Aircraft windshield water vapor intrusion detection device and detection method

By installing sensors and controllers on the aircraft windshield to monitor humidity differences and generate alarms in real time, the problem of low efficiency in windshield water vapor intrusion detection is solved, and fast and accurate fault diagnosis and safety assurance are achieved.

CN120735979APending Publication Date: 2025-10-03GUANGZHOU AIRCRAFT MAINTENANCE ENG
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Patent Information

Application Number
CN202510892932.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-30
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

Existing technologies make it difficult to quickly and effectively detect water vapor intrusion into the middle layer of an aircraft windshield, which can lead to circuit failures and potential glass breakage risks, affecting flight safety.

Method used

The first sensor and the second sensor are used to monitor the humidity in the middle layer and inside of the windshield respectively. The humidity difference is calculated by the controller and compared with the preset threshold. The alarm module is used to issue an alarm, and the communication module transmits data. It is integrated into the aircraft system for real-time monitoring and historical data recording.

Benefits of technology

It achieves efficient and automatic detection of water vapor intrusion into the windshield, issues timely alarms to ensure flight safety, and provides fault diagnosis data support, thereby improving aircraft safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an airplane windshield water vapor intrusion detection device and method, and the device comprises a first sensor which is disposed at a wiring port communicated with a windshield middle interlayer; the second sensor is arranged on the inner side surface of the windshield; the controller comprises a control module, an alarm module and a communication module, the control module is connected with the first sensor and the second sensor and used for calculating the difference value between the humidity detection value of the first sensor and the humidity detection value of the second sensor and comparing the difference value with a preset threshold value of the control module, and if the difference value is larger than or equal to the preset threshold value, the alarm module gives an alarm. An alarm is given through the alarm module, and the communication module is used for transmitting the humidity detection value of the first sensor, the humidity detection value of the second sensor, the difference value and the alarm state of the alarm module to a monitor. Whether the middle interlayer of the aircraft windshield is invaded by water vapor or not can be rapidly and efficiently detected, so that flight safety is guaranteed.
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Description

Technical Field

[0001] The invention relates to an aircraft windshield water vapor intrusion detection device and a detection method thereof. Background Art

[0002] The aircraft windshield is one of the important components to ensure the operation of the aircraft. It is mainly composed of outer tempered glass, middle interlayer and inner tempered glass. The middle interlayer is integrated with a circuit system for heating, deicing, anti-fogging and information feedback.

[0003] Due to the large temperature difference between high altitude and ground, moisture intrusion into the interlayer can easily condense, causing failures in the heating, de-icing, and anti-fogging circuits. Failures can cause arcing in the circuits, leading to localized overheating and, in severe cases, cracking of the windshield. Therefore, an effective method is urgently needed to promptly detect moisture intrusion on the windshield to ensure flight safety. Summary of the Invention

[0004] One of the purposes of the present invention is to provide an aircraft windshield water vapor intrusion detection device, which can quickly and efficiently detect whether the middle interlayer of the aircraft windshield is invaded by water vapor to ensure flight safety.

[0005] One of the objectives of the present invention can be achieved through the following technical solutions.

[0006] An aircraft windshield water vapor intrusion detection device, comprising:

[0007] The first sensor is provided at a connection port connected to the middle interlayer of the windshield and is used to monitor the humidity in the middle interlayer of the windshield;

[0008] A second sensor is provided on the inner surface of the windshield and is used to monitor the humidity inside the windshield in the cab;

[0009] The controller includes a control module, an alarm module and a communication module. The control module is connected to the first sensor and the second sensor, and is used to calculate the difference between the humidity detection value of the first sensor and the humidity detection value of the second sensor, and compare the difference with a preset threshold of the control module. If the difference is greater than or equal to the preset threshold, an alarm is issued through the alarm module. The communication module is used to transmit the humidity detection value of the first sensor, the humidity detection value of the second sensor, the difference and the alarm status of the alarm module to a monitor.

[0010] The aircraft windshield water vapor intrusion detection device of the present invention can automatically detect whether the middle interlayer of the windshield is invaded by water vapor, has high detection efficiency, and can promptly carry out fault diagnosis after issuing an alarm to ensure flight safety.

[0011] The present invention also has the following preferred design:

[0012] The controller of the present invention is connected to the aircraft's data bus or flight control system, integrating the aircraft windshield moisture intrusion device with the aircraft system. By real-time monitoring and recording of the humidity data of the middle interlayer and inner side of the windshield, data can be obtained in a timely manner for fault diagnosis, facilitating earlier discovery and resolution of windshield moisture intrusion problems. At the same time, historical data on windshield humidity can be obtained and used as data support for fault diagnosis.

[0013] The alarm module of the present invention adopts a sound alarm and a light alarm, and can quickly notify relevant personnel of the alarm information through the synchronous sound and light alarm.

[0014] A second object of the present invention is to provide a detection method using the aircraft windshield water vapor intrusion detection device, comprising the following steps:

[0015] S1. The control module collects the humidity detection value of the first sensor and the humidity detection value of the second sensor at the same time, and calculates the difference between the humidity detection value of the first sensor and the humidity detection value of the second sensor;

[0016] S2. Comparing the difference with a preset threshold of the control module; if the difference is greater than or equal to the preset threshold, determining that water vapor has invaded the windshield interlayer and issuing an alarm through the alarm module; if the difference is less than the preset threshold, deactivating the alarm module; the preset threshold is an adjustable empirical threshold set based on aircraft model and weather conditions;

[0017] S3. After a preset delay, repeat steps S1 and S2, and monitor in real time whether the middle layer of the windshield is invaded by water vapor in this cycle.

[0018] The present invention transmits the humidity detection value of the first sensor, the humidity detection value of the second sensor and the difference to the monitor through the communication module.

[0019] When the difference is greater than or equal to a preset threshold, the communication module of the present invention sends an alarm message to the crew and ground staff via SMS or email, so as to facilitate timely response and take necessary measures to ensure flight safety.

[0020] The present invention has the following beneficial effects:

[0021] 1. The aircraft windshield water vapor intrusion detection device provided by the present invention can automatically detect whether the middle interlayer of the windshield is invaded by water vapor, and has high testing efficiency.

[0022] 2. The aircraft windshield moisture intrusion detection device of the present invention is integrated with the aircraft system. By real-time monitoring and recording of windshield humidity data, data can be obtained in a timely manner for fault diagnosis, facilitating earlier discovery and resolution of windshield moisture intrusion problems. At the same time, historical data on windshield humidity can be obtained and used as data support for fault diagnosis, thereby improving aircraft flight safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a structural principle diagram of an aircraft windshield water vapor intrusion detection device according to the present invention;

[0024] Figure 2 The present invention is a flow chart of a method for detecting water vapor intrusion on an aircraft windshield.

[0025] Explanation of reference numerals: 1 - first sensor, 2 - second sensor, 3 - controller, 4 - sound alarm, 5 - light alarm, 6 - communication module connection port. DETAILED DESCRIPTION

[0026] The technical solution of the present invention is described in detail below in conjunction with the accompanying drawings and embodiments so that those skilled in the art can better understand and implement the technical solution of the present invention.

[0027] like Figure 1 As shown, an aircraft windshield water vapor intrusion detection device includes:

[0028] The first sensor 1 is provided at a connection port connected to the windshield interlayer. This connection port is an existing connection port for the heating, deicing, anti-fogging, and information feedback circuit system in the interlayer. Since it is connected to the space in the windshield interlayer, this connection port can be used to monitor the humidity in the windshield interlayer.

[0029] The second sensor 2 is provided on the inner surface of the windshield and is used to monitor the humidity inside the windshield in the cab;

[0030] The controller 3 includes a control module, an alarm module and a communication module. The control module is connected to the first sensor 1 and the second sensor 2, and is used to calculate the difference between the humidity detection value of the first sensor and the humidity detection value of the second sensor, and compare the difference with the preset threshold of the control module. If the difference is greater than or equal to the preset threshold, an alarm is issued through the alarm module. The communication module is used to transmit the humidity detection value of the first sensor, the humidity detection value of the second sensor, the difference and the alarm status of the alarm module to the monitor.

[0031] In one embodiment, the controller 3 is connected to the aircraft's data bus or flight control system, and the aircraft windshield moisture intrusion device is integrated with the aircraft system. By real-time monitoring and recording of windshield humidity data, data can be obtained in a timely manner for fault diagnosis, facilitating earlier discovery and resolution of windshield moisture intrusion problems. At the same time, historical data on windshield humidity can be obtained and used as data support for fault diagnosis.

[0032] See also Figure 1 The alarm module adopts a sound alarm 4 and a light alarm 5, and can quickly notify relevant personnel of the alarm information through sound and light synchronous alarm.

[0033] In one embodiment, the control module utilizes a microcontroller chip connected to a power supply. This microcontroller chip has pins for connecting to the first sensor 1, the second sensor 2, the sound alarm 4, and the light alarm 5. The chip is pre-programmed to collect sensor data, calculate the difference in humidity detection values, and compare the difference with a preset threshold. The control module can control the output level of the pins connected to the sound alarm 4 and the light alarm 5 through a digital lighting function. A high level triggers the alarm, while a low level disables the alarm. The controller 3 is provided with a communication module connector 6 for external data transmission.

[0034] like Figure 2 As shown, the detection method using the above-mentioned aircraft windshield water vapor intrusion detection device includes the following steps:

[0035] S1. The control module collects the humidity detection value of the first sensor and the humidity detection value of the second sensor at the same time, and calculates the difference between the humidity detection value of the first sensor and the humidity detection value of the second sensor;

[0036] S2. Comparing the difference with a preset threshold of the control module. If the difference is greater than or equal to the preset threshold, it is determined that moisture has invaded the middle layer of the windshield and an alarm is generated by the alarm module. If the difference is less than the preset threshold, the alarm module is deactivated. The preset threshold is an adjustable empirical threshold set based on the aircraft model and weather conditions. Using an adjustable preset threshold allows for humidity detection on various types of windshields.

[0037] S3. After a preset delay, repeat steps S1 and S2, and monitor in real time whether the middle layer of the windshield is invaded by water vapor in this cycle.

[0038] During the detection process, the humidity detection value of the first sensor, the humidity detection value of the second sensor, and the difference value may be transmitted to the monitor through the communication module.

[0039] When the difference is greater than or equal to a preset threshold, the communication module sends an alarm message to the crew and ground staff via SMS or email, so that they can respond in time and take necessary measures to ensure flight safety.

[0040] The present invention can also be further expanded, for example, by adding data reporting and remote access capabilities, storing test results and generating detailed data reports. Furthermore, remote access to the system via the internet or a data link allows for convenient viewing of historical windshield humidity data and monitoring of real-time test status. Alternatively, the windshield moisture intrusion detection device can be integrated with other aircraft systems, such as the flight control system and aircraft health monitoring system, to achieve more comprehensive aircraft status monitoring and fault diagnosis.

[0041] The above embodiments are only preferred embodiments of the present invention, but they cannot be used as limitations of the invention. Any modifications and improvements based on the concept of the present invention should fall within the scope of protection of the present invention. The specific scope of protection shall be subject to the claims.

Claims

1. An aircraft windshield water vapor intrusion detection device, characterized in that: include: The first sensor is provided at a connection port connected to the middle interlayer of the windshield and is used to monitor the humidity in the middle interlayer of the windshield; A second sensor is provided on the inner surface of the windshield and is used to monitor the humidity inside the windshield in the cab; The controller includes a control module, an alarm module and a communication module. The control module is connected to the first sensor and the second sensor, and is used to calculate the difference between the humidity detection value of the first sensor and the humidity detection value of the second sensor, and compare the difference with a preset threshold of the control module. If the difference is greater than or equal to the preset threshold, an alarm is issued through the alarm module. The communication module is used to transmit the humidity detection value of the first sensor, the humidity detection value of the second sensor, the difference and the alarm status of the alarm module to a monitor.

2. The aircraft windshield water vapor intrusion detection device according to claim 1, characterized in that: The controller is connected to the aircraft's data bus or flight control system.

3. The aircraft windshield water vapor intrusion detection device according to claim 1, characterized in that: The alarm module uses a sound alarm and a light alarm.

4. A detection method using the aircraft windshield water vapor intrusion detection device according to any one of claims 1 to 3, characterized in that: The following steps are involved: S1. The control module collects the humidity detection value of the first sensor and the humidity detection value of the second sensor at the same time, and calculates the difference between the humidity detection value of the first sensor and the humidity detection value of the second sensor; S2. Comparing the difference with a preset threshold of the control module; if the difference is greater than or equal to the preset threshold, determining that water vapor has invaded the windshield interlayer and issuing an alarm through the alarm module; if the difference is less than the preset threshold, deactivating the alarm module; the preset threshold is an adjustable empirical threshold set based on aircraft model and weather conditions; S3. After a preset delay, repeat steps S1 and S2, and monitor in real time whether the middle layer of the windshield is invaded by water vapor in this cycle.

5. The detection method according to claim 4, wherein: The communication module transmits the first sensor humidity detection value, the second sensor humidity detection value, and the difference value to a monitor.

6. The detection method according to claim 5, characterized in that: When the difference is greater than or equal to a preset threshold, the communication module sends an alarm message to the crew and ground staff via SMS or email.