Quick dismounting and mounting device for end cover of hydraulic valve box
By designing a quick disassembly and assembly device for the hydraulic valve box end cover and using the main frame, slide rails and support plate structure to fix the end cover, the risks of thermal deformation, damage to the sealing surface and falling from height during the disassembly process are solved, and a safe and convenient disassembly and assembly process is achieved.
Patent Information
- Application Number
- CN202510876892.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-27
- Publication Date
- 2025-10-03
AI Technical Summary
In the prior art, disassembly of the hydraulic valve box end cover has problems such as thermal deformation caused by welding, damage to the sealing surface, limited space, inconvenient standing position, and the risk of falling from height.
A hydraulic valve box end cover quick disassembly and assembly device is designed, which includes a main frame, slide rails, support plates and connecting plates. The valve box end cover is fixed by fastening bolts, and the support plate is used to bear the weight of the end cover to prevent it from falling, and the hydraulic oil is discharged through the oil drain port.
It effectively prevents the valve box end cover from falling from a height, reduces the physical burden of the operator, and ensures the safety and convenience of the disassembly and assembly process.
Smart Images

Figure CN120734702A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of marine petroleum engineering, and in particular relates to a device for quickly disassembling and assembling an end cover of a hydraulic valve box. Background Art
[0002] The hydraulic valve box of the trenching plow is located at the top platform of the trenching plow. The valve box body is installed vertically, the valve box shell is smooth, and the valve box material is alloy steel. At present, a pair of handles are welded on the valve box as gripping fulcrums to facilitate disassembly of the valve box.
[0003] However, because welding generates a large amount of heat, it can cause the alloy steel to deform, affecting the flatness of the valve box sealing end surface and potentially exacerbating oil leakage. Therefore, no welding or modification can be performed on the valve box itself. In addition, the valve box is surrounded by other equipment, which limits the position of personnel during the disassembly process. There is no protective grille at the bottom of the valve box, and the valve box end cover weighs approximately 40 kg, requiring manual handling during the disassembly process. For such a heavy shell, manual handling poses a risk of falling from a height.
[0004] Therefore, it is urgent to design a hydraulic valve box end cover quick disassembly and assembly device to solve the above-mentioned problems. Summary of the Invention
[0005] In order to solve the technical problems mentioned in the background technology that no welding construction can be performed on the valve box body, the space around the valve box is occupied by other equipment, the standing position of personnel during the disassembly process is limited, and there is no protective grille at the bottom of the valve box, a hydraulic valve box end cover quick disassembly and assembly device is provided to solve the problem of removing the hydraulic valve box end cover.
[0006] To achieve the above objectives, the specific technical solutions of the hydraulic valve box end cover quick disassembly and assembly device of the present invention are as follows: A hydraulic valve box end cover quick disassembly and assembly device includes a main frame and a slide rail, the slide rails are connected to the main frame at intervals, the main frame is set on a trenching plow, a support plate is slidably arranged on the slide rail, a first connecting plate and a second connecting plate are connected to the support plate at intervals, the first connecting plate and the second connecting plate are connected to a third connecting plate at one end away from the support plate, so that a space for accommodating the valve box end cover is formed between the support plate, the first connecting plate, the second connecting plate and the third connecting plate; the first connecting plate, the second connecting plate and the third connecting plate are all connected with fastening bolts, and the fastening bolts abut against the valve box end cover to fix the valve box end cover on the trenching plow.
[0007] Furthermore, a valve box is provided in the valve box end cover, and an oil drain port is provided on the valve box end cover to drain the compensating hydraulic oil leaked in the valve box.
[0008] Furthermore, the two slide rails are fixedly connected to one side of the main frame along the width direction of the main frame.
[0009] Furthermore, both ends of the support plate are respectively arranged on the slide rails so that the support plate slides along the length direction of the slide rails.
[0010] Furthermore, a first connecting plate is vertically connected to the support plate, and a second connecting plate is vertically connected to one end of the support plate away from the first connecting plate, so that the first connecting plate and the second connecting plate are arranged in parallel.
[0011] Furthermore, two ends of the third connecting plate are respectively vertically connected to the first connecting plate and the second connecting plate, so that the third connecting plate is parallel to the support plate.
[0012] Furthermore, a limit block is provided on the main frame to limit the sliding position of the support plate.
[0013] Furthermore, bolt holes are provided on the first connecting plate, the second connecting plate and the third connecting plate so that the fastening bolts can be screwed into the bolt holes.
[0014] Furthermore, bolt holes are provided in the middle of the first connecting plate, the second connecting plate and the third connecting plate.
[0015] Furthermore, the first connecting plate, the second connecting plate, the third connecting plate and the supporting plate are sequentially connected to form a rectangular space for accommodating the valve box end cover.
[0016] The hydraulic valve box end cover quick disassembly and assembly device of the present invention has the following advantages: The compensating hydraulic oil inside the valve box end cover is released through the oil drain port of the valve box end cover, and then the valve box end cover is placed on the support plate and fixed with the fastening bolts of the first connecting plate and the second connecting plate. Then, the fastening bolts on the third connecting plate are abutted against the valve box end cover to fix the valve box end cover. When removing the valve box end cover, the fastening bolts are first disengaged from the valve box end cover. At this time, the weight of the valve box end cover falls entirely on the support plate, effectively preventing the risk of the valve box end cover falling from a height, and also greatly reducing the physical burden on the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the hydraulic valve box end cover quick disassembly and assembly device of the present invention; Figure 2 This is a structural schematic diagram of the connection between the support plate of the hydraulic valve box end cover quick disassembly and assembly device of the present invention and the first connecting plate and the second connecting plate.
[0018] Description of the marks in the figure: 1. Main frame; 2. Slide rail; 3. Support plate; 4. First connecting plate; 5. Second connecting plate; 6. Third connecting plate; 7. Fastening bolts; 8. Valve box end cover; 9. Oil drain port; 10. Limit block. DETAILED DESCRIPTION
[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts shall fall within the scope of protection of the present invention.
[0020] Those skilled in the art will appreciate that although some embodiments herein include certain features included in other embodiments but not other features, the combination of features from different embodiments is intended to be within the scope of the present invention and to form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.
[0021] Please refer to the attached Figure 1 To the attached Figure 2 The invention discloses a quick disassembly and assembly device for an end cover of a hydraulic valve box.
[0022] like Figure 1 As shown, the hydraulic valve box end cover quick disassembly and assembly device in the present invention includes a main frame 1 and a slide rail 2, the slide rail 2 is connected to the main frame 1 at intervals, the main frame 1 is set on the trenching plow, and a support plate 3 is slidably arranged on the slide rail 2, and a first connecting plate 4 and a second connecting plate 5 are connected to the support plate 3 at intervals, and the first connecting plate 4 and the second connecting plate 5 are connected to a third connecting plate 6 at one end away from the support plate 3, so that a space for accommodating the valve box end cover 8 is formed between the support plate 3, the first connecting plate 4, the second connecting plate 5 and the third connecting plate 6; the first connecting plate 4, the second connecting plate 5 and the third connecting plate 6 are all connected with fastening bolts 7, and the fastening bolts 7 abut against the valve box end cover 8 to fix the valve box end cover 8 on the trenching plow.
[0023] The compensating hydraulic oil inside the valve box end cover 8 is released through the oil drain port 9 of the valve box end cover 8, and then the valve box end cover 8 is placed on the support plate 3, and the valve box end cover 8 is fixed by the fastening bolts 7 of the first connecting plate 4 and the second connecting plate 5, and then the fastening bolts 7 on the third connecting plate 6 are abutted against the valve box end cover 8 to fix the valve box end cover 8. When the valve box end cover 8 is disassembled, the fastening bolts 7 are first disengaged from the valve box end cover 8. At this time, the weight of the valve box end cover 8 falls entirely on the support plate 3, which effectively prevents the risk of the valve box end cover 8 falling from a height, and also greatly reduces the physical burden on the operator.
[0024] Further, if Figure 1As shown, a valve box is provided in the valve box end cover 8, and an oil drain port 9 is provided on the valve box end cover to discharge the compensating hydraulic oil leaked in the valve box; two slide rails 2 are fixedly connected to one side of the main frame 1 along the width direction of the main frame 1; both ends of the support plate 3 are respectively provided on the slide rails 2, so that the support plate 3 slides along the length direction of the slide rails 2.
[0025] In this embodiment, the valve box end cover 8 is the same as the overall shape of the valve box, and the valve box is arranged in the valve box end cover 8. Preferably, the hydraulic valve box of the trenching plow is located at the top platform of the trenching plow, about 10 meters above the ground, and the valve box volume is about 0.2 cubic meters; an oil drain port 9 is provided at the bottom of the valve box end cover 8, and the compensating hydraulic oil inside the valve box is released through the oil drain port 9 of the valve box end cover 8, and a through hole corresponding to the oil drain port 8 is provided on the support plate 3 to discharge the hydraulic oil.
[0026] A main frame 1 for fixing the valve box end cover 8 is provided on the upper part of the trenching plow, and two slide rails 2 are spaced apart and connected in parallel on the main frame 1. The two slide rails 2 are arranged on one side of the main frame 1 along the width direction of the main frame 1; a support plate 3 is slidingly provided along the length direction of the slide rail 2, and the valve box end cover 8 is abutted on the support plate 3. When the valve box end cover 8 needs to be pulled, the support plate 3 is pulled to realize the movement of the valve box end cover 8.
[0027] Further, if Figure 1 and Figure 2 As shown, the support plate 3 is vertically connected to the first connecting plate 4, and the support plate 3 is vertically connected to the second connecting plate 5 at one end away from the first connecting plate 4, so that the first connecting plate 4 and the second connecting plate 5 are arranged in parallel; the two ends of the third connecting plate 6 are respectively vertically connected to the first connecting plate 4 and the second connecting plate 5, so that the third connecting plate 6 is parallel to the support plate 3; a limit block 10 is provided on the main frame 1 to limit the sliding position of the support plate 3.
[0028] In this embodiment, preferably, a first connecting plate 4 and a second connecting plate 5 are vertically welded to the upper surface of the support plate 3 , and a distance between the first connecting plate 4 and the second connecting plate 5 is slightly larger than the overall width of the valve box end cover 8 .
[0029] The ends of the first connecting plate 4 and the second connecting plate 5 away from one end of the support plate 3 are vertically welded to the third connecting plate 6 to form a rectangular accommodating space for placing the valve box end cover 8; for the sliding valve box end cover 8, limiting blocks 10 are arranged at intervals on the main frame 1 to prevent the valve box end cover 8 from detaching from the main frame 1 during misoperation.
[0030] Further, if Figure 1As shown, bolt holes are provided on the first connecting plate 4, the second connecting plate 5 and the third connecting plate 6 so that the fastening bolts 7 can be screwed onto the bolt holes; the bolt holes are arranged in the middle of the first connecting plate 4, the second connecting plate 5 and the third connecting plate 6; the first connecting plate 4, the second connecting plate 5, the third connecting plate 6 and the support plate 3 are connected in sequence to form a rectangular space 8 for accommodating the valve box end cover.
[0031] In this embodiment, preferably, bolt holes are opened in the middle of the first connecting plate 4, the second connecting plate 5 and the third connecting plate 6, and the length of the fastening bolt 7 screwed on the bolt hole is changed, so that the fastening bolt 7 is abutted against the valve box end cover 8, thereby fixing the valve box end cover 8.
[0032] The working steps of the hydraulic valve box end cover quick disassembly and assembly device of this application are as follows: First, check the valve box end cover 8 to determine whether there is a valve box leakage fault; Then, drain the compensating hydraulic oil in the valve box end cover 8 through the oil drain port 9; Then, detach the fastening bolts 7 of the first connecting plate 4, the second connecting plate 5 and the third connecting plate 6 from the valve box end cover 8; Then, move the support plate 3 and remove the valve box end cover 8; Then, eliminate the fault of the valve box and replace the sealing ring on the end face of the valve box; Then, reverse the removal steps to reinstall the valve box end cover 8; Finally, the valve box is refueled and pressure maintained, and the sealing is tested. If there is no oil leakage, the valve box maintenance is completed.
[0033] Based on the hydraulic valve box end cover quick disassembly and assembly device, the compensating hydraulic oil inside the valve box end cover 8 is released through the oil drain port 9 of the valve box end cover 8, and then the valve box end cover 8 is placed on the support plate 3, and the valve box end cover 8 is fixed by the fastening bolts 7 of the first connecting plate 4 and the second connecting plate 5, and then the fastening bolts 7 on the third connecting plate 6 are abutted against the valve box end cover 8 to achieve the fixation of the valve box end cover 8. When disassembling the valve box end cover, the present application first disengages the fastening bolts 7 from the valve box end cover 8. At this time, the weight of the valve box end cover 8 all falls on the support plate 3, which effectively prevents the risk of the valve box end cover 8 falling from a height, and also greatly reduces the physical burden of the operator.
[0034] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Those skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A hydraulic valve box end cover quick disassembly and assembly device, characterized in that: The utility model comprises a main frame and a slide rail, wherein the slide rail is connected to the main frame at intervals, and the main frame is set on the trenching plow, and a support plate is slidably set on the slide rail, and a first connecting plate and a second connecting plate are connected to the support plate at intervals, and a third connecting plate is connected to the first connecting plate and the second connecting plate at one end away from the support plate, so that a space for accommodating the end cover of the valve box is formed between the support plate, the first connecting plate, the second connecting plate and the third connecting plate; The first connecting plate, the second connecting plate and the third connecting plate are all connected with fastening bolts, and the fastening bolts abut against the valve box end cover so that the valve box end cover is fixed on the trenching plow.
2. The hydraulic valve box end cover quick disassembly and assembly device according to claim 1, characterized in that: A valve box is arranged inside the valve box end cover, and an oil drain port is arranged on the valve box end cover to drain the compensating hydraulic oil leaked in the valve box.
3. The hydraulic valve box end cover quick disassembly and assembly device according to claim 1, characterized in that: The two slide rails are fixedly connected to one side of the main frame along the width direction of the main frame.
4. The hydraulic valve box end cover quick disassembly and assembly device according to claim 3, characterized in that: Both ends of the support plate are respectively arranged on the slide rails so that the support plate can slide along the length direction of the slide rails.
5. The hydraulic valve box end cover quick disassembly and assembly device according to claim 1, characterized in that: The support plate is vertically connected to a first connecting plate, and one end of the support plate away from the first connecting plate is vertically connected to a second connecting plate, so that the first connecting plate and the second connecting plate are arranged in parallel.
6. The hydraulic valve box end cover quick disassembly and assembly device according to claim 1, characterized in that: Two ends of the third connecting plate are respectively vertically connected to the first connecting plate and the second connecting plate, so that the third connecting plate is parallel to the supporting plate.
7. The hydraulic valve box end cover quick disassembly and assembly device according to claim 1, characterized in that: A limit block is provided on the main frame to limit the sliding position of the support plate.
8. The hydraulic valve box end cover quick disassembly and assembly device according to claim 1, characterized in that: Bolt holes are provided on the first connecting plate, the second connecting plate and the third connecting plate so that the fastening bolts can be screwed on the bolt holes.
9. The hydraulic valve box end cover quick disassembly and assembly device according to claim 8, characterized in that: The bolt holes are arranged in the middle of the first connecting plate, the second connecting plate and the third connecting plate.
10. The hydraulic valve box end cover quick disassembly and assembly device according to claim 1, characterized in that: The first connecting plate, the second connecting plate, the third connecting plate and the supporting plate are sequentially connected to form a rectangular space for accommodating the end cover of the valve box.