Bending equipment for steel structure machining

By designing bending equipment for steel structure processing, continuous multi-point symmetrical bending is achieved, which solves the problems of low efficiency and frequent manual adjustments of existing equipment, and improves processing efficiency and product quality.

CN120755227AActive Publication Date: 2025-10-10SHANXI DONGRI STEEL STRUCTURE ENGINEERING CO LTD
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Patent Information

Application Number
CN202511277594.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-09
Publication Date
2025-10-10
Estimated Expiration
2045-09-09

AI Technical Summary

Technical Problem

Existing steel structure processing equipment can only perform single-point bending in a single operation, which is inefficient and requires manual adjustment. It cannot meet the needs of multi-point symmetrical bending, such as the processing of bridge frame hangers.

Method used

A bending equipment for steel structure processing was designed, which includes a frame assembly, a clamping mechanism, a central bending drive mechanism and a double-sided bending drive mechanism. Continuous lateral bending is achieved through the Y-axis movement of the clamping mechanism and the X-axis movement of the double-sided bending assembly. Combined with the lifting mechanism and the bending auxiliary mechanism, multi-point symmetrical bending is achieved.

Benefits of technology

It improves processing efficiency, reduces the number of manual adjustments, can complete the multi-point symmetrical bending of the bridge hanging code at one time, and reduces the damage to the workpiece caused by the 90° bending operation.

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Abstract

The bending equipment for steel structure machining comprises a rack assembly and a clamping plate mechanism, and the rack assembly comprises a center support, two side supports and two supporting frames; the side supports are symmetrically and fixedly connected to the two sides of the center support. The clamping plate mechanism is used for clamping and fixing the middle of the suspension fitting blank, then the double-side bending driving mechanism drives the lifting mechanism to drive the double-side bending assembly to move to a designated position, and therefore the rotary table driving mechanism is used for driving the rotary table base to drive the bending pressing rod to move; the moving bending pressing rod is matched with the clamping frame to conduct double-side synchronous bending treatment on the hanger blank, and after one-time bending operation is completed, the double-side bending driving mechanism can be used for driving the double-side bending assembly to continue to move, so that the double-side bending assembly is used for conducting continuous bending treatment on the hanger blank, the workpiece machining requirement for multiple bending points is met, and the machining efficiency is improved. And the position of the hanger blank does not need to be adjusted repeatedly, and the machining efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to a bending device, in particular to a bending device for steel structure processing, belonging to the technical field of steel structure processing. Background Art

[0002] Cable bridges are a type of steel structure, a supporting structure commonly used in construction and industry. They are primarily used to support the installation and routing of various pipelines and equipment, including power distribution cables, signal cables, and control cables. Cable bridges are typically made of steel and offer advantages such as protecting cables from environmental damage, facilitating management and maintenance, and extending cable life. Cable bridge hangers are a crucial component of the cable bridge system. They are steel structural connectors used during cable bridge installation. Their primary function is to suspend the cable bridge from a ceiling or bracket, ensuring its stability and safety. They offer a strong load-bearing capacity.

[0003] The Chinese patent titled "A Bending Equipment and Method for the Production of Steel Structure Metal Components" (patent number ZL202411418813.2) discloses a bending equipment technology. However, although the equipment has the characteristics of being convenient for bending heads and bending tables, and existing bridge hangers all use similar bending equipment for bending production, this type of equipment can only perform one bending operation at a time, the operating efficiency is low, and manual adjustment of the bending position of the workpiece is required, which is inconvenient to use.

[0004] The Chinese patent named "A Steel Structure Bending Device" (patent number ZL202411295755.9) discloses a bending device technology, in which the steel structure to be bent is transported to a specified position through a loading mechanism, and the side pressure plate performs unidirectional or bidirectional side bending on the steel structure. Under the joint action of the pressure head and the bending die, the end face of the steel structure is accurately bent to a preset angle and shape. However, although the device can achieve multi-point bending of steel structures in one operation, the position of its side pressure plate is relatively fixed. When performing unidirectional or bidirectional lateral bending, it can only bend one place of the workpiece, and cannot perform unidirectional or bidirectional lateral bending continuously, and cannot meet the processing requirements of workpieces with many and symmetrical bending points, such as bridge hangers and similar steel structure workpieces. For this reason, a bending device for steel structure processing is proposed. Summary of the Invention

[0005] In view of this, the present invention provides a bending device for steel structure processing to solve or alleviate the technical problems existing in the prior art and at least provide a beneficial choice.

[0006] The technical solution of the embodiment of the present invention is achieved as follows: A bending device for processing steel structures includes a frame assembly and a clamping plate mechanism, wherein the frame assembly includes a central support, two side supports and two support frames; Wherein, the side supports are symmetrically fixedly connected to the two sides of the central support, the two support frames are symmetrically installed on the upper surface of the central support, a central bending drive mechanism is provided between the two support frames, the central bending drive mechanism is installed between the clamping mechanism and the central support, two bending auxiliary mechanisms are installed on the top of the two support frames, two lifting mechanisms are provided above the two side supports, two bilateral bending assemblies are installed on the top of the two lifting mechanisms, and a bilateral bending drive mechanism is installed between the two lifting mechanisms and the two side supports; The double-sided bending drive mechanism is used to drive the lifting mechanism to drive the double-sided bending assembly to move along the X-axis direction, so as to cooperate with the double-sided bending assembly to perform continuous lateral bending operations on the workpiece; Wherein, the central bending drive mechanism is used to drive the clamping mechanism to move along the Y-axis direction; Wherein, the two bilateral bending assemblies each include a bearing platform, two clamping frames, a turntable seat, a bending pressure rod and a turntable driving mechanism; Among them, the two clamping frames are symmetrically fixedly connected to one side of the upper surface of the supporting platform, the turntable seat is rotatably connected to one side of the inner wall of the supporting platform, the bending pressure rod is fixedly connected to the upper surface of the turntable seat, and the turntable driving mechanism is installed on the upper surface of the supporting platform for driving the turntable seat to rotate reciprocatingly.

[0007] Further preferably, the center bending drive mechanism includes a fixing frame, a driving motor, a screw rod and a slider; The fixing frame is installed in the middle of the upper surface of the central support, the driving motor is installed on one side of the fixing frame, one end of the screw rod is rotatably connected to one side of the inner wall of the fixing frame, and the other end of the screw rod is fixedly connected to the output shaft of the driving motor. The inner wall of the slider is threadedly connected to the outer wall of the screw rod, and the bottom of the slider is slidably connected to the bottom of the inner wall of the fixing frame.

[0008] Further preferably, the clamping mechanism includes a first hydraulic cylinder, a movable pressure plate, a connecting frame, a pressure plate and a mounting frame; In which, the bottom of the mounting frame is installed on the upper surface of the slider, the first hydraulic cylinder is installed in the middle of one side of the mounting frame, the pressure plate is fixedly connected to one side of the mounting frame, the movable pressure plate is arranged on the side of the pressure plate away from the first hydraulic cylinder, the connecting frame is slidably connected between the pressure plate and the mounting frame, one side of the connecting frame is fixedly connected to one side of the movable pressure plate, and the other side of the connecting frame is fixedly connected to the piston rod of the first hydraulic cylinder.

[0009] Further preferably, the two bending auxiliary mechanisms each include a C-shaped bracket, a pressure roller, a shaping groove, two storage grooves and two first springs; In which, the C-shaped bracket is installed on the upper surface of the support frame, the pressure roller is rotatably connected to the inner wall of the C-shaped bracket, the shaping groove is opened on one side of the pressure roller, and the two storage grooves are symmetrically opened on the other side of the outer wall of the pressure roller. One end of the two first springs is fixedly connected to the inner wall of the storage groove, and the other end of the two first springs is fixedly connected to one side of the inner wall of the C-shaped bracket.

[0010] Further preferably, the turntable driving mechanism is composed of a reduction motor and a gear disc; Among them, the reduction motor is installed on one side of the upper surface of the supporting platform, the gear disc is rotatably connected to one side of the inner wall of the supporting platform, the output shaft of the reduction motor is fixedly connected to one end of the gear disc, and the outer wall of the gear disc is meshed with the outer wall of the turntable seat.

[0011] Further preferably, the two lifting mechanisms each include a guide frame, a base and a second hydraulic cylinder; Among them, the outer wall of the supporting platform is slidingly connected to the inner wall of the guide frame, the base is fixedly connected to the bottom of the guide frame, the second hydraulic cylinder is installed in the middle of the lower surface of the base, and one end of the piston rod of the second hydraulic cylinder passes through the inner wall of the base and is fixedly connected to the bottom of the supporting platform.

[0012] Further preferably, the bilateral bending drive mechanism is composed of four rodless cylinders; The four rodless cylinders are symmetrically mounted on the upper surfaces of the two side supports in pairs, and the bottom of the base is mounted on the upper surfaces of the two rodless cylinder output blocks.

[0013] Further preferably, a loading and unloading assembly is installed on one side of the pressure plate, and the loading and unloading assembly includes a positioning mechanism and two unloading mechanisms; The two unloading mechanisms and the positioning mechanism are both installed on one side of the pressure plate. The positioning mechanism is used to position and limit the workpiece, and the unloading mechanism is used to provide thrust to one side of the workpiece so that it is always in contact with one side of the movable pressure plate. Wherein, the positioning mechanism is composed of a positioning pin, a push plate, a first sleeve and two second springs; In which, the first sleeve is fixedly connected to the middle part of the side of the pressure plate away from the movable pressure plate, the outer wall of the push plate is slidably connected to the inner wall of the first sleeve, one end of the positioning pin is fixedly connected to one side of the push plate, the outer wall of the positioning pin is slidably connected to the inner wall of the pressure plate, and the two second springs are fixedly connected between the side of the push plate away from the positioning pin and the inner wall of the first sleeve.

[0014] Further preferably, the two unloading mechanisms each include a push rod, a second sleeve and a third spring; In which, the second sleeve is fixedly connected to the side of the pressure plate away from the movable pressure plate, one side of the outer wall of the push rod is slidably connected to the inner wall of the second sleeve, and the other side of the outer wall of the push rod is slidably connected to the inner wall of the pressure plate, and the third spring is fixedly connected between one end of the push rod and the inner wall of the second sleeve, and the maximum length of the push rod after passing through the pressure plate is greater than the sum of the maximum length of the positioning pin after passing through the pressure plate and the thickness of the workpiece.

[0015] Further preferably, one side of the C-shaped bracket is symmetrically fixedly connected to two triangular brackets, the bottoms of the two triangular brackets are mounted on the upper surface of the support frame, and a sliding groove is provided in the middle of the upper surface of the side support.

[0016] The embodiment of the present invention adopts the above technical solution, which has the following advantages: 1. The present invention places the hanging code blank to be processed into two clamping frames and a clamping plate mechanism, and then uses the clamping plate mechanism to clamp and fix the middle part of the hanging code blank. Then, the lifting mechanism is driven by the double-sided bending drive mechanism to drive the double-sided bending assembly to move to the specified position, so that the turntable drive mechanism can drive the turntable seat to drive the bending pressure rod to move. The moving bending pressure rod cooperates with the clamping frame to perform double-sided synchronous bending processing on the hanging code blank. After one bending operation is completed, the double-sided bending drive mechanism can be used to drive the double-sided bending assembly to continue moving, so that the double-sided bending assembly can be used to perform continuous bending processing on the hanging code blank to meet the processing needs of workpieces with many bending points, and there is no need to repeatedly adjust the position of the hanging code blank, thereby improving processing efficiency.

[0017] 2. According to the present invention, after the double-sided bending assembly completes two consecutive bending operations on the hanging code blank, the double-sided bending assembly is driven to separate from the hanging code blank through the lifting mechanism, and then the central bending driving mechanism is used to drive the clamping mechanism to drive the hanging code blank to move toward the bending auxiliary mechanism. The two bending auxiliary mechanisms are used to limit the two sides of the hanging code blank, and the clamping mechanism is cooperated with the two sides of the hanging code blank to perform a 90° bending operation, so that the bridge hanging code can be processed and formed in one time, and the damage to the workpiece caused by the 90° bending operation is reduced.

[0018] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0020] Figure 1 It is a structural diagram of the present invention; Figure 2 It is a schematic cross-sectional structural diagram of the present invention from a first viewing angle; Figure 3 For the present invention Figure 2 A schematic diagram of the enlarged structure of area A; Figure 4 is an axonometric view of the mounting bracket of the present invention; Figure 5 is a schematic cross-sectional structural diagram of the present invention from a second viewing angle; Figure 6 is an axonometric view of the C-shaped bracket of the present invention; Figure 7 This is an axonometric view of the pressure roller of the present invention; Figure 8 is an axonometric view of the guide frame of the present invention; Figure 9 Schematic diagram of the cross-sectional structure of the guide frame of the present invention; Figure 10 It is a structural schematic diagram of the bridge hanging code workpiece of the present invention.

[0021] Figure markings: 1. Frame assembly; 2. Clamping mechanism; 3. Bending auxiliary mechanism; 4. Double-sided bending assembly; 5. Lifting mechanism; 6. Center bending drive mechanism; 7. Double-sided bending drive mechanism; 8. Loading and unloading assembly; 101. Center support; 102. Side support; 103. Support frame; 201. First hydraulic cylinder; 202. Movable pressure plate; 203. Connecting frame; 204. Pressure plate; 205. Mounting frame; 301. C-shaped bracket; 302. Pressure roller; 303. Shaping groove; 304. Storage groove; 305. First spring; 401. Loading platform; 402. Clamping frame; 403. Turntable Seat; 404, bending pressure rod; 405, turntable drive mechanism; 451, reduction motor; 452, gear disc; 501, guide frame; 502, base; 503, second hydraulic cylinder; 601, fixed frame; 602, drive motor; 603, screw rod; 604, slider; 701, rodless cylinder; 801, positioning mechanism; 802, unloading mechanism; 811, positioning pin; 812, push plate; 813, first sleeve; 814, second spring; 821, push rod; 822, second sleeve; 823, third spring; 91, triangular bracket; 92, slide groove; 93, hanging code blank; 94, pin hole. DETAILED DESCRIPTION

[0022] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be considered as illustrative in nature and not restrictive.

[0023] It should be noted that the terms "first," "second," "symmetrical," and "array" are used solely for descriptive and positional purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the technical features being referred to. Therefore, limitations on features such as "first" and "symmetrical" may explicitly or implicitly include one or more of these features. Similarly, when features are not limited in quantity using words such as "two" or "three," it should be noted that these features also explicitly or implicitly include one or more of these features.

[0024] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0025] like Figures 1-10 As shown, an embodiment of the present invention provides a bending device for steel structure processing, including a frame assembly 1 and a clamping plate mechanism 2. The frame assembly 1 includes a central support 101, two side supports 102 and two support frames 103; Among them, the side supports 102 are symmetrically fixedly connected to the two sides of the central support 101, the two support frames 103 are symmetrically installed on the upper surface of the central support 101, a central bending drive mechanism 6 is provided between the two support frames 103, the central bending drive mechanism 6 is installed between the clamping mechanism 2 and the central support 101, two bending auxiliary mechanisms 3 are installed on the top of the two support frames 103, two lifting mechanisms 5 are provided above the two side supports 102, two bilateral bending components 4 are installed on the top of the two lifting mechanisms 5, and a bilateral bending drive mechanism 7 is installed between the two lifting mechanisms 5 and the two side supports 102; The double-sided bending drive mechanism 7 is used to drive the lifting mechanism 5 to drive the double-sided bending assembly 4 to move along the X-axis direction, so as to cooperate with the double-sided bending assembly 4 to perform continuous lateral bending operations on the workpiece; The center bending drive mechanism 6 is used to drive the clamping mechanism 2 to move along the Y-axis direction; The two bilateral bending assemblies 4 each include a carrying platform 401, two clamping frames 402, a turntable seat 403, a bending pressure rod 404 and a turntable driving mechanism 405; Among them, the two clamping frames 402 are symmetrically fixedly connected to one side of the upper surface of the supporting platform 401, the turntable seat 403 is rotatably connected to one side of the inner wall of the supporting platform 401, the bending pressure rod 404 is fixedly connected to the upper surface of the turntable seat 403, and the turntable driving mechanism 405 is installed on the upper surface of the supporting platform 401, which is used to drive the turntable seat 403 to rotate back and forth.

[0026] In one embodiment, the center bending drive mechanism 6 includes a fixed frame 601, a drive motor 602, a screw rod 603 and a slider 604; The fixing frame 601 is mounted on the middle portion of the upper surface of the central support 101, the driving motor 602 is mounted on one side of the fixing frame 601, one end of the screw rod 603 is rotatably connected to one side of the inner wall of the fixing frame 601, and the other end of the screw rod 603 is fixedly connected to the output shaft of the driving motor 602. The inner wall of the slider 604 is threadedly connected to the outer wall of the screw rod 603, and the bottom of the slider 604 is slidably connected to the bottom of the inner wall of the fixing frame 601. The output shaft of the driving motor 602 drives the screw rod 603 to rotate, and the rotating screw rod 603 drives the slider 604 to move via the thread, and the moving slider 604 drives the clamping mechanism 2 to move along the Y axis.

[0027] In one embodiment, the clamping mechanism 2 includes a first hydraulic cylinder 201, a movable pressure plate 202, a connecting frame 203, a pressure plate 204 and a mounting frame 205; The bottom of the mounting frame 205 is mounted on the upper surface of the slider 604, the first hydraulic cylinder 201 is mounted in the middle of one side of the mounting frame 205, the pressure plate 204 is fixedly connected to one side of the mounting frame 205, the movable pressure plate 202 is provided on the side of the pressure plate 204 away from the first hydraulic cylinder 201, the connecting frame 203 is slidably connected between the pressure plate 204 and the mounting frame 205, one side of the connecting frame 203 is fixedly connected to one side of the movable pressure plate 202, and the other side of the connecting frame 203 is fixedly connected to the piston rod of the first hydraulic cylinder 201; The piston rod of the first hydraulic cylinder 201 drives the connecting frame 203 to move, the moving connecting frame 203 drives the movable pressure plate 202 to move, and the moving movable pressure plate 202 drives the hanging code blank 93 to fit with the pressure plate 204.

[0028] In one embodiment, the two bending auxiliary mechanisms 3 each include a C-shaped bracket 301, a pressure roller 302, a shaping groove 303, two storage grooves 304 and two first springs 305; The C-shaped bracket 301 is mounted on the upper surface of the support frame 103, the pressure roller 302 is rotatably connected to the inner side wall of the C-shaped bracket 301, the shaping groove 303 is provided on one side of the pressure roller 302, and two storage grooves 304 are symmetrically provided on the other side of the outer side wall of the pressure roller 302. One end of the two first springs 305 is fixedly connected to the inner side wall of the storage groove 304, and the other end of the two first springs 305 is fixedly connected to one side of the inner side wall of the C-shaped bracket 301. The pressure roller 302 rotates under the action of pressure and drives the first spring 305 to stretch, so that the pressure between the movable pressure plate 202 and the pressure roller 302 cooperates with the shaping groove 303 to perform a 90° bending operation on the hanging code blank 93, and the rotating pressure roller 302 and the shaping groove 303 can be used to reduce the damage to the hanging code blank 93 during the 90° bending operation.

[0029] In one embodiment, the turntable drive mechanism 405 is composed of a reduction motor 451 and a gear wheel 452; Among them, the reduction motor 451 is installed on one side of the upper surface of the supporting platform 401, the gear disc 452 is rotatably connected to one side of the inner wall of the supporting platform 401, the output shaft of the reduction motor 451 is fixedly connected to one end of the gear disc 452, and the outer wall of the gear disc 452 is meshed with the outer wall of the turntable seat 403.

[0030] In one embodiment, both lifting mechanisms 5 include a guide frame 501 , a base 502 , and a second hydraulic cylinder 503 ; The outer wall of the carrying platform 401 is slidably connected to the inner wall of the guide frame 501, the base 502 is fixedly connected to the bottom of the guide frame 501, and the second hydraulic cylinder 503 is installed in the middle of the lower surface of the base 502. One end of the piston rod of the second hydraulic cylinder 503 passes through the inner wall of the base 502 and is fixedly connected to the bottom of the carrying platform 401. The piston rod of the second hydraulic cylinder 503 drives the supporting platform 401 to move as a whole, and the moving supporting platform 401 drives the clamping frame 402 and the bending pressure rod 404 to slide into the guide frame 501, so that the clamping frame 402 is separated from the hanging code blank 93.

[0031] In one embodiment, the bilateral bending drive mechanism 7 is composed of four rodless cylinders 701; Among them, four rodless cylinders 701 are symmetrically installed on the upper surfaces of the two side supports 102, and the bottom of the base 502 is installed on the upper surfaces of the output blocks of the two rodless cylinders 701; The base 502 is driven to move by the output block of the rodless cylinder 701 .

[0032] In one embodiment, a loading and unloading assembly 8 is installed on one side of the pressure plate 204, and the loading and unloading assembly 8 includes a positioning mechanism 801 and two unloading mechanisms 802; Among them, the two unloading mechanisms 802 and the positioning mechanism 801 are both installed on one side of the pressure plate 204. The positioning mechanism 801 is used to position and limit the workpiece, and the unloading mechanism 802 is used to provide thrust to one side of the workpiece so that it always fits with one side of the movable pressure plate 202. The positioning mechanism 801 is composed of a positioning pin 811, a push plate 812, a first sleeve 813 and two second springs 814; The first sleeve 813 is fixedly connected to the middle portion of the side of the pressure plate 204 away from the movable pressure plate 202, the outer wall of the push plate 812 is slidably connected to the inner wall of the first sleeve 813, one end of the positioning pin 811 is fixedly connected to one side of the push plate 812, the outer wall of the positioning pin 811 is slidably connected to the inner wall of the pressure plate 204, and two second springs 814 are fixedly connected between the side of the push plate 812 away from the positioning pin 811 and the inner wall of the first sleeve 813; The two unloading mechanisms 802 each include a push rod 821 , a second sleeve 822 and a third spring 823 ; The second sleeve 822 is fixedly connected to the pressure bearing plate 204 away from the movable pressing plate 202, the outer side wall of the ejector rod 821 is slidably connected to the inner side wall of the second sleeve 822, the other side of the outer side wall of the ejector rod 821 is slidably connected to the inner side wall of the pressure bearing plate 204, the third spring 823 is fixedly connected between one end of the ejector rod 821 and the inner side wall of the second sleeve 822, and the maximum length of the ejector rod 821 after passing through the pressure bearing plate 204 is greater than the sum of the maximum length of the positioning pin 811 after passing through the pressure bearing plate 204 and the thickness of the workpiece. The third spring 823 is compressed by the ejector rod 821, so that the third spring 823 cooperates with the ejector rod 821 to provide a continuous pushing force for one side of the hanging code blank 93, so that one side of the hanging code blank 93 is always attached to one side of the movable pressing plate 202, the second spring 814 is compressed by the positioning pin 811 being pressed, when the pin hole 94 on the hanging code blank 93 moves to the positioning pin 811, the positioning pin 811 is inserted into the pin hole 94 by the second spring 814 being compressed to push the push plate 812 to drive the positioning pin 811, so as to position and limit the hanging code blank 93. The length of the positioning pin 811 and the ejector rod 821 is controlled to ensure that the ejector rod 821 pushes the hanging code blank 93 to be separated from the positioning pin 811.

[0033] In one embodiment, one side of the C-shaped support 301 is symmetrically fixedly connected to two triangular supports 91, and the bottoms of the two triangular supports 91 are installed on the upper surface of the support frame 103.

[0034] The sliding groove 92 provides a moving space for the second hydraulic cylinder 503, and the triangular support 91 provides support for one side of the C-shaped support 301 to improve its pressure bearing performance.

[0035] In operation, first, the pin hole 94 is machined in the middle of the hanging code blank 93 by using the punching equipment, then the hanging code blank 93 is inserted between the two clamping frames 402 and the movable pressing plate 202 and the pressure bearing plate 204, the hanging code blank 93 is sequentially pressed against the ejector rod 821 and the positioning pin 811, the third spring 823 is compressed by the ejector rod 821 being pressed, so that the third spring 823 cooperates with the ejector rod 821 to provide a continuous pushing force for one side of the hanging code blank 93, so that one side of the hanging code blank 93 is always attached to one side of the movable pressing plate 202, the second spring 814 is compressed by the positioning pin 811 being pressed, when the pin hole 94 on the hanging code blank 93 moves to the positioning pin 811, the positioning pin 811 is inserted into the pin hole 94 by the second spring 814 being compressed to push the push plate 812 to drive the positioning pin 811, so as to position and limit the hanging code blank 93, thereby completing the feeding operation of the hanging code blank 93.

[0036] When the loading operation of the hanging code blank 93 is completed, the piston rod of the first hydraulic cylinder 201 drives the connecting frame 203 to move, and the moving connecting frame 203 drives the movable pressure plate 202 to move, and the moving movable pressure plate 202 drives the hanging code blank 93 to fit with the pressure plate 204 so as to clamp and fix it, and then the output block of the rodless cylinder 701 is used to drive the base 502 to move, and the moving base 502 cooperates with the guide frame 501 to drive the bilateral bending assembly 4 to move along the X-axis direction as a whole, that is, Figure 1 In the middle, the hanging code blank 93 is in the long direction. When the double-sided bending component 4 moves to the specified position, the output shaft of the reduction motor 451 drives the gear disc 452 to rotate, and the rotating gear disc 452 uses the tooth pattern to drive the turntable seat 403 to rotate. The rotating turntable seat 403 drives the bending pressure rod 404 to squeeze one side of the hanging code blank 93, so as to cooperate with the clamping frame 402 to perform a bending operation on both sides of the hanging code blank 93. When the bridge hanging code is processed, the bending angle can be 30°. After the bending operation on both sides is completed, the turntable drive mechanism 405 drives the turntable seat 403 to drive the bending pressure rod 404 to reset, and then the output block of the rodless cylinder 701 drives the double-sided bending component 4 as a whole to continue to move along the X-axis direction, so as to move the double-sided bending component 4 to the second bending point, and then repeat the operation to perform a secondary bending process on both sides of the hanging code blank 93. When the bridge hanging code is processed, the second bending angle can be 60°, thereby completing the continuous bending operation on both sides of the hanging code blank 93.

[0037] The piston rod of the second hydraulic cylinder 503 drives the supporting platform 401 to move as a whole, and the moving supporting platform 401 drives the clamping frame 402 and the bending pressure rod 404 to slide into the guide frame 501, so that the clamping frame 402 is separated from the hanging code blank 93 to avoid interference with subsequent bending or blanking operations.

[0038] When it is necessary to bend the hanging code blank 93 after the secondary bending by 90°, the output shaft of the driving motor 602 drives the screw rod 603 to rotate, and the rotating screw rod 603 drives the slider 604 to move by the thread, and the moving slider 604 drives the mounting frame 205 to move along the Y axis, that is, the axial direction of the screw rod 603. The moving mounting frame 205 cooperates with the pressure plate 204 and the movable pressure plate 202 to drive the hanging code blank 93 to move. The moving hanging code blank 93 squeezes one side of the two pressure rollers 302, so that it rotates under the action of pressure, and drives the first spring 305 to stretch, so as to utilize the pressure between the movable pressure plate 202 and the pressure roller 302 to cooperate with the shaping groove 303 to perform a 90° bending operation on the hanging code blank 93, so that the bent parts on both sides of the hanging code blank 93 overlap to form a bridge hanging code workpiece. Figure 10 shown.

[0039] When it is necessary to unload the bridge frame hanging code workpiece, the piston rod of the first hydraulic cylinder 201 pushes the connecting frame 203 to drive the movable pressure plate 202 to move, so as to release the clamping of the bridge frame hanging code workpiece, and then the compressed third spring 823 drives the push rod 821 to move, so that the push rod 821 can be used to push the bridge frame hanging code workpiece to fit with the movable pressure plate 202, so that the positioning pin 811 slides out of the pin hole 94, so as to unload the bridge frame hanging code workpiece after processing.

[0040] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. A bending device for steel structure processing, comprising a frame assembly (1) and a clamping plate mechanism (2), characterized in that: The frame assembly (1) comprises a central support (101), two side supports (102) and two support frames (103); The side supports (102) are symmetrically fixedly connected to both sides of the central support (101), the two support frames (103) are symmetrically installed on the upper surface of the central support (101), a central bending drive mechanism (6) is provided between the two support frames (103), the central bending drive mechanism (6) is installed between the clamping mechanism (2) and the central support (101), two bending auxiliary mechanisms (3) are installed on the top of the two support frames (103), two lifting mechanisms (5) are provided above the two side supports (102), two bilateral bending assemblies (4) are installed on the top of the two lifting mechanisms (5), and a bilateral bending drive mechanism (7) is installed between the two lifting mechanisms (5) and the two side supports (102); Wherein, the two bilateral bending assemblies (4) each comprise a bearing platform (401), two clamping frames (402), a turntable seat (403), a bending pressure rod (404) and a turntable driving mechanism (405); The two clamping frames (402) are symmetrically fixedly connected to one side of the upper surface of the supporting platform (401), the turntable seat (403) is rotatably connected to one side of the inner wall of the supporting platform (401), the bending pressure rod (404) is fixedly connected to the upper surface of the turntable seat (403), and the turntable driving mechanism (405) is installed on the upper surface of the supporting platform (401) for driving the turntable seat (403) to rotate back and forth.

2. The bending equipment for steel structure processing according to claim 1, characterized in that: The central bending drive mechanism (6) comprises a fixed frame (601), a drive motor (602), a screw rod (603) and a slider (604); The fixing frame (601) is mounted on the middle portion of the upper surface of the central support (101), the driving motor (602) is mounted on one side of the fixing frame (601), one end of the screw rod (603) is rotatably connected to one side of the inner wall of the fixing frame (601), the other end of the screw rod (603) is fixedly connected to the output shaft of the driving motor (602), the inner wall of the slider (604) is threadedly connected to the outer wall of the screw rod (603), and the bottom of the slider (604) is slidably connected to the bottom of the inner wall of the fixing frame (601).

3. The bending equipment for steel structure processing according to claim 2, characterized in that: The clamping plate mechanism (2) comprises a first hydraulic cylinder (201), a movable pressure plate (202), a connecting frame (203), a pressure plate (204) and a mounting frame (205); The bottom of the mounting frame (205) is mounted on the upper surface of the slider (604), the first hydraulic cylinder (201) is mounted on the middle of one side of the mounting frame (205), the pressure plate (204) is fixedly connected to one side of the mounting frame (205), the movable pressure plate (202) is provided on the side of the pressure plate (204) away from the first hydraulic cylinder (201), the connecting frame (203) is slidably connected between the pressure plate (204) and the mounting frame (205), one side of the connecting frame (203) is fixedly connected to one side of the movable pressure plate (202), and the other side of the connecting frame (203) is fixedly connected to the piston rod of the first hydraulic cylinder (201).

4. The bending equipment for steel structure processing according to claim 1, characterized in that: The two bending auxiliary mechanisms (3) each comprise a C-shaped bracket (301), a pressure roller (302), a shaping groove (303), two storage grooves (304) and two first springs (305); The C-shaped bracket (301) is mounted on the upper surface of the support frame (103), the pressure roller (302) is rotatably connected to the inner wall of the C-shaped bracket (301), the shaping groove (303) is opened on one side of the pressure roller (302), the two storage grooves (304) are symmetrically opened on the other side of the outer wall of the pressure roller (302), one end of the two first springs (305) is respectively fixedly connected to the inner wall of the two storage grooves (304), and the other end of the two first springs (305) is fixedly connected to one side of the inner wall of the C-shaped bracket (301).

5. The bending equipment for steel structure processing according to claim 1, characterized in that: The turntable driving mechanism (405) is composed of a reduction motor (451) and a gear wheel (452); The reduction motor (451) is mounted on one side of the upper surface of the supporting platform (401), the gear disc (452) is rotatably connected to one side of the inner wall of the supporting platform (401), the output shaft of the reduction motor (451) is fixedly connected to one end of the gear disc (452), and the outer wall of the gear disc (452) is meshed with the outer wall of the turntable seat (403).

6. The bending equipment for steel structure processing according to claim 1, characterized in that: The two lifting mechanisms (5) each comprise a guide frame (501), a base (502) and a second hydraulic cylinder (503); The outer wall of the supporting platform (401) is slidably connected to the inner wall of the guide frame (501), the base (502) is fixedly connected to the bottom of the guide frame (501), the second hydraulic cylinder (503) is installed in the middle of the lower surface of the base (502), and one end of the piston rod of the second hydraulic cylinder (503) passes through the inner wall of the base (502) and is fixedly connected to the bottom of the supporting platform (401).

7. The bending equipment for steel structure processing according to claim 6, characterized in that: The bilateral bending drive mechanism (7) is composed of four rodless cylinders (701); The four rodless cylinders (701) are symmetrically mounted on the upper surfaces of the two side supports (102) in pairs, and the bottom of the base (502) is mounted on the upper surfaces of the output blocks of the two rodless cylinders (701).

8. The bending equipment for steel structure processing according to claim 3, characterized in that: A loading and unloading assembly (8) is installed on one side of the pressure plate (204), and the loading and unloading assembly (8) includes a positioning mechanism (801) and two unloading mechanisms (802); The two unloading mechanisms (802) and the positioning mechanism (801) are both installed on one side of the pressure plate (204); the positioning mechanism (801) is used to position and limit the workpiece; and the unloading mechanism (802) is used to provide a thrust to one side of the workpiece so that it is always in contact with one side of the movable pressure plate (202); Wherein, the positioning mechanism (801) is composed of a positioning pin (811), a push plate (812), a first sleeve (813) and two second springs (814); The first sleeve (813) is fixedly connected to the middle of the side of the pressure plate (204) away from the movable pressure plate (202), the outer wall of the push plate (812) is slidably connected to the inner wall of the first sleeve (813), one end of the positioning pin (811) is fixedly connected to one side of the push plate (812), the outer wall of the positioning pin (811) is slidably connected to the inner wall of the pressure plate (204), and the two second springs (814) are fixedly connected between the side of the push plate (812) away from the positioning pin (811) and the inner wall of the first sleeve (813).

9. The bending equipment for steel structure processing according to claim 8, characterized in that: Both discharge mechanisms (802) include a push rod (821), a second sleeve (822) and a third spring (823); The second sleeve (822) is fixedly connected to the side of the pressure plate (204) away from the movable pressure plate (202), one side of the outer wall of the push rod (821) is slidably connected to the inner wall of the second sleeve (822), and the other side of the outer wall of the push rod (821) is slidably connected to the inner wall of the pressure plate (204). The third spring (823) is fixedly connected between one end of the push rod (821) and the inner wall of the second sleeve (822). The maximum length of the push rod (821) after passing through the pressure plate (204) is greater than the sum of the maximum length of the positioning pin (811) after passing through the pressure plate (204) and the thickness of the workpiece.

10. The bending equipment for steel structure processing according to claim 4, characterized in that: One side of the C-shaped bracket (301) is symmetrically fixedly connected to two triangular brackets (91), the bottoms of the two triangular brackets (91) are both mounted on the upper surface of the support frame (103), and a sliding groove (92) is provided in the middle of the upper surface of the side support (102).

Citation Information

Patent Citations

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    CN118808406B

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