the oil pump delivers the lubricating oil in the oil tank 9 to the steering mechanism 7, at which time the two straight sections 74 of the steering column 73 ( Figure 20In sections a and b), the two connecting ports of one straight channel 74 are connected to the connecting pipe and the oil suction pump connecting port, respectively, and the two connecting ports of the other straight channel 74 are connected to the intermediate filter box connecting port and the oil delivery pump connecting port, respectively. Lubricating oil supplied from the oil delivery pump to the steering mechanism 7 is delivered to the intermediate filter box 43 via straight channel 74 (marked as a). The lubricating oil entering the intermediate filter box 43 enters the intermediate filter element 113 through the opening at the bottom of the collection shell 111. The lubricating oil entering the intermediate filter element 113 impacts the metal debris attached to the upper end of the intermediate filter element 113, causing the debris to detach from the intermediate filter element 113. Some of the debris detached from the intermediate filter element 113 enters the debris receiving cavity between the collection shell 111 and the mounting pipe 112, and is discharged through the drain. The pipe enters the debris collection box 8, and some debris flows upward with the lubricating oil, passing the top of the central collection shell II 46 and entering the side collection area. It is then filtered by the side filter element 12. The filtered lubricating oil enters the lubricating oil inlet and outlet space, while the debris filtered by the side filter element 12 gathers on the upper side of the side filter element 12. Some debris is guided into the collection plate II 410 along with the inclined side filter element 12, and then enters the debris collection box 8 through the drain pipe. At this time, the lubricating oil in the steering mechanism 7 is absorbed by the suction oil pump connected to the same filtration mechanism 4, so that the lubricating oil entering the lubricating oil inlet and outlet space enters the straight channel 74 marked b in the steering mechanism 7 through the connecting pipe 44, and then is absorbed into the oil tank 9 by the suction oil pump through the pipeline.
[0076] When it is necessary to switch the working state of the steering mechanism 7 to the second working state, the steering column 73 is rotated 90° by the servo motor 13, such as... Figure 22 As shown, the flow direction of lubricating oil in the filter mechanism 4 is lubricating oil inlet / outlet area - side collection area - central collection area; in the second working state, the two inclined tracks 75 of the steering column 73 ( Figure 20In sections c and d), the two connecting ports of one inclined duct 75 are respectively connected to the connecting pipe port and the oil pump port, and the two connecting ports of the other inclined duct 75 are respectively connected to the middle filter box port and the suction oil pump port. The lubricating oil supplied from the oil pump to the steering mechanism 7 is supplied to the connecting pipe 44 through the inclined duct 75 marked d, and then the lubricating oil is supplied to the lubricating oil inlet and outlet space through the connecting pipe 44, and then enters the side collection area through the side filter element 12. During the process of the lubricating oil passing through the side filter element 12, the debris attached to the upper side of the side filter element 12 is washed away, and some debris will flow into the collection plate II 410 and be collected by the debris collection box 8, and enter the... The lubricating oil in the side collection area can also carry some debris over the top of the central collection shell II 46 and into the central collection area. After the lubricating oil enters the collection shell 111, the central filter element 113 filters the lubricating oil. Some of the filtered debris adheres to the central filter element 113, while some is guided by the top of the central filter element 113 and the mounting pipe 112 into the debris receiving cavity between the collection shell 111 and the mounting pipe 112, and then collected by the debris collection box 8. The lubricating oil passing through the central filter element 113 accumulates in the central filter box 43. At this time, the oil pump connected to the same filtration mechanism 4 absorbs the lubricating oil in the steering mechanism 7, causing the accumulated oil to accumulate in the central filter box 43. The lubricating oil in the middle filter box 43 enters the inclined channel 75 marked "c" in the steering mechanism 7, and is then drawn into the oil tank 9 by the oil suction pump through a pipeline. Simultaneously, to reduce the amount of debris entering the middle collection area, a downwardly inclined baffle plate I33 is fixed in the middle of the side arc plate I36 facing the middle collection shell I31 in the collection mechanism 3; a downwardly inclined baffle plate II48 is fixed in the middle of the side arc plate II411 facing the middle collection shell II46 in the filter mechanism 4. A space is formed between the baffle plate I33 and the side arc plate I36, and between the baffle plate II48 and the side arc plate II411, respectively. The baffle plate I33 and the baffle plate II48 can prevent the lubricating oil from being carried away. Moving debris flows upward; in the collection mechanism 3, the baffle plate I 33 can guide the lubricating oil in the side collection area to the two side filter mechanisms 4; when the steering mechanism 7 switches to the second working state, in the filter mechanism 4, when the lubricating oil carries the debris upward, some of the lubricating oil will be guided by the baffle plate II 48 to move towards the side arc plate II 411. The lubricating oil that enters between the baffle plate II 48 and the side arc plate II 411 is blocked from flowing by the baffle plate II 48, and some of the debris carried in the lubricating oil will fall into the collection plate II 410 by sedimentation. This method can reduce some of the debris in the lubricating oil, thereby reducing the debris content entering the middle collection area from the side collection area.
[0077] The flow direction of lubricating oil in the central and side collection zones is controlled by the filtration mechanism 4. When the lubricating oil flows from the central collection zone to the side collection zone, the lubricating oil entering the filter collector 11 washes away the debris attached to the central filter element 113. The lubricating oil then flows into the side collection zone, where the side filter element 12 filters the debris in the lubricating oil, thereby removing the debris clogging the central filter element 113 and ensuring its normal operation. When the lubricating oil flows from the side collection zone to the central collection zone... When in operation, the lubricating oil entering the connecting pipe 44 washes away the debris attached to the side filter element 12, and then follows the lubricating oil into the central collection area, where the central filter element 113 performs filtration. The above method ensures the normal use of the central filter element 113 and the side filter element 12, allowing both to effectively filter debris and ensuring the normal use of lubricating oil. At the same time, this method also eliminates the trouble of operator inspection, extends the service life of the central filter element 113 and the side filter element 12, and reduces the operating cost of CNC lathes.
[0078] It should be noted that during operation, the direction of lubricating oil flow in the two filter mechanisms 4 at both ends of the collection mechanism 3 remains the same; Figure 21 and Figure 22 Solid arrows indicate the direction of lubricating oil flow, while hollow arrows indicate the direction in which debris enters the debris collection box 8. During the flow of lubricating oil, larger debris particles generated by the CNC lathe 2 enter the collection shell 111 after entering the central collection area. The flow of lubricating oil does not affect the large debris particles, which cannot be suspended by the flow of lubricating oil, while small debris particles can be suspended by the flow of lubricating oil. When the lubricating oil flows, the flow speed is slow, which allows the side filter element 12 and the central filter element 113 to effectively filter the oil. However, if the flow speed is too fast, the lubricating oil will carry away some debris when passing through the side filter element 12 and the central filter element 113.
[0079] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A lathe debris filtering and collection device, the lathe comprising a CNC lathe base (1) and a CNC lathe (2) located above the CNC lathe base (1), the top of the CNC lathe base (1) being open, characterized in that, The filter collection device is located inside the CNC lathe base (1) and includes a collection mechanism (3), a filter mechanism (4), a steering mechanism (7) and an oil tank (9); a filter mechanism (4) is provided at each end of the collection mechanism (3). The collection mechanism (3) and the filtering mechanism (4) are both provided with a collection space for collecting debris, consisting of a central collection area and side collection areas located on both sides of the central collection area. The side collection areas are connected to the central collection area. The central collection areas of the collection mechanism (3) and the filtering mechanism (4) are interconnected, and the side collection areas located on the same side are also interconnected. The filter mechanism (4) is provided with a lubricating oil inlet / outlet space below the side collection area. The filter mechanism (4) is provided with a side filter element (12) for connecting the side collection area and the lubricating oil inlet / outlet space. A middle filter box (43) is provided at the bottom of the middle collection area of the filter mechanism (4). A filter collector (11) is installed in the middle filter box (43). The two lubricating oil inlet / outlet spaces of the filter mechanism (4) are connected by a connecting pipe (44). Each of the filter mechanisms (4) is provided with a corresponding steering mechanism (7), and each steering mechanism (7) is provided with a connecting pipe port, a middle filter box port, an oil delivery pump port, and an oil suction pump port; the inlet and outlet ports of the connecting pipe (44) and the inlet and outlet ports of the middle filter box (43) are respectively connected to the connecting pipe port and the middle filter box port; an oil delivery pump and an oil suction pump are provided between the steering mechanism (7) and the oil tank (9); the outlet port of the oil delivery pump and the inlet port of the oil suction pump are respectively connected to the oil delivery pump port and the oil suction pump port. Oil pump connection port; the steering mechanism (7) has two working states: in the first working state, the connecting pipe connection port is connected to the oil suction pump connection port and the middle filter box connection port is connected to the oil delivery pump connection port through the internal channel of the steering mechanism (7); in the second working state, the connecting pipe connection port is connected to the oil delivery pump connection port and the middle filter box connection port is connected to the oil suction pump connection port through the internal channel of the steering mechanism (7); the steering mechanism (7) is used to change the direction of lubricating oil entering and exiting the filter mechanism (4) by switching the working state.
2. The lathe debris filtering and collecting device according to claim 1, characterized in that, The collecting mechanism (3) includes a central collecting shell I (31), and the central collecting area of the collecting mechanism (3) is located inside the central collecting shell I (31). The outer walls of the central collecting shell I (31) on both sides near the center are fixed with downwardly inclined side plates I (32). The side plates I (32) away from the central collecting shell I (31) are fixed with downwardly inclined collecting plates I (35). The side plates I (35) away from the side plates I (32) are fixed with upwardly extending side arc plates I (36). The space enclosed by the outer wall of the central collecting shell I (31) and the side plates I (32), collecting plates I (35) and side arc plates I (36) located on the same side is the side collecting area of the collecting mechanism (3).
3. The lathe debris filtering and collecting device according to claim 2, characterized in that, The filtering mechanism (4) includes a central collection shell II (46), and the central collection area of the filtering mechanism (4) is located inside the central collection shell II (46); downwardly inclined side plates II (47) are fixed on the outer walls of the central collection shell II (46) on both sides near the center, and a downwardly inclined collection plate II (410) is fixed on the side of the side plate II (47) away from the central collection shell II (46), and an upwardly extending side arc plate II (411) is fixed on the side of the collection plate II (410) away from the side plate II (47); the outer wall of the central collection shell II (46) is located in the same... The space enclosed by the side inclined plate II (47), the collection plate II (410) and the side arc plate II (411) is the side collection area of the filter mechanism (4); the middle collection shell II (46), the side inclined plate II (47), the collection plate II (410) and the side arc plate II (411) correspond one-to-one with the middle collection shell I (31), the side inclined plate I (32), the collection plate I (35) and the side arc plate I (36) respectively and are connected to each other at the end face; the side arc plate I (36) and the side arc plate II (411) are connected by a connecting plate on the outside.
4. The lathe debris filtering and collecting device according to claim 3, characterized in that, A guide arc plate I (34) is fixed at the upper end of the side arc plate I (36), with one end extending towards the middle collection shell I (31). The other end of the guide arc plate I (34) extends beyond the upper end of the middle collection shell I (31) to the upper part of the collection mechanism (3). The end of the guide arc plate I (34) above the middle collection area of the collection mechanism (3) is higher than the vertical height of the upper end of the middle collection shell I (31). A guide arc plate II (49) is fixed at the upper end of the side arc plate II (411), with one end extending towards the middle collection shell II (46). The other end of the guide arc plate II (49) extends beyond the upper end of the middle collection shell II (46) to the upper part of the middle collection area of the filter mechanism (4). The end of the guide arc plate II (49) above the middle collection area of the filter mechanism (4) is higher than the vertical height of the upper end of the middle collection shell II (46). The guide arc plate II (49) and the guide arc plate I (34) are positioned opposite each other and connected to each other at the end face.
5. The lathe debris filtering and collecting device according to claim 3, characterized in that, The middle filter box (43) is installed on the bottom surface of the middle collection shell II (46); the lower end of the side arc plate II (411) is fixed with a side bottom plate (45), and the other end of the side bottom plate (45) is fixed to the outer wall of the middle collection shell II (46). The space enclosed by the outer wall of the middle collection shell II (46), the side inclined plate II (47), the collection plate II (410) and the side bottom plate (45) located on the same side is the lubricating oil inlet and outlet space of the filter mechanism (4).
6. The lathe debris filtering and collecting device according to claim 2, characterized in that, The side of the filter mechanism (4) away from the collection mechanism (3) is sealed by a sealing plate (41), and the side of the lubricating oil inlet and outlet space near the collection mechanism (3) is sealed by a sealing plate (42). The middle collection shell I (31), the side inclined plate I (32) and the collection plate I (35) are fixed to the sealing plate (42) by screws.
7. The lathe debris filtering and collecting device according to claim 3, characterized in that, The bottom surfaces of the central collection area and the side collection area of the collection mechanism (3) are both designed with a central protrusion and both sides inclined towards the two ends of the collection mechanism (3); the central collection shell I (31) and the central collection shell II (46) are U-shaped structures, the collection plate I (35) and the collection plate II (410) are provided with grooves with upward openings, and the bottom of the collection plate II (410) is provided with a chip discharge port; the side filter element (12) is installed on the side inclined plate II (47); the filter collector (1 1) Includes a middle zone filter element (113) and a debris receiving cavity. The bottom opening of the debris receiving cavity is connected to the debris discharge port at the bottom of the middle filter box (43). The outlet end of the middle zone filter element (113) is connected to the oil inlet and outlet ports at the bottom of the middle filter box (43). The debris discharge port at the bottom of the collecting plate II (410) and the debris discharge port at the bottom of the middle filter box (43) are respectively equipped with a drain pipe. The other end of the drain pipe is connected to the debris collection box (8). The debris collection box (8) is used to collect the filtered debris.
8. The lathe debris filtering and collecting device according to claim 7, characterized in that, The filter collector (11) further includes a collection shell (111), which has a through-hole on its upper and lower sides, and an installation tube (112) is fixedly installed inside the collection shell (111). The installation tube (112) has an axial opening and its upper and lower ends are respectively connected to the upper and lower through-holes of the collection shell (111). The middle zone filter element (113) is installed inside the installation tube (112), and the top of the middle zone filter element (113) extends out from the top of the installation tube (112). A gap is left between the top of the middle zone filter element (113) and the upper opening of the collection shell (111). The middle zone filter element (113) communicates with the interior of the middle filter box (43) through the lower opening of the collection shell (111). A debris receiving cavity is left between the installation tube (112) and the interior of the collection shell (111). A chip discharge pipe is provided at the bottom of the collection shell (111) to the debris receiving cavity. The chip discharge pipe is connected to the chip discharge port at the bottom of the middle filter box (43).
9. The lathe debris filtering and collecting device according to claim 1, characterized in that, The steering mechanism (7) includes a steering box (71), and a steering column (73) is rotatably disposed inside the steering box (71). A sealing cover (72) is fixed on one side of the steering box (71) to seal the steering column (73) inside the steering box (71). The connecting pipe connection port, the middle filter box connection port, the oil pump connection port and the oil suction pump connection port are all located on the side wall of the steering box (71). The connecting pipe connection port and the middle filter box connection port are located on the same side, and the oil pump connection port and the oil suction pump connection port are located on the opposite side. The steering column (73) has four channels inside, two straight channels (74) and two inclined channels (75); the two straight channels (74) are arranged between the two inclined channels (75), and the straight channels (74) and the inclined channels (75) pass through the steering column (73) and form eight connection ports on the side wall; The steering mechanism (7) can switch between two working states by rotating the steering column (73): In the first working state, the two connection ports of one of the straight sections (74) are respectively connected to the connecting pipe connection port and the oil pump connection port, and the two connection ports of the other straight section (74) are respectively connected to the middle filter box connection port and the oil pump connection port; In the second working state, the two connection ports of one of the inclined sections (75) are respectively connected to the connecting pipe connection port and the oil pump connection port, and the two connection ports of the other inclined section (75) are respectively connected to the middle filter box connection port and the oil pump connection port.
10. The lathe debris filtering and collecting device according to claim 2, characterized in that, A mounting frame (6) is provided below the collection mechanism (3), and the mounting frame (6) is used to support the collection mechanism (3); the mounting frame (6) includes a frame formed by a combination of several connecting rods (61), the oil tank (9) is installed inside the frame, and a number of receiving plate frames (62) are connected to the upper side of the frame. The receiving plate frames (62) have grooves that are adapted to the bottom of the middle collection shell I (31), and the middle collection shell I (31) is installed in the grooves.
Citation Information
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