Anti-twisting steel wire rope maintenance machine

Abstract

The invention discloses an anti-twisting steel wire rope maintenance machine, and relates to the technical field of maintenance machines, the anti-twisting steel wire rope maintenance machine comprises a base, hydraulic rods are fixedly installed at the positions, close to the four corners, of the top of the base, and a workbench is fixedly connected to the top ends of the hydraulic rods. By arranging a clamping plate and a distance sensor, when the steel wire rope body twists, according to the twisting direction, a first rotating shaft drives a first supporting frame to rotate to cooperate with twisting of the steel wire rope body, and meanwhile the first rotating shaft drives a second gear and a first gear to rotate in a meshed mode; a third rotating shaft drives two first lead screws to rotate, so that two moving plates drive a clamping plate to be close to and away from a second gear, when torsion is excessive, the clamping plate moving towards the direction of the second gear continuously moves and is clamped with a tooth groove in the surface of the second gear to form stopping, and meanwhile signal transmission is conducted through a distance sensor; and the second motor is controlled by the controller to stop working, take-up is stopped, and the anti-torsion effect is achieved.

Description

Technical Field

[0001] The present invention relates to a maintenance machine, in particular to an anti-twisting steel wire rope maintenance machine. Background Art

[0002] Wire rope is a spiral bundle of steel wires twisted together according to certain rules with steel wires that meet the requirements of mechanical properties and geometric dimensions. The wire rope is composed of steel wire, rope core and grease. At present, a wire rope maintenance machine is needed during the maintenance and use of wire ropes. However, most of the existing wire rope maintenance machines do not have an anti-twist emergency stop design, and thus cannot perform an emergency stop on the torsion during the traction and maintenance of the wire rope, which can easily lead to excessive twisting and wire breakage of the wire rope. Therefore, an anti-twist wire rope maintenance machine is needed for anti-twist traction and maintenance.

[0003] At present, there are still some defects and deficiencies in the use of wire rope maintenance machines. The specific areas that need improvement are as follows: 1. Most wire rope maintenance machines today do not have an anti-twist emergency stop function, which makes it very easy for excessive twisting to occur during the traction maintenance of the wire rope, causing wire breakage or fracture of the wire rope. This, to a certain extent, reduces the maintenance effect and increases the cost of use. 2. Most wire rope maintenance machines today have a single function. For cleaning and maintenance of wire ropes, they only use static brushes to clean the surface. This reduces the cleaning intensity and effect of the wire rope to a certain extent, which is not conducive to ensuring the use effect. 3. Most wire rope maintenance machines today use spring sliders to detect whether wire breakage has occurred. This has low detection accuracy, thus reducing the effectiveness of detecting wire breakage on the wire rope itself to a certain extent, which is not conducive to ensuring the detection effect. 4. Most wire rope maintenance machines today use oiling in a soaking tank when performing oiling maintenance on the wire rope, which is very likely to cause waste and thus increase the maintenance cost of the wire rope to a certain extent; Therefore, a twist-proof wire rope maintenance machine is proposed to solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide an anti-twist wire rope maintenance machine to solve the problem raised in the above background technology that during the maintenance of the wire rope, there is no anti-twist device, which causes the wire rope to be easily excessively twisted and damaged, and the cleaning, wire breakage detection and oiling methods of the wire rope are single, time-consuming and labor-intensive to use, which reduces the maintenance efficiency to a certain extent and increases the maintenance cost.

[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an anti-twisting wire rope maintenance machine, comprising a base, wherein hydraulic rods are fixedly installed at the top of the base near the four corners, the top of the hydraulic rods is fixedly connected to a workbench, the top of the workbench is fixedly connected to a support seat, the side of the support seat is fixedly installed with a transmission assembly and an emergency stop assembly, a wire-paying assembly is placed on the top of the workbench, and a cleaning assembly, a broken wire detection assembly, an oiling assembly and a wire-reeling assembly are fixedly installed on the top of the workbench.

[0006] As a preferred technical solution of the present invention, the transmission assembly includes a damping bearing, which is fixedly mounted on the side of the support seat, a first rotating shaft is rotatably connected inside the damping bearing, a second gear is fixedly connected to the surface of the first rotating shaft, and the surface of the second gear is meshingly connected to the first gear.

[0007] As a preferred technical solution of the present invention, the emergency stop assembly includes a first groove, the first groove is opened on the side of the support seat, the side of the inner wall of the first groove is fixedly installed with a third bearing, the third bearing is rotatably connected to the third rotating shaft, both ends of the third rotating shaft are fixedly connected to the first screw rod, the surfaces of the two first screw rods are threadedly connected to the movable plate, the bottom of the movable plate is fixedly connected to the clamping plate, the side of the clamping plate is installed with a distance sensor, the surface of the third rotating shaft is fixedly connected to the worm gear, the inner wall of the first groove is fixedly connected to the second bearing, the second bearing is rotatably connected to the worm, the worm is meshed with the worm wheel, and the shaft end of the worm is fixedly connected to the side of the first gear.

[0008] As an optimal technical solution of the present invention, the pay-off assembly includes a first support frame and a pay-off wheel, the first support frame is overlapped with the workbench, the side of the first support frame is slidably connected to the first extension plate, the side of the first extension plate is fixedly connected to the first adjustment plate, the surface of the first extension plate is provided with a threaded groove, the surface of the first support frame is penetrated by a first limiting stud, the first limiting stud is threadedly connected to the thread groove, the side of the first adjusting plate and the side of the first support frame are fixedly connected to the fourth bearing, the fourth rotating shaft is rotatably connected in the fourth bearing, the shaft end surface of the fourth rotating shaft is provided with a first cross groove, the two shaft end surfaces of the pay-off wheel are fixedly connected to the first cross block, the first cross block is adapted to the first cross groove, the surface of the pay-off wheel is fixedly wrapped with a wire rope body, and the side of the first support frame is fixedly connected to the shaft end of the first rotating shaft.

[0009] As a preferred technical solution of the present invention, the cleaning assembly includes a cleaning box, which is fixedly connected to the top of the workbench, and a slide rail is provided on the side of the inner wall of the cleaning box, and a slider is rotatably connected to the slide rail, and a gear ring is fixedly connected to the side of the slider, and a dual-axis motor is fixedly installed on the bottom of the inner wall of the cleaning box, and a transmission wheel is fixedly connected to the two output shafts of the dual-axis motor, and a transmission wheel and a transmission tooth chain are connected to the surface of the gear ring for transmission, and two cleaning brushes and an air nozzle are fixedly connected to the side of the gear ring, and a dust collection box is slidably connected to the side of the cleaning box, and the dust collection box is located below the cleaning brush and the air nozzle.

[0010] As a preferred technical solution of the present invention, the broken wire detection assembly includes a detection box, which is fixedly connected to the top of the workbench, and a second groove is provided at the bottom of the inner wall of the detection box. A first motor is fixedly installed on the side of the inner wall of the second groove, and a second screw rod is fixedly connected to the output shaft of the first motor. Two moving blocks are threadedly connected to the surface of the second screw rod, and an electromagnetic induction coil and a laser displacement sensor are respectively fixedly installed on the top of the two moving blocks. A slide groove is provided on the side of the inner wall of the second groove, and the moving block is slidably connected in the slide groove.

[0011] As a preferred technical solution of the present invention, the oil filling assembly includes an oil filling box, which is fixedly connected to the top of the workbench, and the side of the oil filling box is fixedly connected to the oil storage tank, and the side of the oil storage tank is fixedly connected to the pumping pump, one end of the pumping pump is fixedly connected to an oil guide pipe, one end of the oil guide pipe passes through the oil filling box and is fixedly connected to a hose, one end of the hose is fixedly connected to an atomizing nozzle, the bottom of the atomizing nozzle is fixedly connected to a connecting frame, the side of the inner wall of the oil filling box is fixedly connected to a fixing frame, and an electric push rod is movably connected between the connecting frame and the fixing frame through a pin shaft.

[0012] The control wheel that is located at the top of described second support frame is equipped with a toothed connecting strip and a toothed connecting strip, and the toothed connecting strip is connected with the toothed connecting strip by the toothed connecting strip.

[0013] As a preferred technical solution of the present invention, the sides of the cleaning box, the inspection box and the oil filling box are all provided with threading holes, the wire rope body is passed through the threading holes, the tops of the cleaning box, the inspection box and the oil filling box are all movably connected to a cover plate through a hinge, and the top of the cover plate is fixedly connected to a handle.

[0014] As a preferred technical solution of the present invention, an audible and visual alarm is installed on the front side of the detection box, a controller is installed on the front side of the support seat, and wheels are fixedly installed on the bottom of the base.

[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a card plate and a distance sensor. When the wire rope body is twisted, the first supporting frame is driven to rotate by the first rotating shaft according to the twisting direction, and the wire rope body is twisted. At the same time, the first rotating shaft drives the second gear to mesh and rotate with the first gear. When the worm and the worm wheel mesh and rotate, the third rotating shaft drives the two first screws to rotate, so that the two movable plates drive the card plate to approach and move away from the second gear respectively. When the twisting is excessive, the card plate moving in the direction of the second gear continues to move and engages with the tooth groove on the surface of the second gear to form a brake. At the same time, a signal is transmitted through the distance sensor, and the controller controls the second motor to stop working and stop winding, thereby achieving an anti-twisting effect, thereby solving the problem of avoiding damage caused by excessive twisting of the wire rope body. Therefore, to a certain extent, the maintenance effect of the wire rope body is reduced and the problem of increased use cost is reduced. 2. The present invention is equipped with a dual-axis motor. The dual-axis motor drives the transmission wheel to rotate, and with the help of the transmission action of the transmission tooth chain, the gear ring is driven to rotate, thereby driving the cleaning brush and the air nozzle to rotate around the surface of the wire rope body to clean and remove impurities with high-pressure air jets. This solves the problem that most current wire rope maintenance machines only use static brushes for cleaning, which to some extent reduces the cleaning intensity and effect of the wire rope body. 3. The present invention provides a first motor. When the first motor is turned on, it drives the second screw to rotate, which in turn causes the moving block to drive the electromagnetic induction coil and the laser displacement sensor to move. The magnetic field distortion and unevenness on the surface of the wire rope are detected and identified, and an alarm is generated through an audible and visual alarm. This solves the problem that most maintenance machines currently use spring sliders for detection, which has poor detection accuracy and thus reduces the effectiveness and effect of detecting broken wires in the wire rope to a certain extent. 4. The present invention uses a pumping pump to transport oil through the oil storage chamber with the help of an oil guide pipe and a hose to the atomizing nozzle. With the help of the telescopic operation of the electric push rod and the movable coordination of the pin shaft, the atomizing nozzle can be moved up and down to perform atomized oiling maintenance on the wire rope body, thereby solving the problem of oil waste to a certain extent caused by the oil immersion maintenance adopted by most maintenance machines today, which is not conducive to ensuring maintenance costs and inconvenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic diagram of a first three-dimensional structure of the present invention; Figure 2 For the present invention Figure 1 Schematic diagram of the cross-sectional three-dimensional structure of the middle support seat; Figure 3 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the center pay-off assembly; Figure 4 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the cleaning component; Figure 5 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the broken wire detection component; Figure 6 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the oil injection component; Figure 7 For the present invention Figure 4 A schematic diagram of the magnified three-dimensional structure in the middle; Figure 8 For the present invention Figure 6 Schematic diagram of the enlarged three-dimensional structure at point B in the middle; Figure 9 For the present invention Figure 1 Schematic diagram of the three-dimensional structure of the take-up assembly.

[0018] The symbols in the accompanying drawings are: 1. Base; 2. Wheel; 3. Workbench; 4. Hydraulic rod; 5. Controller; 6. Support seat; 7. Transmission assembly; 71. First gear; 72. Damping bearing; 73. Second gear; 74. First shaft; 8. Emergency stop assembly; 81. First groove; 82. Worm; 83. Second bearing; 84. Third shaft; 85. Distance sensor; 86. First screw; 87. Moving plate; 88. Clamping plate; 89. Worm gear; 810. Third bearing; 9. Pay-off assembly; 911. First support frame; 912. Fourth Bearing; 913, fourth rotating shaft; 914, pay-off wheel; 915, first extension plate; 916, first cross block; 917, first cross slot; 918, first limiting stud; 919, first threaded groove; 920, first adjustment plate; 10, cleaning assembly; 1011, cleaning box; 1012, dust collection box; 1013, fifth rotating shaft; 1014, dual-axis motor; 1015, air nozzle; 1016, cleaning brush; 1017, transmission wheel; 1018, slide rail; 1019, slider; 1020, gear ring; 1021, transmission gear chain; 11, broken wire detection assembly; 111, detection box; 112, second groove; 113, second screw rod; 114, slide; 115, laser displacement sensor; 116, electromagnetic induction coil; 117, first motor; 118, moving block; 12, oil filling assembly; 121, oil filling tank; 122, oil storage tank; 123, pumping pump; 124, oil guide pipe; 125, hose; 126, connecting frame; 127, electric push rod; 128, fixing frame; 129, atomizing nozzle; 13, collecting Wire assembly; 131, mounting frame; 132, second motor; 133, sixth bearing; 134, sixth rotating shaft; 135, take-up wheel; 136, second cross block; 137, second limiting stud; 138, second cross slot; 139, second threaded groove; 1310, second extension plate; 1311, seventh rotating shaft; 1312, seventh bearing; 1313, second adjustment plate; 1314, second support frame; 14, threading hole; 15, wire rope body; 16, cover plate; 17, handle; 18, sound and light alarm. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-9 , the present invention provides a technical solution for an anti-twist wire rope maintenance machine: It includes a base 1, and hydraulic rods 4 are fixedly installed on the top of the base 1 near the four corners to drive the workbench 3 to rise and fall, so as to adjust the height according to the needs of use. The top of the hydraulic rod 4 is fixedly connected to the workbench 3, and the top of the workbench 3 is fixedly connected to the support base 6. The side of the support base 6 is fixedly installed with a transmission component 7 and an emergency stop component 8. A wire-releasing component 9 is placed on the top of the workbench 3, and a cleaning component 10, a broken wire detection component 11, an oiling component 12 and a wire-reeling component 13 are fixedly installed on the top of the workbench 3.

[0021] The transmission assembly 7 includes a damping bearing 72, which is fixedly mounted on the side of the support seat 6. A first rotating shaft 74 is rotatably connected inside the damping bearing 72. A second gear 73 is fixedly connected to the surface of the first rotating shaft 74. The surface of the second gear 73 is meshedly connected to the first gear 71.

[0022] The emergency stop component 8 includes a first groove 81, which is opened on the side of the support seat 6. A third bearing 810 is fixedly installed on the side of the inner wall of the first groove 81, and a third rotating shaft 84 is rotatably connected in the third bearing 810. Both ends of the third rotating shaft 84 are fixedly connected to a first screw rod 86, and the surfaces of the two first screw rods 86 are threadedly connected to a movable plate 87. The bottom of the movable plate 87 is fixedly connected to a clamping plate 88, and a distance sensor 85 is installed on the side of the clamping plate 88. A worm gear 89 is fixedly connected to the surface of the third rotating shaft 84. The inner wall of the first groove 81 is fixedly connected to the second bearing 83, and a worm 82 is rotatably connected in the second bearing 83. The worm 82 is meshed with the worm gear 89, and the shaft end of the worm 82 is fixedly connected to the side of the first gear 71. When the wire rope body 15 is twisted, the first support frame 911 is fixedly connected to the first rotating shaft 74, and the first rotating shaft is used to rotate. The rotation of 74 in the damping bearing 72 cooperates with the rotation of the wire rope body 15 to prevent the wire rope body 15 from being damaged by excessive twisting. At the same time, in the process of the first rotating shaft 74 cooperating with the wire rope rotation, it can drive the second gear 73 to engage and rotate with the first gear 71. The rotation of the first gear 71 drives the worm 82 to engage and rotate with the worm wheel 89. According to the different torsion directions of the wire rope body 15, the two first screw rods 86 are rotated forward or reversely, so that the two moving plates 87 drive the card plate 88 to approach and move away from the second gear 73 respectively. When the wire rope body 15 is excessively twisted, the card plate 88 moving toward the second gear 73 continues to move and is detected by means of the distance sensor 85. When the set distance range is reached, a torsion signal is sent through the controller 5 to control the second motor 132 to drive the take-up wheel 135 to stop rotating. At the same time, the card plate 88 moves and is stuck in the second gear 73 to stop.

[0023] The pay-off assembly 9 includes a first support frame 911 and a pay-off wheel 914. The first support frame 911 is overlapped with the workbench 3. The side of the first support frame 911 is slidably connected to the first extension plate 915. The side of the first extension plate 915 is fixedly connected to the first adjustment plate 920. The surface of the first extension plate 915 is provided with a threaded groove. The surface of the first support frame 911 is penetrated by a first limiting stud 918. The first limiting stud 918 is threadedly connected to the threaded groove. The side of the first adjustment plate 920 and the side of the first support frame 911 are fixedly connected to the fourth bearing 912. The fourth bearing 912 is rotatably connected to the fourth shaft 913. The fourth shaft A first cross groove 917 is provided on the axial end surface of the shaft 913, and the two axial end surfaces of the pay-off wheel 914 are fixedly connected with the first cross block 916, and the first cross block 916 is adapted to the first cross groove 917. The surface of the pay-off wheel 914 is fixedly wrapped with a wire rope body 15, and the side of the first support frame 911 is fixedly connected to the axial end of the first rotating shaft 74. By rotating the first limiting stud 918 and separating it from the first thread groove 919, the first extension plate 915 can be pulled to drive the first mounting plate to move, so that the fourth bearing 912 and the fourth rotating shaft 913 are separated from the axial end of the pay-off wheel 914, thereby achieving the effect of convenient disassembly and assembly of the pay-off wheel 914.

[0024] The cleaning assembly 10 includes a cleaning box 1011, which is fixedly connected to the top of the workbench 3. A slide rail 1018 is provided on the side of the inner wall of the cleaning box 1011. A slider 1019 is rotatably connected to the slide rail 1018. A gear ring 1020 is fixedly connected to the side of the slider 1019. A dual-axis motor 1014 is fixedly installed at the bottom of the inner wall of the cleaning box 1011. A transmission wheel 1017 is fixedly connected to the two output shafts of the dual-axis motor 1014. A transmission tooth chain 1021 is connected to the surface of the gear ring 1020. The gear ring 1 Two cleaning brushes 1016 and an air nozzle 1015 are fixedly connected to the side of 020, and a dust box 1012 is slidably connected to the side of the cleaning box 1011. The dust box 1012 is located below the cleaning brush 1016 and the air nozzle 1015. Under the action of the dual-axis motor 1014 driving the two transmission wheels 1017 to rotate, the transmission gear chain 1021 drives the ring gear 1020 to rotate, and then drives the cleaning brush 1016 and the air nozzle 1015 to rotate around the wire rope body 15, thereby achieving the effect of all-round cleaning and air jet removal of the surface of the wire rope body 15.

[0025] The broken wire detection assembly 11 includes a detection box 111, which is fixedly connected to the top of the workbench 3. A second groove 112 is provided at the bottom of the inner wall of the detection box 111. A first motor 117 is fixedly installed on the side of the inner wall of the second groove 112. A second screw rod 113 is fixedly connected to the output shaft of the first motor 117. Two moving blocks 118 are threadedly connected to the surface of the second screw rod 113. An electromagnetic induction coil 116 and a laser displacement sensor 115 are fixedly installed on the top of the two moving blocks 118 respectively. A slide groove 114 is provided on the side, and a moving block 118 is slidably connected in the slide groove 114. Under the action of the first motor 117 driving the second screw rod 113 to rotate, the two moving blocks 118 move, and then drive the electromagnetic induction coil 116 and the laser displacement sensor 115 to move. The electromagnetic induction coil 116 detects the magnetic field distortion caused by the broken wire, and at the same time the laser displacement sensor 115 identifies the protrusions or depressions on the surface of the wire rope body 15. When a broken wire occurs, the sound and light alarm 18 is triggered to notify the staff to check and deal with it in time.

[0026] The oil filling assembly 12 includes an oil filling box 121, which is fixedly connected to the top of the workbench 3. The side of the oil filling box 121 is fixedly connected to an oil storage tank 122, and the side of the oil storage tank 122 is fixedly connected to a pumping pump 123. One end of the pumping pump 123 is fixedly connected to an oil guide pipe 124, and one end of the oil guide pipe 124 passes through the oil filling box 121 and is fixedly connected to a hose 125. One end of the hose 125 is fixedly connected to an atomizing nozzle 129, and the bottom of the atomizing nozzle 129 is fixedly connected to a connecting frame 126. The oil filling box 121 is fixedly connected to the top of the workbench 3. A fixing bracket 128 is fixedly connected to the side of the inner wall, and an electric push rod 127 is movably connected between the connecting bracket 126 and the fixing bracket 128 via a pin shaft. The pumping pump 123 works to transport the oil in the oil storage tank 122 to the atomizing nozzle 129 through the oil guide pipe 124 and the hose 125, thereby achieving the effect of atomizing and oiling the wire rope. At the same time, under the action of the extension and retraction of the electric push rod 127, with the help of the movable cooperation of the pin shaft and the hose 125, the atomizing nozzle 129 moves up and down to perform multi-angle atomizing oiling, thereby improving the oiling effect and comprehensiveness.

[0027] The wire-taking assembly 13 includes a second support frame 1314 and a wire-taking wheel 135, the side of the second support frame 1314 is slidably connected to the second extension plate 1310, the side of the second extension plate 1310 is fixedly connected to the second adjustment plate 1313, the side of the second extension plate 1310 is provided with a second threaded groove 139, the side of the second support frame 1314 is penetrated by a second limiting stud 137, the second limiting stud 137 is threadedly connected to the second threaded groove 139, the inner sides of the second support frame 1314 and the second adjustment plate 1313 are respectively fixedly installed with a sixth bearing 133 and a seventh bearing 1312, the sixth bearing 133 and the seventh bearing 1312 are respectively rotatably connected with the sixth rotating shaft 134 and the seventh rotating shaft 1311, the opposite sides of the sixth rotating shaft 134 and the seventh rotating shaft 1311 are provided with a second cross groove 138, and the two shaft end surfaces of the wire-taking wheel 135 are fixedly connected to the second The cross block 136 and the second cross block 136 are adapted to the second cross groove 138. The side of the second support frame 1314 is fixedly connected to the mounting frame 131, and the top of the mounting frame 131 is fixedly installed with the second motor 132. The output shaft of the second motor 132 is fixedly connected to the shaft end of the sixth rotating shaft 134. Under the action of the second motor 132 driving the sixth rotating shaft 134 to rotate, the sixth rotating shaft 134 and the seventh rotating shaft 1311 drive the take-up wheel 135 to rotate by means of the clamping connection between the second cross block 136 and the second cross groove 138, and the wire rope after cleaning and maintenance is reeled in. By rotating the second limiting stud 137, the second limiting stud 137 is separated from the second threaded groove 139, which can achieve the purpose of moving the second adjusting plate 1313, making it convenient to separate the shaft end of the take-up wheel 135 from the seventh rotating shaft 1311 and the sixth rotating shaft 134, so as to facilitate the convenient disassembly and assembly of the take-up wheel 135.

[0028] The sides of the cleaning box 1011, the inspection box 111 and the oil filling box 121 are all provided with threading holes 14, and the wire rope body 15 is inserted into the threading holes 14. The tops of the cleaning box 1011, the inspection box 111 and the oil filling box 121 are all movably connected to a cover plate 16 through a hinge. Opening the cover plate 16 facilitates the pulling of the wire rope body 15 and the inspection of the interior of the cleaning box 1011, the inspection box 111 and the oil filling box 121. A handle 17 is fixedly connected to the top of the cover plate 16.

[0029] An audible and visual alarm 18 is installed on the front side of the detection box 111, which issues an audible and visual alarm for broken wires detected by the electromagnetic induction coil 116 and the laser displacement sensor 115, so that the staff can check and handle them in time. A controller 5 is installed on the front side of the support seat 6. The controller 5 can be a control device such as a computer to control the working status of the electrical appliances in the maintenance machine. Wheels 2 are fixedly installed on the bottom of the base 1, and the wheels 2 are used to drive the device to move its position, thereby improving its flexibility of use.

[0030] The specific operation mode of the present invention is: When the wire rope body 15 needs to be maintained, first, the first limiting stud 918 can be rotated to separate it from the first thread groove 919, and then the first adjustment plate 920 and the first extension plate 915 can be pulled to move to move the fourth shaft 913, and then one end of the pay-off wheel 914 is inserted into the first cross groove 917 with the help of the first cross block 916, and then the first adjustment plate 920 is pushed to drive the fourth shaft 913 to move to engage with the other end of the pay-off wheel 914, and then the first limiting stud 918 is tightened to thread the first thread groove 919 to complete the installation of the pay-off wheel 914, and then Similarly, by rotating the second limiting stud 137 to separate from the second thread groove 139, the seventh shaft 1311 is moved by pulling the second adjustment plate 1313, and then the take-up wheel 135 is taken up so that the second cross block 136 at one end thereof is engaged with the second cross groove 138 on the surface of the sixth shaft 134. Then, the second adjustment plate 1313 is pushed so that the second cross groove 138 on the surface of the seventh shaft 1311 is engaged with the second cross block 136 on the other end surface of the take-up wheel 135. The second limiting stud 137 is screwed into the second thread groove 139 to complete the installation of the take-up wheel 135. Then, one end of the wire rope body 15 on the surface of the pay-off wheel 914 is pulled through the threading holes 14 on the surfaces of the cleaning box 1011, the detection box 111 and the oil filling box 121 in sequence, and fixed to the surface of the take-up wheel 135. Then, the controller 5 controls the second motor 132 to work, driving the sixth rotating shaft 134 and the take-up wheel 135 to rotate, thereby pulling the wire rope body 15; During the traction process, the dual-axis motor 1014 in the cleaning box 1011 is controlled to work, driving the transmission wheel 1017 to rotate, and with the help of the transmission effect of the transmission tooth chain 1021, the gear ring 1020 is rotated, driving the cleaning brush 1016 and the air nozzle 1015 to rotate, and the cleaning brush 1016 is in contact with the surface of the wire rope body 15 for comprehensive brushing. At the same time, the air nozzle 1015 sprays high-pressure air to remove impurities, and the impurities fall into the dust box 1012 for collection. At the same time, the first motor 117 is controlled by the controller 5 to work, driving the second screw rod 113 to rotate, so that the two moving blocks 118 drive the electromagnetic induction coil 116 and the laser displacement sensor 115 to move, and the electric The magnetic induction coil 116 detects the magnetic field distortion caused by the broken wire, and the laser displacement sensor 115 identifies the convex or concave surface of the wire rope body 15. When the wire is broken, the sound and light alarm 18 is triggered to notify the staff to check and deal with it in time. At the same time, the controller 5 controls the pumping pump 123 to work, and the oil in the oil storage tank 122 is transported to the atomizing nozzle 129 through the oil guide pipe 124 and the hose 125 for atomized oil injection. At the same time, the controller 5 controls the electric push rod 127 to work, and with the help of the activity of the pin shaft and the hose 125, the atomizing nozzle 129 moves up and down to perform multi-angle atomized oil injection, thereby maintaining the wire rope body 15. After the first gear 73 is engaged with the first gear 71, the second gear 73 is engaged with the first gear 71 and the second gear 73 is engaged with the first gear 71, thereby rotating the second gear 73 and the second gear 73.

[0031] In the description of the present invention, it should be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In the present invention, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, it can be internal communication between two elements or an interaction relationship between two elements. Unless otherwise clearly specified and limited, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to specific circumstances.

[0033] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. An anti-twist wire rope maintenance machine, comprising a base (1), characterized in that: Hydraulic rods (4) are fixedly installed at positions near the four corners of the top of the base (1), the top of the hydraulic rods (4) is fixedly connected to a workbench (3), the top of the workbench (3) is fixedly connected to a support seat (6), the side of the support seat (6) is fixedly installed with a transmission assembly (7) and an emergency stop assembly (8), a wire-releasing assembly (9) is placed on the top of the workbench (3), and a cleaning assembly (10), a broken wire detection assembly (11), an oiling assembly (12) and a wire-reeling assembly (13) are fixedly installed on the top of the workbench (3).

2. The anti-twisting wire rope maintenance machine according to claim 1, characterized in that: The transmission assembly (7) includes a damping bearing (72), which is fixedly mounted on a side surface of the support seat (6). A first rotating shaft (74) is rotatably connected to the damping bearing (72), a second gear (73) is fixedly connected to the surface of the first rotating shaft (74), and a surface of the second gear (73) is meshedly connected to the first gear (71).

3. The anti-twisting wire rope maintenance machine according to claim 2, characterized in that: The emergency stop assembly (8) includes a first groove (81), the first groove (81) is opened on the side of the support seat (6), a third bearing (810) is fixedly installed on the side of the inner wall of the first groove (81), a third rotating shaft (84) is rotatably connected in the third bearing (810), both ends of the third rotating shaft (84) are fixedly connected to a first screw rod (86), the surfaces of the two first screw rods (86) are threadedly connected to a movable plate (87), the bottom of the movable plate (87) is fixedly connected to a clamping plate (88), a distance sensor (85) is installed on the side of the clamping plate (88), a worm gear (89) is fixedly connected to the surface of the third rotating shaft (84), a second bearing (83) is fixedly connected to the inner wall of the first groove (81), a worm gear (82) is rotatably connected in the second bearing (83), the worm gear (82) is meshedly connected to the worm gear (89), and the shaft end of the worm gear (82) is fixedly connected to the side of the first gear (71).

4. The anti-twisting wire rope maintenance machine according to claim 2, characterized in that: The pay-off assembly (9) includes a first support frame (911) and a pay-off wheel (914), the first support frame (911) is overlapped with the workbench (3), the side of the first support frame (911) is slidably connected to a first extension plate (915), the side of the first extension plate (915) is fixedly connected to a first adjustment plate (920), the surface of the first extension plate (915) is provided with a thread groove, the surface of the first support frame (911) is penetrated by a first limiting stud (918), the first limiting stud (918) is threadedly connected to the thread groove, the side of the first adjustment plate (920) and The side surfaces of the first support frame (911) are fixedly connected to the fourth bearing (912), the fourth rotating shaft (913) is rotatably connected inside the fourth bearing (912), the axial end surface of the fourth rotating shaft (913) is provided with a first cross groove (917), the two axial end surfaces of the pay-off wheel (914) are fixedly connected to the first cross block (916), the first cross block (916) is adapted to the first cross groove (917), the surface of the pay-off wheel (914) is fixedly wound with a wire rope body (15), and the side surfaces of the first support frame (911) are fixedly connected to the axial end of the first rotating shaft (74).

5. The anti-twisting wire rope maintenance machine according to claim 4, characterized in that: The cleaning assembly (10) comprises a cleaning box (1011), the cleaning box (1011) being fixedly connected to the top of the workbench (3), a slide rail (1018) being provided on the side of the inner wall of the cleaning box (1011), a slider (1019) being rotatably connected in the slide rail (1018), a gear ring (1020) being fixedly connected to the side of the slider (1019), a dual-axis motor (1014) being fixedly installed at the bottom of the inner wall of the cleaning box (1011), and the dual-axis motor (1014) being fixedly installed at the bottom of the inner wall of the cleaning box (1011). 14) are fixedly connected to the two output shafts thereof with a transmission wheel (1017), the transmission wheel (1017) and the surface of the gear ring (1020) are connected in a transmission manner with a transmission tooth chain (1021), the side of the gear ring (1020) is fixedly connected to two cleaning brushes (1016) and an air nozzle (1015), the side of the cleaning box (1011) is slidably connected to a dust collection box (1012), and the dust collection box (1012) is located below the cleaning brush (1016) and the air nozzle (1015).

6. The anti-twisting wire rope maintenance machine according to claim 5, characterized in that: The broken wire detection assembly (11) includes a detection box (111), the detection box (111) is fixedly connected to the top of the workbench (3), a second groove (112) is provided at the bottom of the inner wall of the detection box (111), a first motor (117) is fixedly installed on the side of the inner wall of the second groove (112), a second screw rod (113) is fixedly connected to the output shaft of the first motor (117), two moving blocks (118) are threadedly connected to the surface of the second screw rod (113), an electromagnetic induction coil (116) and a laser displacement sensor (115) are fixedly installed on the top of the two moving blocks (118), a sliding groove (114) is provided on the side of the inner wall of the second groove (112), and the moving block (118) is slidably connected in the sliding groove (114).

7. The anti-twisting wire rope maintenance machine according to claim 6, characterized in that: The oil injection assembly (12) includes an oil injection box (121), the oil injection box (121) is fixedly connected to the top of the workbench (3), the side of the oil injection box (121) is fixedly connected to an oil storage box (122), the side of the oil storage box (122) is fixedly connected to a pumping pump (123), one end of the pumping pump (123) is fixedly connected to an oil guide pipe (124), one end of the oil guide pipe (124) passes through the oil injection box (121) and is fixedly connected to a hose (125), one end of the hose (125) is fixedly connected to an atomizing nozzle (129), the bottom of the atomizing nozzle (129) is fixedly connected to a connecting frame (126), the side of the inner wall of the oil injection box (121) is fixedly connected to a fixing frame (128), and an electric push rod (127) is movably connected between the connecting frame (126) and the fixing frame (128) via a pin shaft.

8. The anti-twisting wire rope maintenance machine according to claim 1, characterized in that: The take-up assembly (13) includes a second support frame (1314) and a take-up wheel (135), the side of the second support frame (1314) is slidably connected to a second extension plate (1310), the side of the second extension plate (1310) is fixedly connected to a second adjustment plate (1313), the side of the second extension plate (1310) is provided with a second thread groove (139), the side of the second support frame (1314) is penetrated by a second limiting stud (137), the second limiting stud (137) is threadedly connected to the second thread groove (139), and the inner sides of the second support frame (1314) and the second adjustment plate (1313) are fixedly installed with a sixth bearing (133) and a seventh bearing (1312), respectively. The sixth bearing (133) and the seventh bearing (1312) are rotatably connected to the sixth rotating shaft (134) and the seventh rotating shaft (1311), respectively. The opposite sides of the sixth rotating shaft (134) and the seventh rotating shaft (1311) are provided with a second cross slot (138). The two axial end surfaces of the take-up wheel (135) are fixedly connected to the second cross block (136). The second cross block (136) is adapted to the second cross slot (138). The side of the second support frame (1314) is fixedly connected to the mounting frame (131). The top of the mounting frame (131) is fixedly installed with a second motor (132). The output shaft of the second motor (132) is fixedly connected to the axial end of the sixth rotating shaft (134).

9. The anti-twisting wire rope maintenance machine according to claim 7, characterized in that: The sides of the cleaning box (1011), the inspection box (111) and the oil filling box (121) are each provided with a threading hole (14), and the steel wire rope body (15) is passed through the threading hole (14). The tops of the cleaning box (1011), the inspection box (111) and the oil filling box (121) are each movably connected to a cover plate (16) via a hinge, and the top of the cover plate (16) is fixedly connected to a handle (17).

10. The anti-twisting wire rope maintenance machine according to claim 6, characterized in that: An audible and visual alarm (18) is installed on the front side of the detection box (111), a controller (5) is installed on the front side of the support base (6), and wheels (2) are fixedly installed on the bottom of the base (1).

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