Forage component extraction device

Abstract

The invention relates to the technical field of pasture component extraction equipment, in particular to a pasture component extraction device which is characterized in that a disassembling mechanism is arranged in a mounting box, a driving mechanism is arranged in the middle of the disassembling mechanism, and a flow guide mechanism is arranged at the lower end of the disassembling mechanism; the disassembling mechanism comprises a rotating rod, the bottom end of the rotating rod is rotationally connected to the bottom end of the mounting box through a bearing, the top end of the rotating rod is rotationally connected with a circular plate through a ball shaft, the circular plate and the rotating rod are rotationally connected with a first electric telescopic rod through the ball shaft, and an annular groove is formed in the upper end of the circular plate; the device has the beneficial effects that a rotating rod and a ball shaft are arranged to conveniently and gradually rotate under the action of a transmission wheel and a belt, pasture on a circular plate can be extruded in all directions in cooperation with a reciprocating lead screw, a second electric telescopic rod and a pressing plate, components and fibers are rapidly separated, and the extraction efficiency is improved; and meanwhile, a detachable baffle ring and a first electric telescopic rod are matched, so that the circular plate is convenient to incline, and the blanking reaction is convenient.

Description

Technical Field

[0001] The invention relates to the technical field of forage component extraction equipment, in particular to a forage component extraction device. Background Art

[0002] Forage generally refers to grass or other herbaceous plants used for raising livestock. Forage generally has characteristics such as self-incompatibility, cross-pollination, polyploid inheritance, and inbreeding degeneration. The main members are leguminous forage and grass forage. Forage has strong regeneration ability and can be harvested many times a year. It is rich in various trace elements and vitamins. Therefore, it has become the first choice for raising livestock and is the basis for developing livestock and poultry production, especially herbivorous livestock production. Feed can be made by extracting forage components.

[0003] Current forage component extraction equipment directly crushes the forage and then extracts it. However, the forage extraction device cannot separate the useful components and fibers in the forage in time, resulting in incomplete extraction of the forage components in the later stage. At the same time, the current forage component extraction equipment cannot quickly beat the grass to separate the forage components and fibers during forage extraction, affecting the overall extraction efficiency. Moreover, the current device has no dredging structure when unloading the material, resulting in the material being unloaded only by gravity and pressure, and the forage is easily blocked when extracting the components, reducing the unloading efficiency. In order to solve the above problems, the present invention proposes a forage component extraction device. Summary of the Invention

[0004] In response to the problems in the prior art, the present invention provides a forage component extraction device. In order to solve the above-mentioned problems, the present invention proposes a forage component extraction device, which solves the problems of incomplete forage component extraction and inconvenient material feeding.

[0005] The technical solution adopted by the present invention to solve its technical problem is: a forage component extraction device, including an installation box with a vibrator, a moving port is provided on one side of the installation box, an inlet is provided on the top of the installation box, a feed pipe with a valve is fixedly connected to the outside of one side of the installation box, and both sides of the bottom of the installation box are fixedly connected to discharge pipes with valves, a slide groove is provided on the inner wall of one side of the installation box, a vibrating mechanism is provided inside the top of the installation box, a disassembly mechanism is provided inside the installation box, a driving mechanism is provided in the middle of the disassembly mechanism, and a flow guide mechanism is provided at the lower end of the disassembly mechanism; The disassembly mechanism includes a rotating rod, the bottom end of the rotating rod is rotatably connected to the bottom end of the installation box through a bearing, the top end of the rotating rod is rotatably connected to a circular plate through a ball shaft, the circular plate and the rotating rod are both rotatably connected to the first electric telescopic rod through the ball shaft, an annular groove is provided on the upper end of the circular plate, sliding rods are slidably inserted on both sides of the annular groove, the upper ends of the sliding rods are fixedly connected to a retaining ring, and the outside of the retaining ring is rotatably connected to the rotating ring.

[0006] Specifically, the side of the rotating ring close to the moving port is fixedly connected to the pull plate, the other side of the pull plate passes through the moving port and extends to the outside of the installation box, and the pull plate inside the moving port and the inside of the moving port are threadedly connected with bolts.

[0007] Specifically, the vibration mechanism includes a stepper motor, which is fixedly connected to the outer wall of the installation box through a bracket, and the output end of the stepper motor is fixedly connected to a reciprocating screw rod, and the rod wall of the reciprocating screw rod close to the stepper motor is fixedly connected to the first transmission wheel, and the rod wall of the reciprocating screw rod is threadedly connected to a screw sleeve, one side of the screw sleeve is fixedly connected to a slide, and the other side of the slide is slidably connected in a slide groove, and the lower end of the screw sleeve is fixedly connected to the second electric telescopic rod, and the output end of the second electric telescopic rod is fixedly connected to a pressure plate, and the pressure plate is located inside the retaining ring.

[0008] Specifically, the driving mechanism includes a connecting rod, which is rotatably connected to the middle of the installation box through a bearing, one side of the connecting rod extends to the outside of the installation box and is fixedly connected to the second transmission wheel, the second transmission wheel and the first transmission wheel jointly transmit the connecting belt, the rod wall on the other side of the connecting rod is fixedly connected to the first bevel gear, the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly sleeved on the rod wall of the rotating rod, and the rod wall of the rotating rod located at the lower end of the second bevel gear is fixedly connected to form a multi-layer mixed plate.

[0009] Specifically, the diversion mechanism includes a first gear, which is fixedly sleeved on the bottom end wall of the rotating rod, and both sides of the first gear are meshed with the second gear. The middle of the second gear is fixedly connected to the vertical rod, and the lower end of the vertical rod is rotatably connected to the inner wall of the discharge pipe through a bracket and a bearing, and the lower end wall of the vertical rod is fixedly connected to the crushing blade, and tiny meshing knives are provided inside the meshing teeth of the first gear and the second gear.

[0010] Specifically, the moving opening is larger than the retaining ring.

[0011] Specifically, supporting feet are fixedly connected to the corners on both sides of the bottom end of the installation box.

[0012] A metal product welding method comprises the following steps:.

[0013] Beneficial effects of the present invention: (1) The forage component extraction device described in the present invention is convenient for gradual rotation under the action of the transmission wheel and the belt by setting a rotating rod and a ball shaft. In conjunction with the reciprocating screw rod, the second electric telescopic rod and the pressure plate, the forage on the circular plate can be squeezed in all directions, the components and fibers can be quickly separated, and the extraction efficiency can be increased. At the same time, in conjunction with the detachable retaining ring and the first electric telescopic rod, the circular plate can be tilted to facilitate the feeding reaction.

[0014] (2) The grass component extraction device, by setting the first gear, the second gear and the third gear, facilitates the overall rotation when the rotating rod rotates, so as to cooperate with the mixing plate to increase the grass extraction reaction efficiency, and the crushing blades inside the discharging pipe are driven to rotate through the gear rotation, so as to avoid the discharging blockage and increase the overall discharging efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] The application will be further described below in combination with the drawings and examples.

[0016] Figure 1 The external structure diagram of the grass component extraction device provided by the application is shown in the figure. Figure 2 The side structure schematic view of the grass component extraction device provided by the application is shown in the figure. Figure 3 The first cross-sectional structure schematic view of the grass component extraction device provided by the application is shown in the figure. Figure 4 The connection structure diagram of the rotating rod and the connecting rod in the grass component extraction device provided by the application is shown in the figure. Figure 5 The split structure schematic view of the round plate and the blocking ring in the grass component extraction device provided by the application is shown in the figure. Figure 6 The second cross-sectional structure schematic view of the grass component extraction device provided by the application is shown in the figure. Figure 7 The third structure schematic view of the grass component extraction device provided by the application is shown in the figure.

[0017] In the figure: 1, mounting box; 2, moving port; 3, inlet; 4, feeding pipe; 5, discharging pipe; 6, chute; 7, disassembly mechanism; 71, rotating rod; 72, round plate; 73, first electric telescopic rod; 74, annular groove; 75, sliding rod; 76, blocking ring; 77, rotating ring; 78, pull plate; 79, bolt; 8, vibrating mechanism; 81, stepping motor; 82, reciprocating screw rod; 83, first transmission wheel; 84, screw sleeve; 85, second electric telescopic rod; 86, pressing plate; 87, sliding plate; 9, driving mechanism; 91, connecting rod; 92, second transmission wheel; 93, belt; 94, first bevel gear; 95, second bevel gear; 96, mixing plate; 10, flow guide mechanism; 101, first gear; 102, second gear; 103, vertical rod; 104, crushing blade; 11, supporting leg. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, purposes and effects realized by the application easy to understand, the application will be further described below in combination with specific embodiments.

[0019] As Figure 1-Figure 7As shown, the present invention provides the following technical solutions: Embodiment 1: A forage component extraction device includes an installation box 1 with a vibrator, a movable port 2 is provided on one side of the installation box 1, an inlet 3 is provided on the top of the installation box 1, a feed pipe 4 with a valve is fixedly connected to the outside of one side of the installation box 1, and both sides of the bottom of the installation box 1 are fixedly connected to the discharge pipe 5 with a valve, a chute 6 is provided on the inner wall of one side of the installation box 1, and both sides of the bottom of the installation box 1 are fixedly connected to the support legs 11, a vibrating mechanism 8 is provided inside the top of the installation box 1, and both sides of the bottom of the installation box 1 are fixedly connected to the support legs 11, and the vibrating mechanism 8 includes a stepping motor 81. The stepping motor 81 is fixedly connected to the outer wall of the installation box 1 through a bracket, and the output end of the stepping motor 81 is fixedly connected to the reciprocating screw rod 82. The rod wall of the reciprocating screw rod 82 close to the stepping motor 81 is fixedly connected to the first transmission wheel 83. The rod wall of the reciprocating screw rod 82 is threadedly connected to the screw sleeve 84. One side of the screw sleeve 84 is fixedly connected to the slide 87, and the other side of the slide 87 is slidably connected in the slide groove 6. The lower end of the screw sleeve 84 is fixedly connected to the second electric telescopic rod 85. The output end of the second electric telescopic rod 85 is fixedly connected to the pressure plate 86, and the pressure plate 86 is located inside the retaining ring 76. The moving port 2 is larger than the retaining ring 76.

[0020] When in use, the grass is quickly put in through the inlet 3 on the installation box 1, and the grass is discharged through the discharge pipe 5. At the same time, the stepper motor 81 is started by an external power supply. The output end of the stepper motor 81 drives the reciprocating screw 82 through the bearing. The reciprocating screw 82 rotates to drive the screw sleeve 84 and the first transmission 83 to rotate. The screw sleeve 84 is then stabilized on the rod wall of the reciprocating screw 82 by the sliding limit action of the slide 6 and the slide plate 87 and moves continuously. At the same time, the second electric telescopic rod 85 drives the pressure plate 86 to rise and fall continuously, and the internal grass is subjected to high-frequency reciprocating crushing, forcing the grass cells to rupture, releasing soluble components (such as protein, vitamins, etc.) to separate the components from the grass fibers. If an extraction solvent (such as water or a specific solution) needs to be added, it can be injected into the bottom of the installation box through the feed pipe (4), and the solvent will subsequently participate in the dissolution of the components.

[0021] The second embodiment: The technical solution of this embodiment is different from that of the first embodiment in that: the disassembling mechanism 7 includes a rotating rod 71, the bottom end of the rotating rod 71 is rotatably connected to the bottom end of the installation box 1 through a bearing, the top of the rotating rod 71 is rotatably connected to the circular plate 72 through a ball shaft, and the circular plate 72 and the rotating rod 71 are rotatably connected to the first electric telescopic rod 73 through the ball shaft. An annular groove 74 is provided on the upper end of the circular plate 72, and sliding rods 75 are slidably inserted on both sides of the annular groove 74. The upper ends of the sliding rods 75 are fixedly connected to a retaining ring 76, and the outer end of the retaining ring 76 is rotatably connected to a rotating ring 77. The side of the rotating ring 77 close to the moving port 2 is fixedly connected to a pull plate 78, and the other side of the pull plate 78 passes through the moving port 2 and extends to the outside of the installation box 1. The pull plate 78 located inside the moving port 2 and the inner part of the moving port 2 are threadedly connected to a bolt 79. The driving mechanism 9 includes a connecting rod 91, which is rotatably connected to the middle of the installation box 1 through a bearing. One side of the connecting rod 91 extends to the outside of the installation box 1 and is fixedly connected to the second transmission wheel 92. The second transmission wheel 92 and the first transmission wheel 83 jointly transmit the connecting belt 93. The rod wall on the other side of the connecting rod 91 is fixedly connected to the first bevel gear 94. The first bevel gear 94 is meshed with the second bevel gear 95. The second bevel gear 95 is fixedly sleeved on the rod wall of the rotating rod 71. The rod wall of the rotating rod 71 located at the lower end of the second bevel gear 95 is fixedly connected to a multi-layer mixing plate 96.

[0022] When in use, the extraction component liquid is first injected into the bottom end of the installation box 1 through the feed pipe 4, and the second transmission wheel 92 is driven to rotate through the first transmission wheel 83 and the belt 93. The second transmission wheel 92 will stably drive the connecting rod 91 to rotate through the bearing. When the connecting rod 91 rotates, it drives the first bevel gear 94 to rotate. The first bevel gear 94 engages and drives the second bevel gear 95. The second bevel gear 95 is forced to drive the rotating rod 71 through the bearing. The rotating rod 71 drives the circular plate 72 and the first electric telescopic rod 73 to rotate through the ball shaft. At the same time, when the circular plate 72 rotates, it rotates stably under the sliding action of the slide rod 75 and the annular groove 74 and the rotating ring 77 under the rotation action of the retaining ring 76. When the grass on the upper end of the circular plate 72 is beaten, the bolt 79 is removed from the threads of the movable port 2 and the pull plate 78, and then the pull plate 78 is lifted. The pull plate 78 pulls the retaining ring 76 through the rotating ring 77, and the retaining ring 76 drives the slide rod 75 to be pulled out from the inside of the annular groove 74. Then the pull plate 78 is pulled to pull the retaining ring 76 out from the inside of the movable port 2, and the pressure plate 86 moves downward, thereby pushing the grass on the circular plate 72 down, and then starting the first electric telescopic rod 73. The rotation of the ball shafts at both ends of the first electric telescopic rod 73 drives the circular plate 72 to tilt and drop the excess material to the bottom of the installation box 1. At the same time, the rotating rod 71 drives the mixing plate 96 at the bottom to rotate, thereby increasing the efficiency of extracting the grass components.

[0023] Embodiment 3: The technical solution of this embodiment is different from that of embodiment 2 and includes: the guide mechanism 10 includes a first gear 101, the first gear 101 is fixedly sleeved on the bottom end wall of the rotating rod 71, both sides of the first gear 101 are meshed with the second gear 102, the middle of the second gear 102 is fixedly connected to the vertical rod 103, the lower end of the vertical rod 103 is rotatably connected to the inner wall of the discharge pipe 5 through a bracket and a bearing, and the lower end wall of the vertical rod 103 is fixedly connected to the crushing blade 104, and tiny meshing knives are provided inside the meshing teeth of the first gear 101 and the second gear 102.

[0024] When in use, when the rotating rod 71 rotates, it will drive the first gear 101 on the bottom rod wall to rotate. When the first gear 101 rotates, it will engage and drive the second gears 102 on both sides to rotate. The second gear 102 is subjected to force to stably drive the vertical rod 103 to rotate through the bracket and bearing inside the discharge pipe 5. The vertical rod 103 will drive the crushing blade 104 in the discharge pipe 5 to rotate when the forage grass with extracted components is discharged, thereby avoiding blockage inside the discharge pipe 5 during discharge, and at the same time increasing the overall efficiency of the discharge of the discharge pipe 5.

[0025] When extracting the grass components, the grass is poured in through the inlet 3 at the top of the installation box. At the same time, according to the process requirements, the extraction solvent such as warm water, ethanol, etc. is injected into the bottom of the installation box through the feed pipe 4. The height of the solvent liquid level should be enough to submerge the area below the circular plate 72. The retaining ring 76 is fixed in the annular groove 74 of the circular plate by the sliding rod 75. The rotating ring 77 is locked with the movable port 2 by the bolt 79 through the pull plate 78 to form a crushing space. Start the stepper motor 81, which drives the reciprocating screw 82 to rotate, driving the screw sleeve 84 to move back and forth along the screw, and the slide 87 slides and limits in the slide groove 6; at the same time, the second electric telescopic rod 85 drives the pressing plate 86 to extend downward, vertically crushing the grass on the circular plate 72, and coordinating with the horizontal movement of the reciprocating screw 82 to achieve "crushing + kneading" composite crushing, forcing the grass fibers to break and the cells to rupture, releasing soluble components. The speed of the stepper motor 81 is set to 50-100 r / min, the downward pressure of the pressing plate 86 is 0.3-0.5 MPa, and the single crushing time is 5-10 minutes; At the same time, the stepper motor 81 drives the connecting rod 91 to rotate through the first transmission wheel 83, the belt 93, and the second transmission wheel 92. The first bevel gear 94 at the end of the connecting rod 91 engages with the second bevel gear 95, driving the rotating rod 71 and the circular plate 72 to rotate at a low speed of 10-20 r / min, thereby rotating the circular plate 72 to evenly distribute the grass in the retaining ring 76, avoiding the blind area of ​​the pressing plate 86 from being crushed, and at the same time driving the grass to contact with the solvent at the bottom of the installation box 1 to promote the dissolution of the components; The multi-layer mixing plate 96 at the lower end of the rotating rod 71 rotates with the rotating rod 71 to stir the "solvent-grass fragments" mixture at the bottom of the installation box 1, accelerating the diffusion of the components into the solvent. The layered structure of the mixing plate 96 forms a three-dimensional turbulent flow, which improves the mass transfer efficiency. Compared with traditional static immersion, the extraction rate of the components can be improved. When disassembly and unloading is required, the stepper motor 81 is paused, the bolt 79 is unscrewed, and the retaining ring 76 is pulled out horizontally along the moving port 2 through the pull plate 78. The size of the moving port is larger than the outer diameter of the retaining ring to ensure smooth disassembly. Before disassembly, the pressing plate 86 can be lifted to the highest position by the second electric telescopic rod 85 to avoid interference; At the same time, the first electric telescopic rod 73 is started, and the ball shafts at both ends of the rod 73 push the circular plate 72 to tilt around the ball shaft at the top of the rotating rod 71. The tilting angle can be adjusted to 15°-30°. At this time, the residual grass fragments on the circular plate 72 slide to the bottom of the installation box 1 under the action of gravity and are fully mixed with the solvent. At the same time, the tilting action can shake off the fibers adhering to the surface of the pressing plate 86 or the circular plate 72, thereby reducing material residue.

[0026] To divert, prevent blockage and discharge components, the rotating rod 71 rotates continuously, and the first gear 101 at its bottom drives the second gears 102 on both sides to rotate in the opposite direction, driving the crushing blade 104 at the lower end of the vertical rod 103 to rotate at a high speed of 500-800r / min in the discharge pipe 5. The crushing blade 104 shears large fiber clusters, and the tiny toothed knives in the gear teeth further crush the particles to prevent the discharge pipe 5 from being blocked. At the same time, the mixture is refined for a second time to improve the clarity of the liquid phase.

[0027] Open the valve of the discharge pipe 5, and the mixture will be initially separated after diversion: The liquid phase contains the target components and is discharged through the discharge pipe 5 near the center of the installation box 1 to enter the subsequent filtration or centrifugation process.

[0028] Solid fiber residue: discharged through the edge discharge pipe, can be collected and squeezed for dehydration, and used to prepare grass meal or biomass fuel.

[0029] Auxiliary operation: Turn on the vibrator (not shown) in the installation box 1 to assist the mixture to pass through the discharge pipe 5 quickly through vibration, thereby improving the discharge efficiency.

[0030] Key points of the merger process

[0031] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A forage component extraction device, comprising an installation box (1) with a vibrator, a movable port (2) being provided on one side of the installation box (1), an inlet (3) being provided on the top of the installation box (1), a feed pipe (4) with a valve being fixedly connected to the outside of one side of the installation box (1), a discharge pipe (5) with a valve being fixedly connected to both sides of the bottom of the installation box (1), a chute (6) being provided on the inner wall of one side of the installation box (1), and a vibrating mechanism (8) being provided inside the top of the installation box (1), characterized in that: A disassembly mechanism (7) is provided inside the installation box (1), a driving mechanism (9) is provided in the middle of the disassembly mechanism (7), and a guide mechanism (10) is provided at the lower end of the disassembly mechanism (7); The disassembling mechanism (7) includes a rotating rod (71), the bottom end of the rotating rod (71) is rotatably connected to the bottom end of the installation box (1) through a bearing, the top end of the rotating rod (71) is rotatably connected to a circular plate (72) through a ball shaft, the circular plate (72) and the rotating rod (71) are both rotatably connected to a first electric telescopic rod (73) through the ball shaft, an annular groove (74) is provided at the upper end of the circular plate (72), and sliding rods (75) are slidably inserted on both sides of the annular groove (74), the upper ends of the sliding rods (75) are fixedly connected to a retaining ring (76), and the retaining ring (76) is externally rotatably connected to a rotating ring (77).

2. The forage component extraction device according to claim 1, characterized in that: The rotating ring (77) is fixedly connected to a pull plate (78) on one side close to the moving port (2), and the other side of the pull plate (78) passes through the moving port (2) and extends to the outside of the installation box (1). The pull plate (78) located inside the moving port (2) and the inside of the moving port (2) are connected by a common threaded bolt (79).

3. The forage component extraction device according to claim 1, characterized in that: The vibrating mechanism (8) includes a stepping motor (81), the stepping motor (81) is fixedly connected to the outer wall of the installation box (1) through a bracket, the output end of the stepping motor (81) is fixedly connected to the reciprocating screw rod (82), the rod wall of the reciprocating screw rod (82) close to the stepping motor (81) is fixedly connected to the first transmission wheel (83), the rod wall of the reciprocating screw rod (82) is threadedly connected to the screw sleeve (84), one side of the screw sleeve (84) is fixedly connected to the slide plate (87), the other side of the slide plate (87) is slidably connected in the slide groove (6), the lower end of the screw sleeve (84) is fixedly connected to the second electric telescopic rod (85), the output end of the second electric telescopic rod (85) is fixedly connected to the pressure plate (86), and the pressure plate (86) is located inside the retaining ring (76).

4. The forage component extraction device according to claim 1, characterized in that: The driving mechanism (9) includes a connecting rod (91), the connecting rod (91) being rotatably connected to the middle of the installation box (1) through a bearing, one side of the connecting rod (91) extending to the outside of the installation box (1) and fixedly connected to a second transmission wheel (92), the second transmission wheel (92) and the first transmission wheel (83) jointly transmit a connecting belt (93), the other side of the connecting rod (91) is fixedly connected to a first bevel gear (94), the first bevel gear (94) is meshedly connected to a second bevel gear (95), the second bevel gear (95) is fixedly sleeved on the rod wall of the rotating rod (71), and the rod wall of the rotating rod (71) located at the lower end of the second bevel gear (95) is fixedly connected to a multi-layer mixing plate (96).

5. The forage component extraction device according to claim 1, characterized in that: The diversion mechanism (10) comprises a first gear (101), the first gear (101) is fixedly sleeved on the bottom end wall of the rotating rod (71), both sides of the first gear (101) are meshed with the second gear (102), the middle of the second gear (102) is fixedly connected to the vertical rod (103), the lower end of the vertical rod (103) is rotatably connected to the inner wall of the discharge pipe (5) through a bracket and a bearing, and the lower end wall of the vertical rod (103) is fixedly connected to the crushing blade (104), and the first gear (101) and the second gear (102) are both provided with tiny tooth knives inside the teeth.

6. The forage component extraction device according to claim 1, characterized in that: The moving opening (2) is larger than the retaining ring (76).

7. The forage component extraction device according to claim 1, characterized in that: Support legs (11) are fixedly connected to both side corners of the bottom end of the installation box (1).

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