Punching sheet stamping device for motor rotor machining
By adopting multiple adjustable punching heads and a hydraulic telescopic rod limiting structure in the punching device for motor rotor processing, the punching heads can be quickly disassembled and sized adjusted, solving the problem of inconvenient disassembly in the existing technology and improving adaptability and practicality.
Patent Information
- Application Number
- CN202511117555.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-10-10
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing stamping head model of the motor rotor punching device is fixed, which makes it inconvenient to disassemble when changing the stamping size. The lack of a quick disassembly structure makes replacement troublesome.
A punching device for motor rotor processing was designed. It adopted multiple adjustable punching heads and a hydraulic telescopic rod limiting structure. The punching heads were fixed by engaging a clamping block with a limiting gear, and the punching heads were quickly disassembled by a fixing pin and a tension spring. The turntable could be easily replaced in combination with a liftable vertical plate and a torsion spring.
The rapid disassembly and assembly of the punch head and the flexible adjustment of its size are achieved, the adaptability and practicality are improved, and the problem of inconvenient disassembly in the prior art is solved.
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Figure CN120755249A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of punching devices, in particular to a punching device for machining motor rotors. Background Art
[0002] The motor rotor is also the rotating component in the motor. A motor consists of two parts: the rotor and the stator. It is a device used to convert electrical energy into mechanical energy and vice versa. Motor rotors are categorized as motor rotors and generator rotors. Motor rotors can be classified as either internal rotor or external rotor. In the internal rotor, the central core of the motor acts as the rotating body, outputting torque (for motors) or receiving energy (for generators). In the external rotor, the outer body of the motor acts as the rotating body. These different methods facilitate various applications. Motor rotor laminations are thin, sheet-like parts manufactured through a stamping process and are typically made of magnetic materials such as electrical steel. These laminations are stacked one by one to form the motor's rotor core, which serves as a critical path for the motor's magnetic field.
[0003] The existing punching devices for motor rotor sheet punching use a fixed punch head model. To change the punching size, the punch head needs to be replaced. However, the punch head lacks a quick-release assembly, making it difficult to disassemble and replace. Therefore, it is necessary to propose a punching device for motor rotor sheet punching to address the above technical issues. Summary of the Invention
[0004] The present invention provides a punching device for processing a motor rotor, which is used to solve the technical problem proposed in the above background technology that the punching head model used in the punching device for the motor rotor in the prior art is fixed, and the punching head needs to be replaced when the punching size needs to be changed. However, the installation of the punching head lacks a quick-disassembly structure, which makes disassembly inconvenient and replacement troublesome.
[0005] In order to achieve the above object, the present application adopts the following technical scheme: A punching stamping device for motor rotor machining, comprising: a workbench surface, the upper surface of the workbench surface is fixedly provided with a U-shaped support, and the side of the U-shaped support is fixedly provided with a top plate; a stamping mechanism, comprising a first hydraulic telescopic rod fixedly installed in the U-shaped support, the output end of the first hydraulic telescopic rod is fixedly connected with a vertical plate, the inside of the vertical plate is rotatably connected with a connecting shaft, the outside of the connecting shaft is sleeved with a limiting gear, the side of the vertical plate is fixedly provided with a second hydraulic telescopic rod, the output end of the second hydraulic telescopic rod is fixedly connected with a clamping block clamped with the limiting gear, the outside of the connecting shaft is sleeved with a disc, the outside of the disc is uniformly fixedly provided with a plurality of mounting blocks, the outside of each mounting block is provided with a connecting groove, the inside of the connecting groove is inserted with a connecting block, the side of the connecting block is provided with a pin hole, and the outside of the connecting block is fixedly provided with a stamping head, the side of the mounting block is fixedly provided with a tension spring, one end of the tension spring is fixedly connected with a plug-in pin in communication with the connecting groove, and the plug-in pin is inserted between one end and the pin hole.
[0006] Preferably, the plug-in pin is in T-shaped structure, and the plug-in pin is located in the inside of the tension spring.
[0007] Preferably, the stamping head and the connecting block are in one-piece structure, the tooth gap of the limiting gear is 0.16mm, and the side of the clamping block is in contact with the vertical plate.
[0008] Preferably, the lower surface of the workbench surface is uniformly fixedly provided with four supporting legs, and the opposite surfaces of the two supporting legs on the same side are commonly fixedly provided with a reinforcing rod.
[0009] Preferably, the collecting mechanism comprises a first discharge opening and a second discharge opening provided on the upper surface of the workbench surface, and the first discharge opening is located on the left side of the second discharge opening.
[0010] Preferably, the collecting mechanism further comprises a collecting box fixedly installed on the lower surface of the workbench surface, and the inside of the collecting box is inserted with two drawers, and the front surface of each drawer is fixedly provided with an operation handle.
[0011] Preferably, the punching sheet supply mechanism comprises a liftable vertical plate fixedly installed on the rear surface of the workbench surface, the front surface of the liftable vertical plate is fixedly provided with a connecting rod, the ends of the two connecting rods are commonly fixedly connected with a discharge cylinder, and the outside of the discharge cylinder is provided with an observation groove.
[0012] Preferably, the punching sheet supply mechanism also includes a driving motor installed and fixed on the bottom of the work table, the output shaft of the driving motor is fixedly connected to a rotating shaft passing through the work table, a turntable is sleeved on the outer side of the rotating shaft, and a plurality of accommodating grooves are evenly arranged on the upper surface of the turntable.
[0013] Preferably, the punching sheet supply mechanism further includes a notch formed on the inner side of the turntable, and a protrusion engaged with the notch is fixedly mounted on the inner side of the turntable.
[0014] Preferably, the punching sheet supply mechanism also includes a mounting groove opened at the top of the rotating shaft, the bottom of the inner cavity of the mounting groove is rotatably connected to a vertical shaft, the outer side of the vertical shaft is sleeved with a blocking piece, a torsion spring is fixedly connected between the blocking piece and the rotating shaft, and the bottom of the blocking piece is in contact with the rotating shaft, and the width of the blocking piece is smaller than the width of the protrusion.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is provided with a plurality of punching heads of different sizes on the outer side of the disc. When the punching size is to be changed, the punching head of the corresponding size can be turned to the bottom, and by adjusting the second hydraulic telescopic rod, the clamping block connected to the output end thereof is engaged with the limit gear, so that the punching head in the adjusted position can be fixed. In addition, by pulling the fixing pin, the tension spring is stretched, so that one end of the fixing pin is disengaged from the pin fixing hole opened by the connecting block, thereby facilitating the removal of the connecting block from the inside of the connecting groove, facilitating the replacement of the punching head, and improving the adaptability, thereby solving the problem that the punching head model used in the punching device for the motor rotor in the prior art is fixed, and the punching head needs to be replaced when the punching size is to be changed. However, the installation of the punching head lacks a quick disassembly structure, resulting in inconvenient disassembly and troublesome replacement.
[0016] 2. The present invention is used to drive the turntable and the rotating shaft by adopting a protrusion and a groove to clamp the connection. By rotating the retaining piece to a state parallel to the protrusion, the torsion spring is elastically deformed, thereby facilitating the removal of the turntable from the outside of the rotating shaft and facilitating the replacement of turntables with accommodating grooves of different sizes, so as to achieve the effect of placing punching sheets of different diameters and enhance practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is an overall stereogram of the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of the drawer and the collection box connected to each other in the present invention; Figure 3 This is a schematic diagram of the three-dimensional structure of the connection between the turntable and the rotating shaft of the present invention; Figure 4 This is a left-side structural schematic diagram of the connection between the retaining member and the rotating shaft of the present invention; Figure 5This is a schematic diagram of the three-dimensional structure of the connection between the disc and the vertical plate of the present invention; Figure 6 is an exploded view of the connection between the punch head and the mounting block of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the connection between the turntable and the work surface of the present invention.
[0018] In the figure: 1. collection box; 2. reinforcement rod; 3. support leg; 4. work surface; 5. liftable vertical plate; 6. observation wire trough; 7. connecting rod; 8. discharge barrel; 9. disc; 10. first hydraulic telescopic rod; 11. top plate; 12. U-shaped bracket; 13. connecting shaft; 14. receiving groove; 15. turntable; 16. drawer; 17. operating handle; 18. rotating shaft; 19. notch; 20. protrusion; 21. retaining piece; 22. mounting groove; 23. vertical axis; 24. torsion spring; 25. second hydraulic telescopic rod; 26. punch head; 27. limit gear; 28. mounting block; 29. tension spring; 30. vertical plate; 31. fixing block; 32. fixing pin; 33. connecting groove; 34. connecting block; 35. pin fixing hole; 36. first discharge port; 37. drive motor; 38. second discharge port. DETAILED DESCRIPTION
[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", "coaxial", "bottom", "one end", "top", "the other end", "one side", "front", "two ends", "both sides" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as limiting the present invention.
[0021] In addition, the terms "first", "second", "third", etc. are used herein for descriptive purposes only and should not be construed as indicating or implying relative importance or an ordered sequence. Thus, features having a "first", "second" or "third" designation can include one or more of the features. In the description of the application, the meaning of "a plurality" is two or more, unless explicitly specified and limited otherwise.
[0022] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing", "providing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0023] Reference will now be made to the drawings, wherein the purpose of the drawings shown is to show certain exemplary embodiments, and is not intended to limit the present application. In the drawings, the same reference signs represent the same or corresponding parts. The size and proportion in the drawings are only for illustration, and should not be interpreted as limiting the present application, which may be exaggerated relative to the actual product. Embodiments
[0024] Please refer to Figures 1-7 The punching device for punching sheet for motor rotor machining of the embodiment comprises a workbench surface 4, a U-shaped support 12 is fixedly installed on the upper surface of the workbench surface 4, and a top plate 11 is fixedly installed on one side of the U-shaped support 12; a punching mechanism comprises a first hydraulic telescopic rod 10 fixedly installed in the U-shaped support 12, a vertical plate 30 fixedly connected to the output end of the first hydraulic telescopic rod 10, a connecting shaft 13 rotatably connected in the vertical plate 30, a limit gear 27 sleeved on the outer side of the connecting shaft 13, a second hydraulic telescopic rod 25 fixedly installed on one side of the vertical plate 30, a clamping block 31 fixedly connected to the output end of the second hydraulic telescopic rod 25 and clamped with the limit gear 27, a disc 9 sleeved on the outer side of the connecting shaft 13, a plurality of mounting blocks 28 fixedly installed on the outer side of the disc 9, a connecting groove 33 formed on the outer side of each mounting block 28, a connecting block 34 inserted into the connecting groove 33, a pin hole 35 formed on one side of the connecting block 34, a punching head 26 fixedly installed on the outer side of the connecting block 34, a tension spring 29 fixedly installed on one side of the mounting block 28, a clamping pin 32 fixedly connected to one end of the tension spring 29 and inserted between the other end of the clamping pin 32 and the pin hole 35; a collecting mechanism arranged at the bottom of the workbench surface 4, for collecting waste and punching sheet after punching; a punching sheet supply mechanism arranged on the upper surface of the workbench surface 4, for supplying punching sheet required for the punching mechanism.
[0025] To sum up, when working, by adjusting the second hydraulic telescopic rod 25, the fixing block 31 connected to its output end is engaged with the limit gear 27, so that the punching head 26 in the adjusted position can be fixed. In addition, by pulling the fixing pin 32, the tension spring 29 is stretched, so that one end of the fixing pin 32 is disengaged from the pin fixing hole 35 opened by the connecting block 34, thereby facilitating the removal of the connecting block 34 from the inside of the connecting groove 33, facilitating the replacement of the punching head 26, and improving the adaptability, thereby solving the problem that the punching head 26 model used in the punching device for the motor rotor in the prior art is fixed, and the punching head 26 needs to be replaced when the punching size is to be changed. However, the installation of the punching head 26 lacks a quick disassembly structure, which makes disassembly inconvenient and replacement troublesome.
[0026] For examples, see Figures 5-6 The fixing pin 32 has a T-shaped structure and is located inside the tension spring 29 .
[0027] For examples, see Figures 5-6 The punching head 26 and the connecting block 34 are integrally formed, the tooth gap of the limiting gear 27 is 0.16 mm, and one side of the fixing block 31 is in contact with the vertical plate 30.
[0028] For examples, see Figure 1 Four legs 3 are evenly fixed on the lower surface of the work surface 4, and a reinforcement rod 2 is fixed on the opposite surfaces of the two legs 3 on the same side.
[0029] For examples, see Figures 1-2 and Figure 7 The collection mechanism includes a first discharge port 36 and a second discharge port 38 opened on the upper surface of the work surface 4. The first discharge port 36 is located on the left side of the second discharge port 38. The collection mechanism also includes a collection box 1 fixedly installed on the lower surface of the work surface 4. Two drawers 16 are inserted into the interior of the collection box 1, and an operating handle 17 is fixedly installed on the front surface of each drawer 16.
[0030] Please refer to the drawings, the punch supply mechanism comprises a liftable vertical plate 5 fixedly installed on the rear surface of the workbench top 4, the front surface of the liftable vertical plate 5 is fixedly installed with connecting rods 7, one end of the two connecting rods 7 is fixedly connected with a blanking cylinder 8, an observation wire slot 6 is formed on the outer side of the blanking cylinder 8, the punch supply mechanism further comprises a driving motor 37 fixedly installed on the bottom of the workbench top 4, the output shaft of the driving motor 37 is fixedly connected with a rotating shaft 18 penetrating through the workbench top 4, the rotating shaft 18 is sleeved with a rotating disc 15 on the outer side, a plurality of accommodating grooves 14 are uniformly formed on the upper surface of the rotating disc 15, the punch supply mechanism further comprises a notch 19 formed on the inner side of the rotating disc 15, the inner side of the rotating disc 15 is fixedly installed with a protruding block 20 clamped with the notch 19, the punch supply mechanism further comprises an installation groove 22 formed on the top of the rotating shaft 18, a vertical shaft 23 is rotatably connected to the inner cavity bottom of the installation groove 22, the outer side of the vertical shaft 23 is sleeved with a blocking piece 21, a torsion spring 24 is fixedly connected between the blocking piece 21 and the rotating shaft 18, and the bottom of the blocking piece 21 is in contact with the rotating shaft 18, and the width of the blocking piece 21 is less than the width of the protruding block 20.
[0031] In summary, the application enables the elastic deformation of the torsion spring 24 by rotating the blocking piece 21 to be parallel to the protruding block 20, so that the rotating disc 15 can be conveniently removed from the outer side of the rotating shaft 18, different sizes of the rotating disc 15 with the accommodating grooves 14 can be conveniently replaced, different diameter punches can be placed, and the practicability is enhanced.
[0032] A certain amount of punch to be punched is reserved in the inside of the blanking cylinder 8. When the accommodating groove 14 is aligned directly below the blanking cylinder 8 during use, the punch will automatically fall into the inside of the accommodating groove 14, and the driving motor 37 is started to drive the rotating shaft 18 connected with the output shaft to drive the rotating disc 15 to rotate, so that the punch is located directly below the lowermost punch head 26, at this time, the first hydraulic telescopic rod 10 is started to move the punch head 26 downward to punch the punch, the waste is dropped into the inside of the right drawer 16 through the second blanking port 38, when the punched punch rotates to the first blanking port 36, the punch will fall into the inside of the left drawer 16.
[0033] When the rotating disc 9 needs to be rotated, first adjust the second hydraulic telescopic rod 25 to be shortened, so that the clamping block 31 is separated from the limiting gear 27, then rotate the rotating disc 9 by a certain angle, and finally adjust the second hydraulic telescopic rod 25 to be lengthened again, so that the clamping block 31 is clamped with the limiting gear 27, so that the rotating disc 9 after rotation is fixed. When the stamping head 26 needs to be disassembled, first pull the plug-in pin 32, so that the tension spring 29 is stretched, so that one end of the plug-in pin 32 is separated from the inside of the pin hole 35, then take out the connecting block 34 from the inside of the connecting groove 33, and remove the stamping head 26. When the rotating disc 15 needs to be disassembled, first adjust the liftable vertical plate 5 to be raised, so that the lower end of the blanking cylinder 8 is away from the rotating disc 15, then turn the blocking piece 21 to be parallel to the protruding block 20, so that the torsion spring 24 is elastically deformed, and finally take the rotating disc 15 from the outside of the rotating shaft 18 upward.
[0034] The above-described embodiments only express certain embodiments of the present application, which are described in detail and specifically, but should not be understood as a limitation on the scope of the present application; it should be pointed out that for ordinary skilled in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which are all within the protection scope of the present application; therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A punching device for processing a motor rotor, characterized in that: include: A work surface (4), wherein a U-shaped bracket (12) is fixedly mounted on the upper surface of the work surface (4), and a top plate (11) is fixedly mounted on one side of the U-shaped bracket (12); The punching mechanism includes a first hydraulic telescopic rod (10) installed and fixed inside a U-shaped bracket (12), the output end of the first hydraulic telescopic rod (10) is fixedly connected to a vertical plate (30), the interior of the vertical plate (30) is rotatably connected to a connecting shaft (13), the outer side of the connecting shaft (13) is sleeved with a limit gear (27), a second hydraulic telescopic rod (25) is fixedly installed on one side of the vertical plate (30), the output end of the second hydraulic telescopic rod (25) is fixedly connected to a clamping block (31) engaged with the limit gear (27), the outer side of the connecting shaft (13) is sleeved with a disc (9), and the disc A plurality of mounting blocks (28) are evenly fixedly installed on the outer side of (9), a connecting groove (33) is provided on the outer side of each mounting block (28), a connecting block (34) is inserted into the interior of the connecting groove (33), a pin fixing hole (35) is provided on one side of the connecting block (34), and a punching head (26) is fixedly installed on the outer side of the connecting block (34), a tension spring (29) is fixedly installed on one side of the mounting block (28), one end of the tension spring (29) is fixedly connected to a plug pin (32) communicating with the connecting groove (33), and one end of the plug pin (32) is plugged into the pin fixing hole (35); A collecting mechanism is provided at the bottom of the work surface (4) and is used to collect waste chips and punched sheets after punching is completed; The punching sheet supply mechanism is arranged on the upper surface of the work table (4) and is used to supply punching sheets required for processing by the punching mechanism.
2. A punching device for machining a motor rotor according to claim 1, characterized in that: The fixing pin (32) has a T-shaped structure, and the fixing pin (32) is located inside the tension spring (29).
3. The punching device for machining a motor rotor according to claim 1, characterized in that: The punching head (26) and the connecting block (34) are an integrally formed structure, the tooth gap of the limiting gear (27) is 0.16 mm, and one side of the fixing block (31) is in contact with the vertical plate (30).
4. The punching device for machining a motor rotor according to claim 1, characterized in that: Four supporting legs (3) are evenly and fixedly mounted on the lower surface of the work surface (4), and a reinforcing rod (2) is fixedly mounted on the opposite surfaces of two supporting legs (3) on the same side.
5. The punching device for machining a motor rotor according to claim 1, characterized in that: The collecting mechanism comprises a first discharge port (36) and a second discharge port (38) opened on the upper surface of the work table (4), wherein the first discharge port (36) is located on the left side of the second discharge port (38).
6. The punching device for machining a motor rotor according to claim 1, characterized in that: The collection mechanism further comprises a collection box (1) fixedly mounted on the lower surface of the work surface (4), two drawers (16) are plugged into the interior of the collection box (1), and an operating handle (17) is fixedly mounted on the front surface of each drawer (16).
7. The punching device for machining a motor rotor according to claim 1, characterized in that: The punching sheet supply mechanism includes a liftable vertical plate (5) fixedly mounted on the rear surface of the work table (4), a connecting rod (7) fixedly mounted on the front surface of the liftable vertical plate (5), one end of two connecting rods (7) are fixedly connected to a discharge barrel (8), and an observation wire groove (6) is provided on the outer side of the discharge barrel (8).
8. The punching device for machining a motor rotor according to claim 1, characterized in that: The punching sheet supply mechanism further comprises a driving motor (37) mounted and fixed on the bottom of the work surface (4); an output shaft of the driving motor (37) is fixedly connected to a rotating shaft (18) passing through the work surface (4); a rotating disk (15) is sleeved on the outer side of the rotating shaft (18); and a plurality of accommodating grooves (14) are evenly formed on the upper surface of the rotating disk (15).
9. The punching device for machining a motor rotor according to claim 8, characterized in that: The punching sheet supply mechanism further comprises a notch (19) formed on the inner side of the turntable (15), and a protrusion (20) engaging with the notch (19) is fixedly mounted on the inner side of the turntable (15).
10. The punching device for machining a motor rotor according to claim 9, characterized in that: The punching sheet supply mechanism further comprises a mounting groove (22) provided at the top of the rotating shaft (18); the bottom of the inner cavity of the mounting groove (22) is rotatably connected to a vertical shaft (23); a retaining member (21) is sleeved on the outer side of the vertical shaft (23); a torsion spring (24) is fixedly connected between the retaining member (21) and the rotating shaft (18); the bottom of the retaining member (21) is in contact with the rotating shaft (18); and the width of the retaining member (21) is smaller than the width of the protrusion (20).