Metal coiled material uncoiling machine

Abstract

The invention discloses a metal coiled material uncoiler, which belongs to the field of metal coiled material processing, and comprises an uncoiler main body, a sliding guide rail is arranged on the surface of the front end of the uncoiler main body, a driving vehicle is mounted on the upper surface of the sliding guide rail in a rolling manner, and a servo controller is mounted on the surface of one side of the driving vehicle; a hydraulic lifting machine is installed on the upper surface of the driving vehicle, a placing base is arranged on the upper surface of the hydraulic lifting machine, and a plurality of rotating grooves are formed in the upper surface of the placing base. Through arrangement of a rotating roller, when the placing seat is used for transporting a steel coil, friction of the steel coil to the placing seat can be reduced through rolling friction with the outer surface of the steel coil, and the placing seat is prevented from being damaged; through the arrangement of the bidirectional spiral driving rod, the sliding seat can be driven to slide along the guide sliding groove according to the size of a steel coil, so that the outer surface of the steel coil is positioned by the friction plate I, the friction plate I can be in accurate contact with the outer surface of the steel coil, and the stability of the steel coil during transportation is improved.

Description

Technical Field

[0001] The present invention relates to the field of metal coil processing, and more particularly to a metal coil uncoiler. Background Art

[0002] In the sheet metal processing industry, large-scale roller presses are commonly used to continuously press and form metal sheets. To facilitate production, improve efficiency, and reduce labor intensity, the raw sheet metal is pre-wound into cylindrical steel coils and stored on dedicated loading racks to maintain proper control. An uncoiler is a device that continuously or intermittently unwinds a cylindrical steel coil. Currently, there are many types of uncoilers, including mechanical passive uncoilers, semi-automatic uncoilers, and fully automatic uncoilers. Due to structural limitations, uncoilers can only expand steel strips with smaller pore sizes. However, the pore sizes of coils vary greatly. When winding coils with larger pore sizes, the coils are not securely fixed during use, and may wobble or even fall off, disrupting normal production. Therefore, existing uncoilers require inserting wood or other objects into the expansion rack to expand coils with larger inner diameters. However, this simple method is unsafe, and the wood often falls off, resulting in significant steel strip loss and affecting production efficiency.

[0003] In response to this technical problem, a Chinese patent with authorization announcement number (application number) 202020907688.2 discloses a metal coil uncoiler. The utility model relates to the field of metal coil processing technology, specifically to a metal coil uncoiler, including an uncoiler main body, a turntable is provided at the power shaft end of the uncoiler main body, a rotating roller is provided at the front middle part of the turntable, and four groups of rectangular grooves are provided on the side walls around the rotating roller. The utility model provides a metal coil uncoiler. Through the design and use of a series of structures, the utility model avoids the use of a hydraulic cylinder to drive the adjustment method during use. This results in high maintenance costs and a high degree of specialization required for maintenance, which reduces its practicality. On the other hand, when the metal coil is fixed by adjusting the four sets of arc plates, the positioning and fixation can be performed quickly and accurately, avoiding damage to the metal coil if the fixing force is too large, and poor fixing effect if the fixing force is too small. However, when the metal coil uncoiler is loading the steel coil, if a lifting placement table is used for auxiliary loading, the steel coil is of too high quality and contact with the placement table will cause collision and friction, which will accelerate the wear of the placement table after long-term use and reduce its service life.

[0004] Therefore, a metal coil uncoiler is proposed. Summary of the Invention

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a metal coil uncoiler that can achieve.

[0006] To solve the above problems, the present invention adopts the following technical solutions.

[0007] A metal coil uncoiler comprises a uncoiler body, a sliding guide rail is provided on the front end surface of the uncoiler body, and a driving vehicle is rotatably installed on the upper surface of the sliding guide rail, a servo controller is installed on one side surface of the driving vehicle, and a hydraulic lift is installed on the upper surface of the driving vehicle, a placing seat is provided on the upper surface of the hydraulic lift, and a plurality of rotating grooves are provided on the upper surface of the placing seat, and a rotating roller is rotatably installed on the inner surface of the rotating groove, a guide slide groove is provided in the middle part of the upper surface of the placing seat, and a connecting plate is installed on the lower surface of the guide slide groove, and a bidirectional spiral drive rod is rotatably installed on the inner surface of the connecting plate.

[0008] Furthermore, a sliding seat is spirally installed on the outer surface of the bidirectional spiral drive rod, and a sliding connection is set between the sliding seat and the guide groove.

[0009] Furthermore, an electric lifting rod is installed on the upper surface of the sliding seat, and a limiting slide rod 1 is slidably installed on the upper surface of the electric lifting rod, and a friction plate 1 is provided on the upper surface of the limiting slide rod 1.

[0010] Furthermore, a thread groove is provided on the outer surface of the push rod of the electric lifting rod, and a pressing sleeve is spirally installed on the outer surface of the thread groove, and a pressure relief spring is provided on the upper surface of the pressing sleeve.

[0011] Furthermore, a rotating disk is rotatably mounted on the front upper surface of the uncoiler body, and a servo motor is provided at the end of the rotating disk.

[0012] Furthermore, a driving connecting rod is provided on the outer surface of the rotating disk, and an arc plate is provided at the end of the driving connecting rod.

[0013] Furthermore, a limiting slide bar 2 is slidably installed on the outer surface of the arc plate, and a compression spring is provided on the outer surface of the lower end of the limiting slide bar 2. A contact plate is provided on the upper surface of the limiting slide bar 2, and a friction plate 2 is provided on the upper surface of the contact plate.

[0014] Furthermore, a sliding frame is provided on the left side surface of the uncoiler body, and a support plate is slidably mounted on the outer surface of the sliding frame, and a sliding plate is provided on the upper surface of the support plate.

[0015] Furthermore, a pneumatic lifting rod is provided on the outer surface of the support plate, and an output end of the pneumatic lifting rod is connected to the outer surface of the sliding plate.

[0016] Furthermore, a limiting groove is provided on the surface of the sliding plate, and a threaded drive rod is rotatably installed on the bottom surface of the limiting groove, a lower pressure roller is spirally installed on the outer surface of the lower end of the threaded drive rod, and an upper pressure roller is rotatably installed on the outer surface of the upper end of the threaded drive rod.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention is provided with an uncoiler main body, a sliding guide rail, a driving vehicle, a servo controller, a hydraulic lift, a placement seat, a rotating groove, a rotating roller, a guide chute, a connecting plate, a bidirectional spiral drive rod and a sliding seat. Through the provision of the placement seat, the metal coil can be accurately installed on the outer surface of the rotating disk of the uncoiler main body with the assistance of the hydraulic lift and the driving vehicle, thereby improving the efficiency and accuracy of the installation; through the provision of the rotating roller, when the steel coil is transported by the placement seat, the friction of the steel coil on the placement seat can be reduced by rolling friction with the outer surface of the steel coil, thereby avoiding damage to the placement seat; through the provision of the bidirectional spiral drive rod, the sliding seat can be driven to slide along the guide chute according to the size of the steel coil, so that the friction plate pair can be positioned on the outer surface of the steel coil so that it can accurately contact the outer surface of the steel coil, thereby improving the stability of the steel coil during transportation;

[0019] 2. The present invention comprises an electric lifting rod, a limiting slide rod, a friction plate, a threaded groove, a pressing sleeve and a pressure relief spring. The electric lifting rod can drive the friction plate to contact the outer surface of the steel coil to frictionally fix the steel coil and prevent it from loosening during transportation. The pressure relief spring can be provided to release pressure when the electric lifting rod is lifted too far, thereby protecting the electric lifting rod from damage.

[0020] 3. The present invention comprises a rotating disk, a servo motor, a driving connecting rod, an arc-shaped plate, a contact plate, a second friction plate, a second limiting slide bar, and a compression spring. The driving connecting rod can drive the arc-shaped plate to spread outward, so that the contact plate with the second friction plate can contact the inner surface of the steel coil, thereby making it fit and fix to the inner surface of the steel coil, thereby preventing it from loosening when the rotating disk rotates and affecting the unwinding effect. The compression spring can be compressed and reset to drive the second friction plate to fit the steel coil with an irregular inner circle, thereby improving the fit rate of the second friction plate and reducing the gap between the second friction plate and the inner surface of the steel coil.

[0021] 4. The present invention is equipped with a sliding frame, a support plate, a sliding plate, a limiting slide groove, a threaded drive rod, a lower pressure roller, an upper pressure roller and a pneumatic lifting rod. Through the setting of the threaded drive rod, the lower pressure roller can be driven to slide upward along the limiting slide groove by a spiral transmission method, and the distance between the lower pressure roller and the upper pressure roller is controlled according to the thickness of the steel coil to flatten the steel coil and improve the uncoiling effect; through the setting of the pneumatic lifting rod, the sliding plate can be driven to slide upward to pull the uncoiled steel coil to prevent it from loosening. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the three-dimensional structure of the placement seat of the present invention;

[0024] Figure 3 Schematic diagram of the three-dimensional structure of the bidirectional spiral drive rod of the present invention;

[0025] Figure 4 For the present invention Figure 3 A in the middle is an enlarged structural diagram;

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the uncoiler main body of the present invention;

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the rotating disk of the present invention;

[0028] Figure 7 For the present invention Figure 6 The enlarged structural diagram at B in the middle;

[0029] Figure 8 Schematic diagram of the three-dimensional structure of the support plate of the present invention;

[0030] Figure 9 It is a schematic diagram of the three-dimensional structure of the threaded drive rod of the present invention.

[0031] Description of the numbers in the figure:

[0032] 1. Uncoiler body; 101. Sliding guide rail; 2. Driving vehicle; 201. Servo controller; 202. Hydraulic lift; 203. Placement seat; 204. Rotating groove; 205. Rotating roller; 203. Guide chute; 207. Connecting plate; 208. Bidirectional screw drive rod; 209. Sliding seat; 3. Electric lift rod; 301. Limiting slide bar 1; 302. Friction plate 1; 303. Threaded groove; 304. Press sleeve ; 305, pressure relief spring; 4, rotating disk; 401, servo motor; 402, driving connecting rod; 403, arc plate; 404, contact plate; 405, friction plate 2; 406, limiting slide bar 2; 407, compression spring; 5, sliding frame; 501, support plate; 502, sliding plate; 503, limiting slide groove; 504, threaded drive rod; 505, lower pressure roller; 506, upper pressure roller; 507, pneumatic lifting rod. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0034] Example 1:

[0035] See also Figures 1 to 3 A metal coil uncoiler includes a uncoiler main body 1, a sliding guide rail 101 is provided on the front end surface of the uncoiler main body 1, and a driving vehicle 2 is routtably installed on the upper surface of the sliding guide rail 101, a servo controller 201 is installed on one side surface of the driving vehicle 2, and a hydraulic lift 202 is installed on the upper surface of the driving vehicle 2. This technical solution, the arrangement of the connecting plate 208, the bidirectional spiral drive rod and the sliding seat, and the arrangement of the placement seat 203 can be used with the assistance of the hydraulic lift 202 and the driving vehicle 2 to accurately install the metal coil on the outer surface of the rotating disk 4 of the uncoiler main body 1, thereby improving the efficiency and accuracy of the installation.

[0036] A placement seat 203 is provided on the upper surface of the hydraulic lift 202, and a plurality of rotating grooves 204 are opened on the upper surface of the placement seat 203, and a rotating roller 205 is rotatably installed on the inner surface of the rotating groove 204. This technical solution, through the setting of the rotating roller 205, can reduce the friction of the steel coil on the placement seat 203 by rolling friction with the outer surface of the steel coil when the steel coil is transported using the placement seat 203, thereby avoiding damage to the placement seat 203.

[0037] A guide groove 206 is provided in the middle of the upper surface of the placement seat 203, and a connecting plate 207 is installed on the lower surface of the guide groove 206, and a bidirectional spiral drive rod 208 is rotatably installed on the inner surface of the connecting plate 207. This technical solution, through the setting of the bidirectional spiral drive rod 208, can drive the sliding seat 209 to slide along the guide groove 206 according to the size of the steel coil, so that the friction plate 302 can position the outer surface of the steel coil so that it can accurately contact the outer surface of the steel coil, thereby improving the stability of the steel coil during transportation.

[0038] A sliding seat 209 is spirally installed on the outer surface of the bidirectional spiral drive rod 208, and a sliding connection is set between the sliding seat 209 and the guide groove 206. This technical solution, through the setting of the sliding seat 209, can drive the friction plate 302 to slide along the guide groove 206 and adjust the position of the friction plate 302.

[0039] Figure 4As shown, an electric lifting rod 3 is installed on the upper surface of the sliding seat 209, and a limiting slide bar 301 is slidably installed on the upper surface of the electric lifting rod 3, and a friction plate 302 is provided on the upper surface of the limiting slide bar 301. This technical solution, through the setting of the electric lifting rod 3, can drive the friction plate 302 to contact the outer surface of the steel coil to frictionally fix the steel coil to prevent it from loosening during transportation.

[0040] The outer surface of the push rod of the electric lifting rod 3 is provided with a threaded groove 303, and the outer surface of the threaded groove 303 is spirally installed with a pressure sleeve 304, and the upper surface of the pressure sleeve 304 is provided with a pressure relief spring 305. This technical solution, through the setting of the pressure relief spring 305, can relieve pressure by compressing the pressure relief spring 305 when the electric lifting rod 3 is lifted upward by too large a distance, thereby protecting the electric lifting rod 3 and preventing it from being damaged; through the setting of the pressure sleeve 304, the pressure relief spring 305 can be pressed down by making the pressure sleeve 304 move stably along the threaded groove 303, thereby adjusting the pressure relief threshold of the pressure relief spring 305.

[0041] Figures 5 to 7 As shown, a rotating disk 4 is rotatably installed on the upper surface of the front end of the uncoiler body 1, and a servo motor 401 is provided at the end of the rotating disk 4, and a driving connecting rod 402 is provided on the outer surface of the rotating disk 4, and an arc plate 403 is provided at the end of the driving connecting rod 402. This technical solution can drive the arc plate 403 to diffuse outward through the setting of the driving connecting rod 402, so that the contact plate 404 with the friction plate 2 405 can contact the inner surface of the steel coil, so that it can be fitted and fixed with the inner surface of the steel coil, thereby avoiding it from loosening when the rotating disk 4 rotates, affecting the uncoiler effect.

[0042] A limiting slide bar 2 406 is slidably installed on the outer surface of the arc-shaped plate 403, and a compression spring 407 is provided on the outer surface of the lower end of the limiting slide bar 2 406, and a contact plate 404 is provided on the upper surface of the limiting slide bar 2 406, and a friction plate 2 405 is provided on the upper surface of the contact plate 404. This technical solution, through the setting of the compression spring 407, can drive the friction plate 2 405 to fit with the steel coil with an irregular inner circle through compression and reset, thereby improving the fitting rate of the friction plate 2 405 and reducing the gap between the friction plate 2 405 and the inner surface of the steel coil.

[0043] Figures 8 and 9 As shown, a sliding frame 5 is provided on the left surface of the uncoiler body 1, and a support plate 501 is slidably installed on the outer surface of the sliding frame 5, and a sliding plate 502 is provided on the upper surface of the support plate 501. This technical solution, through the setting of the sliding frame 5, can control the support plate 501 to slide and adjust by sliding, so as to facilitate the leveling of the steel coil after uncoiled.

[0044] The outer surface of the support plate 501 is provided with a pneumatic lifting rod 507, and the output end of the pneumatic lifting rod 507 is connected with the outer surface of the sliding plate 502, through the setting of the pneumatic lifting rod 507, the sliding plate 502 can be driven to slide upwards to pull the uncoiled steel coil, so as to avoid loosening.

[0045] The surface of the sliding plate 502 is provided with a limiting sliding groove 503, and the bottom surface of the limiting sliding groove 503 is rotatably installed with a threaded drive rod 504, the lower end outer surface of the threaded drive rod 504 is spirally installed with a lower pressing roller 505, and the upper end outer surface of the threaded drive rod 504 is rotatably installed with an upper pressing roller 506, through the setting of the threaded drive rod 504, the lower pressing roller 505 can be driven to slide upwards along the limiting sliding groove 503 in a spiral transmission mode, the distance between the lower pressing roller 505 and the upper pressing roller 506 is controlled according to the thickness of the steel coil, so as to flatten the steel coil, and the uncoiling effect is improved.

[0046] Method for use: when the steel coil uncoiling operation is carried out, first, the steel coil is stably placed on the placing seat 203. At this time, the rotating roller 205 on the placing seat 203 will first contact the outer surface of the steel coil, and through the rolling rotation mode, the friction between the steel coil and the rotating roller 205 is significantly reduced, which lays a good foundation for subsequent installation operation. After the initial placement is completed, according to the actual size of the steel coil, the bidirectional spiral drive rod 208 is started to drive the sliding seat 209 to slide accurately along the guide sliding groove 206, and then the position of the friction plate one 302 is accurately adjusted.

[0047] After the position adjustment is completed, the electric lifting rod 3 is started synchronously, so that the friction plate one 302 slowly rises and closely contacts the outer surface of the steel coil, so as to firmly fix the steel coil, and effectively prevent the steel coil from shaking during the uncoiling process. It is worth noting that during the rising process of the electric lifting rod 3, if the rising height exceeds the bearing threshold of the pressure relief spring 305, the pressure relief spring 305 will be deformed due to compression, driving the friction plate one 302 to slide downwardly along the limiting sliding rod one 301, through this ingenious design, overload protection is provided for the electric lifting rod 3, avoiding damage to the equipment.

[0048] After the outer surface of the steel coil is fixed, the driving trolley 2 and the hydraulic elevator 202 are cooperated and operated by the servo controller 201, so as to realize the accurate movement of the steel coil, and assist to complete the installation and connection of the steel coil and the rotating disc 4 of the uncoiler. When the steel coil is accurately moved to the middle position of the rotating disc 4, the servo motor 401 is started to drive the driving connecting rod 402 to move, driving the arc-shaped plate 403 to stably spread outward until the contact plate 404 with the friction plate two 405 closely contacts the inner surface of the steel coil. At this time, the compression spring 407 relies on the elastic reset characteristic to make the friction plate two 405 fully contact the irregular inner circle of the steel coil, and the stable installation and fixation of the steel coil are completed. After the fixation process is completed, the driving trolley 2 is reset, and the steel coil uncoiling process can be started.

[0049] During the uncoiling process, the unrolled coil is first conveyed to a designated position on the outer surface of the lower pressure roller 505. To prevent wrinkles on the coil surface during uncoiling, the threaded drive rod 504 is activated, driving the lower pressure roller 505 to slide precisely upward along the limiting chute 503, depending on the thickness of the coil. The spacing between the lower pressure roller 505 and the upper pressure roller 506 is flexibly adjusted to ensure a perfect fit between the upper and lower pressure rollers and the coil surface. Finally, the pneumatic lift rod 507 is activated, driving the sliding plate 502 to slide smoothly off the upper surface of the support plate 501. During this process, the coil is straightened, creating ideal conditions for smooth uncoiling. At this point, the uncoiling operation officially begins.

[0050] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed by the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A metal coil uncoiler, comprising an uncoiler body (1), characterized in that: The front end surface of the uncoiler body (1) is provided with a sliding guide rail (101), and a driving vehicle (2) is rollingly installed on the upper surface of the sliding guide rail (101), a servo controller (201) is installed on one side surface of the driving vehicle (2), and a hydraulic lift (202) is installed on the upper surface of the driving vehicle (2), a placement seat (203) is provided on the upper surface of the hydraulic lift (202), and a plurality of rotating grooves (204) are provided on the upper surface of the placement seat (203), and a rotating roller (205) is rotatably installed on the inner surface of the rotating groove (204), a guide groove (206) is provided in the middle of the upper surface of the placement seat (203), and a connecting plate (207) is installed on the lower surface of the guide groove (206), and a bidirectional spiral driving rod (208) is rotatably installed on the inner surface of the connecting plate (207).

2. The metal coil decoiler according to claim 1, characterized in that: A sliding seat (209) is spirally mounted on the outer surface of the bidirectional spiral drive rod (208), and a sliding connection is provided between the sliding seat (209) and the guide slide groove (206).

3. The metal coil decoiler according to claim 2, characterized in that: An electric lifting rod (3) is installed on the upper surface of the sliding seat (209), and a limiting slide rod (301) is slidably installed on the upper surface of the electric lifting rod (3), and a friction plate (302) is provided on the upper surface of the limiting slide rod (301).

4. The metal coil uncoiler according to claim 3, characterized in that: The outer surface of the push rod of the electric lifting rod (3) is provided with a thread groove (303), and the outer surface of the thread groove (303) is spirally mounted with a pressing sleeve (304), and the upper surface of the pressing sleeve (304) is provided with a pressure relief spring (305).

5. The metal coil uncoiler according to claim 1, characterized in that: A rotating disk (4) is rotatably mounted on the front upper surface of the uncoiler body (1), and a servo motor (401) is provided at the end of the rotating disk (4).

6. The metal coil uncoiler according to claim 5, characterized in that: A driving connecting rod (402) is provided on the outer surface of the rotating disk (4), and an arc-shaped plate (403) is provided at the end of the driving connecting rod (402).

7. The metal coil decoiler according to claim 6, characterized in that: A second limiting slide bar (406) is slidably mounted on the outer surface of the arc-shaped plate (403), and a compression spring (407) is provided on the outer surface of the lower end of the second limiting slide bar (406). A contact plate (404) is provided on the upper surface of the second limiting slide bar (406), and a second friction plate (405) is provided on the upper surface of the contact plate (404).

8. The metal coil decoiler according to claim 1, characterized in that: A sliding frame (5) is provided on the left side surface of the uncoiler body (1), and a support plate (501) is slidably mounted on the outer surface of the sliding frame (5), and a sliding plate (502) is provided on the upper surface of the support plate (501).

9. The metal coil decoiler according to claim 8, characterized in that: The outer surface of the support plate (501) is provided with a pneumatic lifting rod (507), and the output end of the pneumatic lifting rod (507) is connected to the outer surface of the sliding plate (502).

10. The metal coil decoiler according to claim 8, characterized in that: A limiting sliding groove (503) is provided on the surface of the sliding plate (502), and a threaded driving rod (504) is rotatably mounted on the bottom surface of the limiting sliding groove (503), a lower pressure roller (505) is spirally mounted on the outer surface of the lower end of the threaded driving rod (504), and an upper pressure roller (506) is rotatably mounted on the outer surface of the upper end of the threaded driving rod (504).

Images