Electromagnetic wire production device and method

Abstract

The application relates to the technical field of electromagnetic wire production, in particular to an electromagnetic wire production device and method, which comprises a pay-off device body, a sliding groove is arranged in the outer wall of the top of the pay-off device body, an electromagnetic wire body is movably connected to the pay-off device body, a motor two is fixedly connected to one end in the sliding groove, a threaded rod is fixedly connected to the output end of the motor two, a moving block is threadedly connected to the outer wall of the threaded rod, and an L-shaped support frame is fixedly connected to the outer wall of the top of the moving block. One end of the electromagnetic wire body is arranged to pass through the inside of the positioning ring, so that the electromagnetic wire body can be fixed, the electromagnetic wire body can be prevented from swinging and deviating from different positions on the wire wheel during work, the electromagnetic wire body passing through the inside of the positioning ring is corrected, the movement track of the electromagnetic wire body is always on the same horizontal line, and the stability of subsequent processing of the electromagnetic wire body is improved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of electromagnetic wire production, and particularly relates to an electromagnetic wire production device and method. BACKGROUND

[0002] An electromagnetic wire production device and method are special equipment and a matching process flow for manufacturing electromagnetic wires, and the core target is to produce electromagnetic wires with good insulation performance, mechanical strength and electrical conductivity to meet the application requirements of electrical equipment such as motors, transformers and inductors. The electromagnetic wire production device is usually composed of a wire releasing device, a painting device, a baking device, a cooling device and a wire collecting device, and the parts work cooperatively to ensure the quality and production efficiency of the electromagnetic wire.

[0003] The wire releasing device is a key equipment in the production, processing and application of electromagnetic wires, and its core role is to release the coiled electromagnetic wire to the subsequent processing equipment at a stable speed and tension.

[0004] However, the traditional device has the following problems when in use:

[0005] Patent application No. CN222071613U discloses a positioning wire guide device for electromagnetic wire production line. The positioning wire guide device for electromagnetic wire production line can press and fix the electromagnetic wire on the guide wheel through the limiting device, prevent the end of the electromagnetic wire from detaching from the guide wheel, make the operation of the worker more convenient, reduce the operation difficulty of the worker and improve the operation efficiency.

[0006] In the prior art, the wire releasing device is an indispensable equipment in the production process of electromagnetic wires. However, when the electromagnetic wire is released from the wire wheel, the released electromagnetic wire will swing due to the difference in the winding position of the electromagnetic wire on the wire wheel. This unstable motion state will cause the subsequent processing and production links to shake and deviate, thereby affecting the product quality and production efficiency.

[0007] Therefore, we need an electromagnetic wire production device and method to solve the problem that the electromagnetic wire will swing due to the difference in the winding position of the electromagnetic wire on the wire wheel, so that the motion trajectory of the electromagnetic wire always remains at the same position. SUMMARY

[0008] In view of the deficiencies in the prior art, the application aims to provide an electromagnetic wire production device and method, which has the advantage that the motion trajectory of the electromagnetic wire always remains at the same position.

[0009] In order to achieve the above object, the present application provides the following technical scheme: An electromagnetic wire production device, comprising a pay-off device body, an outer wall of the top of the pay-off device body is provided with a chute, a movable electromagnetic wire body is connected to the pay-off device body, one end of the inside of the chute is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a threaded rod, the outer wall of the threaded rod is threadedly connected with a moving block, the outer wall of the top of the moving block is fixedly connected with an L-shaped support frame, the inner wall of the top of the L-shaped support frame is fixedly connected with a positioning ring, the inside of the positioning ring is movably inserted with the outer wall of the electromagnetic wire body, the outer wall of the top of the L-shaped support frame is fixedly connected with an air pump, the outer wall of the front of the L-shaped support frame is fixedly connected with a first motor, the inside of the positioning ring is rotatably connected with a mounting plate, and the inside of the mounting plate is rotatably connected with a ball.

[0010] Preferably, the output end of the air pump is fixedly connected with a cavity one, the outer wall of one side of the positioning ring is fixedly connected with an air chamber, the outer wall of the top of the air chamber is fixedly connected with the outer wall of one end of the air pipe, the inside of the positioning ring is provided with a cavity one, and the outer wall of one side of the air chamber is provided with an air hole close to the cavity one.

[0011] Preferably, the outer wall of the other side of the positioning ring is fixedly connected with a jet head corresponding to the other side of the cavity one, and the gas outlet head of the jet head is inclined to the position of the electromagnetic wire body.

[0012] Preferably, the inside of the L-shaped support frame is provided with a solution tank, the connecting part of the L-shaped support frame and the positioning ring is provided with a groove, the inside of the positioning ring is provided with a cavity two below the cavity one, and the outer wall of one side of the cavity two is fixedly connected with the outer wall of one side of the groove.

[0013] Preferably, the output end of the first motor is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with a rotating frame, and the outer wall of the rotating frame is rotatably connected with the inside of the solution tank.

[0014] Preferably, the outer wall of the rotating frame is provided with a temporary storage groove, the inside of the temporary storage groove is rotatably connected with a baffle, and the inside of the baffle is fixedly connected with a filter screen.

[0015] Preferably, the inner wall of one side of the baffle is provided with a groove, the inner wall of the groove is fixedly connected with a fixed rod, the outer wall of the fixed rod is rotatably connected with a rotating block, the outer wall of one side of the rotating block is fixedly connected with a second return spring, the inner wall of the temporary storage groove is fixedly connected with a fixed block, and the outer wall of one side of the fixed block is fixedly connected with the outer wall of one end of the second return spring.

[0016] Preferably, the outer wall of the rotating frame is provided with a mounting groove on both sides of the temporary storage tank, the inner wall of the mounting groove is fixedly connected with a reset spring one, the outer wall of one end of the reset spring one is fixedly connected with a contact block, and the outer wall of the contact block is movably connected with the mounting groove.

[0017] Preferably, the outer wall of the mounting plate is fixedly connected with a telescopic block, and the outer wall of the telescopic block is engagedly connected with the outer wall of the contact block.

[0018] A method for producing an electromagnetic wire is realized based on an electromagnetic wire production device, and the method comprises the following steps:

[0019] S1: Positioning ring position calibration: start motor two, adjust the positioning ring hole center position to align with the subsequent processing equipment, and ensure that the electromagnetic wire body is stably paid out along the preset path;

[0020] S2: Electromagnetic wire body fixing and correction: pass one end of the electromagnetic wire body through the inside of the positioning ring to fix it, prevent it from deviating and swinging at different positions of the wire wheel, and correct the movement trajectory of the electromagnetic wire body at the same time, so that it remains on the same horizontal line and enhances the stability of subsequent processing;

[0021] S3: Start paying out and stirring lubricant: start the paying out device body to drive the electromagnetic wire body to move in the positioning ring, the ball in the positioning ring is in contact with the electromagnetic wire body to reduce friction, and start motor one to drive the rotating shaft and the rotating frame to rotate in the solution tank to stir the fluorine lubricant and ensure its uniform performance;

[0022] S4: Lubricant supply and positioning ring rotation: the fluorine lubricant enters cavity two through the slot hole and contacts the ball, the electromagnetic wire body drives the ball to rotate for uniform lubrication, and the contact block on the rotating frame drives the mounting plate to rotate, so that the positioning ring rotates with the electromagnetic wire body as the axis to offset the torsional stress;

[0023] S5: Heat dissipation and cleaning: start the air pump, gas enters the air chamber through the air pipe, then enters cavity one through the air hole, and flows out from the air jet head to take away the heat of the positioning ring and the fluorine lubricant, prevent the positioning ring from overheating, and blow off the fluorine lubricant adhered to the outer wall of the electromagnetic wire body, and the fluorine lubricant volatilizes rapidly.

[0024] Compared with the prior art, the method has the following advantages:

[0025] By passing one end of the electromagnetic wire body through the inside of the positioning ring, the electromagnetic wire body can be fixed, avoiding deviation and swinging of the electromagnetic wire body at different positions on the wire wheel during work, and by passing the electromagnetic wire body through the inside of the positioning ring, the electromagnetic wire body passing through the inside of the positioning ring is corrected, so that the movement trajectory of the electromagnetic wire body is always on the same horizontal line, thereby increasing the stability of subsequent processing of the electromagnetic wire body. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a structural diagram of the present application.

[0027] Figure 2 is a structural diagram of the chute structure of the present application.

[0028] Figure 3 is a structural diagram of the front surface of the L-shaped support frame of the present application.

[0029] Figure 4 is a structural diagram of the back surface of the L-shaped support frame of the present application.

[0030] Figure 5 is a structural diagram of the positioning ring of the present application.

[0031] Figure 6 is a structural diagram of the L-shaped support frame of the present application. Figure 5 is a structural diagram of the enlarged structure at point A.

[0032] Figure 7 is a structural diagram of the L-shaped support frame of the present application.

[0033] Figure 8 is a structural diagram of the L-shaped support frame of the present application. Figure 7 is a structural diagram of the enlarged structure at point B.

[0034] Figure 9 is a structural diagram of the mounting groove of the present application.

[0035] Figure 10 is a structural diagram of the temporary storage groove of the present application.

[0036] Figure 11 is a structural diagram of the recess of the present application.

[0037] Figure 12 is a structural diagram of the cavity one of the present application.

[0038] Figure 13 is a flow chart of the present application.

[0039] In the figure: 1, the wire laying device body; 11, the electromagnetic wire body; 12, the chute; 13, the threaded rod; 14, the motor two; 2, the L-shaped support frame; 3, the positioning ring; 31, the mounting plate; 32, the ball; 33, the cavity two; 34, the solution groove; 35, the groove hole; 4, the air pump; 41, the air chamber; 42, the air jet head; 43, the air pipe; 44, the cavity one; 45, the air hole; 5, the motor one; 51, the rotating shaft; 52, the rotating frame; 53, the temporary storage groove; 54, the baffle; 55, the filter screen; 56, the return spring two; 57, the fixed block; 58, the rotating block; 59, the recess; 6, the contact block; 61, the telescopic block; 62, the mounting groove; 63, the return spring one. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical scheme of the present application, and the advantages are more clear and obvious, the following will be further described in detail with the help of the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present application, rather than all the embodiments. They are used to explain the embodiments of the present application, and are not used to limit the embodiments of the present application. All other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0041] Embodiment one, please refer to Figures 1 to 13 The present application provides a kind of electromagnetic wire production device technical scheme: including pay-off device body 1, the outer wall of the top of pay-off device body 1 is equipped with sliding slot 12, pay-off device body 1 is movably connected with electromagnetic wire body 11, one end inside sliding slot 12 is fixedly connected with motor two 14, the output end of motor two 14 is fixedly connected with threaded rod 13, the outer wall of threaded rod 13 is threadedly connected with moving block, the outer wall of the top of moving block is fixedly connected with L-shaped support frame 2, the inner wall of the top of L-shaped support frame 2 is fixedly connected with positioning ring 3, the inside of positioning ring 3 and the outer wall of electromagnetic wire body 11 are movably inserted, the outer wall of the top of L-shaped support frame 2 is fixedly connected with air pump 4, the outer wall of the front of L-shaped support frame 2 is fixedly connected with motor one 5, the inside of positioning ring 3 is rotatably connected with mounting plate 31, the inside of mounting plate 31 is rotatably connected with ball 32.

[0042] By adjusting the center position of positioning ring 3, the center position of positioning ring 3 is aligned with the subsequent processing setting, after alignment, electromagnetic wire body 11 moves along the preset path, prevents electromagnetic wire body 11 from deviating during the process of entering the subsequent processing setting, and further increases the stability of electromagnetic wire body 11 during the process of paying off;

[0043] By passing one end of electromagnetic wire body 11 through the inside of positioning ring 3, electromagnetic wire body 11 can be fixed, which avoids the deviation and swing of electromagnetic wire body 11 during work due to different positions on the wire wheel. Correspondingly, by passing electromagnetic wire body 11 through the inside of positioning ring 3, the electromagnetic wire body 11 passing through the inside of positioning ring 3 is corrected, so that the motion trajectory of electromagnetic wire body 11 is always on the same horizontal line, and the stability of subsequent processing of electromagnetic wire body 11 is further increased.

[0044] Embodiment two, on the basis of embodiment one, the output end of motor one 5 is fixedly connected with rotating shaft 51, the outer wall of rotating shaft 51 is fixedly connected with rotating frame 52, and the outer wall of rotating frame 52 is rotatably connected with solution tank 34.

[0045] By rotating the rotating frame 52 inside the solution tank 34, the fluorine lubricant in the solution tank 34 is stirred to avoid the fluorine lubricant remaining stationary in the solution tank 34, and the performance of the fluorine lubricant is uniformly ensured, thereby providing good conditions for subsequent lubrication.

[0046] In example three, on the basis of example two, the L-shaped support frame 2 is internally provided with a solution tank 34, the L-shaped support frame 2 is provided with a slot hole 35 at the connection with the positioning ring 3, the positioning ring 3 is internally provided with a cavity two 33 below the cavity one 44, one side of the outer wall of the cavity two 33 is connected with the outer wall of one side of the slot hole 35, the outer wall of the rotating frame 52 is provided with a temporary storage groove 53, the temporary storage groove 53 is internally rotatably connected with a baffle 54, the baffle 54 is internally fixedly connected with a filter screen 55, the baffle 54 is internally provided with a recess 59, the inner wall of the recess 59 is fixedly connected with a fixed rod, the outer wall of the fixed rod is rotatably connected with a rotating block 58, the outer wall of one side of the rotating block 58 is fixedly connected with a reset spring two 56, the inner wall of the temporary storage groove 53 is fixedly connected with a fixed block 57, and the outer wall of one side of the fixed block 57 is fixedly connected with the outer wall of one end of the reset spring two 56.

[0047] Through the setting of the filter screen 55, the impurities or agglomerates in the fluorine lubricant can be intercepted, so that the fluorine lubricant with impurities or agglomerates is prevented from entering the inside of the cavity two 33, the ball 32 and the installation plate 31 are prevented from being stuck, the normal operation of the ball 32 is ensured, and the equipment failure is reduced.

[0048] Through the rotation of the ball 32, the fluorine lubricant in the cavity two 33 is driven into the inside of the installation plate 31, the abrasion and the jamming phenomenon caused by local insufficient lubrication are avoided, the uniform lubrication distribution can make the ball 32 be well lubricated at each position, thereby reducing the friction of the ball 32 rotating in the installation plate 31, effectively reducing the state of the ball 32 being stuck, and making the ball 32 rotate more smoothly in the installation plate 31.

[0049] In example four, on the basis of example three, the outer wall of the rotating frame 52 is provided with a mounting groove 62 on both sides of the temporary storage groove 53, the inner wall of the mounting groove 62 is fixedly connected with a reset spring one 63, the outer wall of one end of the reset spring one 63 is fixedly connected with a contact block 6, the outer wall of the contact block 6 is movably connected with the inside of the mounting groove 62, the outer wall of the mounting plate 31 is fixedly connected with a telescopic block 61, and the outer wall of the telescopic block 61 is engagedly connected with the outer wall of the contact block 6.

[0050] The electromagnetic wire body 11 is prevented from being twisted due to friction or path change when passing through the inside of the positioning ring 3 by rotating the telescopic block 61 through the mounting plate 31. Correspondingly, when the positioning ring 3 and the electromagnetic wire body 11 rotate around the same axis, the rotating direction of the positioning ring 3 is different from the moving direction of the electromagnetic wire body 11, which can offset part of the torsional stress, prevent the wire core from being deformed due to excessive torsion, effectively protect the structure and performance of the electromagnetic wire body 11, and improve the reliability and safety of the product.

[0051] In example five, on the basis of example one, the output end of the air pump 4 is fixedly connected with a cavity one 44, the outer wall of one side of the positioning ring 3 is fixedly connected with an air chamber 41, the outer wall of the top of the air chamber 41 is fixedly connected with the outer wall of one end of the air pipe 43 in a penetrating manner, the inside of the positioning ring 3 is provided with the cavity one 44, and the outer wall of one side of the air chamber 41 is provided with an air hole 45 close to the cavity one 44.

[0052] The heat on the positioning ring 3 and the fluorine lubricant is taken away by the gas flowing in the cavity one 44, which prevents the temperature of the positioning ring 3 from rising due to the friction generated by the contact between the positioning ring 3 and the electromagnetic wire body 11 when the electromagnetic wire body 11 penetrates the positioning ring 3. Correspondingly, the heat on the positioning ring 3 is taken away by the gas, which prevents the positioning ring 3 from being damaged or having performance degradation due to overheating, thereby prolonging the service life of the positioning ring 3 and further preventing the positioning ring 3 from having adverse effects on the electromagnetic wire body 11 due to high temperature.

[0053] In example six, on the basis of example five, the outer wall of the other side of the positioning ring 3 is fixedly connected with a jet head 42 corresponding to the other side of the cavity one 44, and the gas outlet of the jet head 42 is inclined towards the position of the electromagnetic wire body 11.

[0054] The gas is sprayed from the jet head 42, which blows the gas directly on the outer wall of the electromagnetic wire body 11, so that a small amount of fluorine lubricant adhered to the outer wall of the electromagnetic wire body 11 is blown off. The fluorine lubricant has the characteristic of being volatile, and is quickly volatilized after being blown off by the gas.

[0055] In example seven, a kind of electromagnetic wire production method is realized based on any one of the electromagnetic wire production devices in examples one to six. The electromagnetic wire production method comprises the following steps:

[0056] S1: Positioning ring 3 position calibration: start motor two 14, adjust the positioning ring 3 hole center position and subsequent processing equipment alignment, ensure that the electromagnetic wire body 11 is stable along the preset path;

[0057] The positioning ring 3 hole center position is accurate, which can make the electromagnetic wire body 11 travel along the strictly set path during the wire laying process, ensure that the electromagnetic wire body 11 meets the design requirements in the subsequent processing, reduce the size error caused by position deviation, and improve the overall size accuracy of the product.

[0058] S2: Electromagnetic wire body 11 fixing and correction: Pass one end of the electromagnetic wire body 11 through the inside of the positioning ring 3 and fix it to prevent it from shifting and swinging when the wire wheel is in different positions. At the same time, correct the movement trajectory of the electromagnetic wire body 11 to keep it on the same horizontal line and enhance the stability of subsequent processing.

[0059] The fixed and corrected electromagnetic wire body 11 can maintain a consistent shape during the processing and will not be twisted or deformed.

[0060] S3: Start wire feeding and lubricant agitation: Start the wire feeding device body 1, which drives the electromagnetic wire body 11 to move within the positioning ring 3. The ball bearing 32 in the positioning ring 3 contacts and positions the electromagnetic wire body 11 to reduce friction. At the same time, start the motor 5, which drives the rotating shaft 51 and the rotating frame 52 to rotate within the solution tank 34 to agitate the fluorinated lubricant and ensure its uniform performance.

[0061] The ball bearing 32 inside the positioning ring 3 contacts and positions the electromagnetic wire body 11, transforming sliding friction into rolling friction, reducing friction. During the wire feeding process, it can effectively prevent scratches, wear and other damage to the surface of the electromagnetic wire body 11 caused by friction, ensuring the smoothness and integrity of the surface of the electromagnetic wire body 11, and improving the appearance quality of the product.

[0062] S4: Lubricant supply and rotation of positioning ring 3: Fluorine lubricant enters cavity 2 33 through slot 35 and contacts ball 32. Electromagnetic wire body 11 drives ball 32 to rotate, providing uniform lubrication. Contact block 6 on rotating frame 52 drives mounting plate 31 to rotate, so that positioning ring 3 and electromagnetic wire body 11 rotate around the axis, thus offsetting torsional stress.

[0063] The design of the slot 35 and the cavity 33 forms a relatively stable lubricant supply channel, which can ensure that the lubricant is stably delivered to the ball 32. Even under long-term operation or high-speed wire feeding, it can provide sufficient lubrication for the ball 32 and the electromagnetic wire body 11, reducing the increase in friction and equipment wear caused by lubrication interruption.

[0064] S5: Heat dissipation and cleaning: Start the air pump 4, the gas enters the air chamber 41 through the air pipe 43, then enters the cavity 44 through the air hole 45, and flows out from the jet head 42, carrying away the heat of the positioning ring 3 and the fluorine lubricant, preventing the positioning ring 3 from overheating. The gas blows off the fluorine lubricant adhering to the outer wall of the electromagnetic wire body 11, and the fluorine lubricant evaporates quickly.

[0065] The air pump 4 can control the temperature of the lubricant and keep it within a suitable working range, thereby maintaining the good performance of the fluorinated lubricant, ensuring its effective lubrication of the electromagnetic wire body 11 and the positioning ring 3, and reducing equipment wear.

[0066] The working principle and use process of the present application: in operation, first, start motor two 14, then drive the threaded rod 13 to rotate through the movement of motor two 14, due to the threaded connection between the threaded rod 13 and the moving block, the moving block is driven to move while the threaded rod 13 rotates, through the movement of the moving block, due to the fixed connection between the moving block and the L-shaped support frame 2, the L-shaped support frame 2 drives the positioning ring 3 to move while the moving block moves, thereby adjusting the center position of the positioning ring 3, aligning the center position of the positioning ring 3 with the subsequent processing setting, after alignment, the electromagnetic wire body 11 moves along the preset path, preventing the electromagnetic wire body 11 from deviating during the process of entering the subsequent processing setting, thereby increasing the stability of the electromagnetic wire body 11 during the process of paying off.

[0067] One end of the electromagnetic wire body 11 is inserted into the inside of the positioning ring 3, which can fix the electromagnetic wire body 11, avoiding the electromagnetic wire body 11 from deviating and swinging due to different positions on the wire wheel during operation, accordingly, by inserting the electromagnetic wire body 11 into the inside of the positioning ring 3, the electromagnetic wire body 11 inside the positioning ring 3 is corrected, so that the movement trajectory of the electromagnetic wire body 11 is always on the same horizontal line, thereby increasing the stability of the subsequent processing of the electromagnetic wire body 11.

[0068] By starting the paying-off device body 1, then driving the electromagnetic wire body 11 to work inside the positioning ring 3 through the movement of the paying-off device body 1, the ball 32 protruding from the inner wall of the mounting plate 31 is set inside the positioning ring 3, so that the ball 32 is in contact with the electromagnetic wire body 11, thereby reducing the area of the electromagnetic wire body 11 directly contacting the mounting plate 31, reducing the friction of the electromagnetic wire body 11 through the inside of the positioning ring 3, so that the electromagnetic wire body 11 can quickly and stably pass through the inside of the positioning ring 3.

[0069] Start motor one 5 while the electromagnetic wire body 11 is moving, then make the rotating shaft 51 drive the rotating frame 52 to rotate through the movement of motor one 5, then make the rotating frame 52 rotate inside the solution tank 34, which will stir the fluorine lubricant in the solution tank 34, avoiding the fluorine lubricant remaining stationary in the solution tank 34, accordingly, ensuring the uniform performance of the fluorine lubricant, providing good conditions for subsequent lubrication.

[0070] By opening the temporary storage groove 53 on the rotating frame 52, the fluorine lubricant inside the solution tank 34 can enter the inside of the temporary storage groove 53 through the filter screen 55, and then through the setting of the filter screen 55, the impurities or clumps inside the fluorine lubricant can be intercepted, avoiding the fluorine lubricant driving impurities or clumps into the inside of the cavity two 33, causing the ball 32 and the mounting plate 31 inside to jam, ensuring the normal operation of the ball 32 and reducing equipment failure.

[0071] Need to explain: in the rotating frame 52 near the side of the slot hole 35 full of fluorine lubricant, because the baffle 54 both inside and outside have fluorine lubricant, under the resistance of fluorine lubricant, the baffle 54 can't open again, the lubricant in the temporary storage tank 53 will not be in the upper part of the slot hole 35, the ball 32 and the electromagnetic wire body 11 contact, a small amount of fluorine lubricant is transferred to the electromagnetic wire body 11, the design of the ball 32 is like the steel ball on the pen head, only when the steel ball contacts the paper, the ink in the pen core will flow out, which will not cause the lubricant to be added too much.

[0072] When the rotating frame 52 drives the temporary storage tank 53 to rotate to the upper part of the slot hole 35, the fluorine lubricant pushes the baffle 54 to rotate in the temporary storage tank 53 under the condition of weightlessness, and the movement of the baffle 54 drives the return spring 56 to extend, so that the bottom of the baffle 54 is opened, so that the fluorine lubricant flows out from the temporary storage tank 53, preventing the fluorine lubricant from passing through the filter screen 55 when flowing out, and the impurities intercepted by the outer wall of the filter screen 55 are washed away, avoiding the impurities entering the cavity 33 affecting the rotation of the ball 32, thereby ensuring that the electromagnetic wire body 11 will not be damaged due to impurities, improving the appearance and internal quality of the product. The fluorine lubricant in the cavity 33 is contacted by the ball 32 through the slot hole 35, because the electromagnetic wire body 11 contacts the ball 32 during movement, the friction between the two makes the electromagnetic wire body 11 drive the ball 32 to rotate in the installation plate 31, and then the fluorine lubricant in the cavity 33 is driven into the installation plate 31 by the rotation of the ball 32, avoiding the aggravation of wear and tear and the phenomenon of jam caused by local insufficient lubrication. Correspondingly, uniform lubrication distribution can make the ball 32 get good lubrication at all positions, thereby reducing the friction of the ball 32 rotating in the installation plate 31, effectively reducing the state of the ball 32 being stuck, making the ball 32 rotate more smoothly in the installation plate 31. Because of the good lubrication and smooth rotation of the ball 32, the friction and resistance of the electromagnetic wire body 11 when passing through the positioning ring 3 are reduced, so that the electromagnetic wire body 11 can pass through the inside of the positioning ring 3 more quickly and stably, which helps to ensure the position accuracy and motion stability of the electromagnetic wire body 11 in the subsequent processing process, thereby improving the processing quality of the product.

[0073] Need to explain: after the fluorine lubricant in the temporary storage tank 53 is released, the baffle 54 can be pulled back to the original position under the action of the return spring 56. The elastic force of the return spring 56 itself is greater than the weight of the baffle 54 and less than the force of the baffle 54 and the fluorine lubricant under the condition of weightlessness.

[0074] When the ball 32 contacts the electromagnetic wire body 11, the fluorine lubricant on the ball 32 is transferred to the electromagnetic wire body 11, thereby reducing the friction between the electromagnetic wire body 11 and the inside of the positioning ring 3, making the electromagnetic wire body 11 pass through the inside of the positioning ring 3 more quickly and stably, and reducing the friction means that the interaction force between the electromagnetic wire body 11 and the positioning ring 3 is reduced, reducing the possibility of the surface of the electromagnetic wire body 11 being scratched and worn, ensuring the appearance quality and performance stability of the electromagnetic wire body 11.

[0075] When the contact block 6 on the rotating frame 52 is counterclockwise, the contact block 6 is pushed out of the inside of the installation groove 62 at the contact block 6 rotating groove 35, so that the contact block 6 contacts the telescopic block 61, and at the same time, the contact block 6 drives the telescopic block 61 to rotate, and the telescopic block 61 is fixedly connected with the mounting plate 31, so that the mounting plate 31 rotates with the telescopic block 61, avoiding the electromagnetic wire body 11 from being twisted due to friction or path change when passing through the inside of the positioning ring 3, and correspondingly, when the positioning ring 3 and the electromagnetic wire body 11 rotate around the same axis, the rotating direction of the positioning ring 3 is different from the moving direction of the electromagnetic wire body 11, which can offset part of the torsional stress, prevent the wire core from being deformed due to excessive torsion, effectively protect the structure and performance of the electromagnetic wire body 11, and improve the reliability and safety of the product.

[0076] It should be noted that when the rotating frame 52 starts to rotate counterclockwise, the contact block 6 contacts the inner wall of the solution groove 34 and is subjected to a reaction force, which gradually increases, and when it exceeds the elastic force of the reset spring 63, the contact block 6 starts to move to the inside of the installation groove 62 and compresses the reset spring 63, and with the continuous rotation of the rotating frame 52, the contact block 6 completely or partially enters the inside of the installation groove 62 to avoid being stuck during rotation, and when the rotating frame 52 rotates through a certain angle, the contact block 6 is no longer subjected to the reaction force that moves it inward, the reset spring 63 restores the elastic force to push the contact block 6 out of the installation groove 62 and back to the initial position, preparing for the next engagement or contact, and one end of the contact block 6 is rounded.

[0077] By starting the air pump 4, and then through the movement of the air pump 4, the gas can be blown into the inside of the air tank 41 through the air pipe 43, and then into the inside of the cavity one 44 through the air hole 45 on the air tank 41, and then flow out from the air jet head 42. Through the flow of the gas in the inside of the cavity one 44, the heat on the positioning ring 3 and the fluorine lubricant can be taken away at the same time, which avoids the temperature of the positioning ring 3 rising due to the friction generated by the electromagnetic wire body 11 penetrating the positioning ring 3, and correspondingly taking away the heat on the positioning ring 3 through the gas, which prevents the performance of the positioning ring 3 from being degraded or damaged due to overheating, thereby prolonging the service life of the positioning ring 3, and further preventing the adverse effects of the positioning ring 3 on the electromagnetic wire body 11 due to the high temperature.

[0078] Since the fluorocarbon solvent is generally composed of small molecular fluorocarbon compounds, the molecular weight is small, and the intermolecular force is weak, which makes it easy to escape from the liquid surface into the gas phase, that is, the volatility is high. When the gas is blown from the air jet head 42 to the outer wall of the electromagnetic wire body 11, it will accelerate the volatilization process of the fluorocarbon solvent, so that it is quickly converted from a liquid state to a gaseous state, thereby separating from the outer wall of the electromagnetic wire body 11. The weak intermolecular force not only leads to high volatility, but also means that the adhesion of the fluorocarbon solvent to the outer wall of the electromagnetic wire body 11 is relatively small, and under the action of the impact force of the gas, it is more easily separated from the outer wall of the electromagnetic wire body 11, and then volatilized in the gas.

[0079] It should be noted that when the electromagnetic wire body 11 enters the next process, it will pass through a cleaning sleeve which has adsorption effect and can clean the fluorocarbon solvent remaining on the outer wall of the electromagnetic wire body 11.

[0080] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An electromagnetic wire production apparatus, comprising a wire feeding device body (1), characterized in that: The outer wall of the top of the wire feeding device body (1) is provided with a sliding groove (12). The electromagnetic wire body (11) is movably connected to the wire feeding device body (1). One end of the sliding groove (12) is fixedly connected to a motor (14). The output end of the motor (14) is fixedly connected to a threaded rod (13). The outer wall of the threaded rod (13) is threadedly connected to a moving block. The outer wall of the top of the moving block is fixedly connected to an L-shaped support frame (2). The inner wall of the top of the L-shaped support frame (2) is fixedly connected to a positioning ring (3). The inside of the positioning ring (3) is movably inserted into the outer wall of the electromagnetic wire body (11). The outer wall of the top of the L-shaped support frame (2) is fixedly connected to an air pump (4). The outer wall of the front of the L-shaped support frame (2) is fixedly connected to a motor (5). The inside of the positioning ring (3) is rotatably connected to a mounting plate (31). The inside of the mounting plate (31) is rotatably connected to a ball bearing (32). The L-shaped support frame (2) has a solution tank (34) inside. The L-shaped support frame (2) and the positioning ring (3) have a slot (35) at the connection. The positioning ring (3) has a cavity two (33) below the cavity one (44) inside. The outer wall of the cavity two (33) is connected to the outer wall of the slot (35) through. The output end of the motor one (5) is fixedly connected to a rotating shaft (51). The outer wall of the rotating shaft (51) is fixedly connected to a rotating frame (52). The outer wall of the rotating frame (52) is rotatably connected to the inside of the solution tank (34). The outer wall of the rotating frame (52) is provided with mounting slots (62) on both sides of the temporary storage slot (53). A reset spring (63) is fixedly connected to the inner wall of the mounting slot (62). A contact block (6) is fixedly connected to the outer wall of one end of the reset spring (63). The outer wall of the contact block (6) is movably connected to the interior of the mounting slot (62). A telescopic block (61) is fixedly connected to the outer wall of the mounting plate (31). The outer wall of the telescopic block (61) is engaged with the outer wall of the contact block (6).

2. The electromagnetic wire production apparatus according to claim 1, characterized in that: The output end of the air pump (4) is fixedly connected to a cavity (44), and an air chamber (41) is fixedly connected to the outer wall of one side of the positioning ring (3). The outer wall of the top of the air chamber (41) is fixedly connected to the outer wall of one end of the air pipe (43). A cavity (44) is opened inside the positioning ring (3), and an air hole (45) is opened on the outer wall of one side of the air chamber (41) near the cavity (44).

3. The electromagnetic wire production apparatus according to claim 2, characterized in that: The outer wall of the positioning ring (3) on the other side is fixedly connected to the other side of the cavity (44), and the air outlet of the air outlet (42) is inclined toward the position of the electromagnetic wire body (11).

4. The electromagnetic wire production apparatus according to claim 3, characterized in that: The outer wall of the rotating frame (52) is provided with a temporary storage groove (53), and a baffle (54) is rotatably connected inside the temporary storage groove (53). A filter screen (55) is fixedly connected inside the baffle (54).

5. The electromagnetic wire production apparatus according to claim 4, characterized in that: A groove (59) is provided on the inner wall of one side of the baffle (54). A fixing rod is fixedly connected to the inner wall of the groove (59). A rotating block (58) is rotatably connected to the outer wall of the fixing rod. A second reset spring (56) is fixedly connected to the outer wall of one side of the rotating block (58). A fixing block (57) is fixedly connected to the inner wall of the temporary storage groove (53). The outer wall of one side of the fixing block (57) is fixedly connected to the outer wall of one end of the second reset spring (56).

6. A method for producing electromagnetic wire, implemented based on the electromagnetic wire production apparatus described in claim 5, characterized in that: The method for producing electromagnetic wire includes the following steps: S1: Position calibration of positioning ring (3): Start motor two (14), adjust the position of the center of the positioning ring (3) to align with the subsequent processing equipment, and ensure that the electromagnetic wire body (11) is stably laid along the preset path; S2: Electromagnetic wire body (11) fixing and correction: Pass one end of the electromagnetic wire body (11) through the inside of the positioning ring (3) and fix it to prevent it from shifting and swinging when the wire wheel is in different positions. At the same time, correct the movement trajectory of the electromagnetic wire body (11) to keep it on the same horizontal line and enhance the stability of subsequent processing. S3: Start the wire feeding and lubricant agitation: Start the wire feeding device body (1), which drives the electromagnetic wire body (11) to move in the positioning ring (3). The ball (32) in the positioning ring (3) contacts and positions the electromagnetic wire body (11) to reduce friction. At the same time, start the motor (5), which drives the rotating shaft (51) and the rotating frame (52) to rotate in the solution tank (34) to agitate the fluorine lubricant and ensure its uniform performance. S4: Lubricant supply and positioning ring (3) rotation: Fluorine lubricant enters cavity two (33) through slot (35) and contacts ball (32). The electromagnetic wire body (11) drives the ball (32) to rotate, providing uniform lubrication. The contact block (6) on the rotating frame (52) drives the mounting plate (31) to rotate, so that the positioning ring (3) and the electromagnetic wire body (11) rotate around the axis, thus offsetting torsional stress. S5: Heat dissipation and cleaning: Start the air pump (4), the gas enters the air chamber (41) through the air pipe (43), and then enters the cavity one (44) through the air hole (45), and flows out from the jet head (42), taking away the heat of the positioning ring (3) and fluorine lubricant, preventing the positioning ring (3) from overheating, the gas blows off the fluorine lubricant adhering to the outer wall of the electromagnetic wire body (11), and the fluorine lubricant evaporates quickly.

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