Monitoring equipment clamping device suitable for various working conditions
The modularly designed clamping device adopts multiple fixing methods, which solves the problem that the existing clamping device is only applicable to a single working condition and realizes rapid installation and adaptive adjustment under different working conditions.
Patent Information
- Application Number
- CN202411250499.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-09-30
AI Technical Summary
The existing clamping device is applicable to a single working condition and cannot adapt to the clamping and installation requirements of equipment with different dimensions. It needs to be redesigned when the working condition changes or the equipment dimensions change.
The clamping device adopts a modular design and can adapt to the installation needs of various working conditions through the assembly of different modules, including magnetic fixation, throat clamp fixation, clamp fixation, clip fixation and strap fixation.
The clamping device can be quickly switched and installed under different working conditions, adapted to the adjustment of various installation sizes and positions, and enhanced the adaptability and flexibility of the clamping device.
Smart Images

Figure CN120715818A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a clamping device, in particular to a monitoring equipment clamping device adaptable to various working conditions. Background Art
[0002] Condition monitoring equipment is often used to detect vibration signals from production equipment. Due to differences in the monitored object, installation location, and installation method, it is usually necessary to design a dedicated clamping device based on different working conditions in order to install the condition monitoring equipment on the monitored object.
[0003] Typically, the installation conditions of condition monitoring equipment include planes, cylinders, and irregular surfaces. Dedicated clamping devices are designed based on different installation conditions. However, these devices cannot adapt to a variety of installation conditions and have a single usage scenario. When the installation conditions change or the dimensions of the condition monitoring equipment change, the clamping device needs to be redesigned, which has significant limitations. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the problems that the existing clamping device has a single applicable working condition and cannot adapt to the clamping and installation requirements of equipment with different external dimensions, and to provide a monitoring equipment clamping device that can adapt to multiple working conditions.
[0005] The clamping device of the present invention utilizes a modular design with clamping modules, all of which utilize simple plate and threaded connections, resulting in a simple structure and easy adjustment. This modular clamping device allows for adaptability to different installation requirements by simply disassembling and assembling some components. This adaptability allows for adaptability to different production equipment and installation locations, greatly facilitating the use of condition monitoring equipment on-site.
[0006] The device can be applied to flat surfaces, cylindrical surfaces (size range: 10mm-150mm), column surfaces (size range: 10mm-100mm), special-shaped surfaces (motors, fans, etc.), large-diameter pipes, etc. By replacing different components, it can adapt to common clamping installation requirements.
[0007] The device adopts screw fixing, magnetic fixing, elastic part fixing, flexible part fixing, clamping fixing and other methods, which greatly increases the adaptability of the clamping device of the condition monitoring equipment.
[0008] The device has a simple structure and is easy to adjust, and its design concept is widely applicable to the clamping and fixed installation of external small monitoring devices.
[0009] The technical solution of the present invention is:
[0010] The clamping device of the monitoring equipment adopts a modular design. Through the assembly of different modules, it can be quickly switched to adapt to the installation requirements of different working conditions.
[0011] The cam 2 is a rectangular plate 2 with a length greater than that of the condition monitoring device 4. A clamping device for condition monitoring equipment suitable for various working conditions is provided. The clamping device consists of a clamping assembly and a clamping module. The clamping assembly consists of a base plate 2, an adjustable clamping baffle 3 and a clamping baffle 5. The base plate 2 is rectangular as a whole, and its length is greater than the length of the condition monitoring device 4. A clamping baffle 5 with an L-shaped folded edge is provided at the edge of one end of the base plate 2. The L-shaped folded edge of the clamping baffle 5 is parallel to the base plate 2 and is used to clamp the bottom of the condition monitoring device 4. Two adjustable clamping baffles 3 are symmetrically provided at the other end of the base plate 2. The adjustable clamping baffle 3 is composed of two L-shaped folded edges parallel to the base plate 2. One of the folded edges is used to clamp the bottom of the condition monitoring device 4, and the other folded edge is connected to the base plate 2. The folded edge connecting the base plate 2 has a straight slot along the length direction for the fixing screw to move back and forth. By moving the fixing screw in the straight slot, the change in the external dimensions of the condition monitoring device can be adapted and adjustable clamping of the condition monitoring device 4 can be achieved. The bottom plate 2 is provided with a plurality of screw holes for achieving bolt-fixed installation with a punchable surface of the host device.
[0012] The clamping module includes any one of the following:
[0013] Magnetic fixing module, install magnets on the bottom plate 2, which is suitable for flat installation of equipment made of iron materials;
[0014] The throat clamp fixing module has an elastic throat clamp type clamp installed on the bottom plate 2, which is suitable for fixing and installing small diameter cylinders;
[0015] The clamping fixing module has a truss-type clamping bracket installed on the bottom plate 2. By adjusting the position of the clip, it can be used for clamping and fixing the column surface;
[0016] The clip-type fixing module is equipped with a fixing clip on the bottom plate 2, which can be used for clamping and fixing irregular surfaces such as motors;
[0017] The strap-type fixing module has a strap-type flexible part installed on the bottom plate 2, which can be used for fixed installation in working conditions such as irregular cylinders and large-diameter pipe surfaces.
[0018] The magnetic fixing module, the throat clamp fixing module, the clamping fixing module, the clip fixing module and the watchband fixing module can be installed switchably, and different installation working conditions can be adapted by replacing different modules.
[0019] The beneficial effects of the present invention include:
[0020] (1) The device has a simple structure, powerful functions, reliable structure, and wide adaptability. It can realize the rapid switching and installation of condition monitoring equipment under different working conditions, effectively solving the problem that the clamping device can only be applied to a single working condition.
[0021] (2) The device uses a variety of fixing methods. By replacing different modules and making adaptive adjustments, it can be used in a variety of installation conditions and functional requirements of a variety of installation sizes. It is suitable for the rapid switching and installation of condition monitoring equipment for different equipment or different components at the production site.
[0022] (3) The device can adapt to condition monitoring equipment of different sizes by adjusting the position of the clamping block, thereby enhancing the adaptability of the clamping device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the bolt fixing module structure of a monitoring equipment clamping device that can adapt to various working conditions.
[0024] Figure 2 Schematic diagram of the magnetic fixing module structure of a monitoring equipment clamping device that can adapt to various working conditions.
[0025] Figure 3 Schematic diagram of the structure of the throat clamp fixing module of a monitoring equipment clamping device that can adapt to various working conditions.
[0026] Figure 4 A schematic diagram of the structure of a clamping fixing module of a monitoring equipment clamping device that can adapt to various working conditions.
[0027] Figure 5 A schematic diagram of the structure of a clamping device for monitoring equipment that can adapt to various working conditions.
[0028] Figure 6 A schematic diagram of the structure of a strap fixing module of a monitoring equipment clamping device that can adapt to various working conditions.
[0029] In the picture:
[0030] 1-Fixing screw; 2-Base plate; 3-Adjustable clamping baffle; 4-Condition monitoring device; 5-Clamping baffle; 6-Magnet; 7-Horse clamp; 8-Horse clamp base; 9-Horse clamp mounting base; 10-Bolt; 11-Clamping baffle; 12-Adjustable clamping long baffle; 13-Longitudinal clamping adjustment base; 14-Clamping mounting base; 15-Horizontal clamping adjustment base; 16-Adjustable clamping short baffle; 17-Clamp; 18-Clamp locking screw; 19-Adjustable soft belt. DETAILED DESCRIPTION
[0031] like Figure 1As shown, a clamping device for condition monitoring equipment that is adaptable to various working conditions is provided. The condition monitoring equipment 4 is in the shape of a cube, and the clamping device consists of a base plate 2, an adjustable clamping baffle 3 and a clamping baffle 5; the base plate 2 is rectangular as a whole, and its length is greater than the length of the condition monitoring equipment 4. A clamping baffle 5 with an L-shaped folded edge is provided at the edge of one end of the base plate 2, and the L-shaped folded edge of the clamping baffle 5 is parallel to the base plate 2 and is used to clamp the bottom of the condition monitoring equipment 4; two adjustable clamping baffles 3 are symmetrically provided at the other end of the base plate 2, and the adjustable clamping baffle 3 is composed of two L-shaped folded edges parallel to the base plate 2, one of which is used to clamp the bottom of the condition monitoring equipment 4, and the other folded edge is connected to the base plate 2, and the folded edge connecting the base plate 2 has a straight slot along the length direction for the fixing screw to move back and forth. By moving the fixing screw in the straight slot, the change in the external dimensions of the condition monitoring equipment can be adapted to and adjustable clamping of the condition monitoring equipment 4 can be achieved.
[0032] like Figure 1 As shown, a plurality of screw holes are provided on the bottom plate 2 for achieving bolt fixing and installation with a punchable surface of the host device. Preferably, the screw holes are evenly arranged at both ends of the bottom plate 2.
[0033] like Figure 2 As shown, the back of the base plate 2 is also provided with magnet mounting holes for installing magnets, which can achieve flat magnetic attachment to the ferrous material of the host device. Preferably, there are two magnets, symmetrically mounted on the back of the base plate 2. Preferably, the magnets are connected to the base plate by bolts, which can achieve quick installation and removal of the magnets.
[0034] like Figure 3 As shown, a throat clamp mounting base plate 9 is also provided on the back side of the base plate 2, and the two ends of the throat clamp mounting base plate 9 are fixed to the base plate 2 by bolts 10. A throat clamp 7 mounting hole is provided in the center of the throat clamp mounting base plate 9, and the throat clamp 7 is used to achieve fixed installation with the cylinder of the host device. Preferably, the throat clamp 7 is connected to the throat clamp mounting base plate 9 through a throat clamp base 8; preferably, a threaded shaft is provided on the throat clamp base 8, and a hole with the same pitch as the shaft thread is provided on the throat clamp 7. By adjusting the rotation of the shaft, the movable end of the throat clamp 7 can be adjusted to be tightened, so that the status monitoring device 4 is installed and fixed on the cylinder. Preferably, the fixed end of the throat clamp 7 is fixed to the throat clamp base 8 by a screw. By loosening the screw, throat clamps 7 of different sizes can be quickly switched to meet the installation working conditions of cylinders of different sizes.
[0035] like Figure 4As shown, a clamping fixing assembly is also provided on the back side of the base plate 2, and the assembly is connected to the base plate 2 by bolts through a clamping mounting base plate 14. Preferably, the mounting holes are fixed with bolts on the base plate 2. The transverse clamping adjustment base plate 15 of the assembly is fixed to the clamping mounting base plate 14 by screws. Preferably, the transverse clamping adjustment base plate 15 is provided with an "I-shaped" notch, and the longitudinal clamping adjustment base plate 13 can be fixed and adjusted in transverse movement by screws and special-shaped nuts. Preferably, the transverse clamping adjustment base plate 15 is composed of two symmetrical parts to increase the stability of the clamping fixing assembly. A clamping baffle 11 is connected to the longitudinal clamping adjustment base plate 13 by bolts. Preferably, the fixation and longitudinal movement of the clamping baffle 11 can be adjusted by bolts. The adaptive adjustment requirements of different installation sizes are achieved by cooperating with the transverse clamping adjustment base plate 15 and the longitudinal clamping adjustment base plate 13. The retaining plate 11 is provided with a long slotted hole, which is bolted to an L-shaped adjustable clamping long baffle 12. Preferably, the adjustable clamping long baffle 12 is also provided with a long slotted hole, which allows the clamping distance of the adjustable clamping long baffle 12 to be extended or shortened to accommodate the clamping and fixing needs of columns of different sizes. Preferably, the retaining plate 11 can be bolted to an L-shaped adjustable clamping short baffle 16, which also has slots, and can be used to clamp and fix smaller columns (column cross-sections smaller than the length of the retaining plate 11).
[0036] like Figure 5 As shown, a clip fixing assembly is also provided on the back of the base plate 2, and the clips 17 of the assembly are connected to the base plate 2 by screws. Preferably, the clips 17 are symmetrically installed on both sides of the base plate 2. Preferably, the clips 17 are provided with screws 18, and the clamping of the clips 17 can be adjusted by rotating the screws 18.
[0037] like Figure 6 As shown, a strap fixing assembly is also provided on the back of the base plate 2, and an adjustable soft belt 19 is fixed to the installation position of the base plate 2 by a spring column. Preferably, the adjustable soft belt 19 is a flexible member, and by adjusting the fastener at the end, it can be adapted to the fixing requirements of working conditions such as large-diameter pipelines.
Claims
1. A clamping device for a condition monitoring device adapted to various working conditions, wherein the condition monitoring device (4) is in the shape of a cube and is characterized in that: The clamping device consists of a clamping assembly and a clamping module; The clamping assembly is composed of a base plate (2), an adjustable clamping baffle (3) and a clamping baffle (5); the base plate (2) is rectangular as a whole, and a clamping baffle (5) with an L-shaped folded edge is provided at one end of the base plate (2), the L-shaped folded edge of the clamping baffle (5) is parallel to the base plate (2), and is used to clamp the bottom of the status monitoring device (4); two adjustable clamping baffles (3) are symmetrically provided at the other end of the base plate (2), and the adjustable clamping baffle (3) is composed of two L-shaped folded edges parallel to the base plate (2), one of the folded edges is used to clamp the bottom of the status monitoring device (4), and the other folded edge is connected to the base plate (2); a plurality of screw holes are provided on the base plate (2) for achieving bolt-fixed installation with a plane that can be punched with a host device; The clamping module includes any one of the following: The magnetic fixing module is a module that installs magnets on the bottom plate (2), and is suitable for flat installation of equipment made of iron materials; A throat clamp fixing module is provided with an elastic throat clamp type clamp installed on the bottom plate (2), and is suitable for fixing and installing a small diameter cylinder; A clamping fixing module is provided with a truss-type clamping bracket installed on the bottom plate (2), and can be applied to the clamping and fixing of the column surface by adjusting the position of the clamping piece; A clip-type fixing module, with a fixing clip installed on the bottom plate (2), is suitable for clamping and fixing irregular surfaces such as motors; A strap-type fixing module is provided with a strap-type flexible part installed on the bottom plate (2), and is suitable for fixed installation on irregular cylindrical surfaces, large-diameter pipe surfaces, and other working conditions; The magnetic fixing module, the throat clamp fixing module, the clamping fixing module, the clip fixing module and the watchband fixing module can be switched for installation, and different installation working conditions can be adapted by replacing different modules.
2. The clamping device for condition monitoring equipment adapted to various working conditions according to claim 1 is characterized in that: The length of the base plate (2) is greater than the length of the condition monitoring device (4); The adjustable clamping baffle (3) is used to connect the folded edge of the base plate (2) and has a straight slot along the length direction for the fixing screw to move forward and backward. By moving the fixing screw in the straight slot, the state monitoring device (4) can be clamped by adjusting the size change of the state monitoring device.
3. The clamping device for condition monitoring equipment adapted to various working conditions according to claim 1 is characterized in that: The magnetic fixing module is further provided with a magnet mounting hole on the back side of the base plate (2), and a magnet is installed in the magnet mounting hole for achieving magnetic mounting with the iron material of the host device on a plane; There are two magnets, which are symmetrically mounted on the back of the base plate (2); The magnet is connected to the base plate (2) via bolts, enabling quick installation and removal of the magnet.
4. The clamping device for condition monitoring equipment adapted to various working conditions according to claim 1 is characterized in that: The throat hoop fixing module comprises a throat hoop mounting base plate (9) provided on the back side close to the base plate (2), the two ends of the throat hoop mounting base plate (9) being fixed to the base plate (2) by bolts (10), a throat hoop (7) mounting hole being provided in the center of the throat hoop mounting base plate (9), and the throat hoop (7) being used for achieving fixed installation with a cylinder of a host device.
5. The clamping device for condition monitoring equipment adapted to various working conditions according to claim 4 is characterized in that: The throat hoop (7) is connected to the throat hoop mounting base (9) via the throat hoop base (8); The throat clamp base (8) is provided with a threaded shaft, and the throat clamp (7) is provided with a hole position with the same pitch as the thread of the shaft. By adjusting the rotation of the shaft, the tightening of the movable end of the throat clamp (7) is adjusted, thereby installing and fixing the state monitoring device (4) on the cylinder; The fixed end of the throat clamp (7) is fixed to the throat clamp base (8) by means of screws. By loosening the screws, throat clamps (7) of different sizes can be quickly switched to meet the installation requirements of cylinders of different sizes.
6. The clamping device for condition monitoring equipment adaptable to various working conditions according to claim 1 is characterized in that: The clamping fixing module is attached to the back of the base plate (2), and the module is composed of an adjustable clamping long baffle (12), a longitudinal clamping adjustment base plate (13), a clamping installation base plate (14), a transverse clamping adjustment base plate (15) and an adjustable clamping short baffle 16. The clamping installation base plate (14) is connected to the base plate (2) by bolts. The transverse clamping adjustment base plate (15) is fixed to the clamping installation base plate (14) by screws. The transverse clamping adjustment base plate (15) is provided with an I-shaped notch, and the longitudinal clamping adjustment base plate (13) is fixed and laterally moved and adjusted by screws and special-shaped nuts. The longitudinal clamping adjustment base plate (13) is connected to a clamping baffle (11) by bolts, and the fixing and longitudinal movement of the clamping baffle (11) can be adjusted by the bolts. The adaptive adjustment of different installation sizes is achieved by cooperating with the transverse clamping adjustment base plate (15) and the longitudinal clamping adjustment base plate (13).
7. The clamping device for condition monitoring equipment adapted to various working conditions according to claim 6 is characterized in that: The holding baffle (11) is provided with a long slotted hole, and is connected to an L-shaped adjustable clamping long baffle (12) by bolts. The adjustable clamping long baffle (12) is also provided with a long slotted hole. The slotted hole enables the lengthening and shortening of the clamping distance of the adjustable clamping long baffle (12) to meet the clamping and fixing needs of columns of different sizes. An L-shaped adjustable clamping short baffle (16) is connected to the clamping baffle (11) by bolts. Slots are also provided on the adjustable clamping short baffle (16) for clamping and fixing small-sized columns.
8. The clamping device for condition monitoring equipment adaptable to various working conditions according to claim 1 is characterized in that: The transverse clamping adjustment base plate (15) is composed of two symmetrical parts to increase the stability of the clamping fixing assembly.
9. The clamping device for condition monitoring equipment adaptable to various working conditions according to claim 1, characterized in that: The clip-type fixing module is closely attached to the back of the base plate (2), and the module is provided with a clip (17). The clip (17) is connected to the base plate (2) by screws. The clip (17) has two groups symmetrically installed on both sides of the base plate (2). The clip (17) is provided with a screw (18). The clamping of the clip (17) can be adjusted by rotating the screw (18).
10. The clamping device for condition monitoring equipment adaptable to various working conditions according to claim 1, characterized in that: The strap-type fixing module is closely attached to the back of the base plate (2), and comprises an adjustable soft belt (19) fixed to the base plate (2) via a spring column. The adjustable soft belt (19) is a flexible part and can be applied to the fixing of large-diameter pipelines and other working conditions by adjusting the fasteners at the end.