Cleaning device for hardware product manufacturing

By designing an automated loading and unloading and vibration cleaning device, the cleaning problem of large special-shaped hardware has been solved, efficient and comprehensive cleaning effects have been achieved, and manual operations have been reduced.

CN120755129AInactive Publication Date: 2025-10-10DONGGUAN INZE IND
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Patent Information

Application Number
CN202510991583.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-18
Publication Date
2025-10-10
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional cleaning equipment is difficult to thoroughly clean large special-shaped hardware, especially leaving dirt on complex surfaces, holes and narrow gaps. The cleaning efficiency is low and manual cleaning is difficult.

Method used

A cleaning device for hardware manufacturing is designed. It adopts a loading line, a unloading line and a vibration component. The driving belt drives the sleeve rod and the hanging rod to realize automatic loading and unloading and vibration cleaning of hardware to ensure comprehensive cleaning.

Benefits of technology

It realizes efficient automatic cleaning of large special-shaped hardware, has good cleaning effect, reduces manual operation, and improves cleaning efficiency and cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a cleaning device for hardware product manufacturing, and relates to the technical field of hardware cleaning equipment. The device comprises a cleaning box, four sets of cleaning plates are fixedly installed in the cleaning box, sleeve rods are annularly distributed at equal intervals, telescopic rods are slidably connected into the sleeve rods and can slide up and down, elastic connecting rods are arranged at the bottoms of the telescopic rods, and hanging rods are welded to the bottoms of the elastic connecting rods; hardware can be hung on the hanging rods, jacking springs are arranged between the hanging rods and the sleeve rods, a vibration assembly is arranged in the cleaning box and can make the hanging rods vibrate, a feeding line body is arranged on the right side of the back face of the cleaning box, and a discharging line body is arranged on the left side of the back face of the cleaning box. Through the arrangement of the feeding line body, the discharging line body and the hanging rods, feeding and discharging of hardware can be automatically completed, manual lifting and placing are not needed, and cleaning is easy.
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Description

Technical Field

[0001] The invention relates to the technical field of hardware cleaning equipment, in particular to a cleaning device for hardware product manufacturing. Background Art

[0002] In modern manufacturing, hardware, as an important basic component, is widely used in industries such as automobiles, aerospace, machinery and equipment, electronics, and electricity. With the development of technology and the complexity of manufacturing processes, the need to clean special-shaped hardware (such as those with complex curved surfaces and large-sized parts) has become increasingly important.

[0003] Traditional hardware cleaning equipment usually handles small parts with simple shapes, but faces greater technical challenges in cleaning large special-shaped hardware. The special-shaped design of hardware usually involves complex curved surfaces, holes, grooves and other special structures, which greatly increases the difficulty of the cleaning process. Ordinary cleaning equipment cannot ensure that all parts can be cleaned evenly and thoroughly, especially in narrow gaps and deep holes, which are prone to dirt, oil stains, cutting fluids and residues. Therefore, manual cleaning is adopted. The cleaning agent is first sprayed on the surface of the hardware to dissolve and soften the surface oil and other pollutants, and then a high-pressure water gun or water pipe is used to rinse the surface of the hardware to wash away most of the dirt, dust and mud on the surface. The cleaning efficiency is low, and due to the heavy weight of large hardware, it is difficult to turn it over for cleaning, and the cleaning is not comprehensive. Summary of the Invention

[0004] The purpose of the present invention is to solve the above problems and provide a cleaning device for hardware manufacturing.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions: The top of the cleaning box is fixed with a driving pulley and a driven pulley, and the driving pulley and the driven pulley are connected by a driving belt transmission. A plurality of sleeves are fixedly installed on the outside of the driving belt, and the sleeves are distributed in an annular shape and at equal intervals. A telescopic rod is slidably connected to the inside of the sleeve, and the telescopic rod can slide up and down. An elastic connecting rod is provided at the bottom of the telescopic rod, and a hanging rod is welded at the bottom of the elastic connecting rod. Hardware can be hung on the hanging rod, and a top spring is provided between the hanging rod and the sleeve rod. A vibration gap is provided between the front and rear cleaning plates, and the vibration gap is greater than the diameter of the hanging rod. A cleaning gap that can pass through the hardware is provided between the upper and lower cleaning plates; A vibration component is provided inside the cleaning box, and the vibration component can make the hanging rod vibrate. A loading line is provided on the right side of the back of the cleaning box, and a unloading line is provided on the left side of the back of the cleaning box.

[0006] Further, the top of the sleeve rod is fixedly installed with a mounting plate, and the mounting plate is fixedly installed on the driving belt through bolts.

[0007] Further, the bottom of the sleeve rod is designed in a trumpet shape, and the top of the hanging rod is designed in a cone shape.

[0008] Further, the top of the telescopic rod is fixedly installed with a guide block, the back of the cleaning box is welded with a mounting rack three, the top of the mounting rack three is fixedly installed with a guide rail through bolts, and the guide block is pressed on the top of the guide rail.

[0009] Further, the back of the cleaning box is provided with two groups of mounting guide sleeves, the driving pulley and the driven pulley are rotatably installed in the mounting guide sleeves through supporting shafts, the back of the cleaning box is fixedly installed with a driving motor, the output end of the driving motor is fixedly installed with a driving wheel, the outer side of the bottom supporting shaft of the driving pulley is fixedly installed with a transmission wheel, the transmission wheel is engaged with the driving wheel, the inside of the cleaning box is welded with a mounting rack two, and the cleaning plate is fixedly installed on the mounting rack two through bolts.

[0010] Further, the vibration assembly comprises a mounting rack one, the mounting rack one is fixedly installed on the front of the cleaning box through bolts, the top of the mounting rack one is fixedly installed with an electric hammer, the output end of the electric hammer is fixedly installed with a vibration plate, and the length of the vibration plate is the same as the length of the cleaning box.

[0011] Further, the two ends of the vibration plate are provided with guide bevels.

[0012] Further, the two sides of the feeding line body are provided with feeding flanges, one end of the feeding flange close to the cleaning box is provided with a feeding port, the inside of the right feeding port is rotatably installed with a baffle, and the baffle and the feeding flange are provided with a baffle spring.

[0013] Further, the conveying belt of the feeding line body is provided with spacing strips at equal intervals.

[0014] Further, the two sides of the discharging line body are provided with discharging flanges, one end of the discharging flange close to the cleaning box is provided with a discharging port, and the left side of the discharging port is obliquely installed with a reversing cylinder.

[0015] The beneficial effects of the present application are as follows: The present invention conveys the hardware to the bottom of the driving belt through the feeding line, and then the driving belt drives the sleeve rod and the hanging rod to be hung in the hardware, the hanging rod is adapted to the hardware, and then the hanging rod brings the hardware to the top of the cleaning box, at this time the telescopic rod drives the hanging rod and the hardware to descend into the cleaning box and be immersed in the cleaning liquid, and the hanging rod is away from the sleeve rod, and then the hanging rod drives the hardware to move between the cleaning plates, and the vibration component causes the hanging rod and the hardware to vibrate, as the hardware passes through the cleaning box, the hardware is fully cleaned, and the cleaned hardware is sent to the unloading line, and then the hardware cleaning can be automatically completed, with high cleaning efficiency and good cleaning effect.

[0016] The present invention can automatically complete the loading and unloading of hardware by arranging a loading line body, a unloading line body and a hanging rod, without the need for manual lifting and placing, and is easy to clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the present invention Figure 1 ; Figure 2 This is a schematic diagram of the three-dimensional structure of the present invention Figure 2 ; Figure 3 It is an exploded view of the present invention; Figure 4 It is a schematic structural diagram of the cleaning box of the present invention; Figure 5 It is a schematic structural diagram of the cleaning plate of the present invention; Figure 6 This is a schematic diagram of the cross-sectional structure of the sleeve rod of the present invention; Figure 7 This is a schematic diagram of the feeding line structure of the present invention; Figure 8 It is a schematic structural diagram of the blanking line of the present invention.

[0018] Figure numerals: 1. Cleaning box; 11. Mounting guide sleeve; 12. Driving motor; 13. Driving wheel; 14. Mounting frame one; 15. Electric hammer; 16. Vibrating plate; 2. Cleaning plate; 21. Mounting frame two; 3. Driving pulley; 31. Transmission wheel; 4. Driven pulley; 5. Driving belt; 6. Sleeve rod; 61. Mounting plate; 62. Telescopic rod; 63. Elastic connecting rod; 64. Hanging rod; 65. Guide block; 66. Top spring; 7. Guide rail; 71. Mounting frame three; 8. Loading line; 81. Spacer; 82. Baffle; 83. Baffle spring; 9. Unloading line; 91. Reversing cylinder. DETAILED DESCRIPTION

[0019] To make the objectives, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0020] Example 1, as Figures 1-8 As shown, a cleaning device for hardware manufacturing includes a cleaning box 1, four groups of cleaning plates 2 are fixedly installed inside the cleaning box 1, and a passing gap is set between the two ends of the cleaning plates 2 and the inner wall of the cleaning box 1. A driving pulley 3 and a driven pulley 4 are rotatably installed on the top of the cleaning box 1. The driving pulley 3 and the driven pulley 4 are connected by a driving belt 5. A plurality of sets of sleeve rods 6 are fixedly installed on the outside of the driving belt 5. The sleeve rods 6 are distributed in a ring with equal intervals. The interior of the sleeve rod 6 is slidably connected with a telescopic rod 62, which can slide up and down. An elastic connecting rod 63 is provided at the bottom of the telescopic rod 62. A hanging rod 64 is welded to the bottom of the elastic connecting rod 63. Hardware can be hung on the hanging rod 64. A top spring 66 is provided between the hanging rod 64 and the sleeve rod 6. A vibration gap is set between the front and rear cleaning plates 2. The vibration gap is greater than the diameter of the hanging rod 64. A cleaning gap that can pass the hardware is set between the upper and lower cleaning plates 2. A vibration component is provided inside the cleaning box 1, which can make the hanging rod 64 vibrate. A loading line 8 is provided on the right side of the back of the cleaning box 1, and a unloading line 9 is provided on the left side of the back of the cleaning box 1.

[0021] The present invention is preferably applicable to the cleaning of large and complex C-shaped hardware as shown in the accompanying drawings. During cleaning, the loading line 8 transports the hardware to the bottom of the driving belt 5 and is located at the back of the cleaning box 1, and the opening direction of the hardware faces left. Then the active pulley 3 drives the driving belt 5 to rotate, and the driving belt 5 drives the sleeve rod 6 to move, and the sleeve rod 6 drives the hanging rod 64 to move. At this time, the hanging rod 64 is located in the sleeve rod 6, and the hanging rod 64 enters the hardware through the hardware opening. At this time, the hanging rod 64 is adapted to be connected with the hardware so that the hardware can be hung on the hanging rod 64, and then the hanging rod 64 drives the hardware to move to the top of the right end of the cleaning box 1, and then the telescopic rod 62 drives the hanging rod 64 to descend, and the hanging rod 64 drives the hardware to descend into the inside of the cleaning box 1 and soak in the cleaning liquid. At this time, the hanging rod 64 is away from the sleeve rod 6, and because an elastic connecting rod 63 is provided between the telescopic rod 62 and the hanging rod 64, the hanging rod 64 can Stable back and forth vibration, as the driving belt 5 continues to drive the hanging rod 64 to move, the hanging rod 64 drives the hardware to move between the cleaning plates 2, and at the same time the vibration component drives the hanging rod 64 to vibrate, and the hanging rod 64 drives the hardware to vibrate, which can shake off the impurities and pollutants inside the hardware. At the same time, the hardware vibrates rapidly between the cleaning plates 2, which can quickly complete the cleaning of the outer surface of the hardware and clean it comprehensively. When the hardware passes through the cleaning plate 2, the telescopic rod 62 drives the hanging rod 64 to rise, and the hanging rod 64 drives the hardware away from the cleaning box 1. The driving belt 5 drives the hardware to move above the unloading line 9 through the hanging rod 64, and then rotates the hardware so that the hardware opening faces the cleaning box 1, and then pulls the handle on the hardware, and the unloading line 9 drives the hardware to disengage from the hanging rod 64, thereby completing automatic unloading. Using this device, the hardware can be quickly and comprehensively cleaned, and there is no need for manual lifting and placing during unloading, which is convenient for unloading.

[0022] Embodiment 2, based on the above embodiment, provides a sleeve rod 6 installation structure; like Figure 3 、 Figure 6 As shown, a mounting plate 61 is fixedly mounted on the top of the sleeve rod 6 by bolts, and the mounting plate 61 is fixedly mounted on the driving belt 5 by bolts, which is convenient for installation.

[0023] Furthermore, the bottom of the sleeve rod 6 is designed in a trumpet shape, and the top of the hanging rod 64 is designed in a conical shape. Since the telescopic rod 62 is connected to the hanging rod 64 by an elastic connecting rod 63, that is, it is an elastic connection, the elastic connecting rod 63 may be skewed at a certain angle as the usage time increases, which will cause the hanging rod 64 to be unable to be inserted into the sleeve rod 6. Therefore, through the above setting, the hanging rod 64 can be skewed at a certain angle and can be easily inserted into the sleeve rod 6, and the insertion is stable.

[0024] Embodiment 3, based on the above embodiment, provides a telescopic rod 62 driving structure; like Figure 3 、 Figure 6 As shown, a guide block 65 is fixedly installed on the top of the telescopic rod 62, a mounting frame 3 71 is welded to the back of the cleaning box 1, and a guide rail 7 is fixedly installed on the top of the mounting frame 3 71 by bolts, and the guide block 65 is pressed on the top of the guide rail 7.

[0025] The active pulley 3 drives the driving belt 5 to rotate, and the driving belt 5 drives the sleeve rod 6 to move, and the sleeve rod 6 drives the telescopic rod 62 to move, and the telescopic rod 62 drives the guide block 65 to move. When the guide block 65 moves above the cleaning box 1, the guide block 65 moves to the bottom end of the guide rail 7, and the top spring 66 pushes the hanging rod 64 to descend, and the hanging rod 64 drives the telescopic rod 62 to descend, and the telescopic rod 62 drives the guide block 65 to be pressed tightly against the top of the guide rail 7. When the sleeve rod 6 moves to the back of the cleaning box 1, under the action of the guide rail 7, the guide block 65 drives the telescopic rod 62 to rise, and the telescopic rod 62 drives the hanging rod 64 to rise. Through the arrangement of this embodiment, there is no need to drive the telescopic rod 62. The telescopic drive of the telescopic rod 62 can be completed by using the driving belt 5, and the structure is compact.

[0026] Embodiment 4, based on the above embodiment, further includes: two sets of mounting guide sleeves 11 are provided on the back of the cleaning box 1, the active pulley 3 and the driven pulley 4 are rotatably mounted in the mounting guide sleeves 11 through support shafts, a driving motor 12 is fixedly mounted on the back of the cleaning box 1, a driving wheel 13 is fixedly mounted on the output end of the driving motor 12, a transmission wheel 31 is fixedly mounted on the outer side of the support shaft at the bottom of the active pulley 3, the transmission wheel 31 is meshed with the driving wheel 13, a mounting frame 21 is welded to the inside of the cleaning box 1, and the cleaning plate 2 is fixedly mounted on the mounting frame 21 by bolts.

[0027] By controlling the driving motor 12 to be energized, the driving motor 12 drives the driving wheel 13 to rotate, the driving wheel 13 drives the active pulley 3 to rotate through the transmission wheel 31, and the active pulley 3 drives the driving belt 5 to rotate. Under the action of the installation guide sleeve 11 and the support shaft, the active pulley 3 is driven stably and is easy to install.

[0028] Embodiment 5, based on the above embodiment, provides a vibration component structure; like Figure 3 As shown, the vibration assembly includes a mounting frame 14, which is fixed to the front of the cleaning box 1 by bolts. An electric hammer 15 is fixedly installed on the top of the mounting frame 14, and a vibration plate 16 is fixedly installed on the output end of the electric hammer 15. The length of the vibration plate 16 is the same as the length of the cleaning box 1.

[0029] By controlling the operation of the electric hammer 15, the electric hammer 15 drives the vibration plate 16 to vibrate. Since the length of the vibration plate 16 is the same as the length of the cleaning box 1, when the hardware is located in the cleaning box 1, the vibration plate 16 can always make the hanging rod 64 vibrate, and can drive multiple groups of hanging rods 64 to vibrate at the same time. The vibration structure is simple and does not require separate customized settings. The existing electric hammer 15 can be used to reduce manufacturing costs.

[0030] Furthermore, guide bevels are provided at both ends of the vibration plate 16. The provision of the guide bevels can prevent the hanging rod 64 from moving to the front of the vibration plate 16, thereby achieving stability.

[0031] Example 6, based on the above embodiment, provides a feeding line 8 structure; like Figure 7 As shown, feeding ribs are provided on both sides of the feeding line 8, and a feeding port is provided at one end of the feeding rib close to the cleaning box 1. A baffle 82 is rotatably installed inside the right feeding port, and a retaining spring 83 is provided between the baffle 82 and the feeding rib.

[0032] During cleaning, the loading line 8 transports the hardware to the bottom of the driving belt 5 and is located on the back of the cleaning box 1, and the opening direction of the hardware faces left, and then the active pulley 3 drives the driving belt 5 to rotate, and the driving belt 5 drives the sleeve rod 6 to move, and the sleeve rod 6 drives the hanging rod 64 to move. At this time, the hanging rod 64 is located in the sleeve rod 6, and the hanging rod 64 enters the hardware through the hardware opening. The elastic force of the retaining spring 83 is greater than the connection force between the hanging rod 64 and the hardware, and the baffle 82 limits the movement of the hardware. At this time, the hanging rod 64 is adapted to be connected with the special-shaped hardware. After connection, the driving force given to the hanging rod 64 by the driving belt 5 is greater than the elastic force of the retaining spring 83, and the hardware pushes the baffle 82 to swing, and the hardware moves away from the loading line 8, thereby completing automatic loading.

[0033] Furthermore, spacers 81 are arranged at equal intervals on the conveyor belt of the feeding line 8. Through this design, the hardware can be initially positioned to prevent the hardware from shaking back and forth, making the feeding more stable.

[0034] Embodiment 7, based on the above embodiment, provides a blanking line 9 structure; like Figure 8 As shown, both sides of the unloading line body 9 are provided with unloading ribs, and an unloading port is provided at one end of the unloading rib close to the cleaning box 1, and a reversing cylinder 91 is installed obliquely on the left side of the unloading port.

[0035] The hanging rod 64 drives the hardware to move through the unloading port to the unloading line 9, and then the reversing cylinder 91 runs, and the reversing cylinder 91 pushes the hardware to rotate around the hanging rod 64, and the opening of the hardware faces the cleaning box 1, and then the handle on the hardware is pulled, the hanging rod 64 can be separated from the hardware, and the unloading line 9 drives the hardware to move backward to complete automatic unloading. There is no need to manually push the hardware to rotate, and unloading is more convenient.

[0036] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A cleaning device for hardware manufacturing, comprising a cleaning box (1), characterized in that: Four groups of cleaning plates (2) are fixedly installed inside the cleaning box (1), and a through spacing is provided between the two ends of the cleaning plates (2) and the inner wall of the cleaning box (1). A driving pulley (3) and a driven pulley (4) are rotatably installed on the top of the cleaning box (1), and the driving pulley (3) and the driven pulley (4) are connected by a driving belt (5). A plurality of sets of sleeve rods (6) are fixedly installed on the outside of the driving belt (5), and the sleeve rods (6) are distributed in an annular shape with equal spacing. The sleeve rods (6) are slidably connected inside. A telescopic rod (62) is provided, wherein the telescopic rod (62) can slide up and down, an elastic connecting rod (63) is provided at the bottom of the telescopic rod (62), a hanging rod (64) is welded to the bottom of the elastic connecting rod (63), and hardware can be hung on the hanging rod (64), a top spring (66) is provided between the hanging rod (64) and the sleeve rod (6), a vibration spacing is provided between the front and rear cleaning plates (2), the vibration spacing is greater than the diameter of the hanging rod (64), and a cleaning spacing that can pass the hardware is provided between the upper and lower cleaning plates (2); A vibration component is provided inside the cleaning box (1), and the vibration component can make the hanging rod (64) vibrate. A loading line (8) is provided on the right side of the back of the cleaning box (1), and a unloading line (9) is provided on the left side of the back of the cleaning box (1).

2. A cleaning device for hardware manufacturing according to claim 1, characterized in that: A mounting plate (61) is fixedly mounted on the top of the sleeve rod (6) via bolts, and the mounting plate (61) is fixedly mounted on the drive belt (5) via bolts.

3. A cleaning device for hardware manufacturing according to claim 2, characterized in that: The bottom of the sleeve rod (6) is designed to be trumpet-shaped, and the top of the hanging rod (64) is designed to be conical.

4. A cleaning device for hardware manufacturing according to claim 3, characterized in that: A guide block (65) is fixedly mounted on the top of the telescopic rod (62), a mounting frame (71) is welded to the back of the cleaning box (1), a guide rail (7) is fixedly mounted on the top of the mounting frame (71) by bolts, and the guide block (65) is pressed on the top of the guide rail (7).

5. A cleaning device for hardware manufacturing according to claim 1, characterized in that: The back of the cleaning box (1) is provided with two sets of mounting guide sleeves (11), the driving pulley (3) and the driven pulley (4) are both rotatably mounted in the mounting guide sleeves (11) via support shafts, a driving motor (12) is fixedly mounted on the back of the cleaning box (1), a driving wheel (13) is fixedly mounted on the output end of the driving motor (12), a transmission wheel (31) is fixedly mounted on the outer side of the support shaft at the bottom of the driving pulley (3), the transmission wheel (31) is meshed with the driving wheel (13), a mounting frame 2 (21) is welded inside the cleaning box (1), and the cleaning plate (2) is fixedly mounted on the mounting frame 2 (21) by bolts.

6. A cleaning device for hardware manufacturing according to claim 1, characterized in that: The vibration assembly includes a mounting frame (14), which is fixedly mounted on the front of the cleaning box (1) by bolts. An electric hammer (15) is fixedly mounted on the top of the mounting frame (14), and a vibration plate (16) is fixedly mounted on the output end of the electric hammer (15). The length of the vibration plate (16) is the same as that of the cleaning box (1).

7. A cleaning device for hardware manufacturing according to claim 6, characterized in that: Both ends of the vibration plate (16) are provided with guiding bevels.

8. A cleaning device for hardware manufacturing according to claim 1, characterized in that: Both sides of the feeding line (8) are provided with feeding ribs, and a feeding port is provided at one end of the feeding rib close to the cleaning box (1). A baffle (82) is rotatably installed inside the right feeding port, and a retaining spring (83) is provided between the baffle (82) and the feeding rib.

9. A cleaning device for hardware manufacturing according to claim 8, characterized in that: Spacers (81) are arranged at equal intervals on the conveyor belt of the loading line (8).

10. A cleaning device for hardware manufacturing according to claim 1, characterized in that: Both sides of the blanking line (9) are provided with blanking ribs, and a blanking opening is provided at one end of the blanking rib close to the cleaning box (1), and a reversing cylinder (91) is obliquely installed on the left side of the blanking opening.