Magnetic block pasting tool

By arranging magnetic materials and transmission parts in the magnetic block fixing assembly, the problem of inaccurate and loose magnetic block adhesion is solved, efficient and firm magnetic block installation is achieved, and the product quality of the flywheel energy storage unit is improved.

CN120739786AActive Publication Date: 2025-10-03SHENYANG MICROCONTROL NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202511226635.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2025-10-03
Estimated Expiration
2045-08-29

AI Technical Summary

Technical Problem

In the prior art, the magnetic block attachment of the R160 flywheel energy storage unit has the problems of inaccurate positioning, low efficiency, loose attachment, and easy falling off.

Method used

The magnetic material is positioned in advance using a magnetic block fixing assembly, and the magnetic block fixing assembly is driven by a transmission member to press the magnetic block to ensure that it is firmly bonded to the magnetic block mounting plate.

Benefits of technology

The accuracy and efficiency of magnetic block installation are improved, the phenomenon of magnetic block falling off is reduced, and product quality is improved.

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Abstract

The invention discloses a magnetic block pasting tool. The tool comprises a bottom plate assembly; the magnetic block mounting plate is selectively fixed on the bottom plate assembly; a plurality of magnetic blocks are arranged on the magnetic block fixing assembly; the transmission part penetrates through the magnetic block fixing assembly, one end of the transmission part abuts against the bottom plate assembly, and the transmission part selectively adjusts the distance between the magnetic block fixing assembly and the magnetic block mounting plate so that the multiple magnetic blocks can be fixed to the magnetic block mounting plate. By arranging the magnetic material on the magnetic block fixing assembly, the position of the magnetic block can be positioned in advance, the magnetic block and the magnetic block mounting plate cannot fall off or shift when being fixed, and the mounting efficiency is improved. The transmission piece is arranged to drive the magnetic block fixing assembly to press the magnetic block, so that the magnetic block is firmly bonded with the magnetic block mounting plate, the magnetic block falling phenomenon is reduced, and the product quality is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of flywheel energy storage units, in particular to a magnetic block pasting tool. Background Art

[0002] The magnetic blocks in the flywheel energy storage unit need to be installed on the magnetic block mounting plate. In the related art, the magnetic blocks of the lifting assembly of the R160 flywheel energy storage unit are pasted with a marked aluminum plate. Due to the lack of positioning and clamping elements, the position of the pasted magnetic blocks is inaccurate, the efficiency is low, and the pasting is not firm. Occasionally, the magnetic blocks fall off, which easily leads to rework and repair. Summary of the Invention

[0003] The present invention aims to address at least one of the technical problems existing in the prior art. To this end, the present invention provides a magnetic block attachment tool. By providing magnetic material in the magnetic block fixing assembly, the magnetic block can be positioned in advance, improving installation efficiency. A transmission member drives the magnetic block fixing assembly to compress the magnetic block, reducing the risk of the magnetic block falling off.

[0004] According to an embodiment of the present invention, the magnetic block pasting tool includes: a base plate assembly; a magnetic block mounting plate, which is selectively fixed to the base plate assembly; a magnetic block fixing assembly, on which a plurality of magnetic blocks are arranged; a transmission member, which passes through the magnetic block fixing assembly and abuts the base plate assembly at one end, and the transmission member selectively adjusts the distance between the magnetic block fixing assembly and the magnetic block mounting plate to fix the plurality of magnetic blocks on the magnetic block mounting plate.

[0005] The magnet attachment tooling according to the present invention utilizes magnetic material in the magnet fixing assembly to pre-position the magnets. This prevents the magnets from falling or shifting when attached to the magnet mounting plate, improving installation efficiency. A transmission member is provided to drive the magnet fixing assembly to compress the magnets, firmly adhering them to the magnet mounting plate, reducing the risk of magnets falling off and improving product quality.

[0006] According to some embodiments of the present invention, the magnetic block fixing assembly includes: a magnetic block fixing plate, on which an installation area for installing multiple magnetic blocks is provided, a matching hole is provided in the center of the installation area, and the transmission member is fitted in the matching hole.

[0007] According to some embodiments of the present invention, the magnetic block fixing assembly further includes: a plurality of fixing pins, the plurality of fixing pins are arranged at intervals in the installation area, an installation space is formed between two adjacent fixing pins, and the magnetic block is arranged in the installation space.

[0008] According to some embodiments of the present invention, a plurality of first installation grooves arranged at intervals are provided in the installation area, and the magnetic blocks are arranged in the first installation grooves.

[0009] According to some embodiments of the present invention, the magnetic block fixing assembly further includes: a positioning sleeve, the positioning sleeve is passed through the thickness direction of the magnetic block fixing plate and is fixedly connected to the magnetic block fixing plate, the positioning sleeve is provided with a positioning hole, and the base plate assembly includes a positioning pin, and the positioning pin and the positioning hole are positioned and matched.

[0010] According to some embodiments of the present invention, there are at least two of the positioning sleeves and the positioning pins, at least two of the positioning sleeves are arranged at intervals on the magnetic block fixing plate, at least two of the positioning pins are arranged at intervals on the base plate assembly, and at least two of the positioning sleeves and at least two of the positioning pins are matched one-to-one.

[0011] According to some embodiments of the present invention, the magnetic block fixing plate is provided with a positioning hole in the thickness direction, and the base plate assembly includes a positioning pin, and the positioning pin is positioned and matched with the positioning hole.

[0012] According to some embodiments of the present invention, the base plate assembly includes: a base plate and a positioning bolt, the positioning bolt is provided on the base plate, and one end of the transmission member selectively abuts against the positioning bolt.

[0013] According to some embodiments of the present invention, a second mounting groove is provided on the base plate, and the magnetic block mounting plate is provided in the second mounting groove.

[0014] According to some embodiments of the present invention, the magnetic block pasting tool further includes: a fastener, which is passed through the magnetic block mounting plate and fixedly connected to the base plate, and an avoidance groove is provided on the periphery of the magnetic block fixing component, and the avoidance groove cooperates with the fastener.

[0015] The beneficial effects of this embodiment are as follows: by providing magnetic material in the magnetic block fixing assembly, the position of the magnetic block can be pre-positioned, and the magnetic block will not fall or shift when fixed to the magnetic block mounting plate, thereby improving installation efficiency. A transmission member is provided to drive the magnetic block fixing assembly to press the magnetic block, firmly bonding it to the magnetic block mounting plate, reducing the possibility of magnetic block falling off, and improving product quality.

[0016] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which: Figure 1 is an exploded view of a magnetic block pasting tool according to an embodiment of the present invention; Figure 2 is a cross-sectional view of a magnetic block pasting tool according to an embodiment of the present invention; Figure 3 is a top view of a magnetic block pasting tool according to an embodiment of the present invention; Figure 4 is a partial schematic diagram of a magnetic block fixing assembly according to an embodiment of the present invention; Figure 5 2 is a top view of a magnetic block fixing assembly according to an embodiment of the present invention.

[0018] Reference numerals: 10. Bottom plate assembly; 11. Positioning pin; 12. Base plate; 13. Positioning bolt; 14. Second mounting slot; 21. Magnetic block mounting plate; 22. Mounting hole; 30. Magnetic block fixing assembly; 31. Magnetic block; 32. Magnetic block fixing plate; 33. Fixing pin; 34. Positioning sleeve; 35. Avoidance groove; 41. Transmission parts; 42. Fasteners. DETAILED DESCRIPTION

[0019] The embodiments of the present invention will be described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. The embodiments of the present invention will be described in detail below.

[0020] Reference below Figure 1-Figure 5 A magnetic block pasting tool according to an embodiment of the present invention is described.

[0021] Reference Figure 1-Figure 2 As shown, the magnetic block pasting tooling of the embodiment of the present invention includes: a base plate assembly 10, a magnetic block mounting plate 21, a magnetic block fixing assembly 30 and a transmission member 41.

[0022] The magnetic block mounting plate 21 is selectively fixed on the base plate assembly 10, and multiple magnetic blocks 31 are arranged on the magnetic block fixing assembly 30. The transmission member 41 passes through the magnetic block fixing assembly 30 and abuts against the base plate assembly 10 at one end. The transmission member 41 selectively adjusts the distance between the magnetic block fixing assembly 30 and the magnetic block mounting plate 21 to fix the multiple magnetic blocks 31 on the magnetic block mounting plate 21.

[0023] That is, the magnetic block mounting plate 21 is fixed above the base plate assembly 10, and the magnetic block fixing assembly 30 is arranged above the magnetic block mounting plate 21. The magnetic block 31 can be fixed on the magnetic block mounting plate 21 by pressing the magnetic block 31 downward through the magnetic block fixing assembly 30.

[0024] Among them, the transmission part 41 can be a transmission bolt, the transmission part 41 passes through the magnetic block fixing assembly 30 and the magnetic block fixing assembly 30 is provided with a thread that cooperates with the transmission bolt. The transmission bolt rotates in cooperation with the thread, and an axial force can be applied to the magnetic block fixing assembly 30 connected to the transmission bolt to make it move up and down, thereby adjusting the distance between the magnetic block fixing assembly 30 and the magnetic block mounting plate 21.

[0025] Furthermore, the magnetic block fixing component 30 contains magnetic material. When the magnetic block 31 is pasted, the magnetic block fixing component 30 is first placed upside down on the assembly platform, and each magnetic block 31 is placed on the magnetic block fixing component 30. Since the magnetic block fixing component 30 contains magnetic material, when the magnetic block 31 is placed on the magnetic block fixing component 30, the magnetic block 31 will be firmly adsorbed on the magnetic block fixing component 30. After the magnetic block fixing component 30 is flipped over, the magnetic block 31 will not fall or shift. The magnetic block 31 can be positioned in advance according to the position where the magnetic block 31 needs to be installed, which facilitates subsequent operations and improves installation efficiency.

[0026] After the magnet 31 is placed on the magnet fixing assembly 30, structural adhesive is applied to the side of the magnet 31 facing the magnet mounting plate 21, and an activator is applied to the side of the magnet mounting plate 21 facing the magnet 31. This is used to bond the magnet 31 to the magnet mounting plate 21 when the magnet 31 contacts the magnet mounting plate 21. In this embodiment, three magnet mounting plates 21 are evenly arranged on the base plate assembly 10, and the three magnet mounting plates 21 are evenly spaced in the circumferential direction.

[0027] When pasting the magnet 31, the transmission member 41 drives the magnet fixing assembly 30 to move downward. When one end of the transmission member 41 abuts against the base plate assembly 10, the magnet 31 contacts and compacts the magnet mounting plate 21. The transmission member 41 stops rotating. At this time, the magnet 31 and the magnet mounting plate 21 are firmly pressed together. The magnet pasting tool with the magnet 31 pasted is left to stand for no less than 40 minutes. The transmission member 41 is rotated clockwise with a hexagonal wrench. The magnet fixing assembly 30 is separated from the magnet mounting plate 21 by the thrust of the transmission member 41, completing the bonding process of the magnet 31.

[0028] Therefore, by providing magnetic material in the magnetic block fixing assembly 30, the position of the magnetic block 31 can be pre-positioned, and the magnetic block 31 will not fall or shift when fixed to the magnetic block mounting plate 21, thereby improving installation efficiency. The transmission member 41 is provided to drive the magnetic block fixing assembly 30 to press the magnetic block 31, so that it is firmly bonded to the magnetic block mounting plate 21, reducing the possibility of the magnetic block 31 falling off and improving product quality.

[0029] Reference Figure 4-Figure 5 As shown, the magnetic block fixing assembly 30 includes a magnetic block fixing plate 32. The magnetic block fixing plate 32 is provided with a mounting area for mounting multiple magnets 31. The center of the mounting area is provided with a mating hole, and the transmission member 41 fits within the mating hole. The magnetic block fixing plate 32 is supported by a magnetically conductive material, which can firmly attract the magnets 31 and prevent the magnets 31 from falling or shifting during installation. The mounting area on the magnetic block fixing plate 32 is arranged according to the location where the magnets 31 need to be installed, thereby improving installation efficiency.

[0030] Reference Figure 3-Figure 5As shown, in order to avoid attraction or repulsion between the magnetic blocks 31, the magnetic block fixing assembly 30 also includes a plurality of fixing pins 33, and the plurality of fixing pins 33 are arranged at intervals in the installation area. An installation space is formed between two adjacent fixing pins 33, and the magnetic block 31 is arranged in the installation space. In this way, each magnetic block 31 can be confined in the fixed area to prevent the magnetic block 31 from shifting.

[0031] Among them, the number of fixing pins 33 can be set according to the number of magnetic blocks 31. In this embodiment, 24 fixing pins 33 are evenly arranged in the circumferential direction of the magnetic block fixing plate 32 to position the magnetic block 31 in the radial and circumferential directions to ensure that the magnetic block 31 is accurately pasted.

[0032] In some embodiments, the mounting area may further include a plurality of first mounting slots spaced apart from each other, with the magnetic blocks 31 disposed within the first mounting slots. Placing the magnetic blocks 31 within the first mounting slots may also confine each magnetic block 31 within a fixed area, preventing displacement of the magnetic block 31. The number of first mounting slots may be set based on the number of magnetic blocks 31.

[0033] Reference Figure 1-Figure 5 As shown, the magnetic block fixing assembly 30 also includes a positioning sleeve 34, which is passed through the thickness direction of the magnetic block fixing plate 32 and is fixedly connected to the magnetic block fixing plate 32. The positioning sleeve 34 is provided with a positioning hole, and the base plate assembly 10 includes a positioning pin 11, and the positioning pin 11 and the positioning hole are positioned and matched. Specifically, the positioning sleeve 34 is fixedly connected to the magnetic block fixing plate 32 by screws, and the positioning hole in the positioning sleeve 34 is set toward the base plate assembly 10. The positioning pin 11 and the positioning hole are positioned and matched, which can limit the position of the magnetic block fixing plate 32 when it moves relative to the base plate assembly 10, and avoid deviations in the bonding position between the magnet 31 and the magnetic block fixing plate 32. In addition, the positioning sleeve 34 can also play a guiding and lubricating role for the magnetic block fixing plate 32, ensuring that the magnetic block fixing plate 32 moves smoothly and without jamming during the up and down movement.

[0034] In this way, when the magnet 31 is pasted, first put the magnet fixing assembly 30 upside down on the assembly platform, and place each magnet 31 between every two fixing pins 33 of the magnet fixing plate 32 to achieve circumferential and radial positioning of the magnet 31. The magnet fixing plate 32 is a magnetic conductive material. When the magnet 31 is placed on the magnet fixing plate 32, the magnet 31 will be firmly adsorbed on the magnet fixing plate 32. After the structural glue is evenly applied to the upper surface of each magnet 31, the magnet fixing plate 32 is driven downward by the transmission part 41. The positioning sleeve 34 and the positioning pin 11 cooperate to guide, lubricate and limit the magnet fixing plate 32, ensuring that the magnet fixing plate 32 moves up and down smoothly without jamming.

[0035] Reference Figure 1-Figure 5As shown, there are at least two locating sleeves 34 and at least two locating pins 11. The at least two locating sleeves 34 are spaced apart on the magnetic block fixing plate 32, and the at least two locating pins 11 are spaced apart on the base plate assembly 10. The at least two locating sleeves 34 and the at least two locating pins 11 are matched one-to-one. A single set of locating pins 11 and locating sleeves 34 can only provide single-position constraint. If the workpiece is subjected to external force or vibration, it may rotate or deflect. By combining two sets of locating pins 11 and locating sleeves 34, multi-point support and constraint can be achieved, providing complete rigid positioning, preventing rotation, tilting, or sliding, and improving the accuracy of the attachment of the magnetic block 31.

[0036] In some embodiments, the magnetic block fixing plate 32 can also be provided with a positioning hole in the thickness direction, and the base plate assembly 10 includes a positioning pin 11, and the positioning pin 11 and the positioning hole are positioned together. The positioning pin 11 and the positioning hole cooperate to limit the position of the magnetic block fixing plate 32 when it moves relative to the base plate assembly 10, thereby avoiding deviation in the bonding position between the magnetic block 31 and the magnetic block fixing plate 32, and also playing a guiding and lubricating role for the magnetic block fixing plate 32, thereby ensuring that the magnetic block fixing plate 32 moves smoothly and without jamming during the up and down movement.

[0037] Reference Figure 1-Figure 2 As shown, the base plate assembly 10 includes a base plate 12 and a positioning bolt 13. The positioning bolt 13 is provided on the base plate 12, and one end of the transmission member 41 selectively abuts the positioning bolt 13. Specifically, when the transmission member 41 moves to abut against the positioning bolt 13, the positioning bolt 13 restricts the transmission member 41 from further movement, thereby stopping the movement of the magnetic block fixing plate 32. This prevents the magnetic block 31 from being damaged by the continuous compression of the magnetic block fixing plate 32, thereby improving the reliability of the magnetic block attachment tooling.

[0038] Reference Figure 1 As shown, a second mounting groove 14 is provided on the base plate 12, and the magnetic block mounting plate 21 is provided in the second mounting groove 14. The second mounting groove 14 can limit the position of the magnetic block mounting plate 21, prevent the magnetic block mounting plate 21 from shifting, and improve the accuracy of the magnetic block 31 pasting.

[0039] Reference Figure 1-Figure 5 As shown, the magnetic block pasting tool also includes a fastener 42, which is fixedly connected to the base plate 12 after passing through the magnetic block mounting plate 21. The outer periphery of the magnetic block fixing component 30 is provided with an avoidance groove 35, and the avoidance groove 35 and the fastener 42 cooperate. Specifically, the magnetic block mounting plate 21 is provided with a mounting hole 22, and the fastener 42 passes through the mounting hole 22 to fix the mounting plate to the base plate 12. When the magnetic block fixing component 30 moves downward to press the magnetic block 31, the fastener 42 is avoided by the avoidance groove 35, preventing the fastener 42 from interfering with the magnetic block fixing component 30, ensuring that the magnetic block fixing component 30 can press the magnetic block 31 so that the magnetic block 31 is firmly pasted. The fastener 42 can be a screw.

[0040] In summary, the steps of pasting the magnet 31 are as follows: when pasting the magnet 31, first place the magnet fixing assembly 30 upside down on the assembly platform, and place each magnet 31 between every two magnet 31 fixing pins 33 of the magnet fixing plate 32 to position the magnet 31 in the circumferential direction and radial direction. The magnet fixing plate 32 is a magnetic conductive material. When the magnet 31 is placed on the magnet fixing plate 32, the magnet 31 will be firmly adsorbed on the magnet fixing plate 32. Structural glue is applied to the side of the magnet 31 facing the magnet mounting plate 21, and activator is applied to the side of the magnet mounting plate 21 facing the magnet 31. The magnet fixing plate 32 is driven downward by the transmission part 41. The positioning sleeve 34 and the positioning pin 11 cooperate to guide, lubricate and limit the magnet fixing plate 32, ensuring that the magnet fixing plate 32 moves up and down smoothly without jamming.

[0041] When one end of the transmission member 41 abuts against the positioning bolt 13 on the base plate assembly 10, the transmission member 41 stops moving, the magnet 31 contacts and is firmly pressed against the magnet mounting plate 21, and the magnet pasting tool with the magnet 31 pasted is left to stand for no less than 40 minutes. The transmission member 41 is rotated clockwise using an Allen wrench, and the magnet fixing assembly 30 is separated from the magnet mounting plate 21 by the thrust of the transmission member 41, completing the bonding process of the magnet 31.

[0042] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0043] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.

[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.

Claims

1. A magnetic block pasting tool, characterized in that: include: Base plate assembly (10); a magnetic block mounting plate (21), the magnetic block mounting plate (21) being selectively fixed to the base plate assembly (10); A magnetic block fixing assembly (30), wherein a plurality of magnetic blocks (31) are provided on the magnetic block fixing assembly (30); A transmission member (41) is provided through the magnetic block fixing assembly (30) and one end of the transmission member (41) abuts against the base plate assembly (10). The transmission member (41) selectively adjusts the distance between the magnetic block fixing assembly (30) and the magnetic block mounting plate (21) to fix the plurality of magnetic blocks (31) on the magnetic block mounting plate (21).

2. The magnetic block pasting tool according to claim 1, characterized in that: The magnetic block fixing assembly (30) comprises: a magnetic block fixing plate (32); a mounting area for mounting a plurality of magnetic blocks (31) is provided on the magnetic block fixing plate (32); a matching hole is provided at the center of the mounting area; and the transmission member (41) is fitted in the matching hole.

3. The magnetic block pasting tool according to claim 2, characterized in that: The magnetic block fixing assembly (30) further comprises: a plurality of fixing pins (33), wherein the plurality of fixing pins (33) are arranged at intervals in the installation area, and an installation space is formed between two adjacent fixing pins (33), and the magnetic block (31) is arranged in the installation space.

4. The magnetic block pasting tool according to claim 2, characterized in that: A plurality of first installation slots arranged at intervals are provided in the installation area, and the magnetic blocks (31) are arranged in the first installation slots.

5. The magnetic block pasting tool according to claim 2, characterized in that: The magnetic block fixing assembly (30) further includes: a positioning sleeve (34), the positioning sleeve (34) is passed through the thickness direction of the magnetic block fixing plate (32) and is fixedly connected to the magnetic block fixing plate (32), the positioning sleeve (34) is provided with a positioning hole, and the bottom plate assembly (10) includes a positioning pin (11), and the positioning pin (11) is positioned and matched with the positioning hole.

6. The magnetic block pasting tool according to claim 5, characterized in that: There are at least two of the positioning sleeves (34) and the positioning pins (11), at least two of the positioning sleeves (34) are spaced apart on the magnetic block fixing plate (32), at least two of the positioning pins (11) are spaced apart on the base plate assembly (10), and at least two of the positioning sleeves (34) and at least two of the positioning pins (11) are matched one-to-one.

7. The magnetic block pasting tool according to claim 2, characterized in that: The magnetic block fixing plate (32) is provided with a positioning hole in the thickness direction, and the bottom plate assembly (10) comprises a positioning pin (11), and the positioning pin (11) and the positioning hole are positioned and matched.

8. The magnetic block pasting tool according to claim 1, characterized in that: The base plate assembly (10) comprises: a base plate (12) and a positioning bolt (13), wherein the positioning bolt (13) is arranged on the base plate (12), and one end of the transmission member (41) selectively abuts against the positioning bolt (13).

9. The magnetic block pasting tool according to claim 8, characterized in that: A second mounting groove (14) is provided on the base plate (12), and the magnetic block mounting plate (21) is arranged in the second mounting groove (14).

10. The magnetic block pasting tool according to claim 8, characterized in that: Also includes: A fastener (42) is provided, wherein the fastener (42) is passed through the magnetic block mounting plate (21) and is fixedly connected to the base plate (12); an avoidance groove (35) is provided on the periphery of the magnetic block fixing assembly (30); the avoidance groove (35) and the fastener (42) cooperate with each other.

Citation Information

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