Processing equipment and method based on aluminum alloy wire production

Abstract

The invention discloses machining equipment and method based on aluminum alloy wire production, and relates to the technical field of machining of wire production. Comprising a device table, a straightening seat is fixedly connected to the middle area of the top of the device table, a lower straightening wheel is rotationally connected to the bottom of the front side of the straightening seat, a positioning adjusting mechanism is installed on the left side of the top of the device table, and a broken material grinding mechanism is installed on the right side of the top of the device table; an outer gear ring is rotationally connected to the surface of the periphery of the mounting disc, and a first gear is rotationally connected to the position, located at the tail end of the positioning rod, of the surface of the mounting disc, so that the distance between the lower straightening wheels is synchronously adjusted, the diameter of an aluminum alloy wire to be machined is matched, the operation stability of the device is ensured, and the wire is prevented from inclining when rolling down; and the flatness of the cutting surfaces at the two ends of the wire rod is ensured, and the production quality of the wire rod is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of processing of wire production, and in particular to processing equipment and method based on the production of aluminum alloy wire. Background Art

[0002] Aluminum alloy wire is widely used in the fields of power transmission and electrical engineering. Aluminum alloy has good electrical conductivity and lightweight properties. It is generally used to manufacture transmission lines, cables and conductors in various electrical equipment. Aluminum alloy wire is more economical than copper wire. At the same time, the overall weight of aluminum alloy wire is relatively light, which greatly reduces the transportation cost of manufacturing materials.

[0003] However, the existing processing of aluminum alloy wires generally requires straightening the aluminum alloy wires during processing, and then cutting them into a certain length for use. However, the existing processing equipment requires manual adjustment of the spacing of the straightening wheels one by one to adapt to wires of different diameters, which is inconvenient to adjust. At the same time, it is not easy to handle. When cutting the aluminum alloy wires, the cross-sections of both ends of the aluminum alloy wires may be uneven, thereby affecting the use of the wire material.

[0004] In response to the above problems, it is urgent to carry out innovative design based on the original processing equipment for aluminum alloy wire production. Summary of the Invention

[0005] The purpose of the present invention is to provide a processing equipment and method based on the production of aluminum alloy wires, so as to solve the problems proposed in the above background technology that the straightening wheel is inconvenient to adjust and the cross-sections at both ends of the aluminum alloy wires may be uneven, thereby affecting the use of the wire material. The technical solution of the present invention addresses the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a processing equipment and method based on the production of aluminum alloy wire, comprising a device table, a straightening seat is fixedly connected to the middle area of ​​the top of the device table, a lower straightening wheel is rotatably connected to the bottom front side of the straightening seat, an upper straightening wheel is provided on the front side of the straightening seat above the lower straightening wheel, the upper straightening wheel is rotatably connected to a sliding block, and the sliding block slides in a limited manner in a slide groove opened on the front side of the straightening seat, a positioning adjustment mechanism is installed on the left side of the top of the device table, and a material cutting and grinding mechanism is installed on the right side of the top of the device table.

[0007] The positioning adjustment mechanism includes a traction shell fixedly connected to the left side of the top of the device table, a mounting plate rotatably connected inside the traction shell, a through groove is opened in the middle of the mounting plate, the middle of the mounting plate is located at the periphery of the through groove and fixedly connected to a limiting ring, the outer surface of the mounting plate is rotatably connected to an outer gear ring, a positioning rod is provided on the top of the limiting ring, the surface of the mounting plate is located at the end of the positioning rod and is rotatably connected to the first gear, the inner wall of the traction shell is located at the periphery of the outer gear ring and is rotatably connected to a sleeve, a resistance rod is provided inside the sleeve, the resistance rod extends out of the traction shell, and an adjustment plate is provided at the back end of the straightening seat corresponding to the extended end of the resistance rod.

[0008] Preferably, the material cutting and grinding mechanism includes a processing shell fixedly connected to the right side of the top of the device table, and a feed port is opened on the surface of the processing shell at one end close to the straightening seat. A cutting platform is fixedly connected to the interior of the processing shell below the feed port, and an elastic fixed block is provided above the cutting platform. A cutting knife is installed on the right side of the cutting platform through an electric push rod, and a feeding hopper is provided below the cutting knife. A receiving platform is provided in the chamber below the feeding hopper, and a whole material barrel is rotatably connected to the end surface of the receiving platform. A conveyor belt is installed at the bottom of the chamber below the feeding hopper on the right side of the receiving platform, a material stabilizing component is provided above the conveyor belt, and an abrasive component is provided below the conveyor belt.

[0009] Preferably, the material stabilizing assembly includes a mounting block fixedly connected to the inner wall of the processing shell, a pressure plate is provided under the mounting block, and the pressure plate is driven by an electric push rod inside the mounting block, and an oil cavity is opened on both sides of the electric push rod inside the mounting block, a first piston rod is limited and sliding inside the oil cavity, the output end of the first piston rod is fixedly connected to the top of the pressure plate, an oil tank is fixedly connected to the internal cavity of the whole material barrel, a second piston rod is limited and sliding inside the oil tank, a first spring is sleeved on the surface of the second piston rod, and a resistance block is fixedly connected to the end of the second piston rod, and clamping blocks are limited and sliding in the outer cavity of the whole material barrel on both sides of the top of the resistance block, and the back ends of the clamping blocks are connected by a second spring.

[0010] Preferably, the abrasive assembly includes a rotating shaft rotatably connected to the inner wall of the bottom end of the processing shell, and the rotating shaft is provided with two groups, and passes through the inside of the conveyor belt and is rotatably connected to the inner wall of the processing shell on the other side. The surface of the rotating shaft is located on both sides of the conveyor belt and is sleeved with shaft sleeves, and the surface of the shaft sleeve is sleeved with a grinding belt. A bidirectional screw is rotatably connected to the inner wall of the bottom end of the processing shell below the conveyor belt, and the bidirectional screw is driven by a driving motor in the internal cavity of the material receiving table. A moving block is threadedly connected to the surface of the bidirectional screw, and a pull rod is rotatably connected to the surface of the moving block. Moving rods are located at the bottom of the processing shell on both sides of the bidirectional screw, and the end of the pull rod away from the moving block is rotatably connected to the middle area of ​​the moving rod.

[0011] Preferably, a plurality of teeth are evenly arranged circumferentially on the inner wall of the outer gear ring, the middle part of the positioning rod is in a limiting ring, and a slide groove is opened on the top to limit sliding. A plurality of teeth are evenly arranged longitudinally on the side surface of one end of the positioning rod close to the outer gear ring, and the tooth surface of the first gear is respectively meshed with the teeth on the inner wall of the outer gear ring and the teeth arranged on the side surface of one end of the positioning rod close to the outer gear ring. A plurality of teeth are evenly arranged circumferentially on the outer end surface of the sleeve, and meshed with the tooth surface of the outer gear ring. The sleeve is driven by a drive motor installed on the outer surface of the traction shell.

[0012] Preferably, a guide groove is provided on the inner wall of the sleeve, and the interference rod is fixedly connected to the guide rod on the surface of one end located inside the sleeve corresponding to the guide groove, the guide groove is provided with a spiral structure, and the interference surface of the interference rod away from one end of the sleeve is set as an inclined structure, and a protrusion is provided at the bottom of the adjustment plate corresponding to the inclined position of the end of the interference rod, the side end of the adjustment plate is connected to the sliding block in the sliding groove on the front side of the straightening seat, the bottom of the sliding block is fixedly connected to the third spring, and the top of the straightening seat is threadedly connected to the sliding block corresponding to the sliding block, the bottom of the adjusting knob is fixedly connected to the top of the third spring, and the lower straightening wheel is driven by a driving member installed at the back end of the straightening seat.

[0013] Preferably, the surface of the rotating shaft is located inside the conveyor belt and is sleeved with a second gear, the tooth surface of the second gear is engaged with the transmission wheel inside the conveyor belt, the rotating shaft is set to a pentagonal structure, the middle part of the sleeve is divided into two sections by a bearing, the inner wall of the front section is set to a circular structure and is fixedly connected to the top of the moving rod, and the inner wall of the rear section corresponding to the rotating shaft is set to a pentagonal structure.

[0014] Preferably, the whole material barrel is connected to the driving wheel of the conveyor belt through a belt, and push plates are installed on both sides of the end of the receiving platform through electric push rods.

[0015] Preferably, the oil tank is located inside the whole barrel and is evenly arranged in four groups along the circumference, and the lower chamber of the oil cavity is connected to the lower chamber of the oil tank through a hose.

[0016] Preferably, the method comprises the following steps: S1: The aluminum alloy wire to be processed is passed through the traction shell, and the drive motor outside the traction shell is started to drive the outer gear ring to rotate. The rotation of the outer gear ring drives the positioning rod to retract inward until it contacts the surface of the aluminum alloy wire. At this time, the sleeve rotates synchronously, causing the end of the contact rod to move and contact the adjustment plate, and then the distance between the lower adjustment straight wheel and the upper adjustment straight wheel is synchronously adjusted to adapt to the diameter of the aluminum alloy wire, and then passes through the lower adjustment straight wheel and the upper adjustment straight wheel in sequence until it extends into the processing shell.

[0017] S2: The straightening wheel is driven by the driving part of the straightening seat to rotate to straighten the aluminum alloy wire, and the cutting knife in the processing shell is used to continuously cut the material. After cutting, the aluminum alloy wire will fall into the receiving table through the feeding hopper and be straightened with the whole material barrel. Then, the push plate is used to push the two sides of the aluminum alloy wire together and roll it onto the conveyor belt.

[0018] S3: Finally, the aluminum alloy wire moves with the conveyor belt, and cooperates with the pressing plate to make the aluminum alloy wire roll. At the same time, the grinding belts on both sides of the conveyor belt are driven by the driving motor inside the receiving table to contact the cross-sections of both ends of the aluminum alloy wire for grinding. After grinding, it is discharged and collected through the discharge port at the end of the conveyor belt.

[0019] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is provided with a mounting plate, a limiting ring, an outer gear ring, a positioning rod, a first gear, a sleeve contact rod and an adjustment plate. The outer gear ring is driven to rotate by a driving motor on the periphery of the traction shell. The rotation of the outer gear ring drives the positioning rod to retract inward until it contacts the surface of the aluminum alloy wire to adapt to the diameter of the aluminum alloy wire, guides the aluminum alloy wire, and ensures the stability of the operation of the device. The rotation of the outer gear ring drives the sleeve to rotate synchronously, so that the end of the contact rod moves and contacts the adjustment plate to move upward, thereby realizing synchronous adjustment of the distance between the lower straightening wheel and the upper straightening wheel, thereby adapting to the diameter of the aluminum alloy wire to be processed. At the same time, the pressure of the upper straightening wheel can be increased by rotating the adjustment knob on the top of the straightening seat to contact the third spring, making the straightening process more stable, and solving the problem of inconvenience in adjusting the straightening wheel.

[0020] 2. The present invention is provided with a whole material barrel, a conveyor belt, a mounting block, a pressure plate, an oil chamber, a first piston rod, an oil tank, a second piston rod, a resistance block and a clamping block. The distance between the pressure plate and the conveyor belt is synchronously adjusted according to the positioning adjustment mechanism through the distance sensor on one side of the mounting block, and the oil chamber, the first piston rod, the oil tank and the second piston rod resistance clamping block are contracted, thereby changing the size of the material received by the whole material barrel to adapt to aluminum alloy wires of different diameters. As the whole material barrel rotates, the wire can be adjusted to a horizontal state and fed onto the conveyor belt to prevent the wire from tilting when rolling, resulting in uneven grinding and affecting the quality of the wire. While the wire is being ground, the grinding belts on both sides of the conveyor belt will shrink according to the diameter of the wire, increase or decrease the grinding force, ensure the flatness of the cut surfaces at both ends of the wire, and improve the quality of wire production. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 For the present invention Figure 2A schematic diagram of the structure at center A; Figure 4 This is a schematic cross-sectional view of the internal structure of the traction housing of the present invention; Figure 5 Schematic diagram of the internal structure of the sleeve of the present invention; Figure 6 This is a schematic cross-sectional view of the internal structure of the processing shell of the present invention; Figure 7 This is a schematic diagram of the internal structure of the chamber below the processing shell of the present invention; Figure 8 For the present invention Figure 7 A magnified schematic diagram of the structure at point B in the middle; Figure 9 This is a schematic cross-sectional view of the entire barrel structure of the present invention; Figure 10 This is a schematic diagram of the internal structure of the oil tank of the present invention; Figure 11 This is a schematic top view of the internal structure of the chamber below the processing shell of the present invention; Figure 12 This is a schematic diagram of the structure of the bidirectional screw rod, moving block, pull rod, moving rod, etc. of the present invention; Figure 13 It is a schematic cross-sectional view of the shaft sleeve structure of the present invention.

[0022] Figure: 1, installation table; 2, straightening seat; 3, lower straightening wheel; 4, upper straightening wheel; 51, traction housing; 52, mounting plate; 53, limit ring; 54, outer gear ring; 55, positioning rod; 56, first gear; 57, sleeve; 58, resistance rod; 59, adjustment plate; 61, processing housing; 62, cutting knife; 63, feeding hopper; 64, receiving table; 65, material barrel; 66, conveyor belt ;671, mounting block; 672, pressing plate; 673, oil chamber; 674, first piston rod; 675, oil tank; 676, second piston rod; 677, resistance block; 678, clamping block; 681, rotating shaft; 682, bushing; 683, grinding belt; 684, bidirectional screw; 685, moving block; 686, pull rod; 687, moving rod; 7, second gear; 8, push plate. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1-13The present invention provides a technical solution: a processing equipment based on the production of aluminum alloy wire, including a device table 1, a straightening seat 2 is fixedly connected to the middle area of ​​the top of the device table 1, a lower straightening wheel 3 is rotatably connected to the bottom of the front side of the straightening seat 2, an upper straightening wheel 4 is provided on the front side of the straightening seat 2 above the lower straightening wheel 3, the upper straightening wheel 4 is rotatably connected to the sliding block, and the sliding block slides within a slide groove opened on the front side of the straightening seat 2, a positioning adjustment mechanism is installed on the left side of the top of the device table 1, and a material cutting and grinding mechanism is installed on the right side of the top of the device table 1.

[0025] The positioning and adjustment mechanism includes a traction shell 51 fixedly connected to the left side of the top of the device table 1, and a mounting plate 52 is rotatably connected inside the traction shell 51. A through groove is opened in the middle of the mounting plate 52, and a limit ring 53 is fixedly connected to the periphery of the through groove in the middle of the mounting plate 52. An outer gear ring 54 is rotatably connected to the outer surface of the mounting plate 52, and a positioning rod 55 is provided on the top of the limit ring 53. The surface of the mounting plate 52 is located at the end of the positioning rod 55 and is rotatably connected to the first gear 56. A sleeve 57 is rotatably connected to the outer periphery of the outer gear ring 54 on the inner wall of the traction shell 51, and a resistance rod 58 is provided inside the sleeve 57. The resistance rod 58 extends out of the traction shell 51, and an adjustment plate 59 is provided at the extended end of the resistance rod 58 at the back end of the straightening seat 2. The inner wall of the outer gear ring 54 is evenly distributed in the circumferential direction. A number of teeth are evenly arranged. The middle part of the positioning rod 55 is in the limiting ring 53, and a slide groove is opened on the top to limit sliding. A number of teeth are evenly arranged longitudinally on the side surface of one end of the positioning rod 55 close to the outer gear ring 54. The tooth surface of the first gear 56 is respectively meshed with the teeth on the inner wall of the outer gear ring 54 and the teeth set on the side surface of one end of the positioning rod 55 close to the outer gear ring 54. A number of teeth are evenly arranged on the circumferential surface of one end of the outer sleeve 57, and meshed with the tooth surface of the outer gear ring 54. The sleeve 57 is driven by a drive motor installed on the outer surface of the traction shell 51. A guide groove is opened on the inner wall of the sleeve 57. The resistance rod 58 is located on the end surface of the sleeve 57 corresponding to the guide groove and is fixedly connected to the guide rod. The guide groove is provided as a spiral structure, and the resistance rod 58 is away from the sleeve. The resistance surface at one end of 57 is set as an inclined structure, and a protrusion is set at the inclined position of the end of the resistance rod 58 at the bottom of the adjusting plate 59 corresponding to the resistance rod 58. The side end of the adjusting plate 59 is connected to the sliding block in the sliding groove on the front side of the straightening seat 2, and the bottom of the sliding block is fixedly connected with a third spring. The top of the straightening seat 2 is threadedly connected with an adjusting knob corresponding to the sliding block, and the bottom of the adjusting knob is fixedly connected to the top of the third spring. The lower straightening wheel 3 is driven by the driving part installed at the back end of the straightening seat 2, and one end of the aluminum alloy wire to be processed passes through the through groove opened in the middle of the mounting disk 52 inside the traction shell 51. The driving motor outside the traction shell 51 is started to drive the sleeve 57 to rotate and cooperate with the teeth on its periphery to drive the outer gear ring 54 on the outer surface of the mounting disk 52 to rotate, and the outer gear ring 54 rotates to cooperate with the ring inside it The shaped teeth drive the first gear 56 to rotate, and the rotation of the first gear 56 cooperates with the teeth set on the side of the positioning rod 55 near one end of the outer gear ring 54 to drive the positioning rod 55 to contract until the ends of the four groups of positioning rods 55 touch the surface of the aluminum alloy wire to adapt to the diameter of the aluminum alloy wire. At the same time, the sleeve 57 rotates to cooperate with the guide rod to slide inside the spiral guide groove to push the interference rod 58 away from one end of the dynamic traction housing 51 to slide on the surface of the driving part housing at the back end of the straightening seat 2, and resist the protrusion at the bottom of the adjustment plate 59, thereby pushing the adjustment plate 59 to move upward, and then drive multiple groups of sliding blocks located in the slide groove opened on the front side of the straightening seat 2 to move upward. The upward movement of multiple groups of sliding blocks drives multiple groups of upper adjustment straight wheels 4 to move upward, thereby realizing synchronous adjustment of multiple groups of upper adjustment straight wheels 4.

[0026] As an embodiment of the present invention, the material cutting and grinding mechanism includes a processing shell 61 fixedly connected to the right side of the top of the device table 1, and a material feed port is provided on the surface of the processing shell 61 at one end near the straightening seat 2. A material cutting platform is fixedly connected to the processing shell 61 below the material feed port, and an elastic fixed block is provided above the material cutting platform. A cutting knife 62 is installed on the right side of the material cutting platform through an electric push rod, and a feeding hopper 63 is provided below the cutting knife 62. A material receiving platform 64 is provided in the chamber below the feeding hopper 63, and a whole material barrel 65 is rotatably connected to the end surface of the material receiving platform 64. The right side of the material receiving platform 64 A conveyor belt 66 is installed at the bottom of the chamber below the feed hopper 63. The whole material drum 65 is connected to the transmission wheel of the conveyor belt 66 through a belt. Push plates 8 are installed on both sides of the end of the receiving platform 64 through electric push rods. When the wire moves to a certain length inside the processing shell 61, the elastic fixing block stabilizes the wire and cooperates with the cutting knife 62 above the cutting platform to cut the wire. The cut wire falls into the receiving platform 64 in the chamber below the processing shell 61 along the feed hopper 63 below. A material stabilizing component is provided above the conveyor belt 66, and an abrasive component is provided below the conveyor belt 66.

[0027] As an embodiment of the present invention, the material stabilizing component includes a mounting block 671 fixedly connected to the inner wall of the processing shell 61, and a pressing plate 672 is arranged under the mounting block 671. The pressing plate 672 is driven by the electric push rod inside the mounting block 671. An oil chamber 673 is opened on both sides of the electric push rod inside the mounting block 671. A first piston rod 674 is limited and slidably arranged inside the oil chamber 673. The output end of the first piston rod 674 is fixedly connected to the top of the pressing plate 672. An oil tank 675 is fixedly connected to the internal cavity of the whole material barrel 65. A second piston rod 676 is limited and slidably arranged inside the oil tank 675. The surface of the second piston rod 676 is provided with a first spring. The end of the second piston rod 676 is fixedly connected to a resistance block 677. The top two sides of the resistance block 677 are limited and slidably arranged in the outer chamber of the whole material barrel 65 with clamping blocks 678. The back end of the clamping block 678 is connected by a second spring. 75 is located in the internal circumference of the whole material barrel 65 and there are four groups of evenly arranged. The lower chamber of the oil cavity 673 is connected to the lower chamber of the oil tank 675 through a hose. The positioning rod 55 adapts to the diameter of the wire. At the same time, the electric push rod inside the mounting block 671 pushes the pressing plate 672 down according to the diameter of the wire to adjust the distance between the pressing plate 672 and the conveyor belt 66 below it. When the electric push rod pushes the pressing plate 672, it pulls the first piston rod 674 downward. The first piston rod 674 moves downward to squeeze the oil in the oil cavity 673 inside the mounting block 671. The oil is transported to the four groups of oil tanks 675 in the internal cavity of the whole material barrel 65 along the hose, and then pushes the second piston rod 676 to move upward. The second piston rod 676 moves upward to drive the resistance block 677 to move upward. The resistance block 677 moves upward to resist the clamping block 678 to move toward both ends, thereby realizing the adjustment of the diameter of the notch on the surface of the whole material barrel 65.

[0028] As an embodiment of the present invention, the abrasive assembly includes a rotating shaft 681 rotatably connected to the inner wall of the bottom end of the processing shell 61. The rotating shaft 681 is provided with two groups and passes through the inside of the conveyor belt 66 to be rotatably connected to the inner wall of the processing shell 61 on the other side. The surface of the rotating shaft 681 is located on both sides of the conveyor belt 66 and is provided with a sleeve 682. The surface of the sleeve 682 is provided with a grinding belt 683. The conveyor belt 66 is located below the inner wall of the bottom end of the processing shell 61 and is rotatably connected to a bidirectional screw rod 684. The bidirectional screw rod 684 is connected to the inner wall of the bottom end of the processing shell 61. The driving motor in the internal cavity of the material table 64 is driven by the driving motor. The surface of the bidirectional screw 684 is threadedly connected to the moving block 685. The surface of the moving block 685 is rotatably connected to the pull rod 686. The two sides of the bidirectional screw 684 are located at the bottom of the processing shell 61 and are slidingly limited with a moving rod 687. The end of the pull rod 686 away from the moving block 685 is rotatably connected to the middle area of ​​the moving rod 687. The rotation of the bidirectional screw 684 drives the moving block 685 to move relative to each other, and cooperates with the pull rod 686 to pull the moving rod 687 to limit the relative position at the bottom of the processing shell 61. The sliding movement of the moving rod 687 drives the front section of the shaft sleeve 682 to move, thereby driving the grinding belt 683 to move relatively until it contacts the cut surfaces at both ends of the wire for grinding. The surface of the rotating shaft 681 is located inside the conveyor belt 66 and is sleeved with a second gear 7. The tooth surface of the second gear 7 is engaged with the transmission wheel inside the conveyor belt 66. The rotating shaft 681 is set to a pentagonal structure. The middle part of the shaft sleeve 682 is divided into two sections by a bearing. The inner wall of the front section is set to a circular structure and is fixedly connected to the top of the moving rod 687. The inner wall of the rear section corresponds to the rotating shaft 681. The driving shaft 681 is set to a pentagonal structure, and the driving motor drives the rotating shaft 681 to rotate. Since the rotating shaft 681 is set to a pentagonal structure, the rotation of the rotating shaft 681 drives the rear section of the sleeve 682 to rotate, and the rotation of the rear section of the sleeve 682 drives the grinding belt 683 to rotate. When the rotating shaft 681 rotates, it drives the second gear 7 to rotate. The rotation of the second gear 7 drives the transmission wheel inside the conveyor belt 66, and then drives the conveyor belt 66 and the grinding belt 683 to rotate relative to each other. The rotation of the conveyor belt 66 drives the whole barrel 65 to rotate synchronously through the belt.

[0029] Based on the above examples, please refer to Figures 1-13 , the method comprises the following steps: S1: The aluminum alloy wire to be processed is passed through the traction shell 51, and the driving motor outside the traction shell 51 is started to drive the outer gear ring 54 to rotate. The rotation of the outer gear ring 54 drives the positioning rod 55 to retract inward until it contacts the surface of the aluminum alloy wire. At this time, the sleeve 57 rotates synchronously, so that the end of the contact rod 58 moves and contacts the adjustment plate 59, and then the distance between the lower adjustment straight wheel 3 and the upper adjustment straight wheel 4 is synchronously adjusted to adapt to the diameter of the aluminum alloy wire, and then passes through the lower adjustment straight wheel 3 and the upper adjustment straight wheel 4 in sequence until it extends into the processing shell 61.

[0030] S2: The straightening wheel 3 is driven by the driving part of the straightening seat 2 to rotate to straighten the aluminum alloy wire, and the cutting knife 62 in the processing shell 61 is cooperated to continuously cut the material. After cutting, the aluminum alloy wire will fall into the receiving platform 64 along the feeding hopper 63, and will be straightened by the whole material barrel 65. Then, the two sides of the aluminum alloy wire are pushed together by the push plate 8 and rolled onto the conveyor belt 66.

[0031] S3: Finally, the aluminum alloy wire moves with the conveyor belt 66, and cooperates with the pressing plate 672 to make the aluminum alloy wire roll. At the same time, the grinding belts 683 on both sides of the conveyor belt 66 are driven by the driving motor inside the receiving platform 64 to contact the cross-sections of both ends of the aluminum alloy wire for grinding. After grinding, the aluminum alloy wire is discharged and collected through the discharge port at the end of the conveyor belt 66.

[0032] Working principle: When using the processing equipment for the production of aluminum alloy wire, first pass one end of the aluminum alloy wire to be processed through the through groove opened in the middle of the mounting disk 52 inside the traction shell 51, start the driving motor outside the traction shell 51 to drive the sleeve 57 to rotate and cooperate with its outer teeth to drive the outer gear ring 54 on the outer surface of the mounting disk 52 to rotate, and the outer gear ring 54 rotates to cooperate with its internal annular teeth to drive the first gear 56 to rotate, and the first gear 56 rotates to cooperate with the positioning rod 55 and the teeth set on the side of one end of the outer gear ring 54 to drive the positioning rod 55 to contract until the ends of the four groups of positioning rods 55 touch the surface of the aluminum alloy wire to adapt to the diameter of the aluminum alloy wire, and at the same time, the sleeve 57 rotates to cooperate with the guide rod to slide inside the spiral guide groove to push the contact rod 58 away from one end of the dynamic traction shell 51 to the driving part at the back end of the straightening seat 2. The surface of the shell slides within a certain range and contacts the protrusion at the bottom of the adjusting plate 59, thereby pushing the adjusting plate 59 to move upward, thereby driving multiple sets of sliding blocks to move upward in the slide groove opened on the front side of the straightening seat 2. The upward movement of multiple sets of sliding blocks drives multiple sets of upper adjusting straight wheels 4 to move upward, realizing the synchronous adjustment of multiple sets of upper adjusting straight wheels 4, and then the aluminum alloy wire is passed through the multiple sets of upper adjusting straight wheels 4 and the lower adjusting straight wheels 3, extending to the inside of the processing shell 61, and then the driving part at the back end of the straightening seat 2 is started to drive the multiple sets of lower adjusting straight wheels 3 to rotate synchronously, thereby driving the wire to move for straightening. As the wire moves to a certain length inside the processing shell 61, the elastic fixing block stabilizes the wire and then cooperates with the cutting knife 62 above the cutting table to cut the wire. The cut wire falls onto the receiving table 64 in the chamber below the processing shell 61 along the feeding hopper 63 below.

[0033] When the positioning rod 55 adapts to the diameter of the wire, the electric push rod inside the mounting block 671 pushes the pressing plate 672 down according to the diameter of the wire to adjust the distance between the pressing plate 672 and the conveyor belt 66 below it. When the electric push rod pushes the pressing plate 672, it pulls the first piston rod 674 downward. The first piston rod 674 moves downward to squeeze the oil in the oil cavity 673 inside the mounting block 671 and is transported to the four groups of oil tanks 675 in the internal cavity of the whole barrel 65 along the hose, thereby pushing the second piston rod 676 to move upward. The upward movement of the second piston rod 676 drives the resistance block 677 to move upward, and the resistance block 677 moves upward to resist The clamping block 678 moves to both ends to adjust the diameter of the notch on the surface of the whole barrel 65 to adapt to the diameter of the wire, and then the drive motor outside the processing shell 61 is started to drive the rotating shaft 681 to rotate. Since the rotating shaft 681 is set to a pentagonal structure, the rotation of the rotating shaft 681 drives the rear section of the sleeve 682 to rotate, and the rotation of the rear section of the sleeve 682 drives the grinding belt 683 to rotate. The rotation of the rotating shaft 681 drives the second gear 7 to rotate at the same time, and the rotation of the second gear 7 drives the transmission wheel inside the conveyor belt 66, thereby driving the conveyor belt 66 and the grinding belt 683 to rotate relative to each other. The rotation of the conveyor belt 66 drives the whole barrel 65 to rotate synchronously through the belt.

[0034] The wire rolls down along the receiving platform 64 until it enters the notch on the surface of the whole material barrel 65, and is arranged in a horizontal state. It is then fed to the end of the receiving platform 64 as the whole material barrel 65 rotates. At this time, the push plates 8 on both sides of the end of the receiving platform 64 are started to clamp and align the wire, and then roll onto the conveyor belt 66. The wire moves along the transmission belt and enters under the pressing plate 672. Since the bottom of the pressing plate 672 is made of rubber material, which provides relative friction, the conveyor belt 66 drives the wire to rotate. The wire moves between the conveyor belt 66 and the pressing plate 672 while starting the internal cavity of the receiving platform 64. The driving motor inside drives the bidirectional screw 684 to rotate, and the rotation of the bidirectional screw 684 drives the moving block 685 to move relative to each other, and cooperates with the pull rod 686 to pull the moving rod 687 to slide relatively within the bottom of the processing shell 61. The movement of the moving rod 687 drives the front section of the sleeve 682 to move, and then drives the grinding belt 683 to move relative to each other until it contacts the cross-sections at both ends of the wire for grinding. The contact force between the grinding belt 683 and the cross-sections at both ends of the wire can be adjusted according to the diameter of the wire to ensure the smoothness of the grinding. Finally, the polished wire is discharged and collected along the discharge port at the end of the conveyor belt 66.

[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A processing device based on the production of aluminum alloy wire, comprising a device table (1), characterized in that: The top middle area of ​​the device table (1) is fixedly connected to a straightening seat (2), the bottom of the front side of the straightening seat (2) is rotatably connected to a lower straightening wheel (3), the front side of the straightening seat (2) is provided with an upper straightening wheel (4) above the lower straightening wheel (3), the upper straightening wheel (4) is rotatably connected to a sliding block, and the sliding block is limited and slides in a slide groove provided on the front side of the straightening seat (2), a positioning adjustment mechanism is installed on the left side of the top of the device table (1), and a material cutting and grinding mechanism is installed on the right side of the top of the device table (1); The positioning adjustment mechanism comprises a traction shell (51) fixedly connected to the left side of the top of the device table (1); a mounting plate (52) is rotatably connected inside the traction shell (51); a through groove is provided in the middle of the mounting plate (52); a limiting ring (53) is fixedly connected to the middle of the mounting plate (52) at the periphery of the through groove; an outer gear ring (54) is rotatably connected to the outer surface of the mounting plate (52); a positioning rod (55) is provided on the top of the limiting ring (53); a first gear (56) is rotatably connected to the surface of the mounting plate (52) at the end of the positioning rod (55); a sleeve (57) is rotatably connected to the inner wall of the traction shell (51) at the periphery of the outer gear ring (54); a resisting rod (58) is provided inside the sleeve (57); the resisting rod (58) extends out of the traction shell (51); and an adjustment plate (59) is provided at the back end of the straightening seat (2) corresponding to the extended end of the resisting rod (58).

2. The processing equipment based on aluminum alloy wire production according to claim 1, characterized in that: The material cutting and grinding mechanism includes a processing shell (61) fixedly connected to the right side of the top of the device table (1), a material feed port is opened on the surface of one end of the processing shell (61) close to the straightening seat (2), a material cutting platform is fixedly connected to the inside of the processing shell (61) below the material feed port, an elastic fixed block is arranged above the material cutting platform, a material cutting knife (62) is installed on the right side of the material cutting platform through an electric push rod, a material feeding hopper (63) is arranged below the material cutting knife (62), a material receiving platform (64) is arranged in the chamber below the material feeding hopper (63), a material receiving platform (64) is rotatably connected to the end surface of the material receiving platform (64), a conveyor belt (66) is installed on the right side of the material receiving platform (64) at the bottom of the chamber below the material feeding hopper (63), a material stabilizing component is arranged above the conveyor belt (66), and an abrasive component is arranged below the conveyor belt (66).

3. The processing equipment based on aluminum alloy wire production according to claim 2, characterized in that: The material stabilizing assembly includes a mounting block (671) fixedly connected to the inner wall of the processing shell (61), a material pressing plate (672) is provided below the mounting block (671), the material pressing plate (672) is driven by an electric push rod inside the mounting block (671), an oil cavity (673) is provided inside the mounting block (671) on both sides of the electric push rod, a first piston rod (674) is limitedly slidable inside the oil cavity (673), and the output end of the first piston rod (674) is in contact with the top of the material pressing plate (672). The whole barrel (65) is fixedly connected to an oil tank (675) in an internal cavity, and a second piston rod (676) is provided inside the oil tank (675) for limiting sliding. A first spring is provided on the surface of the second piston rod (676), and a resistance block (677) is fixedly connected to the end of the second piston rod (676). The top of the resistance block (677) is provided with a clamping block (678) on both sides thereof for limiting sliding in the outer cavity of the whole barrel (65), and the back end of the clamping block (678) is connected via a second spring.

4. The processing equipment based on aluminum alloy wire production according to claim 3, characterized in that: The abrasive component includes a rotating shaft (681) rotatably connected to the inner wall of the bottom end of the processing shell (61), and the rotating shaft (681) is provided in two groups and passes through the inside of the conveyor belt (66) and is rotatably connected to the inner wall of the processing shell (61) on the other side. The surface of the rotating shaft (681) is located on both sides of the conveyor belt (66) and is provided with a sleeve (682). The surface of the sleeve (682) is provided with a grinding belt (683). The conveyor belt (66) is located below the inner wall of the bottom end of the processing shell (61) and is rotatably connected to the inner wall of the processing shell (61). A bidirectional screw rod (684) is driven by a driving motor in the internal cavity of the material receiving platform (64). The surface of the bidirectional screw rod (684) is threadedly connected to a moving block (685). The surface of the moving block (685) is rotatably connected to a pull rod (686). Both sides of the bidirectional screw rod (684) are located at the bottom of the processing shell (61) and are slidingly limited with moving rods (687). The end of the pull rod (686) away from the moving block (685) is rotatably connected to the middle area of ​​the moving rod (687).

5. The processing equipment based on aluminum alloy wire production according to claim 1, characterized in that: A plurality of teeth are evenly arranged on the inner wall of the outer gear ring (54) in a circumferential direction. The middle part of the positioning rod (55) is provided with a sliding groove at the top of the limiting ring (53) for limiting sliding. The side surface of one end of the positioning rod (55) close to the outer gear ring (54) is evenly arranged with a plurality of teeth in the longitudinal direction. The tooth surface of the first gear (56) is respectively engaged with the teeth on the inner wall of the outer gear ring (54) and the teeth arranged on the side surface of one end of the positioning rod (55) close to the outer gear ring (54). The outer end surface of the sleeve (57) is evenly arranged with a plurality of teeth in a circumferential direction and is engaged with the tooth surface of the outer gear ring (54). The sleeve (57) is driven by a drive motor installed on the outer surface of the traction housing (51).

6. The processing equipment based on aluminum alloy wire production according to claim 1, characterized in that: A guide groove is provided on the inner wall of the sleeve (57), and the surface of one end of the resistance rod (58) located inside the sleeve (57) is fixedly connected to the guide rod corresponding to the guide groove. The guide groove is provided in a spiral structure, and the resistance surface of the resistance rod (58) away from the end of the sleeve (57) is set as an inclined surface structure. A protrusion is provided at the bottom of the adjustment plate (59) corresponding to the inclined surface position of the end of the resistance rod (58). The side end of the adjustment plate (59) is connected to the sliding block in the front side sliding groove of the straightening seat (2), and the bottom of the sliding block is fixedly connected to the third spring. The top of the straightening seat (2) is threadedly connected to the sliding block corresponding to the sliding block. The bottom of the adjustment knob is fixedly connected to the top of the third spring. The lower straightening wheel (3) is driven by a driving member installed at the back end of the straightening seat (2).

7. The processing equipment based on aluminum alloy wire production according to claim 4, characterized in that: The surface of the rotating shaft (681) is located inside the conveyor belt (66) and is sleeved with a second gear (7). The tooth surface of the second gear (7) is engaged with the transmission wheel inside the conveyor belt (66). The rotating shaft (681) is set to a pentagonal structure. The middle part of the sleeve (682) is divided into two sections by a bearing. The inner wall of the front section is set to a circular structure and is fixedly connected to the top of the moving rod (687). The inner wall of the rear section is set to a pentagonal structure corresponding to the rotating shaft (681).

8. The processing equipment based on aluminum alloy wire production according to claim 2, characterized in that: The whole material barrel (65) is connected to the transmission wheel of the conveyor belt (66) through a belt, and push plates (8) are installed on both sides of the end of the material receiving platform (64) through electric push rods.

9. The processing equipment based on aluminum alloy wire production according to claim 4, characterized in that: The oil tank (675) is located inside the monolithic barrel (65) and is evenly arranged in four groups along the circumference. The lower chamber of the oil cavity (673) is connected to the lower chamber of the oil tank (675) via a hose.

10. A processing method for aluminum alloy wire production, applicable to the processing equipment for aluminum alloy wire production according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: S1: The aluminum alloy wire to be processed is passed through the traction housing (51), and the driving motor on the periphery of the traction housing (51) is started to drive the outer gear ring (54) to rotate. The rotation of the outer gear ring (54) drives the positioning rod (55) to retract inward until it contacts the surface of the aluminum alloy wire. At this time, the sleeve (57) rotates synchronously, so that the end of the contact rod (58) moves and contacts the adjustment plate (59), thereby synchronously adjusting the distance between the lower adjustment straight wheel (3) and the upper adjustment straight wheel (4) to adapt to the diameter of the aluminum alloy wire. Then, the wire passes through the lower adjustment straight wheel (3) and the upper adjustment straight wheel (4) in sequence until it extends into the processing housing (61); S2: The straightening wheel (3) is driven by the driving member of the straightening seat (2) to rotate and straighten the aluminum alloy wire, and the cutting knife in the processing shell (61) is used to continuously cut the material. After the material is cut, the aluminum alloy wire falls onto the receiving table (64) along the feeding hopper (63) and is straightened by the material cylinder (65). Then, the two sides of the aluminum alloy wire are pushed to be aligned by the push plate (8) and rolled onto the conveyor belt (66); S3: Finally, the aluminum alloy wire moves along with the conveyor belt (66), and cooperates with the pressing plate (672) to make the aluminum alloy wire roll. At the same time, the grinding belts (683) on both sides of the conveyor belt (66) are driven by the driving motor inside the receiving table (64) to contact the cross-sections of the two ends of the aluminum alloy wire for grinding. After grinding, the aluminum alloy wire is discharged and collected through the discharge port at the end of the conveyor belt (66).

Images