Cold runner multimodal residual detection and ultrasonic cavitation cleaning all-in-one machine

By designing an integrated machine for multimodal residue detection and ultrasonic cavitation cleaning of cold runners, the problem of inconvenient residue cleaning and detection in automotive parts production using cold runner molds has been solved. This has enabled a continuous cleaning and detection process, improving efficiency and the completeness of the detection.

CN120734039BActive Publication Date: 2025-11-21武汉捷沃汽车零部件有限公司
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Patent Information

Application Number
CN202511135072.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-08-14
Publication Date
2025-11-21
Estimated Expiration
2045-08-14

AI Technical Summary

Technical Problem

In the existing technology, cold runner molds are prone to leaving residual degraded plastics or impurities after multiple injection molding processes in automotive parts production. The lack of a continuous mold feeding mechanism and a detection probe adapted to square cold runner molds leads to inconvenience in cleaning and inspection.

Method used

An integrated machine was designed, comprising a housing assembly and a mold conveying roller assembly. It is equipped with an upper mold groove, a cleaning groove, and a detection groove, and features an ultrasonic probe and a coupling agent follow-up dispensing module to achieve circumferential fixed-point dwell of cold runner molds, ultrasonic cavitation cleaning, and square rail residue detection.

Benefits of technology

This technology enables the simultaneous execution of continuous mold transfer, ultrasonic cavitation cleaning, and square rail residue detection in cold runner molds, avoiding waste of coupling agent and ensuring the integrity and efficiency of the detection process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application belongs to the technical field of ultrasonic cleaning, and discloses a cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, which comprises a shell assembly and a mold conveying roller assembly, a plurality of cold runner molds are clamped and fixed in the mold conveying roller assembly, a mold conveying driving module for driving the cold runner molds to perform circular motion and fixed-point stay is arranged between the shell assembly and the mold conveying roller assembly, a coupling agent follow-up discharging module for eliminating the air gap between the ultrasonic probe and the cold runner molds is arranged on the detection probe assembly, the application realizes partition processing in the circular motion process, and simultaneously realizes the mold conveying action of the cold runner molds in the circular motion and fixed-point stay mode between three stations, the ultrasonic probe of the application performs residual detection on the cold runner molds in the square rail mode, and the integrity of the overall detection of the cold runner molds is ensured, the application realizes the synchronism of the walking action of the ultrasonic probe and the discharging action of the coupling agent, and the discharging of the coupling agent does not need to additionally increase a control module and a power unit.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of ultrasonic cleaning, and particularly relates to a cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine. BACKGROUND

[0002] In the production of automobile parts, the cold runner mold is a channel for conveying molten plastic in the injection molding system, which is characterized by not needing to be heated and kept warm, and relying on the injection pressure of the injection molding machine to convey the plastic from the nozzle to the mold cavity.

[0003] The prior art has the following problems: in the production of automobile parts, since the cold runner mold (the cold runner mold in the production of automobile parts is mostly square) may be left with degraded plastic or impurities after multiple injections, affecting product quality, it is necessary to regularly clean the residues in the cold runner and conduct residual detection after cleaning, so a machine that integrates cleaning and residual detection is needed to solve the above problems, but in the cleaning and residual detection process, the lack of a coherent mold conveying mechanism or the lack of a square rail probe that adapts to the shape of the square cold runner mold will cause inconvenience during cleaning and detection, so the above problems need to be solved. SUMMARY

[0004] To solve the problems raised in the background art, the present application provides a cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, which has the characteristics of convenient and coherent mold conveying and convenient square rail residual detection.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solution: a cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, comprising a machine shell assembly and a mold conveying roller assembly, the machine shell assembly comprises a shell, the shell is provided with an upper mold groove as an upper and lower mold processing position, a cleaning closed shell as a closed cleaning processing position, and a detection groove as a residual detection processing position, a plurality of cold runner molds are clamped and fixed in the mold conveying roller assembly, a mold conveying drive module is provided between the machine shell assembly and the mold conveying roller assembly to drive the cold runner molds to rotate and stop at a fixed point, a detection probe assembly for square rail residual detection of the cold runner molds is provided above the detection groove, the detection probe assembly comprises an ultrasonic probe, and a coupling agent follow-up agent module is provided on the detection probe assembly to eliminate the air gap between the ultrasonic probe and the cold runner molds, and the closed cleaning shell outer wall is provided with an inlet pipe and an outlet pipe for water flow cleaning of the cold runner molds.

[0006] In the preferred scheme of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, the L-shaped support arm fixed on one side of the shell is provided with a center stand and a drive motor at the top, a flow guide ring pipe is fixedly provided on one side of the center stand through an L-shaped end arm, a bottom ring table is rotatably provided on the bottom end face of the flow guide ring pipe, and a material pipe is fixedly provided on the top end face of the flow guide ring pipe and the bottom end face of the bottom ring table.

[0007] In the preferred solution of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, the mold feeding roller assembly comprises a table roller, three table grooves are arranged on the table roller, a double-thread screw rod is rotatably arranged at the rear end of the table groove, two clamping arms are rotatably arranged at both ends of the double-thread screw rod, the inner walls of the groove bodies on both sides of the table groove are provided with ultrasonic generators, and the inside of the table roller is provided with a motor and an insulation layer for driving the double-thread screw rod to rotate, and a top shaft rod is fixedly arranged at the top end of the table roller.

[0008] In the preferred solution of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, the mold feeding driving module comprises an auxiliary wheel and a driving incomplete wheel, horizontal grooves and positioning grooves are arranged on the auxiliary wheel, and a driving plate with a driving arm is fixedly arranged on the driving incomplete wheel.

[0009] In the preferred solution of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, an elastic rod is fixedly arranged at the top of the ultrasonic probe, a resisting sliding block is fixedly arranged at the top of the elastic rod, a driven shaft rod with a walking wheel is rotatably arranged at the top of the resisting sliding block, a resisting spring is fixedly arranged on the outer side of the resisting sliding block, a slotted end arm is arranged at the end of the resisting spring away from the resisting sliding block, the resisting sliding block slides in the slotted end arm, an end shaft is fixedly arranged at one end of the slotted end arm, a square slotted table is sleeved on the outside of the end shaft, and the end shaft rotates in the center of the square slotted table, an auxiliary motor for driving the end shaft to rotate is arranged at the top of the square slotted table, a U-shaped frame is fixedly arranged at the top of the square slotted table, and a cylinder is fixedly arranged at the top of the U-shaped frame.

[0010] In the preferred solution of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, the coupling agent follow-up agent module comprises a driven wheel, two Y-shaped side arms, and a slotted cross arm, two pistons are fixedly arranged on both sides of the slotted cross arm through support rods, an edge rod is fixedly arranged at the top of the driven wheel, a discharge cylinder and a sliding pipe are fixedly arranged at the top of the Y-shaped side arm, an upper agent pipe with a one-way valve and a lower agent pipe with a one-way valve are fixedly arranged at the top and the bottom of the discharge cylinder respectively, and a discharge pipe is fixedly arranged at the bottom of the lower agent pipe.

[0011] In the preferred solution of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, the cylinder is fixed on an L-shaped end arm, the material pipe on the bottom ring table communicates with the upper agent pipes at the top of the two discharge cylinders through Y-shaped pipelines, and the material pipe at the top of the flow guide ring pipe communicates with the external coupling agent containing device.

[0012] In the preferred scheme of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, the top shaft rod is rotatably arranged on the center frame table, the auxiliary wheel is fixedly arranged at the top of the top shaft rod, the driving incomplete wheel is arranged on the output shaft of the driving motor, and the driving arm drives the auxiliary wheel through the transverse groove.

[0013] In the preferred scheme of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, two Y-shaped side arms are fixedly arranged on the two sides of the contact sliding block, two pistons are movably arranged in two agent cylinders, the branch rods on the two sides of the slotted cross arm slide in the sliding pipe, and the edge rod is inserted in the slotted cross arm.

[0014] In the preferred scheme of the cold runner multi-modal residual detection and ultrasonic cavitation cleaning all-in-one machine, the walking wheel is in contact with the square slotted table outside groove structure through the pushing of the contact spring, and the walking wheel rolls in the square slotted table outside groove structure.

[0015] Compared with the prior art, the beneficial effects of the present application are:

[0016] 1、When the table groove is in the upper die groove position, the upper die and lower die of the cold runner mold can be processed at this position, when the table groove is in the cleaning closed shell position, the cold runner mold is subjected to ultrasonic cavitation and water flow cleaning processing inside the cleaning closed shell, and when the table groove is rotated to the detection groove position, the residual detection of the cold runner mold after cleaning processing is carried out by the detection probe assembly, the present application realizes the partition processing of the three stations in the ring movement process, and each station does not interfere with each other.

[0017] 2、The machine shell assembly and the mold conveying roller assembly are provided with a mold conveying driving module for driving the cold runner mold to move in a ring and stop at a fixed point, so that the cold runner mold moves in a ring and stops at a fixed point between the three stations, thereby facilitating the synchronous operation and non-interference of the three-station partition processing.

[0018] 3、The detection groove is provided with a detection probe assembly for detecting the residual of the cold runner mold, the ultrasonic probe and the square structure of the cold runner mold are matched, so that the ultrasonic probe can detect the residual of the cold runner mold in a square rail mode, and the integrity of the overall detection of the cold runner mold is ensured.

[0019] 4、The application realizes the square rail walking detection of the ultrasonic probe through the structure of the walking wheel resisting walking, realizes the dislocation and discharge action at the same time, guarantees the uninterrupted supply of the coupling agent, realizes the synchronization of the walking action of the ultrasonic probe and the discharge action of the coupling agent, avoids the waste of the traditional coupling agent, and does not need to additionally increase the control module and the power unit for the discharge of the coupling agent. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a perspective view of the cold runner multimodal residual detection and ultrasonic cavitation cleaning all-in-one machine of the application;

[0021] Figure 2 It is an exploded view of the cold runner multimodal residual detection and ultrasonic cavitation cleaning all-in-one machine of the application;

[0022] Figure 3 It is a perspective view of the machine shell assembly of the application;

[0023] Figure 4 It is a perspective view of the machine shell assembly of the application from another angle;

[0024] Figure 5 It is a perspective view of the mold feeding roller assembly of the application;

[0025] Figure 6 It is a perspective view of the detection probe assembly and the cold runner mold of the application;

[0026] Figure 7 It is an exploded view of the detection probe assembly and the cold runner mold of the application;

[0027] Figure 8 It is an exploded view of the detection probe assembly of the application;

[0028] Figure 9 It is a perspective view of part of the structure of the detection probe assembly of the application.

[0029] Reference: 100, casing assembly; 101, outer shell; 102, upper die slot; 103, detection slot; 104, cleaning closed shell; 105, water outlet pipe; 106, water inlet pipe; 107, L-shaped support arm; 108, drive motor; 109, drive arm; 110, drive plate; 111, drive incomplete wheel; 112, center frame table; 113, L-shaped end arm; 114, flow guide ring pipe; 115, bottom ring table; 116, material pipe; 200, mold conveying roller assembly; 201, table roller; 202, ultrasonic generator; 203, table slot; 204, clamping arm; 205, double-threaded screw; 206, top shaft; 207, transverse slot; 208, auxiliary wheel; 209, positioning slot; 300, detection probe assembly; 301, cylinder; 302, U-shaped frame; 303, auxiliary motor; 304, square slotted table; 305, slotted cross arm; 306, driven wheel; 307, walking wheel; 308, end shaft; 309, slotted end arm; 310, abutting sliding block; 311, ultrasonic probe; 312, agent discharge pipe; 313, lower agent pipe; 314, agent discharge cylinder; 315, upper agent pipe; 316, abutting spring; 317, driven shaft; 318, edge rod; 319, sliding pipe; 320, Y-shaped side arm; 321, piston; 322, elastic rod; 400, cold runner mold. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative work are within the protection scope of the present application.

[0031] Please refer to Figures 1-9As shown, the present application provides a cold runner multi-modal residual detection and ultrasonic cavitation cleaning integrated machine, which comprises a shell assembly 100 and a mold feeding roller assembly 200, the shell assembly 100 comprises a shell 101, the shell 101 is provided with an upper mold groove 102 as an upper and lower mold processing position, a cleaning closed shell 104 as a closed cleaning processing position and a detection groove 103 as a residual detection processing position, a plurality of cold runner molds 400 are clamped and fixed in the mold feeding roller assembly 200, a mold feeding driving module is arranged between the shell assembly 100 and the mold feeding roller assembly 200 to drive the cold runner mold 400 to stay at a fixed point, a detection probe assembly 300 for residual detection of the cold runner mold 400 is arranged above the detection groove 103, the detection probe assembly 300 comprises an ultrasonic probe 311, and a coupling agent follow-up agent module is arranged on the detection probe assembly 300 to eliminate the air gap between the ultrasonic probe 311 and the cold runner mold 400, and the cleaning closed shell 104 is provided with a water inlet pipe 106 and a water outlet pipe 105 for water flow cleaning of the cold runner mold 400.

[0032] The mold feeding driving module comprises an auxiliary wheel 208 and a driving incomplete wheel 111, the auxiliary wheel 208 is provided with a horizontal groove 207 and a positioning groove 209, and the driving incomplete wheel 111 is fixedly provided with a driving plate 110 with a driving arm 109;

[0033] The coupling agent follow-up agent module comprises a driven wheel 306, two Y-shaped side arms 320 and a grooved cross arm 305, the two sides of the grooved cross arm 305 are fixedly provided with two pistons 321 through supporting rods, the top of the driven wheel 306 is fixedly provided with an edge rod 318, the top of the Y-shaped side arm 320 is fixedly provided with an agent discharging cylinder 314 and a sliding pipe 319, the top and bottom of the agent discharging cylinder 314 are fixedly provided with an upper agent pipe 315 with a one-way valve and a lower agent pipe 313 with a one-way valve, respectively, and the bottom of the lower agent pipe 313 is fixedly provided with an agent discharging pipe 312.

[0034] In a preferred embodiment, referring to Figure 3 and Figure 4 , the top of the L-shaped supporting arm 107 fixedly arranged on one side of the shell 101 is provided with a center stand 112 and a driving motor 108, one side of the center stand 112 is fixedly provided with a flow guide ring pipe 114 through an L-shaped end arm 113, the bottom end surface of the flow guide ring pipe 114 is rotatably provided with a bottom ring table 115, and the top end surface of the flow guide ring pipe 114 and the bottom end surface of the bottom ring table 115 are fixedly provided with a material pipe 116.

[0035] In this embodiment, with the rotation of the table roller 201 in the shell 101, when the table groove 203 is at the position of the upper mold groove 102, the upper mold and lower mold processing of the cold runner mold 400 can be carried out at this position, which facilitates the upper and lower mold processing of the cold runner mold 400.

[0036] Secondly, when the platform groove 203 is at the cleaning closed shell 104 position, due to the platform roller 201 rotating to the cleaning closed shell 104 position, the platform groove 203 at the cleaning closed shell 104 position forms a closed structure, at this time, the external water is sent to and pumped from the platform groove 203 through the water inlet pipe 106 and the water outlet pipe 105, so that the inside of the platform groove 203 at the cleaning closed shell 104 position forms a water flow structure, cooperating with the ultrasonic generator 202 arranged on the inner wall of the platform groove 203, so as to clean and process the cold runner mold 400 in the inside of the cleaning closed shell 104, realizing the synchronous cleaning and processing of the ultrasonic cavitation and water flow of the cold runner mold 400.

[0037] Thirdly, when the platform groove 203 rotates to the detection groove 103 position, due to the detection probe assembly 300 arranged above the detection groove 103, the detection probe assembly 300 detects the residual cleaning and processing of the cold runner mold 400, and detects whether there is residual or whether the cleaning is complete.

[0038] In a preferred embodiment, please refer to Figure 5 The mold conveying roller assembly 200 includes a platform roller 201, the platform roller 201 is provided with three platform grooves 203, the rear end of the platform groove 203 is rotatably provided with a double-threaded screw rod 205 for driving two clamping arms 204 to approach or move away synchronously, and the inner walls of the groove bodies on both sides of the platform groove 203 are provided with ultrasonic generators 202, and the inside of the platform roller 201 is provided with a motor and an insulation pad layer for driving the double-threaded screw rod 205 to rotate, and the top end of the platform roller 201 is fixedly provided with a top shaft 206.

[0039] In this embodiment, the top shaft 206 is rotatably arranged on the center frame platform 112, the auxiliary wheel 208 is fixedly arranged on the top of the top shaft 206, the drive incomplete wheel 111 is arranged on the output shaft of the driving motor 108, the drive incomplete wheel 111 rotates in the positioning groove 209, the drive arm 109 drives the auxiliary wheel 208 through the transverse groove 207, and the drive incomplete wheel 111 rotates one circle through the driving of the driving motor 108, at this time, the drive arm 109 on the drive incomplete wheel 111 drives the auxiliary wheel 208 to rotate one hundred and twenty degrees through the transverse groove 207, and after the rotation is completed, the drive incomplete wheel 111 is rotatably arranged in the positioning groove 209, in this way, the cold runner mold 400 realizes the mold conveying action of rotating and stopping at a fixed point among the three stations, so as to further facilitate the synchronous processing and mutual non-interference of the three-station partition processing.

[0040] In a preferred embodiment, please refer to Figure 7 and Figure 8The ultrasonic probe 311 is fixed on the top of the elastic rod 322, the elastic rod 322 is fixed on the top of the abutting sliding block 310, the abutting sliding block 310 is rotatably provided with the driven shaft rod 317 with the walking wheel 307, the abutting sliding block 310 is fixedly provided with the abutting spring 316 on the outer side, the abutting spring 316 is provided with the slotted end arm 309 on the far end from the abutting sliding block 310, the abutting sliding block 310 slides in the slotted end arm 309, the slotted end arm 309 is fixedly provided with the end shaft 308 on one end, the end shaft 308 is externally sleeved with the square slotted table 304, and the end shaft 308 rotates in the center of the square slotted table 304, the square slotted table 304 is provided with the auxiliary motor 303 for driving the end shaft 308 to rotate on the top, and the square slotted table 304 is fixedly provided with the U-shaped frame 302 on the top, and the U-shaped frame 302 is fixedly provided with the cylinder 301 on the top.

[0041] In the embodiment, the cylinder 301 is fixed on the L-shaped end arm 113, in this way, the up-down action of the detection probe assembly 300 during detection is facilitated.

[0042] Secondly, the material pipe 116 on the bottom ring table 115 is communicated with the upper agent pipe 315 on the top of the two agent discharging cylinders 314 through the Y-shaped pipe, and the material pipe 116 on the top of the flow guide ring pipe 114 is communicated with the external coupling agent containing device, in this way, the external coupling agent is facilitated to enter the agent discharging cylinder 314, and the bottom ring table 115 is arranged in a rotating mode, in this way, when the agent discharging cylinder 314 rotates, the pipe is prevented from being wound together, so that the discharge of the coupling agent is not affected.

[0043] In the embodiment, the walking wheel 307 is abutted in the groove structure on the outer side of the square slotted table 304 through the pushing of the abutting spring 316, and the walking wheel 307 rolls and walks in the groove structure on the outer side of the square slotted table 304, when the slotted end arm 309 rotates around the square slotted table 304, at this time, the ultrasonic probe 311 below the abutting sliding block 310 will move in a square trajectory, in this way, the square rail type residual detection is realized.

[0044] Thirdly, the two Y-shaped side arms 320 are fixedly arranged on the two sides of the abutting sliding block 310 respectively, the two pistons 321 move in the two agent discharging cylinders 314 respectively, the supporting rods on the two sides of the slotted cross arm 305 slide in the sliding pipe 319, and the edge rod 318 is inserted in the slotted cross arm 305, in this way, the pistons 321 on the two sides of the slotted cross arm 305 move in the two agent discharging cylinders 314 in a staggered manner, at this time, the external coupling agent will fall into the front of the square trajectory of the ultrasonic probe 311 through the agent discharging pipe 312, through the staggered discharging action, the uninterrupted supply of the coupling agent is ensured.

[0045] The working principle of the present application is that: when the present application is used, the table roller 201 is rotatably arranged in the shell 101, and the cold runner mold 400 is clamped and fixed in the table groove 203 on the table roller 201 through the clamping arm 204, and as the table roller 201 rotates in the shell 101, when the table groove 203 is at the upper mold groove 102 position, the upper mold and lower mold processing of the cold runner mold 400 can be carried out at this position, when the table groove 203 is at the cleaning closed shell 104 position, because the table roller 201 rotates to the cleaning closed shell 104 position, the table groove 203 at the cleaning closed shell 104 position forms a closed structure, at this time, the water in the outside is sent to the table groove 203 through the water inlet pipe 106 and the water outlet pipe 105, and the water is pumped out, so that the inside of the table groove 203 at the cleaning closed shell 104 position forms a water flow structure, cooperating with the ultrasonic generator 202 arranged on the inner wall of the table groove 203, so that the cold runner mold 400 is cleaned and processed in the inside of the cleaning closed shell 104, when the table groove 203 rotates to the detection groove 103 position, because the detection probe assembly 300 is arranged above the detection groove 103, the detection probe assembly 300 detects the residual cleaning and processing of the cold runner mold 400, the present application realizes the partition processing of the three stations in the ring motion process through this way, and each station does not interfere with each other.

[0046] On the basis of the above, in order to ensure the continuous and accurate mold positioning of the cold runner mold 400 between the three stations, the present application is provided with a mold driving module between the machine shell assembly 100 and the mold roller assembly 200, which drives the cold runner mold 400 to stay at a fixed point during ring motion, in actual use, when the mold is driven to stay at a fixed point during ring motion, the driving motor 108 drives the driving incomplete wheel 111 to rotate one circle at this time, the driving arm 109 on the driving incomplete wheel 111 drives the auxiliary wheel 208 to rotate one hundred and twenty degrees through the transverse groove 207, after the rotation is completed, the driving incomplete wheel 111 is rotatably arranged in the positioning groove 209, through this way, the cold runner mold 400 realizes the ring motion and fixed point stay type mold action between the three stations, so as to further facilitate the synchronous and non-interfering partition processing of the three stations.

[0047] On the basis of the above, the detection groove 103 is provided above the detection probe assembly 300 for detecting the residual square rail of the cold runner mold 400. When the cold runner mold 400 is rotated to the position of the detection groove 103, the ultrasonic probe 311 is driven downward by the cylinder 301 to contact the top of the cold runner mold 400. When the ultrasonic residual detection is performed, the auxiliary motor 303 drives the slotted end arm 309 to rotate around the square slotted table 304 through the end shaft 308. At the same time, the walking wheel 307 at the top of the contact slider 310 is in contact with the square slotted table 304 through the contact spring 316. When the slotted end arm 309 rotates around the square slotted table 304, the ultrasonic probe 311 below the contact slider 310 performs a square trajectory action. In this way, the ultrasonic probe 311 and the square structure of the cold runner mold 400 are matched, so that the ultrasonic probe 311 can conveniently detect the residual square rail of the cold runner mold 400, and the integrity of the overall detection of the cold runner mold 400 is ensured.

[0048] On the basis of the above, the detection probe assembly 300 is provided with a coupling agent follow-up dispensing module for eliminating the air gap between the ultrasonic probe 311 and the cold runner mold 400. When the walking wheel 307 rolls around the square slotted table 304, the driven wheel 306 is driven to rotate by the walking wheel 307. The edge rod 318 on the driven wheel 306 reciprocally pushes the slotted cross arm 305 when it rotates. The pistons 321 on both sides of the slotted cross arm 305 perform a dislocation pumping action in the two pumping cylinders 314. At this time, the external coupling agent falls into the front of the square trajectory of the ultrasonic probe 311 through the pumping pipe 312. On the one hand, the dislocation pumping action can ensure the uninterrupted supply of the coupling agent. On the other hand, the walking action of the ultrasonic probe 311 and the coupling agent pumping action are synchronized. When the ultrasonic probe 311 does not perform the square rail action, the coupling agent pumping action is synchronously stopped. This completely avoids the waste of traditional coupling agent use. The coupling agent pumping does not need to increase additional control modules and power units. The above actions can be completed when the walking wheel 307 is in contact with the walking wheel 307. The structure of the walking wheel 307 also synchronously realizes the square rail walking detection of the ultrasonic probe 311.

[0049] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A multimodal residue detection and ultrasonic cavitation cleaning integrated machine for cold runners, comprising a housing assembly (100) and a mold conveying roller assembly (200), wherein the housing assembly (100) includes an outer shell (101), the outer shell (101) being provided with an upper mold groove (102) serving as an upper and lower mold processing position, a cleaning enclosure (104) serving as a sealed cleaning processing position, and a detection groove (103) serving as a residue detection processing position, characterized in that: Multiple cold runner molds (400) are clamped and fixed inside the mold conveying roller assembly (200). A mold conveying drive module is provided between the housing assembly (100) and the mold conveying roller assembly (200) to drive the cold runner molds (400) to perform circumferential fixed-point stopping. A detection probe assembly (300) for detecting the square rail residue of the cold runner molds (400) is provided directly above the detection groove (103). The detection probe assembly (300) includes an ultrasonic probe (311), and a coupling agent follow-up dispensing module for eliminating the air gap between the ultrasonic probe (311) and the cold runner molds (400) is provided on the detection probe assembly (300). A water inlet pipe (106) and a water outlet pipe (105) for water flow cleaning of the cold runner molds (400) are provided on the outer wall of the cleaning shell (104). The coupling agent follow-up dispensing module includes a driven wheel (306), two Y-shaped side arms (320) and a grooved cross arm (305). Two pistons (321) are fixedly installed on both sides of the grooved cross arm (305) by support rods. An edge rod (318) is fixedly installed on the top of the driven wheel (306). A dispensing cylinder (314) and a sliding tube (319) are fixedly installed on the top and bottom of the dispensing cylinder (314). An upper dispensing tube (315) with a one-way valve and a lower dispensing tube (313) with a one-way valve are fixedly installed on the top and bottom of the lower dispensing tube (313). A dispensing tube (312) is fixedly installed at the bottom of the lower dispensing tube (313). The two Y-shaped side arms (320) are fixedly mounted on both sides of the contact slider (310), the two pistons (321) move in the two dispensing cylinders (314), the support rods on both sides of the grooved cross arm (305) slide in the sliding tube (319), and the edge rod (318) is inserted in the grooved cross arm (305); An elastic rod (322) is fixedly mounted on the top of the ultrasonic probe (311). An abutment slider (310) is fixedly mounted on the top of the elastic rod (322). A driven shaft (317) with a traveling wheel (307) is rotatably mounted on the top of the abutment slider (310). An abutment spring (316) is fixedly mounted on the outer side of the abutment slider (310). A grooved end arm (309) is provided at the end of the abutment spring (316) away from the abutment slider (310). The abutment slider (310) is located at the grooved end. The arm (309) slides inside. One end of the grooved end arm (309) is fixedly provided with an end shaft (308). A square grooved platform (304) is sleeved on the outside of the end shaft (308), and the end shaft (308) rotates at the center of the square grooved platform (304). An auxiliary motor (303) for driving the end shaft (308) to rotate is provided on the top of the square grooved platform (304), and a U-shaped frame (302) is fixedly provided on the top of the square grooved platform (304). A cylinder (301) is fixedly provided on the top of the U-shaped frame (302). The traveling wheel (307) is pushed by the abutting spring (316), and the traveling wheel (307) abuts against the groove structure on the outside of the square grooved platform (304), and the traveling wheel (307) rolls and moves within the groove structure on the outside of the square grooved platform (304).

2. The integrated machine for multimodal residue detection and ultrasonic cavitation cleaning of cold runners according to claim 1, characterized in that: The L-shaped support arm (107) fixedly installed on one side of the outer shell (101) is provided with a central support platform (112) and a drive motor (108) on the top. A flow guide ring pipe (114) is fixedly installed on one side of the central support platform (112) through an L-shaped end arm (113). A bottom ring platform (115) is rotatably installed on the bottom end surface of the flow guide ring pipe (114). A material pipe (116) is fixedly installed on both the top end surface of the flow guide ring pipe (114) and the bottom end surface of the bottom ring platform (115).

3. The integrated machine for multimodal residue detection and ultrasonic cavitation cleaning of cold runners according to claim 2, characterized in that: The mold conveying roller assembly (200) includes a table roller (201), on which three table grooves (203) are provided. A double-threaded screw (205) is rotatably provided at the rear end of the table groove (203). Two clamping arms (204) are rotatably provided at both ends of the double-threaded screw (205). An ultrasonic generator (202) is provided on the inner wall of the groove on both sides of the table groove (203). A motor for driving the double-threaded screw (205) and an insulating pad are provided inside the table roller (201). A top shaft rod (206) is fixedly provided at the top of the table roller (201).

4. The integrated machine for multimodal residue detection and ultrasonic cavitation cleaning of cold runners according to claim 3, characterized in that: The mold conveying drive module includes an auxiliary wheel (208) and a partially driven wheel (111). The auxiliary wheel (208) has a horizontal groove (207) and a positioning groove (209). The partially driven wheel (111) has a drive plate (110) with a drive arm (109) fixedly installed on it.

5. The integrated machine for multimodal residue detection and ultrasonic cavitation cleaning of cold runners according to claim 4, characterized in that: The cylinder (301) is fixed on the L-shaped end arm (113). The material pipe (116) on the bottom ring platform (115) is connected to the top of the two dispensing cylinders (314) via a Y-shaped pipe. The material pipe (116) at the top of the guide ring pipe (114) is connected to the external coupling agent holding device.

6. The integrated machine for multimodal residue detection and ultrasonic cavitation cleaning of cold runners according to claim 5, characterized in that: The top shaft rod (206) is rotatably mounted on the central frame (112), the auxiliary wheel (208) is fixedly mounted on the top of the top shaft rod (206), the partially driven wheel (111) is mounted on the output shaft of the drive motor (108), the partially driven wheel (111) rotates in the positioning groove (209), and the drive arm (109) drives the auxiliary wheel (208) by tossing through the transverse groove (207).

Citation Information

Patent Citations

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