Bearing ring end face filing device
By designing a bearing ring end face filing device, uninterrupted processing of both ends of the bearing ring is achieved, solving the problem of frequent equipment shutdown in the existing technology, and improving processing efficiency and equipment life.
Patent Information
- Application Number
- CN202511130393.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2045-08-13
AI Technical Summary
Existing bearing ring end face grinding equipment cannot achieve simultaneous processing of both ends, requiring frequent shutdowns and re-clamping, resulting in reduced equipment service life and low efficiency.
A bearing ring end face filing device is designed, which includes a conveyor, a rotating disk, a grinding mechanism, and a finishing mechanism. A sliding plate system driven by a grinding motor and a cylinder can achieve simultaneous grinding and finishing of both ends of the bearing ring. Combined with an automatic loading and unloading mechanism, uninterrupted processing is achieved.
The simultaneous grinding and finishing of both ends of the bearing ring is achieved, which improves processing efficiency, reduces equipment downtime and extends equipment service life.
Smart Images

Figure CN120734840A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates specifically to the technical field of bearing processing, in particular to a bearing ring end face filing device. Background Art
[0002] End face grinding of bearing inner rings during machining is a critical process for ensuring ultimate precision, performance, and assembly reliability. The end face of the bearing inner ring (especially the end face that contacts the bearing seat or retaining ring) is a critical assembly reference surface. Grinding can achieve end face flatness errors within 0.001-0.005mm (depending on the precision level) through high-speed grinding wheel rotation (typically 1000-3000 r / min) and micro-cutting (single feed rate of only 0.001-0.01mm). This accuracy is far superior to that of other machining methods such as filing and turning (turning flatness is generally 0.01-0.05mm). If the end face is uneven, the inner ring will contact adjacent parts (such as the bearing seat and gasket) with "point contact" rather than "surface contact" during assembly, resulting in uneven force and increased localized wear or deformation.
[0003] Chinese patent publication number CN221582240U discloses a bearing grinder for bearing processing, comprising a base, a bearing ring being placed on the surface of the base, a first convex shaft being fixed on the surface of the base, a pipe joint being sleeved on the outer surface of the first convex shaft, a folded scraper being fixed on one side of the pipe joint, a scraper being sleeved on the outer surface of the folded scraper, and a second folded scraper being fixed on the surface of the folded scraper.
[0004] The bearing grinder in the above patent is a device that rotates the angled scraper and the scraper by toggling the torsion block, which can rotate and scrape the burrs on the end face, outer side and inner side of the bearing ring. The burrs are scraped off comprehensively. After the burrs on one end of the bearing ring are scraped off, it needs to be removed and flipped to the other side to deburr. It is impossible to achieve simultaneous grinding of both ends of the ring. This requires the equipment to be shut down for operation, and to be re-clamped and re-positioned. It is impossible to achieve continuous grinding of the bearing ring. Frequent starting and stopping of the equipment will also reduce the service life of the equipment. Summary of the Invention
[0005] The purpose of the present invention is to provide a bearing ring end face filing device, which can realize simultaneous grinding processing of both ends of the bearing ring without stopping the machine, without manual intervention, and can continuously process the bearing ring, thereby greatly improving the working efficiency of the bearing ring; so as to solve the technical problems raised in the above background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions: A bearing ring end face filing device includes a conveyor for conveying bearing rings, a ring adjustment robot installed above one end of the conveyor, and a loading assembly for placing the bearing rings on a rotating disk on one side of the other end of the conveyor; the rotating disk is provided with a plurality of circular grooves, and a fixing ring is fixed in the circular grooves by countersunk bolts, and the inner side of the fixing ring is provided with a plurality of trapezoidal teeth arranged in an annular array for facilitating the fixing of the bearing rings, and the trapezoidal teeth are fixed to the fixing ring by countersunk bolts; The rotating disk is arranged inside the frame body, and a ring filing mechanism is provided on one side of the rotating disk; the ring filing mechanism includes a bottom slide and an upper slide slidably connected to the first guide rod; wherein a grinding motor is fixed to the bottom of the bottom slide, a gear shaft is fitted on the output shaft of the grinding motor, and a lower grinding ring is fitted on the outer side of the gear shaft in an interference fit; A rotating gear ring is rotatably connected to the middle position of the bottom of the upper slide plate; an upper grinding piece is installed on the outer side of the rotating gear ring through interference fit.
[0007] As a further technical solution of the present invention, both ends of the first guide rod are fixed to the frame body; two lifting cylinders are provided under the bottom slide and are fixed to the cylinder rods of the lifting cylinders; Two lifting cylinders are provided above the upper slide plate; the lifting cylinders are fixed to the frame body, and the cylinder rods of the lifting cylinders are fixed to the frame body.
[0008] As a further technical solution of the present invention, a ring finishing mechanism is provided on the side of the frame away from the conveyor; the ring finishing mechanism includes two second guide rods fixed to the frame, and an upper finishing assembly and a lower finishing assembly are slidably connected to the second guide rods; The upper finishing assembly and the lower finishing assembly are composed of the same structure and are symmetrically arranged.
[0009] As a further technical solution of the present invention, the upper finishing assembly and the lower finishing assembly each include a sliding carrier slidably connected to the second guide rod, a three-jaw chuck is provided on the side of the sliding carrier close to the rotating disk, and the three-jaw chuck is cooperatively connected to the drive motor; the drive motor is fixed to the sliding carrier; A finishing cutter disc is mounted on the three-jaw chuck.
[0010] The ring unloading mechanism includes two adjusting cylinders fixed to the frame body, and the cylinder rods of the two adjusting cylinders are fixedly connected to the lifting plate; guide columns are also fixed at both ends of the lifting plate; the upper end of the guide column is slidably connected to the frame body; the bottom of the lifting plate passes through two fixed plates; and a ring removal piece is fixed on the inner side of the fixed plate.
[0011] As a further technical solution of the present invention, the ring removal piece includes a conical cylinder with multiple rectangular grooves around it, and a movable clamping seat is provided in the rectangular groove; the lower end of the movable clamping seat is movably connected to the conical cylinder through a rotating shaft, and the upper end of the inner side of the movable clamping seat is movably connected to a connecting rod through a rotating shaft, and the connecting rod is movably connected to the sliding ring through a rotating shaft.
[0012] As a further technical solution of the present invention, the upper end of the sliding ring is connected to a connecting ring through a plurality of support rods, and the connecting ring is slidably connected to the T-rod, wherein the upper end of the T-rod is fixed to the cylinder rod of the unloading cylinder; the unloading cylinder is fixed on the lifting plate.
[0013] As a further technical solution of the present invention, the loading assembly includes an upright bracket, a horizontal bracket is vertically fixed to the top of the upright bracket, a horizontal slide rail is fixed to the inner side of the horizontal bracket by a countersunk bolt, and a slide seat is slidably connected to the horizontal slide rail; one side of the slide seat is fixed to the cylinder rod of the horizontal sliding cylinder; the horizontal sliding cylinder is fixed to the horizontal bracket; A vertical double-rod cylinder is fixed on the outer side of the slide seat, and a mechanical gripper is fixed on the end of the cylinder rod of the vertical double-rod cylinder.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. In this invention, after the grinding motor is turned on, it drives the rotating gear ring to rotate at high speed through the gear shaft, while the lower grinding ring and the upper grinding member simultaneously grind both ends of the bearing ring. During the grinding process, the bearing ring does not need to be disassembled and re-clamped, and there is no need to stop the machine, which effectively improves the processing efficiency of the bearing ring. 2. In the present invention, when fine-trimming the end face of the bearing ring, the driving cylinder pushes the sliding carrier plate along the second guide rod toward the side of the bearing ring. The driving motor drives the three-jaw chuck equipped with the fine-trimming cutter disc to rotate at high speed to fine-trim the end face of the bearing ring, thereby ensuring the flatness and processing accuracy of the end face of the bearing ring. 3. In the present invention, when removing the processed bearing ring, the cylinder rod of the adjusting cylinder is extended to push the lifting plate downward, so that the ring removal piece enters the interior of the bearing ring, and when the movable clamping seat contacts the inner ring of the bearing, it will flip inward; after the movable clamping seat passes through the bearing ring, the movable clamping seat flips to the outside of the conical cylinder, and at this time the cylinder rod of the adjusting cylinder contracts, driving the lifting plate to move upward, and the multiple movable clamping seats are clamped to the bottom of the bearing ring; thereby, the bearing ring can be disengaged from between the multiple trapezoidal teeth, thereby realizing the function of removing the bearing ring. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.
[0016] Figure 2 In the present invention Figure 1 The right side structural diagram of .
[0017] Figure 3 In the present invention Figure 1 Schematic diagram of part of the structure.
[0018] Figure 4 In the present invention Figure 3 Schematic diagram from another perspective.
[0019] Figure 5 In the present invention Figure 3 Schematic diagram of the rear structure.
[0020] Figure 6 In the present invention Figure 3 Schematic diagram of the bottom side structure.
[0021] Figure 7 In the present invention Figure 5 Left view of .
[0022] Figure 8 In the present invention Figure 7 AA cross-sectional view.
[0023] Figure 9 In the present invention Figure 2 Enlarged schematic diagram of point B.
[0024] Figure 10 In the present invention Figure 3 Enlarged schematic diagram of point C.
[0025] Figure 11 In the present invention Figure 4 Enlarged schematic diagram of point D.
[0026] Figure 12 In the present invention Figure 5 Enlarged schematic diagram of point E.
[0027] Figure 13 In the present invention Figure 6 Enlarged schematic diagram of point F.
[0028] Figure 14 In the present invention Figure 8 Enlarged schematic diagram of point G.
[0029] In the figure: 1- conveyor, 2- ring adjustment robot, 3- loading assembly, 4- frame, 5- ring filing mechanism, 6- ring finishing mechanism, 7- ring unloading mechanism, 8- power distribution cabinet, 9- industrial computer, 10- support frame, 11- rotating disk, 12- speed reducer unit, 13- fixed ring, 14- trapezoidal gear; 31- vertical bracket, 32- horizontal bracket, 33- horizontal slide rail, 34- slide seat, 35- vertical double-rod cylinder, 36- horizontal sliding cylinder, 37- mechanical gripper; 51-first guide rod, 52-bottom slide, 53-lifting cylinder, 54-upper slide, 55-lifting cylinder, 56-pressing cylinder, 57-pressing ring, 58-rotating gear ring, 59-upper grinding member, 510-alignment sensor, 511-gear shaft, 512-lower grinding ring, 513-grinding motor; 61-upper finishing assembly, 62-lower finishing assembly, 63-second guide rod, 64-sliding carrier, 65-driving cylinder, 66-driving motor, 67-three-jaw chuck, 68-finishing cutter disc; 71-guide column, 72-adjusting cylinder, 73-lifting plate, 74-suspending rod, 75-fixing plate, 76-ring removal piece, 77-unloading cylinder; 761-conical cylinder, 762-movable base, 763-sliding ring, 764-connecting ring, 765-T-rod, 766-sliding rod. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] See also Figures 1 to 14 In an embodiment of the present invention, a bearing ring end face filing device includes a conveyor 1 for conveying bearing rings, a ring adjustment robot 2 is installed above one end of the conveyor 1, and a loading assembly 3 for placing the bearing rings on a rotating disk 11 is provided on one side of the other end of the conveyor 1; The rotating disk 11 is disposed within the frame 4, and a ring filing mechanism 5 is provided on one side of the rotating disk 11. The ring filing mechanism 5 includes a bottom slide 52 and an upper slide 54 slidably connected to a first guide rod 51. A grinding motor 513 is fixed to the bottom of the bottom slide 52. A gear shaft 511 is fitted on the output shaft of the grinding motor 513. A lower grinding ring 512 is fitted on the outer side of the gear shaft 511 in an interference fit. A rotating gear ring 58 is rotatably connected to the middle position of the bottom of the upper slide plate 54 ; an upper grinding member 59 is installed on the outer side of the rotating gear ring 58 in an interference fit.
[0032] By adopting the above technical solution, when in use, the processed bearing rings are placed at one time or placed on the conveyor 1 using a discharge machine. When the bearing rings pass through the ring adjustment robot 2, the ring adjustment robot 2 corrects the position of the bearing rings. As the conveyor 1 transmits the bearing rings, when they are transferred to the loading assembly 3, the loading assembly 3 places the bearing rings on the rotating disk 11.
[0033] The setting of the above mechanism can realize the function of uninterrupted loading and placement of bearing rings without manual intervention, which greatly improves the working efficiency of the equipment.
[0034] As a further explanation of the above embodiment, a plurality of circular grooves are provided on the rotating disk 11, in which a fixing ring 13 is fixed by countersunk bolts. A plurality of trapezoidal teeth 14 are arranged in a circular array on the inner side of the fixing ring 13 for facilitating the fixing of the bearing ring. The trapezoidal teeth 14 are fixed to the fixing ring 13 by countersunk bolts.
[0035] When the bearing ring is placed between the multiple trapezoidal teeth 14 and then pressed down, the bearing ring can be pressed tightly between the multiple trapezoidal teeth 14, thereby achieving the clamping and fixing of the bearing ring.
[0036] It should be noted that the thickness of the bearing ring is greater than that of the trapezoidal teeth 14 , so that both the upper and lower surfaces of the bearing ring are exposed during press-fitting, which facilitates the processing of the end face of the bearing ring.
[0037] Please see the attached Figure 3 、 Figure 10 and Figure 13 In this embodiment, both ends of the first guide rod 51 are fixed to the frame body 4; two lifting cylinders 53 are provided below the bottom slide 52 and are fixed to the cylinder rods of the lifting cylinders 53; Two lifting cylinders 55 are provided above the upper slide plate 54 ; the lifting cylinders 55 are fixed to the frame body 4 , and the cylinder rods of the lifting cylinders 55 are fixed to the frame body 4 .
[0038] By adopting the above technical solution, when grinding the bearing ring, the lifting cylinder 53 pushes the bottom side slide 52 upward, the gear shaft 511 passes through the bearing ring, and the lower grinding ring 512 is attached to the lower end surface of the bearing ring; The lifting cylinder 55 pushes the upper slide 54 downward, and the rotating gear ring 58 is sleeved on the gear shaft 511, so that the upper grinding member 59 fits on the upper end surface of the bearing ring; After the grinding motor 513 is turned on, the grinding motor 513 drives the rotating gear ring 58 to rotate at high speed through the gear shaft 511, and at the same time, the lower grinding ring 512 and the upper grinding member 59 grind the two ends of the bearing ring simultaneously.
[0039] When the bearing ring is being ground, there is no need to disassemble it and re-clamp it, and there is no need to stop the machine, which effectively improves the processing efficiency of the bearing ring.
[0040] In this embodiment, the upper grinding member 59 has a circular portion, and a protrusion is integrally provided on one side of the circular portion; the diameter of the circular portion is smaller than the inner diameter of the pressure ring 57; the diameter of the protrusion is larger than the diameter of the bearing ring; The pressure ring 57 is arranged in a C-shape, and the width of the C-shaped opening of the pressure ring 57 is smaller than the width of the raised portion; A positioning sensor 510 is provided above the C-shaped opening of the pressure ring 57 and is embedded in the upper slide 54. The positioning sensor 510 is provided to ensure that the raised portion of the upper grinding member 59 is exactly at the C-shaped opening of the pressure ring 57, thus ensuring the normal expansion and contraction of the upper grinding member 59.
[0041] As a further explanation of this embodiment, the pressure ring 57 is provided to press the bearing ring between the plurality of trapezoidal teeth 14 for fixation; the pressure ring 57 is driven by the pressing cylinder 56, thereby facilitating the application of force and compression to the bearing ring; The pressure ring 57 has a C-shaped notch to facilitate the extension and contraction of the upper grinding member 59; the setting of the raised portion of the upper grinding member 59 is capable of completely covering the end face of the bearing ring and grinding it to ensure the flatness of the bearing ring.
[0042] Please see the attached Figure 4 and Figure 11 In this embodiment, a ring finishing mechanism 6 is provided on the side of the frame body 4 away from the conveyor 1; the ring finishing mechanism 6 includes two second guide rods 63 fixed to the frame body 4, and an upper finishing assembly 61 and a lower finishing assembly 62 are slidably connected to the second guide rods 63; The upper finishing assembly 61 and the lower finishing assembly 62 are composed of the same structure and are symmetrically arranged.
[0043] Specifically, the upper finishing assembly 61 and the lower finishing assembly 62 each include a sliding carrier 64 slidably connected to the second guide rod 63. A three-jaw chuck 67 is provided on the side of the sliding carrier 64 close to the rotating disk 11. The three-jaw chuck 67 is connected to the drive motor 66. The drive motor 66 is fixed to the sliding carrier 64. The three-jaw chuck 67 is equipped with a finishing tool disc 68 .
[0044] If local scratches, chipping, or burns appear on the rear end face of the bearing ring after grinding, and the defect depth is shallow (≤0.05mm), the defect layer can be removed by fine turning; for this purpose, we set up an upper fine-tuning component 61 and a lower fine-tuning component 62 to fine-tune the upper and lower end faces of the bearing ring.
[0045] By adopting the above technical solution, when the end face of the bearing ring is fine-trimmed, the driving cylinder 65 pushes the sliding carrier 64 along the second guide rod 63 to approach the side of the bearing ring, and the driving motor 66 drives the three-jaw chuck 67 equipped with a fine-trimming cutter disc 68 to rotate at high speed, and fine-trims the end face of the bearing ring, thereby ensuring the flatness and processing accuracy of the end face of the bearing ring.
[0046] Please see the attached Figure 10 In this embodiment, a ring unloading mechanism 7 is further provided on one side of the rotating disk 11, and the ring unloading mechanism 7 is located on the opposite side of the ring filing mechanism 5; The ring unloading mechanism 7 includes two adjusting cylinders 72 fixed to the frame body 4, and the cylinder rods of the two adjusting cylinders 72 are fixedly connected to the lifting plate 73; guide columns 71 are also fixed at both ends of the lifting plate 73; the upper end of the guide column 71 is slidingly connected to the frame body 4; the bottom of the lifting plate 73 passes through two fixed plates 75; the inner side of the fixed plate 75 is fixed with a ring removal piece 76.
[0047] For more details, please refer to the attached Figure 12 The ferrule removal member 76 includes a conical cylinder 761, which is provided with a plurality of rectangular grooves around it, and a movable clamping seat 762 is provided in the rectangular grooves; the lower end of the movable clamping seat 762 is movably connected to the conical cylinder 761 through a rotating shaft, and the upper end of the inner side of the movable clamping seat 762 is movably connected to a connecting rod through a rotating shaft, and the connecting rod is movably connected to the sliding ring 763 through the rotating shaft; The sliding ring 763 is slidably connected to the sliding rod 766 , and the lower end of the sliding rod 766 is fixed to the conical cylinder 761 .
[0048] By adopting the above technical solution, when removing the processed bearing ring, the cylinder rod of the adjustment cylinder 72 is extended, pushing the lifting plate 73 downward, so that the ring removal piece 76 enters the interior of the bearing ring, and when the movable clamping seat 762 contacts the inner ring of the bearing, it will flip inward; after the movable clamping seat 762 passes through the bearing ring, the movable clamping seat 762 flips to the outside of the conical cylinder 761, and at this time the cylinder rod of the adjustment cylinder 72 contracts, driving the lifting plate 73 to move upward, and the multiple movable clamping seats 762 are clamped to the bottom of the bearing ring; thereby, the bearing ring can be separated from between the multiple trapezoidal clamping teeth 14, thereby realizing the function of removing the bearing ring.
[0049] Furthermore, the upper end of the sliding ring 763 is connected to a connecting ring 764 through a plurality of support rods, and the connecting ring 764 is slidingly connected to the T-rod 765, wherein the upper end of the T-rod 765 is fixed to the cylinder rod of the unloading cylinder 77; the unloading cylinder 77 is fixed on the lifting plate 73.
[0050] By adopting the above technical solution, after the bearing ring is taken out from between the multiple trapezoidal teeth 14, the cylinder rod of the unloading cylinder 77 contracts, and the connecting ring 764 drives the sliding ring 763 to slide upward along the sliding rod 766 through the support rod, and the multiple movable seats 762 contract inward, and the bearing ring can fall off from the conical cylinder 761; at this time, it is only necessary to manually take out the bearing ring.
[0051] In this embodiment, the rotating disk 11 is mounted on the reduction gear unit 12, and the reduction gear unit 12 is fixed with the support frame 10, and the support frame 10 is fixed in the middle position inside the frame body 4; Please see the attached Figures 1 to 7 A power distribution cabinet 8 is fixed on one side of the frame body 4, and an industrial computer 9 is provided above the power distribution cabinet 8; the industrial computer 9 is fixed to the frame body 4.
[0052] The power distribution cabinet 8 is used for distributing electricity to various organizations, and the industrial computer 9 controls the coordinated work of various organizations; the industrial computer 9 has a built-in program and is set according to the required actions. The control method based on the industrial computer belongs to the existing technology, so its working principle will not be described in detail.
[0053] Please see the attached Figure 1 、 Figure 2 and Figure 9 In this embodiment, the loading assembly 3 includes a vertical bracket 31, a horizontal bracket 32 is vertically fixed to the top of the vertical bracket 31, a horizontal slide rail 33 is fixed to the inner side of the horizontal bracket 32 by a countersunk bolt, and a slide seat 34 is slidably connected to the horizontal slide rail 33; one side of the slide seat 34 is fixed to the cylinder rod of the horizontal sliding cylinder 36; the horizontal sliding cylinder 36 is fixed to the horizontal bracket 32; A vertical double-rod cylinder 35 is fixed to the outside of the slide 34 , and a mechanical gripper 37 is fixed to the end of the cylinder rod of the vertical double-rod cylinder 35 .
[0054] By adopting the above technical solution, when the bearing ring is loaded, the cylinder rod of the vertical double-rod cylinder 35 is extended, and the bearing ring is clamped by the mechanical clamp 37. Then the cylinder rod of the vertical double-rod cylinder 35 is retracted, and the cylinder rod of the horizontal sliding cylinder 36 is extended, driving the slide 34 to move along the horizontal slide rail 33 toward the end of the rotating disk 11. Then the cylinder rod of the vertical double-rod cylinder 35 is extended, and the mechanical clamp 37 places the bearing ring between the multiple trapezoidal teeth 14; thereby, the equipment can be continuously and uninterruptedly loaded, and the working efficiency of the equipment is effectively improved.
[0055] The working principle of the present invention is as follows: when in use, the processed bearing rings are placed at one time or placed on the conveyor 1 by the discharging machine. When the bearing ring passes through the ring adjusting manipulator 2, the ring adjusting manipulator 2 corrects the position of the bearing ring. As the conveyor 1 is transported, when the bearing ring is transported to the feeding assembly 3, the cylinder rod of the vertical double-rod cylinder 35 is extended, and the bearing ring is clamped by the mechanical clamp 37. Then the cylinder rod of the vertical double-rod cylinder 35 is retracted, and the cylinder rod of the horizontal sliding cylinder 36 is extended, driving the slide 34 to move along the horizontal slide rail 33 toward the end of the rotating disk 11. Then the cylinder rod of the vertical double-rod cylinder 35 is extended, and the mechanical clamp 37 places the bearing ring between the multiple trapezoidal teeth 14; thereby realizing continuous and uninterrupted feeding of the equipment; the speed reducer unit 12 drives the rotating disk 11 to rotate, and when the bearing ring rotates to the ring filing mechanism 5; The lifting cylinder 53 pushes the bottom slide 52 upward, and the gear shaft 511 penetrates the bearing ring, so that the lower grinding ring 512 is in contact with the lower end surface of the bearing ring; the pulling cylinder 55 pushes the upper slide 54 downward, and the rotating gear ring 58 is sleeved on the gear shaft 511, so that the upper grinding member 59 is in contact with the upper end surface of the bearing ring; after the grinding motor 513 is turned on, the grinding motor 513 drives the rotating gear ring 58 to rotate at high speed through the gear shaft 511, and at the same time, the lower grinding ring 512 and the upper grinding member 59 grind both ends of the bearing ring simultaneously; The speed reducer 12 drives the rotating disk 11 to rotate. When the bearing ring rotates to the ring finishing mechanism 6, the driving cylinder 65 pushes the sliding carrier 64 along the second guide rod 63 to the side of the bearing ring. The driving motor 66 drives the three-jaw chuck 67 equipped with the finishing cutter 68 to rotate at high speed and perform finishing processing on the end face of the bearing ring, thereby ensuring the flatness and processing accuracy of the end face of the bearing ring. The reduction gear unit 12 drives the rotating disk 11 to rotate. When the bearing ring rotates to the ring unloading mechanism 7, the cylinder rod of the adjustment cylinder 72 is extended to push the lifting plate 73 to move downward, so that the ring removal piece 76 enters the interior of the bearing ring. When the movable clamping seat 762 contacts the inner ring of the bearing, it will flip inward; after the movable clamping seat 762 passes through the bearing ring, the movable clamping seat 762 flips to the outside of the conical cylinder 761. At this time, the cylinder rod of the adjustment cylinder 72 is contracted, driving the lifting plate 73 to move upward. The movable clamping seat 762 is locked to the bottom of the bearing ring; thus, the bearing ring can be disengaged from between the multiple trapezoidal teeth 14, thereby realizing the function of removing the bearing ring; after the bearing ring is removed from between the multiple trapezoidal teeth 14, the cylinder rod of the unloading cylinder 77 is retracted, and the connecting ring 764 drives the sliding ring 763 to slide upward along the sliding rod 766 through the support rod, and the multiple movable clamping seats 762 are retracted inwardly, and the bearing ring can fall off from the tapered cylinder 761; at this time, it is only necessary to manually remove the bearing ring.
[0056] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0057] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A bearing ring end face filing device, comprising a conveyor (1) for conveying bearing rings, a ring adjustment robot (2) being mounted above one end of the conveyor (1), and a loading assembly (3) for placing the bearing rings on a rotating disk (11) being provided on one side of the other end of the conveyor (1); characterized in that: The rotating disk (11) is provided with a plurality of circular grooves, in which a fixing ring (13) is fixed by countersunk bolts, and the inner side of the fixing ring (13) is provided with a plurality of trapezoidal teeth (14) arranged in an annular array for facilitating the fixing of the bearing ring, and the trapezoidal teeth (14) are fixed to the fixing ring (13) by countersunk bolts; The rotating disk (11) is arranged inside the frame body (4), and a ring filing mechanism (5) is provided on one side of the rotating disk (11); the ring filing mechanism (5) comprises a bottom slide (52) and an upper slide (54) slidably connected to the first guide rod (51); a grinding motor (513) is fixed to the bottom of the bottom slide (52), a gear shaft (511) is fitted on the output shaft of the grinding motor (513), and a lower grinding ring (512) is fitted on the outer side of the gear shaft (511) in an interference fit; A rotating gear ring (58) is rotatably connected to the middle position of the bottom of the upper slide plate (54); an upper grinding member (59) is installed on the outer side of the rotating gear ring (58) through interference fit.
2. The bearing ring end face filing device according to claim 1, characterized in that: Both ends of the first guide rod (51) are fixed to the frame body (4); two lifting cylinders (53) are provided below the bottom side slide (52) and are fixed to the cylinder rods of the lifting cylinders (53); Two lifting cylinders (55) are provided above the upper slide plate (54); the lifting cylinders (55) are fixed to the frame body (4), and the cylinder rods of the lifting cylinders (55) are fixed to the frame body (4).
3. The bearing ring end face filing device according to claim 1, characterized in that: The upper grinding member (59) has a circular ring portion, and a raised portion is integrally provided on one side of the circular ring portion; the diameter of the circular ring portion is smaller than the inner diameter of the pressure ring (57); the diameter of the raised portion is larger than the diameter of the bearing ring; The pressure ring (57) is arranged in a C-shape, and the width of the C-shaped opening of the pressure ring (57) is smaller than the width of the raised portion; A positioning sensor (510) is provided above the C-shaped opening of the pressure ring (57), and the positioning sensor (510) is embedded on the upper slide plate (54).
4. The bearing ring end face filing device according to claim 1, characterized in that: A ferrule finishing mechanism (6) is provided on the side of the frame body (4) away from the conveyor (1); the ferrule finishing mechanism (6) comprises two second guide rods (63) fixed to the frame body (4), and an upper finishing assembly (61) and a lower finishing assembly (62) are slidably connected to the second guide rods (63); The upper finishing assembly (61) and the lower finishing assembly (62) are composed of the same structure and are symmetrically arranged.
5. The bearing ring end face filing device according to claim 4, characterized in that: The upper finishing assembly (61) and the lower finishing assembly (62) each include a sliding carrier (64) slidably connected to the second guide rod (63); a three-jaw chuck (67) is provided on a side of the sliding carrier (64) close to the rotating disk (11); the three-jaw chuck (67) is cooperatively connected to the driving motor (66); the driving motor (66) is fixed to the sliding carrier (64); A finishing cutter disc (68) is mounted on the three-jaw chuck (67).
6. The bearing ring end face filing device according to claim 5, characterized in that: A ring unloading mechanism (7) is further provided on one side of the rotating disk (11), and the ring unloading mechanism (7) is located on the opposite side of the ring filing mechanism (5); The ring unloading mechanism (7) includes two adjusting cylinders (72) fixed to the frame body (4), and the cylinder rods of the two adjusting cylinders (72) are fixedly connected to the lifting plate (73); guide columns (71) are also fixed at both ends of the lifting plate (73); the upper end of the guide column (71) is slidably connected to the frame body (4); the bottom of the lifting plate (73) passes through two fixed plates (75); and a ring removal piece (76) is fixed on the inner side of the fixed plate (75).
7. The bearing ring end face filing device according to claim 6, characterized in that: The ring removal member (76) includes a conical cylinder (761), a plurality of rectangular grooves are formed around the conical cylinder (761), and a movable clamping seat (762) is provided in the rectangular grooves; the lower end of the movable clamping seat (762) is movably connected to the conical cylinder (761) via a rotating shaft, and the inner upper end of the movable clamping seat (762) is movably connected to a connecting rod via a rotating shaft, and the connecting rod is movably connected to the sliding ring (763) via the rotating shaft; The sliding ring (763) is slidably connected to the sliding rod (766), and the lower end of the sliding rod (766) is fixed to the conical cylinder (761).
8. The bearing ring end face filing device according to claim 7, characterized in that: The upper end of the sliding ring (763) is connected to a connecting ring (764) via a plurality of supporting rods, and the connecting ring (764) is slidably connected to a T-shaped rod (765), wherein the upper end of the T-shaped rod (765) is fixed to the cylinder rod of the discharge cylinder (77); The unloading cylinder (77) is fixed on the lifting plate (73).
9. The bearing ring end face filing device according to claim 1, characterized in that: The rotating disk (11) is mounted on a reduction gear unit (12), the reduction gear unit (12) is fixedly mounted on a support frame (10), and the support frame (10) is fixed in a middle position inside the frame body (4); A power distribution cabinet (8) is fixed to one side of the frame body (4), and an industrial control computer (9) is provided above the power distribution cabinet (8); the industrial control computer (9) is fixed to the frame body (4).
10. The bearing ring end face filing device according to claim 1, characterized in that: The loading assembly (3) includes a vertical bracket (31), a horizontal bracket (32) is vertically fixed on the top of the vertical bracket (31), a horizontal slide rail (33) is fixed on the inner side of the horizontal bracket (32) through a countersunk bolt, and a slide seat (34) is slidably connected to the horizontal slide rail (33); one side of the slide seat (34) is fixed to the cylinder rod of the horizontal sliding cylinder (36); the horizontal sliding cylinder (36) is fixed to the horizontal bracket (32); A vertical double-rod cylinder (35) is fixed on the outside of the slide (34), and a mechanical gripper (37) is fixed on the end of the cylinder rod of the vertical double-rod cylinder (35).
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