Spraying dust-settling device for mine unloading pit and construction method of spraying dust-settling device

Through the adjustment and storage mechanism, the problems of inconvenient fixing of the spray rack and difficult storage of the water pipe are solved, the precise adjustment of the spray rack and the effective storage of the water pipe are achieved, and the practicality and protection of the mine unloading dust reduction device are improved.

CN120754636APending Publication Date: 2025-10-10ANHUI MAGANG ZHANGZHUANG MINING CO LTD
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Patent Information

Application Number
CN202511033154.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-25
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

The spray frame of the existing unloading device is fixed and difficult to adjust, resulting in inaccurate spraying. The water pipe is difficult to store and easily picks up dust, which reduces the practicality and efficiency of the device.

Method used

An adjustment mechanism and a storage mechanism are adopted. The sliding adjustment of the spray rack is achieved by driving the transmission worm, worm gear, drive shaft and limit wheel through a motor. The storage of the water pipe is achieved by driving the transmission screw and pulley through a motor. The motor operation is controlled by a controller.

Benefits of technology

It realizes the precise adjustment of the spray rack and the effective storage of the water pipe, improves the adjustability and protection of the device, and improves the effect and practicality of spray dust reduction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of mine unloading and dust falling, in particular to a spraying and dust falling device for a mine unloading pit and a construction method thereof.The spraying and dust falling device comprises a supporting frame, the top of the supporting frame is sleeved with a sliding frame, the bottom of the sliding frame is fixedly connected with a spraying frame, and the left side of the supporting frame is fixedly connected with a water pump; a transmission box is fixedly connected to the front side of the sliding frame, a camera is fixedly connected to the front side of the transmission box, a storage box is fixedly connected to the rear side of the sliding frame, a controller is fixedly connected to the right side of the supporting frame, an adjusting mechanism is arranged in the transmission box, and a storage mechanism is arranged on the inner wall of the storage box. Sliding adjustment of the spraying frame and storage of the water conveying pipe are achieved, and the adjustability and protection performance of the device are improved.
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Description

Technical Field

[0001] The invention relates to the technical field of ore unloading dust reduction, in particular to a spray dust reduction device for an ore unloading pit and a construction method thereof. Background Art

[0002] During mine operations, the unloading process generates large amounts of dust. This dust not only reduces visibility in the workplace, impacting production operations and safety, but also poses a significant threat to workers' health. Long-term inhalation of dust can easily lead to occupational diseases such as pneumoconiosis, posing a serious threat to workers' lives and health. With growing awareness of environmental protection and increasingly stringent environmental regulations, mining companies need to take effective measures to control dust emissions, reduce pollution to the surrounding environment, and meet environmental standards and regulatory requirements.

[0003] Existing devices primarily use spray racks to suppress dust from ore unloading. Much of the prior art resembles a construction site dust suppression spray system. Publication number CN219539825U describes a structure comprising a base plate with support racks attached to either side of the upper end. A flow guide pipe is connected between the two support racks, with one end of the pipe connected to a booster pump. This invention changes the spraying position of the spray hood, expanding its spray range and improving spraying efficiency. However, this device still has room for improvement.

[0004] The existing device mainly fixes the spray frame on the support frame, which makes it difficult for some devices to adjust the spray frame according to the unloading position of the ore unloading car, resulting in inconvenience in accurately spraying the dust generated by unloading. At the same time, it is difficult for some devices to store the excess external water pipes into the storage box, resulting in a large amount of dust adhering to the outer walls of some water pipes due to hanging, reducing the working efficiency and practicality of the device. Therefore, in order to solve the above problems, a spray dust reduction device for unloading pits and a construction method thereof are proposed. Summary of the Invention

[0005] The purpose of the present invention is to provide a spray dust suppression device for a mine unloading pit and a construction method thereof, so as to solve the problem that the existing devices in the prior art mentioned in the above background technology mainly fix the spray frame on the support frame, making it difficult for some devices to adjust the spray frame according to the unloading position of the mine unloading car, thereby making it inconvenient to accurately spray the dust generated by the unloading of the mine, and at the same time, it is difficult for some devices to store the redundant external water pipes into the storage box, thereby causing the outer walls of some water pipes to be contaminated with a large amount of dust due to hanging.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a spraying dust-settling device for mine unloading pit and a construction method thereof, comprising a support frame, a sliding frame is arranged on the top of the support frame, a spraying frame is fixedly connected to the bottom of the sliding frame, a water pump is fixedly connected to the left side of the support frame, a transmission box is fixedly connected to the front side of the sliding frame, a camera is fixedly connected to the front side of the transmission box, a storage box is fixedly connected to the rear side of the sliding frame, and a controller is fixedly connected to the right side of the support frame.

[0007] An adjusting mechanism is arranged in the transmission box, the adjusting mechanism comprises a first motor, the first motor is fixedly connected to the left side of the transmission box, an accommodation mechanism is arranged on the inner wall of the storage box, the accommodation mechanism comprises a second motor, and the bottom of the second motor is fixedly connected to the top right side of the storage box.

[0008] Preferably, a transmission worm is fixedly connected to the right side of the first motor, the right end of the transmission worm is movably connected to the right side of the inner wall of the transmission box, and a transmission worm wheel is meshingly connected to the upper outer wall of the transmission worm.

[0009] Preferably, a drive shaft is fixedly connected to the inner wall of the transmission worm wheel, the front end of the drive shaft is movably connected to the front side of the inner wall of the transmission box, the rear end of the drive shaft passes through the front side wall of the sliding frame and is movably connected to the rear side of the inner wall of the sliding frame, and the outer wall of the drive shaft is fixedly connected to a drive wheel on the inner wall of the sliding frame.

[0010] Preferably, the outer wall of the drive wheel is tightly attached to the upper inner wall of the support frame sliding groove, and the outer wall of the limiting wheel is tightly attached to the lower inner wall of the support frame sliding groove.

[0011] Preferably, a transmission screw is fixedly connected to the bottom of the second motor, the bottom end of the transmission screw is movably connected to the bottom of the inner wall of the storage box, and a push screw is threadedly sleeved on the outer wall of the transmission screw.

[0012] Preferably, a movable pulley is fixedly connected to the right side of the outer wall of the push screw, a wheel frame of the movable pulley is slidably connected to the left side of the inner wall of the storage box, and a fixed pulley is movably connected to the lower right side of the inner wall of the storage box.

[0013] Preferably, a water delivery pipe is fixedly connected to the middle of the rear side of the spraying frame, the water delivery pipe passes the outer wall of the movable pulley and the outer wall of the fixed pulley in sequence and is fixedly connected to the water pump.

[0014] A construction method of a spraying dust-settling device for mine unloading pit, comprising the spraying dust-settling device for mine unloading pit, and the specific operation is as follows:

[0015] During operation, when the spray rack needs to be slidably adjusted, the first motor is first started through the controller, and the first motor drives the transmission worm to limit rotation, the transmission worm engages to drive the transmission worm wheel to rotate, the transmission worm wheel engages to drive the drive shaft to limit rotation, and the drive shaft drives the drive wheel to rotate synchronously, so that the drive wheel cooperates with the limiting wheel to drive the sliding rack to slide left and right along the slide groove of the support rack, and the sliding rack drives the spray rack to slide synchronously, thereby realizing the sliding adjustment operation of the spray rack.

[0016] When the water pipe needs to be stored, the second motor is first started through the controller. The second motor drives the transmission screw to limit the rotation, and the transmission screw drives the push screw sleeve to slide up and down. The push screw sleeve drives the movable pulley to slide up and down, so that the movable pulley cooperates with the fixed pulley to retract and release the water pipe, thereby realizing the storage operation of the water pipe. The operation ends here.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention adjusts the first motor, transmission worm, transmission worm wheel, drive shaft, drive wheel and limiting wheel in the mechanism, and starts the first motor through the controller to drive the transmission worm to rotate in a limited manner. The transmission worm engages to drive the transmission worm wheel, drive shaft and drive wheel to rotate in a limited manner, so that the drive wheel cooperates with the limiting wheel to drive the sliding frame and the spray frame to slide left and right, thereby realizing the sliding adjustment of the spray frame, so that some devices can adjust the spray frame according to the unloading position of the ore unloading car, which is convenient for accurately spraying the dust generated by the unloading, thereby improving the adjustability and practicality of the device.

[0019] 2. The present invention uses the second motor, transmission screw, push screw sleeve, movable pulley, fixed pulley and water pipe structures in the storage mechanism. The controller starts the second motor to drive the transmission screw to limit rotation, and the transmission screw drives the push screw sleeve and the movable pulley to slide up and down, so that the movable pulley cooperates with the fixed pulley to retract and release the water pipe, thereby realizing the storage of the water pipe. It allows some devices to store excess external water pipes in the storage box, effectively preventing the outer wall of the water pipe from being contaminated by a large amount of dust due to hanging, thereby improving the protection and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a front side perspective view of the structure of the present invention;

[0021] Figure 2 It is a front cross-sectional perspective view of the structure of the present invention;

[0022] Figure 3 It is a left side sectional perspective view of the partial structure of the transmission box and the adjustment mechanism of the present invention;

[0023] Figure 4 It is a rear cross-sectional perspective view of a partial structure of the storage box and the storage mechanism of the present invention.

[0024] In the figure: 11. Support frame; 12. Sliding frame; 13. Spray frame; 14. Water pump; 15. Transmission box; 16. Camera; 17. Storage box; 18. Controller; 2. Adjustment mechanism; 21. First motor; 22. Transmission worm; 23. Transmission worm gear; 24. Drive shaft; 25. Drive wheel; 26. Limiting wheel; 3. Storage mechanism; 31. Second motor; 32. Transmission screw; 33. Push screw sleeve; 34. Movable pulley; 35. Fixed pulley; 36. Water pipe. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-4 , an embodiment provided by the present invention:

[0027] A spray dust suppression device for an unloading pit and a construction method thereof include a support frame 11, a sliding frame 12 is sleeved on the top of the support frame 11, a spray frame 13 is fixedly connected to the bottom of the sliding frame 12, a water pump 14 is fixedly connected to the left side of the support frame 11, a transmission box 15 is fixedly connected to the front side of the sliding frame 12, a camera 16 is fixedly connected to the front side of the transmission box 15, a storage box 17 is fixedly connected to the rear side of the sliding frame 12, and a controller 18 is fixedly connected to the right side of the support frame 11;

[0028] An adjusting mechanism 2 is provided inside the transmission box 15. The adjusting mechanism 2 includes a first motor 21. The right side of the first motor 21 is fixedly connected to the left side of the transmission box 15. A transmission worm 22 is fixedly connected to the middle part of the right side of the first motor 21. The right end of the transmission worm 22 is movably connected to the right side of the inner wall of the transmission box 15. A transmission worm gear 23 is meshed and connected to the upper part of the outer wall of the transmission worm 22. Through this design, the first motor 21 drives the transmission worm 22 to rotate in a limited manner, so that the transmission worm 22 meshes and drives the transmission worm gear 23 to rotate. The inner wall of the transmission worm gear 23 is fixedly connected to a drive shaft 24. The front end of the drive shaft 24 is movably connected to the front side of the inner wall of the transmission box 15. The rear end passes through the front side wall of the sliding frame 12 and is movably connected to the rear side of the inner wall of the sliding frame 12. The outer wall of the driving shaft 24 is located on the inner wall of the sliding frame 12 and is fixedly connected to the driving wheel 25. Through this design, the transmission worm gear 23 drives the driving shaft 24 and the driving wheel 25 to rotate within a limited range. The lower part of the outer wall of the driving wheel 25 is tightly attached to the inner upper part of the slide groove of the support frame 11. The lower sides of the inner wall of the sliding frame 12 are movably connected to the limiting wheels 26. The upper part of the outer wall of the limiting wheel 26 is tightly attached to the inner lower part of the slide groove of the support frame 11. Through this design, the driving wheel 25 cooperates with the limiting wheel 26 to drive the sliding frame 12 to slide left and right along the slide groove of the support frame 11, thereby adjusting the position of the spray frame 13.

[0029] The inner wall of the storage box 17 is provided with a storage mechanism 3, which includes a second motor 31. The bottom of the second motor 31 is fixedly connected to the right side of the top of the storage box 17. A transmission screw 32 is fixedly connected to the middle of the bottom of the second motor 31. The bottom end of the transmission screw 32 is movably connected to the bottom of the inner wall of the storage box 17. The outer wall thread sleeve of the transmission screw 32 is provided with a push screw sleeve 33. Through this design, the second motor 31 drives the transmission screw 32 to rotate in a limited position, so that the transmission screw 32 drives the push screw sleeve 33 to slide up and down, and the push screw sleeve 33 is pushed up and down. A movable pulley 34 is fixedly connected to the right side of the outer wall of 3, and the wheel frame of the movable pulley 34 is slidably connected to the left side of the inner wall of the storage box 17. A fixed pulley 35 is movably connected to the lower right side of the inner wall of the storage box 17. Through this design, the push screw sleeve 33 is used to drive the movable pulley 34 to slide within a limited position. A water pipe 36 is fixedly connected to the middle part of the rear side of the spray rack 13. The water pipe 36 passes around the outer wall of the movable pulley 34 and the outer wall of the fixed pulley 35 in turn and is fixedly connected to the water pump 14. Through this design, the movable pulley 34 cooperates with the fixed pulley 35 to retract and extend the water pipe 36.

[0030] Working principle: When the spray rack 13 needs to be slidably adjusted, the first motor 21 is first started through the controller 18. The first motor 21 drives the transmission worm 22 to limit rotation, the transmission worm 22 engages to drive the transmission worm gear 23 to rotate, the transmission worm gear 23 engages to drive the drive shaft 24 to limit rotation, and the drive shaft 24 drives the driving wheel 25 to rotate synchronously, so that the driving wheel 25 cooperates with the limiting wheel 26 to drive the sliding rack 12 to slide left and right along the slide groove of the support rack 11, and the sliding rack 12 drives the spray rack 13 to slide synchronously, thereby realizing the sliding adjustment operation of the spray rack 13.

[0031] When the water pipe 36 needs to be stored, the second motor 31 is first started through the controller 18. The second motor 31 drives the transmission screw 32 to rotate within a limited position. The transmission screw 32 drives the pushing screw sleeve 33 to slide up and down. The pushing screw sleeve 33 drives the movable pulley 34 to slide up and down, so that the movable pulley 34 cooperates with the fixed pulley 35 to retract and release the water pipe 36, thereby realizing the storage operation of the water pipe 36. The operation ends here.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any ordinary technician in this industry can smoothly implement the present invention as shown in the drawings and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with this profession without departing from the scope of the technical solution of the present invention using the technical content disclosed above are all equivalent embodiments of the present invention. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the present invention are still within the scope of protection of the technical solution of the present invention.

Claims

1. A spray dust suppression device for a mine unloading pit, comprising a support frame (11), characterized in that: The top of the support frame (11) is sleeved with a sliding frame (12), the bottom of the sliding frame (12) is fixedly connected to a spray frame (13), the left side of the support frame (11) is fixedly connected to a water pump (14), the front side of the sliding frame (12) is fixedly connected to a transmission box (15), the front side of the transmission box (15) is fixedly connected to a camera (16), the rear side of the sliding frame (12) is fixedly connected to a storage box (17), and the right side of the support frame (11) is fixedly connected to a controller (18); An adjusting mechanism (2) is provided inside the transmission box (15), the adjusting mechanism (2) comprising a first motor (21), the right side of the first motor (21) being fixedly connected to the left side of the transmission box (15), and a storage mechanism (3) is provided on the inner wall of the storage box (17), the storage mechanism (3) comprising a second motor (31), the bottom of the second motor (31) being fixedly connected to the top right side of the storage box (17).

2. The spray dust suppression device for a mine unloading pit according to claim 1, characterized in that: A transmission worm (22) is fixedly connected to the middle portion of the right side of the first motor (21), the right end of the transmission worm (22) is movably connected to the right side of the inner wall of the transmission box (15), and a transmission worm wheel (23) is meshedly connected to the upper portion of the outer wall of the transmission worm (22).

3. The spray dust suppression device for a mine unloading pit according to claim 2, characterized in that: The inner wall of the transmission worm wheel (23) is fixedly connected to a drive shaft (24), the front end of the drive shaft (24) is movably connected to the front side of the inner wall of the transmission box (15), the rear end of the drive shaft (24) passes through the front side wall of the sliding frame (12) and is movably connected to the rear side of the inner wall of the sliding frame (12), and the outer wall of the drive shaft (24) is located on the inner wall of the sliding frame (12) and is fixedly connected to the drive wheel (25).

4. The spray dust suppression device for a mine unloading pit according to claim 3, characterized in that: The lower portion of the outer wall of the driving wheel (25) is in close contact with the upper portion of the inner groove of the support frame (11), and the lower sides of the inner wall of the sliding frame (12) are movably connected to the limiting wheels (26), and the upper portion of the outer wall of the limiting wheels (26) is in close contact with the lower portion of the inner groove of the support frame (11).

5. The spray dust suppression device for a mine unloading pit according to claim 1, characterized in that: A transmission screw (32) is fixedly connected to the middle of the bottom of the second motor (31), and the bottom end of the transmission screw (32) is movably connected to the bottom of the inner wall of the storage box (17). The outer wall thread sleeve of the transmission screw (32) is provided with a push screw sleeve (33).

6. The spray dust suppression device for a mine unloading pit according to claim 5, characterized in that: A movable pulley (34) is fixedly connected to the right side of the outer wall of the pushing screw sleeve (33), a wheel frame of the movable pulley (34) is slidably connected to the left side of the inner wall of the storage box (17), and a fixed pulley (35) is movably connected to the lower right side of the inner wall of the storage box (17).

7. The spray dust suppression device for a mine unloading pit according to claim 6, characterized in that: A water pipe (36) is fixedly connected to the middle portion of the rear side of the spray rack (13). The water pipe (36) sequentially passes around the outer wall of the movable pulley (34) and the outer wall of the fixed pulley (35) and is fixedly connected to the water pump (14).

8. A construction method for a spray dust suppression device for a mine unloading pit, characterized in that: The spray dust suppression device for a mine unloading pit according to claim 1 is specifically operated as follows: During operation, when the spray rack (13) needs to be slidably adjusted, the first motor (21) is first started through the controller (18), the first motor (21) drives the transmission worm (22) to rotate in a limited position, the transmission worm (22) engages to drive the transmission worm wheel (23) to rotate, the transmission worm wheel (23) engages to drive the driving shaft (24) to rotate in a limited position, the driving shaft (24) drives the driving wheel (25) to rotate synchronously, so that the driving wheel (25) cooperates with the limiting wheel (26) to drive the sliding rack (12) to slide left and right along the slide groove of the support rack (11), and the sliding rack (12) drives the spray rack (13) to slide synchronously, thereby realizing the sliding adjustment operation of the spray rack (13). When the water pipe (36) needs to be stored, the second motor (31) is first started through the controller (18), and the second motor (31) drives the transmission screw (32) to rotate in a limited position, and the transmission screw (32) drives the push screw sleeve (33) to slide up and down, and the push screw sleeve (33) drives the movable pulley (34) to slide up and down, so that the movable pulley (34) cooperates with the fixed pulley (35) to retract and release the water pipe (36), thereby realizing the storage operation of the water pipe (36), and the operation ends here.

Citation Information

Patent Citations

  • Spraying dust falling device for construction site

    CN219539825U