Welding device for long-axis steel member

By designing a long-axis steel component welding device with an adjustable support module, a centering and height-setting module, and a quick-arrangement module, the problems of difficult piston rod clamping and axis deviation are solved, achieving high-precision and efficient welding results.

CN120734616AActive Publication Date: 2025-10-03JIANGSU TUNAN HYDRAULIC CONTROL TECH CO LTD

Patent Information

Application Number
CN202511256343.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-04
Publication Date
2025-10-03
Estimated Expiration
2045-09-04

AI Technical Summary

Technical Problem

Existing welding devices for long-axis steel components require a lot of effort when clamping the piston rod and easily cause the piston rod's axial center to deviate, reducing welding accuracy and equipment stability.

Method used

A long-axis steel structure welding device was designed, which included an adjustable support module, a centering and height-fixing module, and a quick layout module. The piston rod was horizontally supported by the adjustable support module, the centering and height-fixing module was used to ensure that the axis of the piston rod was aligned with the clamping claw plate, and the quick layout module was used to adapt to piston rods of different lengths.

Benefits of technology

It improves welding accuracy and efficiency, extends the service life of the clamping claw disc, ensures accurate positioning of the piston rod, and improves the stability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of welding and fixing, and discloses a long-axis steel member welding device which comprises a base and a welding module arranged on the rear side, and further comprises an adjusting and supporting module slidably arranged on the base, a piston rod supported by the adjusting and supporting module and then horizontally and transversely arranged, and the height of the piston rod is adjusted through the adjusting and supporting module; the center module is arranged on one side of the base in a sliding mode, the control box is arranged on the other side of the base, and a clamping jaw disc is rotationally arranged corresponding to the center module; and the protection module comprises a protection door arranged on the front side of the base in a left-right sliding mode, a centering and height fixing module is arranged on the rear side of the protection door, and the axis of the piston rod is aligned to the clamping jaw disc through the centering and height fixing module. And different types of piston rods can be conveniently arranged at the axis of the clamping jaw disc to be clamped and positioned.
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Description

Technical Field

[0001] The invention relates to the technical field of welding and fixing, and in particular to a long-axis steel component welding device. Background Art

[0002] Long-axis steel components have important applications in steel structure engineering. The steel has high tensile and compressive strength, and takes into account both lightweight and load-bearing capacity. The cylinder is an important equipment commonly used in engineering machinery, metallurgy, mining and other fields. It is retracted and extended through hydraulics to provide sufficient thrust and tension. The piston rod of the cylinder is a long-axis steel component. During the production and processing of the cylinder, earrings need to be welded at the end of the piston rod for hook connection.

[0003] The existing long-axis steel structure welding device generally directly clamps one end of the piston rod to the fixed column through the clamping claw plate, and then installs the earring on the other end of the piston rod, rotates the piston rod, and welds the connection. However, the piston rod has a certain length and a certain weight. It is very troublesome and laborious to directly clamp it and install it on the clamping claw plate, which reduces the welding efficiency. In addition, simply clamping and positioning it by the clamping claw plate can easily cause the piston rod to tilt downward, causing the axis to offset from the rotating shaft of the clamping claw plate, resulting in a decrease in welding accuracy and reduced weld strength, which affects the later stability and safety of the cylinder equipment. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to provide a long-axis steel structure welding device, which can help the clamping claw plate to horizontally support the piston rod, prevent the piston rod axis from shifting, improve welding accuracy, and conveniently arrange different models of piston rods at the axis of the clamping claw plate for clamping, positioning and welding.

[0005] In order to solve the above technical problems, the technical solution provided by the present invention is: A long-axis steel member welding device comprises a base, a welding module is provided on the rear side, and further comprises: The adjusting support module is slidably arranged on the base, and the piston rod is horizontally arranged after being supported by the adjusting support module, and the height can be adjusted by adjusting the supporting module; The control box and the top module are slidingly arranged on one side of the base, and the control box is arranged on the other side of the base, and a clamping claw plate is arranged corresponding to the rotation of the top module; The protective module includes a protective door that slides left and right on the front side of the base, and a centering and height-fixing module is provided on the rear side of the protective door. The axis of the piston rod is aligned with the clamping claw plate through the centering and height-fixing module.

[0006] Furthermore, the adjustment support module includes a pair of sliding seats slidably arranged on the base, and a lifting support structure is arranged on the sliding seat. The two lifting support structures are connected by a linkage lifting structure arranged on the rear side of the sliding seat to perform synchronous lifting movements. A manual adjustment structure is arranged at the bottom of the sliding seat through the base, and a transmission plate is respectively arranged on the manual adjustment structure.

[0007] Furthermore, the quick arrangement module arranged under the base includes a scissor-type telescopic rod and a driving screw. The driving screw is arranged horizontally on the left and right, and one end is rotatably set on the base, and the other end is connected to the driving shaft of the driving motor set on the base, and is threadedly matched with the positioning plate set at the bottom of the top module. One end of the scissor-type telescopic rod is connected to the connecting rod 2 set at the bottom of the base, and the other end is connected to the positioning plate. After the two transmission plates are driven and set by the scissor-type telescopic rod respectively, after the top module moves, the two sliding seats follow the movement, and the distance between them is proportionally reduced.

[0008] Furthermore, the lifting support structure includes an adjusting slide, an adjusting slot is provided on the top of the sliding seat, and fixed plates are fixedly provided at both ends of the adjusting slot, and a height adjustment screw is rotatably provided on the fixed plate. The height adjustment screw is a bidirectional screw, and a pair of adjusting slides are slidably arranged in the adjusting slot and cooperate with the height adjustment screw thread. The adjusting slide is respectively hinged with an oblique support rod, and a rotating wheel is rotatably provided at the other end of the oblique support rod, and the oblique support rods of the two adjusting slides are cross-arranged and connected together by a pin shaft. After the height adjustment screw is rotated, the two adjusting slides slide relative to each other, and the two rotating wheels move up and down.

[0009] Furthermore, the manual adjustment structure includes an installation box and a U-shaped frame arranged below the sliding seat. The U-shaped frame is arranged with its opening facing forward, and its rear side is connected to the transmission plate. An adjustment screw is provided on the inside. A worm wheel and a worm are arranged to mesh with each other in a rotating manner in the installation box. The worm wheel is threadedly sleeved on the adjustment screw, and a driven gear is provided on the top of the worm. A driving gear meshing with the driven gear is arranged to rotate on the top of the installation box, and a bevel gear is connected between the driving gear shaft and the adjustment rod rotatably arranged on the fixed plate. After the adjustment rod rotates, the worm wheel rotates and the installation box moves along the adjustment screw.

[0010] Furthermore, the linkage lifting structure includes a gear cover arranged on the rear fixed plate, in which a driving bevel gear and a driven bevel gear that are meshed with each other are rotated and arranged, and a telescopic tube is arranged between the two gear covers, and the driving bevel gear shafts are respectively connected to the corresponding height adjustment screws, and the two driven bevel gear shafts are respectively connected to the telescopic tube keys.

[0011] Furthermore, the centering height-fixing module includes a centering slide groove arranged on the protective door, a limiting block is arranged in the middle of the centering slide groove, a centering gear is rotatably arranged in the limiting block, and a pair of centering slides are respectively slidably arranged in the centering slide grooves on the upper and lower sides of the limiting block, and the two centering slides are respectively provided with centering racks meshing with the centering gears, and the rear sides are respectively hinged with horizontally arranged centering clamping rods.

[0012] Furthermore, limiting slide bars are respectively provided between the limiting block and the top and bottom of the centering slide groove; the centering slide seat is slidably provided on the limiting slide bars, and a spring is provided between the centering slide groove.

[0013] The advantages of the present invention compared with the prior art are: 1. The present invention is provided with an adjustable support module, which can support the piston rod horizontally, prevent the piston rod from tilting and causing axial deviation, and share the supporting pressure of the clamping claw plate on the piston rod, thereby extending the service life and positioning accuracy of the clamping claw plate, improving the positioning effect of the piston rod and increasing the welding accuracy; 2. The present invention is provided with a centering and height-fixing module, which can determine the axis height and position of different types of piston rods through centering clamping, and facilitate the adjustment and determination of the support height of the adjustment support module, so that the axis of the piston rod is aligned with the rotating shaft of the clamping claw plate. The piston rod is supported by the adjustment support module, which facilitates the clamping of the piston rod by the clamping claw plate, resulting in faster layout speed, more convenient and labor-saving use, and better positioning effect. 3. The present invention is provided with a quick arrangement module, which can quickly adjust the position of the adjustment support module and the top module according to the specific length of the piston rod, so that it is suitable for piston rods of different lengths, supports the piston rod more effectively and stably, and limits the connecting parts, is more convenient to use, and has higher welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the structure of the present invention Figure 1 .

[0015] Figure 2 This is a schematic diagram of the structure of the present invention Figure 2 .

[0016] Figure 3 It is a schematic diagram of the structure expansion of the present invention.

[0017] Figure 4 It is a structural schematic diagram of the base of the present invention.

[0018] Figure 5 It is a schematic cross-sectional view of the clamping claw disc of the present invention.

[0019] Figure 6 It is a schematic diagram of the structure expansion of the clamping claw disk of the present invention.

[0020] Figure 7 It is a structural schematic diagram of the lifting support structure of the present invention.

[0021] Figure 8 It is a structural diagram of the adjustable support module of the present invention.

[0022] Figure 9 It is a structural schematic diagram of the manual adjustment structure of the present invention.

[0023] Figure 10 It is a cross-sectional schematic diagram of the manual positioning structure of the present invention.

[0024] Figure 11 It is a structural schematic diagram of the rapid arrangement module of the present invention.

[0025] Figure 12 It is a structural diagram of the centering height setting module of the present invention.

[0026] Figure 13 It is a structural diagram of the top module of the present invention.

[0027] Figure 14 It is a structural schematic diagram of the welding module of the present invention.

[0028] As shown in the figure: 1. Base, 11. Horizontal slide, 2. Welding module, 21. Bracket, 22. Adjustment frame, 23. Welding gun, 24. Hose, 25. Drive module, 3. Control box, 31. Operation screen, 32. Clamping claw plate, 321. Turntable, 322. Clamping claw, 323. Vortex disk, 324. Clamping bevel gear, 325. Claw plate motor, 326. Clamping claw slide, 327. Adjustment slot, 328. Clamp Claw rack, 4, adjusting support module, 41, sliding seat, 411, adjusting slide, 412, connecting plate, 42, lifting support structure, 421, height adjustment screw, 422, adjusting slide, 423, diagonal support rod, 424, fixing plate, 425, rotating wheel, 43, manual adjustment structure, 431, installation box, 432, worm gear, 433, worm, 434, driven gear, 435, driving gear, 436, adjusting Positioning rod, 437, adjusting screw, 438, U-shaped frame, 44, linkage lifting structure, 441, gear cover, 442, driving bevel gear, 443, driven bevel gear, 444, telescopic tube, 45, transmission plate, 451, connecting rod three, 5, protection module, 51, protection door, 52, protection mirror, 53, centering height setting module, 531, centering slide, 532, limit block, 533, centering slide, 534, Centering clamp rod, 535, centering rack, 536, centering gear, 537, spring, 538, limiting slide rod, 6, top module, 61, top support, 62, sleeve, 63, electric push rod, 64, top, 65, positioning plate, 651, connecting rod one, 7, quick arrangement module, 71, driving screw, 72, driving motor, 73, scissors-type telescopic rod, 74, connecting rod two, 8, piston rod, 9, earring. DETAILED DESCRIPTION

[0029] The present invention will be described in further detail below with reference to the accompanying drawings.

[0030] Combined with attachment Figure 1 , Attachment Figure 2 , Attachment Figure 3As shown, a long-axis steel member welding device includes a base 1, which is arranged horizontally left and right, and a welding module 2 is provided on the rear side for welding the connection between the piston rod 8 and the earring 9. A horizontal slide groove 11 is provided on the top wall, and an adjustment support module 4, a control box 3 and a top module 6 are provided on the top, wherein the control box 3 is fixed on one side of the base 1, and the top module 6 is slidably provided on the horizontal slide groove 11 on the other side. The adjustment support module 4 is provided between the control box 3 and the top module 6, and is slidably provided on the horizontal slide groove 11. A quick arrangement module 7 is provided under the base 1, and the adjustment support module 4 and the top module 6 are respectively connected to the quick arrangement module 7, and are driven and controlled by the quick arrangement module 7. A protective module 5 is slidably provided on the front side of the base 1, and a centering height setting module 53 is provided on the protective module 5. A clamping claw disk 32 is rotatably provided on the control box 3 corresponding to the top module 6, and an operation screen 31 is provided on the top.

[0031] In the above description, according to the length of the piston rod 8, the adjustment support module 4 and the top module 6 are adjusted by the quick arrangement module 7, so that the adjustment support module 4 and the top module 6 are respectively slid to the appropriate position and fixed, the piston rod 8 is lifted and placed on the adjustment support module 4, and the piston rod 8 is kept in a horizontal horizontal setting by the adjustment support module 4. After the sliding protection module 5, the position of the axis of the piston rod 8 is determined by the centering height setting module 53, and the piston rod 8 is supported by the adjustment support module 4. The degree is adjusted until the axis of the piston rod 8 is aligned with the rotating axis of the clamping claw plate 32, and the piston rod 8 is slid so that one end thereof rests on the clamping claw plate 32. After being clamped and positioned by the clamping claw plate 32, the earring 9 is installed and arranged on the other end of the piston rod 8, and the earring 9 is pressed tightly against the piston rod 8 through the top module 6. Finally, while controlling the piston rod 8 to rotate slowly through the clamping claw plate 32, the connection between the piston rod 8 and the earring 9 is welded through the welding module 2 so that the two are connected and fixed as one.

[0032] Combined with attachment Figure 4 , Attachment Figure 5 , Attachment Figure 6As shown, the clamping claw disk 32 includes a turntable 321, which is rotatably arranged on one side of the control box 3, and the rotating shaft is connected to the driving shaft of the claw disk motor 325 arranged in the control box 3, an annular vortex disk 323 is rotatably arranged in the turntable 321, and three radially arranged clamping claw grooves 326 are evenly arranged on one side, a clamping claw 322 is slidably arranged in the clamping claw groove 326, and a clamping claw rack 328 engaged with the vortex disk 323 is arranged on the rear side of the clamping claw 322, a bevel gear ring structure is provided on the rear side of the vortex disk 323, and a clamping bevel gear 324 engaged with the bevel gear ring on the rear side of the vortex disk 323 is rotatably arranged in the turntable 321, three clamping bevel gears 324 are evenly arranged along the circumferential direction in the turntable 321, and a hexagonal interface is provided at one end of the rotating shaft, and an adjustment slot hole 327 is provided on the side wall of the turntable 321 corresponding to the clamping bevel gear 324.

[0033] In the above description, after the piston rod 8 is supported to the corresponding position by adjusting the support module 4, the piston rod 8 is slid so that one end thereof rests against the middle of the turntable 321, and the adjustment slot 327 is inserted through the T-shaped sleeve slide wrench, and the clamping bevel gear 324 is screwed to rotate the vortex disk 323, so that each clamping claw 322 moves radially respectively and clamps and positions the end of the piston rod 8. After removing the T-shaped sleeve slide wrench, the claw disk motor 325 is started to rotate the turntable 321 and drive the piston rod 8 to rotate on the adjustment support module 4.

[0034] Combined with attachment Figure 4 , Attachment Figure 13 As shown, the top module 6 includes a top support 61 slidably set on the horizontal slide groove 11, a positioning plate 65 is set at the bottom of the top support 61, and a sleeve 62 is set at the top. An electric push rod 63 is fixedly set at one end of the sleeve 62, and after the telescopic end of the electric push rod 63 is arranged through the sleeve 62, a top 64 is set on the other side of the sleeve 62, and the top 64 is arranged corresponding to the axis of the clamping claw plate 32.

[0035] In the above description, according to the length of the piston rod 8, the adjustment support module 4 and the top module 6 are adjusted by the quick arrangement module 7, and after one end of the piston rod 8 is clamped and positioned by the clamping claw plate 32, the top module 6 is located on one side of the piston rod 8, and the earring 9 is installed on the other end of the piston rod 8 (the earring 9 is plugged into the end of the piston rod 8), the electric push rod 63 is controlled to extend, and the top 64 moves and contacts the earring 9, and the earring 9 is tightly pressed against the end of the piston rod 8, so that the earring 9 and the piston rod 8 are tightly connected together, thereby improving the accuracy of welding, and after the piston rod 8 rotates through the clamping claw plate 32, the earring 9 rotates around the tip of the top 64, and welding is performed separately.

[0036] Combined with attachment Figure 4 , attached Figure 7 , Attachment Figure 8As shown, the adjustment support module 4 includes a pair of sliding seats 41 slidably arranged on the horizontal slide groove 11, and a lifting support structure 42 is arranged on the sliding seat 41. The two lifting support structures 42 are connected by a linkage lifting structure 44 arranged on the rear side of the sliding seat 41 to perform synchronous lifting movements. A connecting plate 412 is provided at the bottom of the sliding seat 41 through the horizontal slide groove 11, and a manual adjustment structure 43 is provided on the connecting plate 412, and a transmission plate 45 is provided on the manual adjustment structure 43.

[0037] Combined with attachment Figure 7 , attached Figure 9 , Attachment Figure 10 As shown, the lifting support structure 42 includes an adjusting slide 422, an adjusting slot 411 is provided on the top of the sliding seat 41, and fixed plates 424 are fixedly provided at both ends of the adjusting slot 411, and a height adjustment screw 421 is rotatably provided on the fixed plate 424, and the height adjustment screw 421 is a bidirectional screw, and a pair of adjusting slides 422 are slidably provided in the adjusting slot 411 and are threadedly engaged with the height adjustment screw 421, and an oblique support rod 423 is hinged on the adjusting slide 422, and a rotating wheel 425 is rotatably provided on the other end of the oblique support rod 423, and the oblique support rods 423 of the two adjusting slides 422 are cross-arranged and rotatably connected together through a pin shaft.

[0038] Combined with attachment Figure 8 As shown, the linkage lifting structure 44 includes a gear cover 441 arranged on the rear fixed plate 424, and a driving bevel gear 442 and a driven bevel gear 443 that are meshed with each other are rotatably arranged in the gear cover 441, and a telescopic tube 444 is provided between the two gear covers 441. The rotating shafts of the driving bevel gear 442 are respectively connected to the corresponding height adjustment screw 421, and the rotating shafts of the two driven bevel gears 443 are respectively connected to the telescopic tube 444 with keys.

[0039] In the above description, the piston rod 8 is placed horizontally on the two lifting support structures 42, and is horizontally arranged above the base 1 through two pairs of rotating wheels 425. The height adjustment screw 421 is rotated to make the two adjustment slides 422 slide relative to each other, and the diagonal support rod 423 flips, and the pair of rotating wheels 425 is supported. In the process, the height adjustment screw 421 of the other lifting support structure 42 is driven to rotate synchronously through the telescopic tube 444, so that the diagonal support rod 423 of the other lifting support structure 42 is flipped synchronously, and the other pair of rotating wheels 425 is supported to the same height, thereby achieving the effect of adjusting the axial arrangement height of the piston rod 8, and keeping the axial center of the piston rod 8 in a horizontal horizontal state along the left and right to prevent it from tilting and offsetting. When the distance between the two lifting support structures 42 changes, the telescopic tube 444 is extended and retracted to adjust its own length.

[0040] Combined with attachment Figure 8 , Attachment Figure 9 , Attachment Figure 10As shown, the manual positioning structure 43 includes a mounting box 431 and a U-shaped frame 438 arranged below the sliding seat 41. The U-shaped frame 438 is arranged with its opening facing forward, and the rear side is connected to the transmission plate 45. An adjusting screw 437 is provided on the inside. A worm gear 432 and a worm 433 that are meshed with each other are rotatably provided in the mounting box 431. The worm gear 432 is threadedly sleeved on the positioning screw 437, and a driven gear 434 is provided on the top of the worm 433. A driving gear 435 that is meshed with the driven gear 434 is rotatably provided on the top of the mounting box 431, and a bevel gear connection is formed between the rotating shaft of the driving gear 435 and the positioning rod 436 rotatably provided on the fixed plate 424.

[0041] Combined with attachment Figure 2 , Attachment Figure 3 , Attachment Figure 11 As shown, the quick arrangement module 7 includes a scissor-type telescopic rod 73 and a driving screw 71. The driving screw 71 is arranged horizontally left and right, and one end is rotatably set on the base 1, and the other end is connected to the driving shaft of the driving motor 72 set on the base 1, and the positioning plate 65 of the top module 6 is provided with a threaded sleeve that threadably cooperates with the driving screw 71, a connecting rod 1 651 is uprightly set on the positioning plate 65, a connecting rod 3 451 is set on the transmission plate 45, and a connecting rod 2 74 is provided at the bottom of the base 1 (the connecting rod 1 651, the connecting rod 3 451 and the connecting rod 2 74 are arranged on the same straight line in the left and right directions), and the two ends of the scissor-type telescopic rod 73 are respectively rotatably set on the connecting rod 1 651 and the connecting rod 2 74, and the corresponding intersection is rotatably set on the connecting rod 3 451.

[0042] In the above description, after starting the driving motor 72, the positioning plate 65 drives the top module 6 to move along the horizontal slide 11, and at the same time compresses the scissor-type telescopic rod 73, so that the two sliding seats 41 move along the horizontal slide 11. During the process, the distance between the two sliding seats 41 and the distance between the top module 6 and the sliding seat 41 are reduced proportionally at the same time to prevent the distance between the components from being too large, so as to facilitate the support and arrangement of piston rods 8 of different lengths. Because some piston rods 8 are affected by the use method, etc., there are parts welded on the side wall, which may overlap with the adjustment support module 4 adjusted by the quick arrangement module 7, resulting in affecting the rotation of the piston rod 8. Manually rotate the corresponding adjustment rod 436. After gear transmission, the worm gear 432 is controlled to rotate, and the installation box 431 is driven to move on the adjustment screw 437, thereby driving the corresponding sliding seat 41 to slide, adjust its own position, and avoid the welding parts on the piston rod 8 to avoid affecting the rotation and horizontal support of the piston rod 8. Through the rapid arrangement of the module 7 and the manual adjustment structure 43, the sliding seat 41 is fixed after adjustment on the horizontal slide groove 11 to prevent side slippage when the piston rod 8 is arranged (one end of the piston rod 8 is lifted and the other end is in contact with the lifting support structure 42), and one end of the piston rod 8 slides down and causes damage and danger, thereby improving the stability and reliability of the support of the lifting support structure 42.

[0043] Combined with attachment Figure 1 , Attachment Figure 2 , Attachment Figure 12 As shown, the protective module 5 includes a protective door 51 that slides left and right on the front side of the base 1. A protective mirror 52 is provided on the protective door 51 at a height corresponding to the human face, which is used to protect the face and eyes when observing the welding process. A handle is provided on the front side of the protective door 51, and a centering height setting module 53 is provided on the rear side.

[0044] Combined with attachment Figure 13 As shown, the centering height setting module 53 includes a centering slide 531 provided on the protective door 51, a limit block 532 is provided in the middle of the centering slide 531, a centering gear 536 is rotatably provided on the inner side of the limit block 532, and a limit slide bar 538 is respectively provided between the outer side and the top and bottom of the centering slide 531, a pair of centering slides 533 are slidably provided on the limit slide bars 538 on the upper and lower sides, and springs 537 are respectively provided between the centering slide 531, and the springs 537 are movably sleeved on the limit slide bar 538, and a pair of centering racks 535 are also provided in the centering slide 531, and the two pairs of centering racks 535 are respectively meshed with the centering gear 536, and are arranged on both sides of the centering gear 536, and one end is connected to the corresponding centering slide 533, and the rear sides of the two pairs of centering slides 533 are respectively hinged with horizontally arranged centering clamping rods 534.

[0045] In the above description, after supporting the piston rod 8 by adjusting the support module 4, the protective door 51 is slid between the two lifting support structures 42, and the two pairs of centering rods 534 are flipped so that the two pairs of centering rods 534 are arranged on the upper and lower sides of the piston rod 8. Through the spring 537 and the centering gear 536, the two pairs of centering rods 534 move relative to each other up and down for centering clamping, and one of the pairs of centering rods 534 abuts against the piston rod 8. The height of the supported piston rod 8 is adjusted by the lifting support structure 42 until the two pairs of centering rods 534 respectively abut against the upper and lower sides of the piston rod 8. At this time, the axis of the piston rod 8 is arranged horizontally and the height is the same as the axis height of the clamping claw plate 32, that is, the axis of the piston rod 8 coincides with the axis of the clamping claw plate 32. The two pairs of centering rods 534 are flipped to remove the centering height setting module 53, and after starting welding, the welding position is observed through the protective mirror 52.

[0046] Combined with attachment Figure 1 , Attachment Figure 14As shown, the welding module 2 includes a bracket 21 fixed to the rear side of the base 1, and an adjustment bracket 22 and a driving module 25 are provided on the top of the bracket 21. After the adjustment bracket 22 is started by the driving module 25, it slides left and right along the bracket 21. The adjustment bracket 22 and the use method are both existing mature technologies, and a welding gun 23 is provided corresponding to the horizontal slide groove 11. The nozzle of the welding gun 23 is arranged downward, and a hose 24 connected to the gas tank is provided on the top, and the welding gun 23 can adjust its own position and angle through the adjustment bracket 22.

[0047] In the above description, according to the length of the piston rod 8, the adjustment support module 4 and the top module 6 are adjusted by the quick arrangement module 7, so that the adjustment support module 4 and the top module 6 are respectively slid to the appropriate position and fixed, and the piston rod 8 is arranged on the adjustment support module 4, the axis of the piston rod 8 is arranged horizontally, and the height of the piston rod 8 is adjusted by the centering height setting module 53 and the lifting support structure 42, so that the axis of the piston rod 8 coincides with the axis of the clamping claw disk 32, and the piston rod 8 is slid so that one end thereof is against the middle of the turntable 321, and the clamping claw is used to hold the piston rod 8 in the center. After the disk 32 clamps and positions one end of the piston rod 8, the earring 9 is installed on the other end of the piston rod 8, the electric push rod 63 is controlled to extend, and the top 64 moves and contacts the earring 9, so that the earring 9 is tightly pressed against the end of the piston rod 8 and tightly connected to the piston rod 8, the claw disk motor 325 is started to make the piston rod 8 and the earring 9 rotate synchronously, and the welding gun 23 is adjusted to the appropriate position (directly above the connection between the piston rod 8 and the earring 9), the welding gun 23 is started, the connection between the piston rod 8 and the earring 9 is welded, and the welding position is observed through the protective mirror 52.

[0048] After welding is completed and completely cooled, the electric push rod 63 is controlled to retract, so that the top 64 moves away, and the clamping claw plate 32 is released from the end of the piston rod 8, and the piston rod 8 is carefully removed.

[0049] When the present invention is implemented, the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

Claims

1. A long-axis steel member welding device, comprising a base (1) with a welding module (2) arranged on the rear side, characterized in that: Also includes: The adjusting support module (4) is slidably arranged on the base (1), and the piston rod (8) is horizontally arranged after being supported by the adjusting support module (4), and the height is adjusted by the adjusting support module (4); A control box (3) and a top module (6), wherein the top module (6) is slidably arranged on one side of the base (1), and the control box (3) is arranged on the other side of the base (1), and a clamping claw plate (32) is rotatably arranged corresponding to the top module (6); The protective module (5) includes a protective door (51) that is slidably arranged on the front side of the base (1) to the left and right, and a centering and height-fixing module (53) is arranged on the rear side of the protective door (51). The axis of the piston rod (8) is aligned with the clamping claw plate (32) through the centering and height-fixing module (53).

2. A long-axis steel member welding device according to claim 1, characterized in that: The adjustment support module (4) comprises a pair of sliding seats (41) slidably arranged on the base (1), a lifting support structure (42) is arranged on the sliding seat (41), and the two lifting support structures (42) are connected by a linkage lifting structure (44) arranged on the rear side of the sliding seat (41) to perform synchronous lifting movement, and a manual adjustment structure (43) is arranged on the bottom of the sliding seat (41) through the base (1), and a transmission plate (45) is respectively arranged on the manual adjustment structure (43).

3. The long-axis steel member welding device according to claim 2, characterized in that: The quick arrangement module (7) provided under the base (1) comprises a scissor-type telescopic rod (73) and a driving screw (71). The driving screw (71) is arranged horizontally left and right, and one end of the driving screw is rotatably provided on the base (1), and the other end is connected to the driving shaft of the driving motor (72) provided on the base (1), and is threadedly engaged with the positioning plate (65) provided at the bottom of the top module (6). One end of the scissor-type telescopic rod (73) is connected to the second connecting rod (74) provided at the bottom of the base (1), and the other end is connected to the positioning plate (65). After the two transmission plates (45) are driven and set by the scissor-type telescopic rod (73), they move left and right along with the positioning plate (65).

4. The long-axis steel member welding device according to claim 2, characterized in that: The lifting support structure (42) includes an adjusting slide (422), an adjusting slot (411) is provided on the top of the slide (41), and fixed plates (424) are fixedly provided at both ends of the adjusting slot (411), a height adjustment screw (421) is rotatably provided on the fixed plate (424), the height adjustment screw (421) is a bidirectional screw, and a pair of adjusting slides (422) are slidably provided in the adjusting slot (411) and are threadedly engaged with the height adjustment screw (421), an oblique support rod (423) is hinged on the adjusting slide (422), and a rotating wheel (425) is rotatably provided at the other end of the oblique support rod (423), and the oblique support rods (423) of the two adjusting slides (422) are cross-arranged and rotatably connected together through a pin shaft.

5. The long-axis steel member welding device according to claim 4, characterized in that: The manual positioning structure (43) includes a mounting box (431) and a U-shaped frame (438) arranged below the sliding seat (41). The U-shaped frame (438) is arranged with its opening facing forward and its rear side is connected to the transmission plate (45). An adjusting screw (437) is provided inside the mounting box (431). A worm wheel (432) and a worm (433) are rotatably provided in the mounting box (431). The worm wheel (432) is threadedly sleeved on the positioning screw (437). A driven gear (434) is provided on the top of the worm (433). A driving gear (435) is rotatably provided on the top of the mounting box (431) and is meshed with the driven gear (434). A bevel gear is connected between the rotating shaft of the driving gear (435) and the positioning rod (436) rotatably provided on the fixed plate (424).

6. The long-axis steel member welding device according to claim 4, characterized in that: The linkage lifting structure (44) includes a gear cover (441) disposed on a rear fixed plate (424), wherein a driving bevel gear (442) and a driven bevel gear (443) are rotatably disposed in the gear cover (441), and a telescopic tube (444) is disposed between the two gear covers (441). The rotating shafts of the driving bevel gear (442) are respectively connected to corresponding height adjustment screws (421), and the rotating shafts of the two driven bevel gears (443) are respectively key-connected to the telescopic tube (444).

7. The long-axis steel member welding device according to claim 1, characterized in that: The centering height setting module (53) comprises a centering slot (531) provided on the protective door (51), a limit block (532) provided in the middle of the centering slot (531), a centering gear (536) rotatably provided in the limit block (532), a pair of centering slides (533) respectively slidably provided in the centering slot (531) on the upper and lower sides of the limit block (532), a centering rack (535) meshing with the centering gear (536) is respectively provided on the two centering slides (533), and a horizontally arranged centering clamping rod (534) is respectively hinged on the rear side.

8. The long-axis steel member welding device according to claim 7, characterized in that: A limiting slide bar (538) is provided between the limiting block (532) and the top and bottom of the centering slide groove (531), respectively. The centering slide seat (533) is slidably provided on the limiting slide bar (538), and a spring (537) is provided between the centering slide groove (531).

Citation Information

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