Multi-layer stacked converter structure

By designing a multi-layer stacked converter structure and adopting convenient assembly components, automatic protection components and uniform cooling components, the problems of unstable converter splicing and easy damage of cable connectors are solved, and efficient power transmission and stable operation are achieved.

CN120730652APending Publication Date: 2025-09-30BEIJING JINMAIJIE TECHNOLOGY CO. LTD.
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Patent Information

Application Number
CN202510816044.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-18
Publication Date
2025-09-30

AI Technical Summary

Technical Problem

Existing converters cannot be conveniently and stably spliced ​​and stacked, which affects high-power or long-distance power transmission. They cannot be conveniently and stably disassembled and installed, and cannot automatically protect the connecting cable joints, resulting in poor contact and falling off.

Method used

A multi-layer stacked converter structure was designed, including convenient assembly components, automatic protection components, and uniform cooling components. Stable splicing, automatic fixation, and cooling of the converter were achieved through structures such as positioning rods, blocks, rubber suction cups, clamping plates, and cable management grooves. Guide plates and rubber airbags were used to achieve automatic clamping and sealing protection of cables. The circulation of coolant was achieved through spiral rods and heat exchange tubes.

Benefits of technology

It realizes convenient and stable splicing and disassembly of the converter, improves the system integration and space utilization, ensures the stability and safety of the converter, reduces the risk of cable joint failure, maintains the converter running at optimal efficiency, and reduces energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a multi-layer stacked converter structure, belongs to the field of converters, and aims to solve the problem that high-power or long-distance power transmission work is inconvenient due to the fact that an existing converter cannot be spliced and stacked conveniently and stably, the multi-layer stacked converter structure comprises a mounting plate and a converter body, a convenient assembly component is mounted on the mounting plate, and the converter body is mounted on the mounting plate. An automatic protection assembly is installed on the converter body, a uniform cooling assembly is installed on the mounting plate, and a connecting plate is welded and fixed to the mounting plate. Through cooperation of the clamping plates and the clamping grooves, length adjustment of the splicing plates in the connecting plates is conveniently achieved; in the high-power long-distance power transmission work, when a plurality of converter structures need to be matched for work, the splicing plates are stretched upwards to be matched with the connecting plates on the other mounting plate, so that mutual splicing of the two converter overall structures can be conveniently completed, and multi-layer stacking of the plurality of converter overall structures can be conveniently completed through the same operation.
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Description

Technical Field

[0001] The invention relates to a multi-layer stacked converter structure and belongs to the field of converters. Background Art

[0002] A converter is an electrical device that can convert electrical energy from one form to another. It is mainly used to achieve the conversion of electrical energy parameters such as voltage, current, frequency, and phase to meet the needs of different electrical equipment or power systems. Therefore, in modern power systems, converters play a vital role, ensuring the effective transmission, stable supply, and efficient utilization of electricity.

[0003] In the prior art, during high-power or long-distance power transmission, multiple converters are required to work together, and the existing converters have some problems in the actual working process. For example, a DC / DC converter with publication number CN106059287B can achieve cooling and heat dissipation of the converter through a cooling fan and cooling fins, but it cannot conveniently and stably splice and stack multiple converters. Therefore, multiple converters need to be placed in different positions, resulting in a large footprint and affecting the use and operation of staff, and the practicality is poor; and the existing converters cannot be conveniently and stably disassembled and installed during actual working, and thus cannot ensure the convenience of subsequent inspection and maintenance work, and cannot automatically protect the joints of the connecting cables. Therefore, the connecting cables are easily affected by external adverse effects and have poor contact or even fall off. Therefore, we have made improvements to this and proposed a multi-layer stacked converter structure. Summary of the Invention

[0004] (1) The technical problem to be solved by the present invention is that existing converters cannot be conveniently and stably spliced ​​and stacked, making it inconvenient to carry out high-power or long-distance power transmission. They cannot be conveniently and stably disassembled and installed, and cannot automatically protect the joints of the connecting cables.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose of the invention, the present invention provides a multi-layer stacked converter structure, including a mounting plate and a converter body, a convenient assembly component is installed on the mounting plate, an automatic protection component is installed on the converter body, a uniform cooling component is installed on the mounting plate, a connecting plate is welded and fixed on the mounting plate, a storage groove and a limit groove are provided in the connecting plate, a splicing plate is limitedly slidably connected in the storage groove, a cable is connected to the converter body, the automatic protection component includes a fixed frame and a second guide plate, the fixed frame is welded and fixed on the converter body, a third spring is welded and fixed in the converter body, a clamping plate is welded and fixed on the third spring, the clamping plate is limitedly slidably connected in the fixed frame, a wire management groove is provided on the clamping plate, a rubber airbag is fixedly connected in the wire management groove, and the cable is arranged in the wire management groove.

[0007] Among them, the convenient assembly component includes a positioning rod and a push rod, the positioning rod is welded and fixed on the top surface of the mounting plate, a first spring is welded and fixed in the positioning rod, a stop block is welded and fixed on the first spring, and the stop block is slidingly connected in the positioning rod, a fixing plate is welded and fixed on the bottom side end surface of the converter body, a positioning groove is penetrated through the fixing plate, the positioning rod is slidingly connected in the positioning groove, the fixing plates are symmetrically distributed on the left and right sides of the bottom of the converter body, and the positioning grooves are symmetrically distributed on the front and back sides of the fixing plate, and the positioning grooves correspond one to one to the positioning rods.

[0008] The blocks are symmetrically distributed on both sides of the positioning rod, one end of the push rod is slidably connected to the mounting plate, the other end of the push rod is slidably connected to the gas storage frame, a first rubber piston is slidably connected to the gas storage frame, the first rubber piston is fixed to the push rod, the gas storage frame is welded and fixed to the bottom of the mounting plate, a second spring is welded and fixed to the inner top surface of the gas storage frame, and the bottom end of the second spring is fixedly connected to the first rubber piston.

[0009] Among them, the top side end of the gas storage frame is connected to a connecting tube, the connecting tube is connected to a fixing tube, the bottom end of the fixing tube is fixedly connected to a rubber suction cup, the top end of the fixing tube is welded and fixed to the bottom end surface of the mounting plate, four fixing tubes are provided, and the four fixing tubes are evenly distributed around the bottom of the mounting plate. The fixing tubes correspond one-to-one with the gas storage frame through the connecting tube, and the gas storage frame corresponds one-to-one with the push rod through the first rubber piston.

[0010] Among them, there are two fixed frames, which are symmetrically distributed in the upper and lower parts, and the fixed frames correspond to the clamping plates one by one. The cross-section of the wire management groove is arc-shaped, and the cross-section of the rubber airbag is semicircular. The wire management grooves are equidistantly distributed on the clamping plate, and the wire management grooves correspond to the rubber airbags one by one. An air storage tank is opened in the clamping plate, and a fourth spring is welded and fixed in the air storage tank. A second rubber piston is fixedly connected to the fourth spring, and the second rubber piston is limitedly slidably connected to the air storage tank, and a plug rod is fixed to the second rubber piston.

[0011] Among them, the second guide plates are symmetrically distributed on both sides of the fixed frame, the cross-section of the second guide plates is a right triangle, the air storage tanks are symmetrically distributed on both sides of the clamping plate, the air storage tanks correspond one-to-one with the plug rods through the second rubber pistons, the plug rods are fitted with the second guide plates, and the first air guide tubes and the second air guide tubes are fixedly connected in the clamping plate.

[0012] In which, a through groove is opened on the fixed frame, a first guide plate is welded and fixed on the clamping plate, a sliding rod is attached to the first guide plate, a limiting block is welded and fixed on the sliding rod, the sliding rod is slidably connected in the fixed frame, the first guide plates are symmetrically distributed on both sides of the clamping plate, the cross-section of the first guide plate is a right triangle, the first guide plate corresponds to the sliding rod one-to-one, the end of the sliding rod is welded and fixed on the second guide plate, and the second guide plate is respectively attached to the fixed frame and the converter body.

[0013] Among them, the uniform cooling component includes a thermal insulation box, refrigeration fins are installed and fixed on both sides of the bottom of the thermal insulation box, a driving motor is welded and fixed on the bottom end surface of the thermal insulation box, a first gear is welded and fixed on the output shaft of the driving motor, a second gear is meshed and connected to the first gear, a spiral rod is welded and fixed on the second gear, a conveying cylinder is welded and fixed in the thermal insulation box, a connecting pipe is fixedly connected to the top of the conveying cylinder, the connecting pipe is limitedly slidably connected in the first heat exchange tube, the first heat exchange tube is connected to the second heat exchange tube, and the second heat exchange tube is welded and fixed on the converter body.

[0014] Among them, the second gear is symmetrically distributed on both sides of the first gear, the second gear corresponds one-to-one with the conveying cylinder through a spiral rod, the conveying cylinder corresponds one-to-one with the first heat exchange tube through a connecting tube, the second heat exchange tube is symmetrically distributed on the upper and lower sides of the first heat exchange tube, and the first heat exchange tube and the second heat exchange tube are both in contact with the converter body.

[0015] Among them, a fifth spring is welded and fixed on the connecting plate, a pull plate is welded and fixed on the fifth spring, a card plate is welded and fixed on the pull plate, the card plate is limited and slidably connected in the connecting plate, a card slot is provided on the splicing plate, the end of the card plate is snap-connected in the card slot, the connecting plates are provided with two groups, each group of connecting plates is provided with two, the two groups of connecting plates are symmetrically distributed on the left and right sides of the mounting plate, the two connecting plates of each group are symmetrically distributed on the front and back sides of the mounting plate, the card slots are equidistantly distributed on the splicing plate, the card plates are symmetrically distributed on the upper and lower sides of the connecting plate, and the card plates correspond one to one with the pull plates.

[0016] Beneficial effects

[0017] The multi-layer stacked converter structure provided by the present invention has the following beneficial effects:

[0018] 1. Through the cooperation of the provided positioning rod and positioning groove, combined with the block, the convenient assembly between the converter body and the mounting plate is achieved, thereby ensuring the convenience of subsequent inspection and maintenance of the converter body; and in the assembly process of the converter body, the push rod can be automatically pushed by the fixing plate, and combined with the first rubber piston in the air storage frame, a negative pressure can be formed in the rubber suction cup at the bottom of the fixed tube, thereby automatically and stably adsorbing and fixing the converter as a whole on the placement surface, ensuring the stability and safety of the subsequent working state of the converter as a whole; similarly, the placement position of the converter as a whole can be conveniently replaced by simply releasing the internal negative pressure of the rubber suction cup, which effectively improves the diversity and convenience of use of the converter.

[0019] 2. Through the assembly of the converter body, the second guide plate can be pushed automatically toward the fixed frame through the positioning rod. At this time, under the cooperative pushing action of the sliding rod and the first guide plate, the clamping plate and various cable management grooves can realize the automatic clamping and fixing of each cable and the cable management work, standardize the cable position, reduce the possibility of short circuit, and effectively avoid the cables being affected by external factors during the operation of the converter body, resulting in loose joints, which in turn leads to poor contact, output voltage fluctuations and other problems, effectively improving the stability and safety of the converter.

[0020] 3. Through the movement of the second guide plate, the second rubber piston can be pushed by the plug rod while clamping and arranging the cables. Combined with the first air duct and the second air duct, the inflation of each rubber airbag can be automatically completed, thereby realizing automatic sealing protection at the cable joint, preventing dust and impurities in the outside air from entering the cable joint, causing poor contact at the cable joint, and further improving the stability and safety of the converter.

[0021] 4. Through the cooperation of the provided card plate and the card slot, the length adjustment of the splicing plate in the connecting plate is conveniently realized; in high-power and long-distance power transmission work, when multiple converter structures are required to work together, by stretching the splicing plate upward and cooperating with the connecting plate on another mounting plate, the two converter overall structures can be conveniently spliced ​​together. Through the same operation, the multi-layer stacking of multiple converter overall structures can be conveniently completed. By stacking multiple converters together, the system integration is greatly improved, which makes the entire system more compact, can achieve higher space utilization, and improves the convenience of operation for staff.

[0022] 5. Through the continuous rotation of the two spiral rods, the coolant in the insulation box can be automatically transported to the first heat exchange tube and the second heat exchange tube through the connecting pipe, and the coolant can flow back to the insulation box, realizing the circulation of the coolant in the first heat exchange tube and the second heat exchange tube. By utilizing the heat exchange principle, the converter body can be continuously and evenly cooled, which can help maintain the converter body within a safe temperature range, avoid failure or damage caused by overheating, and ensure that the converter body operates at optimal efficiency, reducing energy waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the connection structure between the mounting plate and the connecting plate of the present invention;

[0026] Figure 3 This is a schematic diagram of the connection structure between the mounting plate and the fixed pipe of the present invention;

[0027] Figure 4 For the present invention Figure 1 A in the middle is an enlarged structural diagram;

[0028] Figure 5 This is a schematic diagram of the connection structure between the mounting plate and the push rod of the present invention;

[0029] Figure 6 For the present invention Figure 5 The enlarged structural diagram at B in the middle;

[0030] Figure 7This is a schematic diagram of the connection structure between the fixing frame and the clamping plate of the present invention;

[0031] Figure 8 For the present invention Figure 7 The enlarged structural diagram at C in the middle;

[0032] Figure 9 This is a schematic diagram of the connection structure between the first gear and the second gear of the present invention;

[0033] Figure 10 For the present invention Figure 9 The enlarged structural diagram at D in the middle;

[0034] Figure 11 This is a schematic diagram of the connection structure of the connecting plate and the splicing plate of the present invention;

[0035] Figure 12 It is a schematic diagram of the main cross-sectional structure of the thermal insulation box of the present invention.

[0036] In the figure: 1. Mounting plate; 2. Convenient assembly component; 201. Positioning rod; 202. First spring; 203. Stopper; 204. Push rod; 205. First rubber piston; 206. Gas storage frame; 207. Second spring; 208. Connecting pipe; 209. Fixing pipe; 210. Rubber suction cup; 3. Converter body; 4. Fixing plate; 5. Positioning slot; 6. Automatic protection component; 601. Fixing frame; 602. Third spring; 603. Clamping plate; 604. Wire management slot; 605. Rubber airbag; 606. Through slot; 607. First guide plate; 608. Slide rod; 609. Stopper; 610. Second guide plate; 6 11. Air storage tank; 612. Fourth spring; 613. Second rubber piston; 614. Plug rod; 615. First air duct; 616. Second air duct; 7. Uniform cooling assembly; 701. Insulation box; 702. Refrigeration plate; 703. Drive motor; 704. First gear; 705. Second gear; 706. Screw rod; 707. Conveying cylinder; 708. Connecting pipe; 709. Sealing ring; 710. First heat exchange tube; 711. Second heat exchange tube; 8. Connecting plate; 9. Storage slot; 10. Limiting slot; 11. Fifth spring; 12. Pull plate; 13. Card plate; 14. Splicing plate; 15. Card slot; 16. Cable. DETAILED DESCRIPTION

[0037] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.

[0038] Example 1:

[0039] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 and Figure 12 As shown, this embodiment proposes a multi-layer stacked converter structure, including a mounting plate 1 and a converter body 3, a convenient assembly component 2 is installed on the mounting plate 1, an automatic protection component 6 is installed on the converter body 3, a uniform cooling component 7 is installed on the mounting plate 1, a connecting plate 8 is welded and fixed on the mounting plate 1, a storage groove 9 and a limit groove 10 are provided in the connecting plate 8, a splicing plate 14 is slidingly connected in the storage groove 9, a cable 16 is connected to the converter body 3, the automatic protection component 6 includes a fixed frame 601 and a second guide plate 610, the fixed frame 601 is welded and fixed on the converter body 3, a third spring 602 is welded and fixed in the converter body 3, a clamping plate 603 is welded and fixed on the third spring 602, the clamping plate 603 is slidingly connected in the fixed frame 601, a wire management groove 604 is provided on the clamping plate 603, a rubber airbag 605 is fixedly connected in the wire management groove 604, and the cable 16 is arranged in the wire management groove 604. When multiple converter structures are required to cooperate with each other during power transmission, the two converter overall structures can be easily spliced ​​together by stretching the splicing plate 14 upward and cooperating with the connecting plate 8 on another mounting plate 1. Through the same operation, the multi-layer stacking of multiple converter overall structures can be easily completed. By stacking multiple converters together, the integration of the system is greatly improved, which makes the entire system more compact and can achieve higher space utilization. The convenient assembly component 2 can be used to easily complete the disassembly and assembly between the converter body 3 and the mounting plate 1, thereby ensuring the convenience of subsequent inspection and maintenance of the converter body 3. During the operation of the convenient assembly component 2, the automatic protection component 6 can be automatically driven, thereby automatically clamping, fixing, organizing and flexibly protecting each cable 16. Under the action of the uniform cooling component 7, the heat exchange principle can be utilized to continuously and uniformly cool the converter body 3.

[0040] Example 2:

[0041] The solution in Example 1 is further introduced below in conjunction with a specific working method, as described below:

[0042] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 and Figure 6As shown, as a preferred embodiment, on the basis of the above method, further, the convenient assembly component 2 includes a positioning rod 201 and a push rod 204, the positioning rod 201 is welded and fixed on the top surface of the mounting plate 1, a first spring 202 is welded and fixed in the positioning rod 201, a stopper 203 is welded and fixed on the first spring 202, and the stopper 203 is limited and slidably connected in the positioning rod 201, a fixing plate 4 is welded and fixed on the bottom side end surface of the converter body 3, a positioning groove 5 is opened on the fixing plate 4, and the positioning rod 201 is penetrated The sliding connection is in the positioning groove 5, the fixing plate 4 is symmetrically distributed on the left and right sides of the bottom of the converter body 3, the positioning grooves 5 are symmetrically distributed on the front and back sides of the fixing plate 4, the positioning grooves 5 correspond one to one with the positioning rod 201, and the blocks 203 are symmetrically distributed on both sides of the positioning rod 201. The end cross-section of the block 203 is a right-angled trapezoid. The cooperation between the positioning rod 201 and the positioning groove 5, combined with the block 203, realizes the convenient assembly between the converter body 3 and the mounting plate 1, thereby ensuring the convenience of subsequent inspection and maintenance of the converter body 3.

[0043] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 5 and Figure 6 As shown, as a preferred embodiment, on the basis of the above method, further, one end of the push rod 204 is slidably connected to the mounting plate 1, and the other end of the push rod 204 is slidably connected to the gas storage frame 206. The gas storage frame 206 is limited and slidably connected with a first rubber piston 205, the first rubber piston 205 is fixed to the push rod 204, the gas storage frame 206 is welded and fixed to the bottom of the mounting plate 1, and a second spring 207 is welded and fixed on the internal top surface of the gas storage frame 206. The bottom end of the second spring 207 is fixedly connected to the first rubber piston 205. The top side end of the gas storage frame 206 is connected to a connecting pipe 208, and the connecting pipe 208 is connected to a fixed pipe 209. The bottom end of the fixed pipe 209 is fixedly connected to a rubber The suction cup 210 and the top end of the fixed tube 209 are welded and fixed to the bottom end surface of the mounting plate 1. Four fixed tubes 209 are provided, and the four fixed tubes 209 are evenly distributed around the bottom of the mounting plate 1. The fixed tubes 209 correspond one-to-one with the gas storage frame 206 through the connecting tube 208. The gas storage frame 206 corresponds one-to-one with the push rod 204 through the first rubber piston 205. During the assembly process of the converter body 3, the push rod 204 can be automatically pushed by the fixed plate 4. Combined with the first rubber piston 205 in the gas storage frame 206, negative pressure can be formed in the rubber suction cup 210 at the bottom of the fixed tube 209, thereby automatically and stably adsorbing and fixing the converter as a whole on the placement surface, thereby ensuring the stability and safety of the subsequent working state of the converter as a whole.

[0044] like Figure 1 、 Figure 4 、 Figure 7 and Figure 8 As shown, as a preferred embodiment, on the basis of the above method, further, two fixing frames 601 are provided, and the two fixing frames 601 are symmetrically distributed up and down, and the fixing frames 601 correspond to the clamping plates 603 one by one, and the cross section of the wire management groove 604 is arc-shaped, and the cross section of the rubber airbag 605 is semicircular. The wire management grooves 604 are equidistantly distributed on the clamping plate 603, and the wire management grooves 604 correspond to the rubber airbag 605 one by one. An air storage tank 611 is provided in the clamping plate 603. A fourth spring 612 is welded and fixed in the air storage tank 611, and a second rubber piston 613 is fixedly connected to the fourth spring 612. The second rubber piston 613 is slidingly connected in the air storage tank 611. A plug rod 614 is fixedly connected to the second rubber piston 613. The plug rod 614 is slidingly connected to the clamping plate 603. A through slot 606 is opened on the fixed frame 601. A first guide plate 607 is welded and fixed to the clamping plate 603. A sliding rod is attached to the first guide plate 607. 608, a limited block 609 is welded and fixed on the slide bar 608, and the slide bar 608 is slidably connected in the fixed frame 601. The first guide plates 607 are symmetrically distributed on both sides of the clamping plate 603. The cross section of the first guide plate 607 is a right triangle. The first guide plate 607 corresponds one-to-one with the slide bar 608. The end of the slide bar 608 is welded and fixed on the second guide plate 610. The second guide plate 610 is respectively fitted with the fixed frame 601 and the converter body 3. During the assembly process of the converter body 3, the second guide plate 610 can be pushed automatically toward the fixed frame 601 by the positioning rod 201. At this time, under the cooperative pushing action of the slide bar 608 and the first guide plate 607, the clamping plate 603 and each cable management groove 604 are used to realize the automatic clamping, fixing and cable management of each cable 16, standardize the position of the cable 16, reduce the possibility of short circuit, and effectively avoid the cable 16 being affected by external factors during the operation of the converter body 3, resulting in the loosening of the joints.

[0045] like Figure 7 and Figure 8As shown, as a preferred embodiment, on the basis of the above method, further, the second guide plates 610 are symmetrically distributed on both sides of the fixed frame 601, the cross section of the second guide plate 610 is a right triangle, the air storage tanks 611 are symmetrically distributed on both sides of the clamping plate 603, the air storage tanks 611 correspond one to one with the plug rod 614 through the second rubber piston 613, the plug rod 614 is fitted with the second guide plate 610, and the clamping plate 603 is fixedly connected with a first air guide tube 615 and a second air guide tube 616. The first air guide tube 615 is symmetrically distributed on both sides of the inside of the clamping plate 603, and the second air guide tube 616 is equidistantly distributed in the clamping plate 603. The first air guide tube 61 5 is connected to the air storage tank 611, and the other end of the first air guide tube 615 is connected to the rubber airbag 605 on the outermost side. The adjacent rubber airbags 605 are connected through the second air guide tube 616. During the movement of the second guide plate 610, while clamping and arranging the cable 16, the second rubber piston 613 can be pushed by the plug rod 614. Combined with the first air guide tube 615 and the second air guide tube 616, the inflation of each rubber airbag 605 can be automatically completed, realizing automatic sealing protection at the cable 16 joint, preventing dust and impurities in the outside air from entering the cable 16 joint, resulting in poor contact at the cable 16 joint.

[0046] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 9 、 Figure 10 and Figure 12As shown, as a preferred embodiment, on the basis of the above method, further, the uniform cooling component 7 includes an insulation box 701, refrigeration fins 702 are fixed on both sides of the bottom of the insulation box 701, a driving motor 703 is welded and fixed on the bottom end surface of the insulation box 701, a first gear 704 is welded and fixed on the output shaft of the driving motor 703, a second gear 705 is meshed and connected to the first gear 704, a screw rod 706 is welded and fixed on the second gear 705, and the screw rod 70 The bottom end of 6 is rotatably connected to the inner bottom end surface of the insulation box 701, and a conveying cylinder 707 is welded and fixed in the insulation box 701. The screw rod 706 is rotatably connected in the conveying cylinder 707. The top of the conveying cylinder 707 is fixedly connected to a connecting pipe 708. A sealing ring 709 is fixedly connected to the top outer wall of the connecting pipe 708. The connecting pipe 708 is limited and slidably connected in the first heat exchange tube 710. The first heat exchange tube 710 is connected to the second heat exchange tube 711. The second heat exchange tube 711 is welded and fixed. On the converter body 3, the second gear 705 is symmetrically distributed on both sides of the first gear 704. The second gear 705 corresponds to the conveying cylinder 707 through the spiral rod 706. The spiral blades of the spiral rod 706 on both sides are in opposite directions. The conveying cylinder 707 corresponds to the first heat exchange tube 710 through the connecting tube 708. The second heat exchange tube 711 is symmetrically distributed on the upper and lower sides of the first heat exchange tube 710. The outer wall of the sealing ring 709 is in contact with the inner wall of the first heat exchange tube 710. 10 and the second heat exchange tube 711 are both fitted with the converter body 3. By utilizing the continuous rotation of the two screw rods 706, the cooling liquid in the insulation box 701 can be automatically transported to the first heat exchange tube 710 and the second heat exchange tube 711 through the connecting tube 708, and the cooling liquid can flow back to the insulation box 701, realizing the circulation of the cooling liquid in the first heat exchange tube 710 and the second heat exchange tube 711. By utilizing the heat exchange principle, the converter body 3 can be continuously and evenly cooled.

[0047] like Figure 1 、 Figure 2 、 Figure 3 and Figure 11As shown, as a preferred embodiment, on the basis of the above method, further, a fifth spring 11 is welded and fixed on the connecting plate 8, a pull plate 12 is welded and fixed on the fifth spring 11, a card plate 13 is welded and fixed on the pull plate 12, the card plate 13 is limited and slidably connected in the connecting plate 8, a card slot 15 is provided on the splicing plate 14, and the end of the card plate 13 is snap-fitted and connected in the card slot 15, and the connecting plate 8 is provided with two groups, each group of connecting plates 8 is provided with two, and the two groups of connecting plates 8 are symmetrically distributed on the left and right sides of the mounting plate 1, and the two connecting plates 8 of each group are symmetrical Distributed on the front and rear sides of the mounting plate 1, the card slots 15 are equidistantly distributed on the splicing plate 14, and the card plates 13 are symmetrically distributed on the upper and lower sides of the connecting plate 8. The card plates 13 correspond to the pull plates 12 one by one. By utilizing the cooperation of the card plates 13 and the card slots 15, the length adjustment of the splicing plate 14 in the connecting plate 8 is conveniently realized; in high-power and long-distance power transmission work, when multiple converter structures are required to cooperate with each other, by stretching the splicing plate 14 upward and cooperating with the connecting plate 8 on another mounting plate 1, the two converter overall structures can be conveniently spliced ​​with each other.

[0048] Example 3:

[0049] The solutions in Example 1 and Example 2 are further introduced below in conjunction with specific working methods, as described below:

[0050] Specifically, when using this multi-layer stacked converter structure: first, the staff can place the mounting plate 1 in the working position. At this time, the rubber suction cups 210 on each fixing tube 209 are tightly fitted with the placement surface. Then the staff can lift the converter body 3 above the mounting plate 1 and insert the positioning grooves 5 on the fixing plates 4 on both sides of the converter body 3 downwardly onto the positioning rods 201 on the top surface of the mounting plate 1. During the downward movement of the fixing plate 4, the positioning grooves 5 on the fixing plate 4 can be stably inserted into the positioning rods 201, and under the action of the continued downward movement of the fixing plate 4, it can contact the end inclined surface of the stopper 203, and under the downward pushing action of the fixing plate 4, the stopper 203 can be pushed to automatically move toward the inside of the positioning rod 201 until the fixing plate 4 drives the positioning grooves 5 to move below the stopper 203. When the stopper 203 is automatically moved outward and reset by the first spring 202, the end plane can be used to block the fixing plate 4. Combined with the positioning rod 201 and the positioning groove 5, the assembly and installation between the converter body 3 and the mounting plate 1 can be completed conveniently; and during the assembly process of the converter body 3, when the fixing plate 4 moves downward, it can push the push rod 204 to automatically move downward, thereby driving the first rubber piston 205 to move downward in the air storage frame 206. At this time, the air storage frame 206 can suck the air inside the rubber suction cup 210 through the connecting pipe 208 and the fixing pipe 209, so that a negative pressure is formed inside the rubber suction cup 210. Under the joint action of each rubber suction cup 210, the overall structure of the converter can be automatically and stably adsorbed and fixed on the placement surface, thereby ensuring the stability and safety of the subsequent working state of the converter as a whole.

[0051] And during the assembly process of the converter body 3, during the downward movement of the converter body 3, the inclined surface of the second guide plate 610 can be driven to contact the top of the positioning rod 201. At this time, under the action of the downward movement of the converter body 3, the positioning rod 201 can push the second guide plate 610 to automatically move toward the fixed frame 601. Under the action of the movement of the second guide plate 610, the sliding rod 608 can be driven to contact the inclined surface of the first guide plate 607, and by pushing the first guide plate 607, the clamping plate 603 can be driven to move toward the cable 16; at this time, the clamping plates 603 on the upper and lower sides move toward the cable 16 at the same time, and combined with the various wire management grooves 604 on the clamping plates 603, each cable 16 can be automatically clamped and fixed and the wire management work can be convenient. , standardize the position of the cable 16, reduce the possibility of short circuit, and effectively avoid the problem that the cable 16 is easily loosened due to external influences during the operation of the converter body 3, which in turn leads to poor contact, output voltage fluctuations and other problems. In addition, during the movement of the second guide plate 610, the plug rod 614 can be pushed synchronously. At this time, the plug rod 614 can push the second rubber piston 613 to move into the air storage tank 611. At this time, under the joint action of the first air guide tube 615 and the second air guide tube 616, the inflation of each rubber airbag 605 can be automatically completed, realizing automatic sealing protection at the cable 16 joint, preventing dust and impurities in the outside air from entering the cable 16 joint, resulting in poor contact at the cable 16 joint.

[0052] Moreover, during the assembly process of the converter body 3, the converter body 3 can drive the first heat exchange tube 710 on the second heat exchange tube 711 to be inserted into the top of the connecting tube 708, and the sealing connection can be automatically completed in combination with the sealing ring 709. During the subsequent operation of the converter body 3, under the action of the refrigeration plate 702, the coolant in the insulation box 701 can be continuously cooled, and under the driving action of the drive motor 703, the first gear 704 on the output shaft can drive the second gears 705 on both sides to rotate stably, and then drive the screw rods 706 on both sides to rotate in the same direction on the corresponding conveying cylinder 707. Since the rotation directions of the screw rods 706 on both sides are the same and the directions of the spiral blades are opposite, the spiral feeding direction of the screw rod 706 on one side is upward, and the spiral feeding direction of the screw rod 706 on the other side is downward. Therefore, the continuous rotation of the screw rod 706 on one side In use, the coolant in the insulation box 701 can be automatically transported to the first heat exchange tube 710 on one side through the conveying cylinder 707 through the connecting pipe 708, and the first heat exchange tube 710 can transport the coolant to the second heat exchange tube 711. Then the coolant can be transported from the other end of the second heat exchange tube 711 to the first heat exchange tube 710 on the other side. At this time, the coolant can be stably refluxed to the insulation box 701 under the downward feeding action of the spiral rod 706 on the other side, completing the automatic circulation of the coolant, and realizing the circulation of the coolant in the first heat exchange tube 710 and the second heat exchange tube 711. By utilizing the heat exchange principle, the converter body 3 can be continuously and evenly cooled, which can help maintain the converter body 3 within a safe temperature range, avoid failure or damage caused by overheating, and ensure that the converter body 3 operates at optimal efficiency to reduce energy waste.

[0053] When high-power and long-distance power transmission work requires multiple converter structures to work together, the staff first operates on the assembled converter structure, and pulls the pull plate 12 on the upper side of the connecting plate 8 to move the card plate 13 out of the slot 15 on the splicing plate 14, and then the splicing plate 14 can be pulled upward. After pulling to the appropriate length, the pull plate 12 can be released. At this time, under the elastic action of the fifth spring 11, the pull plate 12 can drive the card plate 13 to automatically engage with the adjacent slot 15, completing the stretching and locking fixation of the splicing plate 14. Through the same operation, the splicing plates 14 on each connecting plate 8 are pulled upward to the same height, and then the staff can place another mounting plate 1 on top of the assembled converter structure, and insert the limiting slot 10 at the bottom of the upper connecting plate 8 into the splicing plate below. The top of the splicing plate 14 can be stably inserted into the limiting groove 10 by pulling the pull plate 12 on the lower side of the upper connecting plate 8, and then the pull plate 12 on the lower side can be released. At this time, under the elastic action of the fifth spring 11, the pull plate 12 can drive the card plate 13 to automatically snap into the card groove 15 at the top of the splicing plate 14, completing the snap-fitting and fixing of the splicing plate 14 and the other connecting plate 8, thereby completing the snap-fitting and fixing of the upper mounting plate 1, and then the staff can assemble the converter body 3 on the upper mounting plate 1; through the same operation, the multi-layer stacking of multiple converter overall structures can be conveniently completed. By stacking multiple converters together, the integration of the system is greatly improved, which makes the entire system more compact, can achieve higher space utilization, and improves the convenience of operation of the staff;

[0054] When the stacked converter bodies 3 need to be disassembled, it is only necessary to pull the pull plate 12 on the upper side of the connecting plate 8 again to move the clamping plate 13 out of the clamping slot 15 on the splicing plate 14, and the upper converter body 3 can be disassembled; when the converter body 3 needs to be disassembled for maintenance, it is only necessary to push the stopper 203 to move into the positioning rod 201. At this time, the stopper 203 is no longer blocked, and the converter body 3 can drive the fixing plate 4 to move upward and disengage from the positioning rod 201, thereby conveniently completing the disassembly of the converter body 3;

[0055] At this time, under the elastic action of the second spring 207, the push rod 204 and the first rubber piston 205 can be driven to move upward and reset, ensuring the stability of the subsequent repeated use state; similarly, after the second guide plate 610 moves away from the positioning rod 201, under the elastic action of the third spring 602, the clamping plate 603 can be driven to move upward to the inside of the fixed frame 601 to reset, and then the second guide plate 610 can be pushed to the side to reset through the first guide plate 607 and the sliding rod 608, ensuring the stability of subsequent repeated work; and under the movement action of the second guide plate 610, combined with the fourth spring 612, the second rubber piston 613 can be driven to move sideways and reset, at this time the clamping plate 603 automatically moves away from the cable 16, and the rubber airbag 605 automatically releases the inflation state, ensuring the convenience of subsequent connection and maintenance work of the cable 16.

[0056] The above embodiments are intended to illustrate the present invention only and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, it should be understood by those skilled in the art that various combinations, modifications, or equivalent substitutions of the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention and should be encompassed by the scope of the claims of the present invention.

Claims

1. A multi-layer stacked converter structure, comprising a mounting plate (1) and a converter body (3), characterized in that: The mounting plate (1) is provided with a convenient assembly component (2), the converter body (3) is provided with an automatic protection component (6), the mounting plate (1) is provided with a uniform cooling component (7), the mounting plate (1) is welded and fixed with a connecting plate (8), a receiving groove (9) and a limiting groove (10) are provided in the connecting plate (8), a splicing plate (14) is slidingly connected in the receiving groove (9), a cable (16) is connected to the converter body (3), the automatic protection component (6) comprises a fixing frame (601) and a first Two guide plates (610), the fixed frame (601) is welded and fixed on the converter body (3), a third spring (602) is welded and fixed in the converter body (3), a clamping plate (603) is welded and fixed on the third spring (602), the clamping plate (603) is limitedly slidably connected in the fixed frame (601), a wire management groove (604) is provided on the clamping plate (603), a rubber airbag (605) is fixedly connected in the wire management groove (604), and the cable (16) is arranged in the wire management groove (604).

2. The multi-layer stacked converter structure according to claim 1, characterized in that: The convenient assembly component (2) includes a positioning rod (201) and a push rod (204), the positioning rod (201) is welded and fixed on the top surface of the mounting plate (1), a first spring (202) is welded and fixed in the positioning rod (201), a stopper (203) is welded and fixed on the first spring (202), and the stopper (203) is slidingly connected in the positioning rod (201), a fixing plate (4) is welded and fixed on the bottom side end surface of the converter body (3), a positioning groove (5) is provided through the fixing plate (4), the positioning rod (201) is slidingly connected in the positioning groove (5), the fixing plates (4) are symmetrically distributed on the left and right sides of the bottom of the converter body (3), the positioning grooves (5) are symmetrically distributed on the front and back sides of the fixing plate (4), and the positioning grooves (5) correspond one to one with the positioning rod (201).

3. The multi-layer stacked converter structure according to claim 2, characterized in that: The stoppers (203) are symmetrically distributed on both sides of the positioning rod (201); one end of the push rod (204) is slidably connected to the mounting plate (1); the other end of the push rod (204) is slidably connected to the inside of the gas storage frame (206); a first rubber piston (205) is slidably connected to the inside of the gas storage frame (206); the first rubber piston (205) is fixed to the push rod (204); the gas storage frame (206) is welded and fixed to the bottom of the mounting plate (1); a second spring (207) is welded and fixed to the inner top surface of the gas storage frame (206); the bottom end of the second spring (207) is fixedly connected to the first rubber piston (205).

4. The multi-layer stacked converter structure according to claim 3, characterized in that: The top side end of the gas storage frame (206) is connected to a connecting pipe (208), the connecting pipe (208) is connected to a fixing pipe (209), the bottom end of the fixing pipe (209) is fixedly connected to a rubber suction cup (210), the top end of the fixing pipe (209) is welded and fixed to the bottom end surface of the mounting plate (1), four fixing pipes (209) are provided, and the four fixing pipes (209) are evenly distributed around the bottom of the mounting plate (1), the fixing pipes (209) correspond one-to-one with the gas storage frame (206) through the connecting pipe (208), and the gas storage frame (206) corresponds one-to-one with the push rod (204) through the first rubber piston (205).

5. The multi-layer stacked converter structure according to claim 1, characterized in that: Two fixing frames (601) are provided, and the two fixing frames (601) are symmetrically distributed in the upper and lower parts. The fixing frames (601) correspond to the clamping plates (603) one by one. The cross section of the wire management groove (604) is in the shape of an arc, and the cross section of the rubber airbag (605) is in the shape of a semicircular ring. The wire management grooves (604) are equidistantly distributed on the clamping plates (603). The wire management grooves (604) correspond to the rubber airbags (605) one by one. An air storage groove (611) is provided in the clamping plates (603), and a fourth spring (612) is welded and fixed in the air storage groove (611). A second rubber piston (613) is fixedly connected to the fourth spring (612), and the second rubber piston (613) is limitedly slidably connected to the air storage groove (611). A plug rod (614) is fixedly connected to the second rubber piston (613).

6. The multi-layer stacked converter structure according to claim 5, characterized in that: The second guide plate (610) is symmetrically distributed on both sides of the fixed frame (601). The cross section of the second guide plate (610) is a right triangle. The air storage tank (611) is symmetrically distributed on both sides of the clamping plate (603). The air storage tank (611) corresponds to the plug rod (614) one by one through the second rubber piston (613). The plug rod (614) is in contact with the second guide plate (610). The first air guide tube (615) and the second air guide tube (616) are fixedly connected inside the clamping plate (603).

7. The multi-layer stacked converter structure according to claim 6, characterized in that: The fixed frame (601) is provided with a through slot (606), the clamping plate (603) is welded with a first guide plate (607), the first guide plate (607) is attached to a slide bar (608), the slide bar (608) is welded with a limit block (609), the slide bar (608) is slidably connected in the fixed frame (601), the first guide plates (607) are symmetrically distributed on both sides of the clamping plate (603), the cross section of the first guide plate (607) is a right triangle, the first guide plate (607) corresponds to the slide bar (608) one by one, the end of the slide bar (608) is welded and fixed to the second guide plate (610), and the second guide plate (610) is attached to the fixed frame (601) and the converter body (3) respectively.

8. The multi-layer stacked converter structure according to claim 1, characterized in that: The uniform cooling component (7) comprises a heat-isolating box (701), refrigeration fins (702) are fixedly mounted on both sides of the bottom of the heat-isolating box (701), a driving motor (703) is welded and fixed on the bottom end surface of the heat-isolating box (701), a first gear (704) is welded and fixed on the output shaft of the driving motor (703), a second gear (705) is meshedly connected to the first gear (704), a spiral rod (706) is welded and fixed to the second gear (705), a conveying cylinder (707) is welded and fixed in the heat-isolating box (701), a connecting pipe (708) is fixedly connected to the top of the conveying cylinder (707), the connecting pipe (708) is limitedly slidably connected in the first heat exchange tube (710), the first heat exchange tube (710) is connected to the second heat exchange tube (711), and the second heat exchange tube (711) is welded and fixed to the converter body (3).

9. The multi-layer stacked converter structure according to claim 8, characterized in that: The second gear (705) is symmetrically distributed on both sides of the first gear (704); the second gear (705) corresponds one-to-one to the conveying cylinder (707) through the screw rod (706); the conveying cylinder (707) corresponds one-to-one to the first heat exchange tube (710) through the connecting tube (708); the second heat exchange tube (711) is symmetrically distributed on the upper and lower sides of the first heat exchange tube (710); and the first heat exchange tube (710) and the second heat exchange tube (711) are both in contact with the converter body (3).

10. The multi-layer stacked converter structure according to claim 1, characterized in that: A fifth spring (11) is welded and fixed on the connecting plate (8), a pull plate (12) is welded and fixed on the fifth spring (11), a card plate (13) is welded and fixed on the pull plate (12), the card plate (13) is limitedly slidably connected in the connecting plate (8), a card slot (15) is provided on the splicing plate (14), and the end of the card plate (13) is snap-connected in the card slot (15), the connecting plate (8) is provided with two groups, each group of connecting plates (8) is provided with two, the two groups of connecting plates (8) are symmetrically distributed on the left and right sides of the mounting plate (1), and the two connecting plates (8) of each group are symmetrically distributed on the front and back sides of the mounting plate (1), the card slots (15) are equidistantly distributed on the splicing plate (14), the card plates (13) are symmetrically distributed on the upper and lower sides of the connecting plate (8), and the card plates (13) correspond one to one with the pull plate (12).

Citation Information

Patent Citations

  • A DC / DC converter

    CN106059287B