Mesh mounting and grooving all-in-one machine

Abstract

The invention provides a net mounting and grooving all-in-one machine which comprises a feeding part, a press mounting part and a grooving part which are sequentially spliced, so that a workpiece is conveyed to the press mounting part from the feeding part, the workpiece is pressed into a barrel, and the barrel subjected to press mounting is subjected to grooving positioning through the grooving part; the press-fitting part comprises a machining disc arranged in a rotating mode, a press-fitting head arranged on the side of the machining disc in a lifting mode, a plurality of press-fitting inner cores distributed in the circumferential direction of the machining disc at intervals and a sleeve movably arranged on the peripheries of the press-fitting inner cores in a sleeving mode, workpieces are arranged at the ends of the press-fitting inner cores, and the end of the barrel is clamped between the press-fitting inner cores and the sleeve so that the periphery of the workpieces can be sleeved with the barrel. When the cylinder body rotates to the position below the press-fitting head, the press-fitting head presses down to press the workpiece into the cylinder body; according to the device, a press-fitting component and a grooving component can be rapidly replaced, then equipment is rapidly remodeled, and the adaptability to different machined products is improved.

Description

Technical Field

[0001] The invention relates to the field of liquid storage processing equipment, in particular to a netting and grooving integrated machine. Background Art

[0002] When processing the liquid reservoir, it is usually necessary to press-fit components such as separation plates and filter screens on the inside. After the pressing is completed, grooves are cut on both sides of the cylinder located on the separation plate or filter screen so that the groove positions the separation plate and filter screen on both sides, thereby ensuring the stability of the components inside the liquid reservoir.

[0003] The existing pressing and grooving processes mostly adopt a single-machine manual processing method, that is, one person is responsible for installing the filter or separation plate, and another person is responsible for grooving, which requires a lot of manpower and has low work efficiency.

[0004] At the same time, there are some integrated methods of mesh installation and grooving, but they use vertical pressing and vertical grooving, and the filter mesh and separation plate use the material channel loading method, which makes the changeover steps between different components cumbersome and the changeover time long, making it basically impossible to change the production model, and thus unable to carry out adaptive production of different processed products. Summary of the Invention

[0005] The purpose of the present invention is to provide a mesh-installing and grooving integrated machine that can quickly replace press-fit parts and grooving parts, thereby quickly changing the equipment and improving the adaptability to different processed products.

[0006] In order to solve the above technical problems, the present invention provides an all-in-one mesh loading and grooving machine, including a loading component, a pressing component and a grooving component that are spliced ​​in sequence, so that the workpiece is transported from the loading component to the pressing component, and the workpiece is pressed into the cylinder. After the pressing is completed, the cylinder is grooved and positioned by the grooving component; the pressing component includes a rotatable processing disk, a pressing head that is lifted and lowered on the side of the processing disk, a plurality of pressing cores distributed at intervals along the circumference of the processing disk, and a sleeve that is movably sleeved on the outer periphery of the pressing core. The workpiece is placed on the end of the pressing core, and the end of the cylinder is clamped between the pressing core and the sleeve, so that the cylinder is sleeved on the outer periphery of the workpiece. When the cylinder rotates to the bottom of the pressing head, the pressing head presses down to press the workpiece into the cylinder.

[0007] Furthermore, a plurality of guide rods are connected to the side of the sleeve, and an elastic member is sleeved on the guide rod. One end of the elastic member is connected to the sleeve, and an annular groove is provided on the inner circle of the sleeve facing the cylinder so that the end of the cylinder can be clamped in the annular groove.

[0008] Furthermore, the end of the press-fitted inner core has a positioning step, and the positioning step matches the workpiece.

[0009] Furthermore, the grooving component includes at least two rotatably arranged rollers, a processing position is formed between adjacent two rollers, the cylinder body with the workpiece pressed is placed at the processing position, a processing seat is arranged to be raised and lowered on the upper side of the processing position, and the processing seat is rotatably provided with a grooving wheel so that the grooving wheel can perform grooving on both sides of the cylinder body with the workpiece.

[0010] Furthermore, a positioning rod and a push rod are respectively provided on both sides of the processing position, and a telescopic rod is connected to the side of the push rod so that the push rod pushes the cylinder to the positioning rod.

[0011] Furthermore, a transfer component is provided between the pressing component and the grooving component, and the transfer component includes a transfer seat rotatably provided between the pressing component and the grooving component, and a transfer clamp rotatably provided on the transfer seat, so that the transfer clamp drives the cylinder to move to the grooving component.

[0012] Furthermore, the side of the transfer clamp is provided with a plurality of suction cups so that the suction cups can adsorb the outside of the cylinder.

[0013] Furthermore, the side of the transfer clamp has a first inclined surface and a second inclined surface, the suction cups are arranged on the first inclined surface and the second inclined surface at intervals, and the inclination angles of the first inclined surface and the second inclined surface match the outer side of the cylinder.

[0014] Furthermore, the loading component includes a conveyor belt and a vibrating plate located on one side of the conveyor belt. The side of the vibrating plate is provided with an industrial camera and a robotic arm, so that after the industrial camera identifies the workpiece at the vibrating plate, the robotic arm grabs the corresponding workpiece and moves it to the press-fitting inner core.

[0015] The beneficial effects of the present invention are: the loading parts, pressing parts and grooving parts formed by splicing realize automatic loading, pressing and grooving of workpieces, effectively improve production efficiency and reduce manual intervention. After the workpiece is transported to the pressing inner core and then the cylinder is transported to the sleeve position, the workpiece and the cylinder can be accurately pressed by the rotation of the processing disk and the downward pressing action of the pressing head, thereby ensuring assembly accuracy and consistency; and due to the splicing method between the various components, the pressing parts and grooving parts can be quickly replaced, and the entire equipment can be quickly changed to adapt to the production needs of workpieces of different specifications, further improving the applicability and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of the present invention.

[0017] Figure 2 It is a structural schematic diagram of the feeding component in the present invention.

[0018] Figure 3 It is a structural schematic diagram of the press-fit component in the present invention.

[0019] Figure 4 It is a schematic diagram of the assembly of the sleeve and the press-fit inner core in the present invention.

[0020] Figure 5 It is a structural schematic diagram of the grooved component in the present invention.

[0021] Figure 6 It is a structural schematic diagram of the transfer component in the present invention.

[0022] Figure 7 It is a schematic structural diagram of the cylinder and the workpiece after assembly in the present invention.

[0023] Figure numerals: 1. Loading component; 11. Conveyor belt; 12. Vibrating plate; 13. Industrial camera; 14. Robotic arm; 2. Press-fitting component; 21. Processing plate; 22. Press-fitting head; 23. Press-fitting inner core; 24. Sleeve; 25. Guide rod; 26. Elastic member; 27. Ring groove; 28. Positioning step; 3. Grooving component; 31. Roller; 32. Processing seat; 33. Grooving wheel; 34. Positioning rod; 35. Push rod; 36. Telescopic rod; 4. Transfer component; 41. Transfer seat; 42. Transfer fixture; 43. Suction cup; 44. First inclined plane; 45. Second inclined plane; 5. Workpiece; 6. Cylinder. DETAILED DESCRIPTION

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention are within the scope of protection of the present invention.

[0025] It should be understood by those skilled in the art that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the above terms should not be understood as limiting the present invention.

[0026] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0027] like Figure 1-Figure 7The present invention provides an all-in-one mesh loading and grooving machine, comprising a loading part 1, a pressing part 2 and a grooving part 3 that are spliced ​​in sequence, so that the workpiece 5 is transported from the loading part 1 to the pressing part 2, and the workpiece 5 is pressed into the cylinder 6. After the pressing is completed, the cylinder 6 is grooved and positioned by the grooving part 3; the pressing part 2 comprises a rotatable processing disk 21, a pressing head 22 that is lifted and lowered on the side of the processing disk 21, a plurality of pressing cores 23 that are spaced apart along the circumference of the processing disk 21, and a sleeve 24 that is movably sleeved on the outer periphery of the pressing core 23. The workpiece 5 is placed at the end of the pressing core 23, and the end of the cylinder 6 is clamped between the pressing core 23 and the sleeve 24, so that the cylinder 6 is sleeved on the outer periphery of the workpiece 5. When the cylinder 6 rotates to the bottom of the pressing head 22, the pressing head 22 presses down to press the workpiece 5 into the cylinder 6.

[0028] The loading parts, pressing parts and grooving parts formed by splicing realize automatic loading, pressing and grooving of workpieces, effectively improve production efficiency and reduce manual intervention. After the workpiece is transported to the pressing inner core and then the cylinder is transported to the sleeve position, the workpiece and the cylinder can be accurately pressed by the rotation of the processing disk and the downward pressure of the pressing head, thereby ensuring assembly accuracy and consistency; and due to the splicing method between the various components, the pressing parts and grooving parts can be quickly replaced, and the entire equipment can be quickly changed to adapt to the production needs of workpieces of different specifications, further improving the applicability and flexibility of the equipment.

[0029] Among them, the workpiece refers to the components such as filter screens or separation plates that need to be pressed into the cylinder. Its shape and size are adjusted according to specific application requirements; the cylinder is a cylindrical structure, one end of which is sealed by spinning, and the other end is used to press the filter screen or separation plate. The cylinder is directly transported to the press-fitting component for assembly through the previous process.

[0030] In one embodiment of this solution, the processing disk is rotated by a servo motor, the pressing head is raised and lowered by an electric cylinder, and the pressing core is fixedly mounted on the processing disk by bolts and other connecting parts.

[0031] It is worth mentioning that there are at least four processing stations on the processing disk, which are used for workpiece loading, cylinder loading, pressing and unloading.

[0032] Preferably, a plurality of guide rods 25 are connected to the side of the sleeve 24, and the guide rods 25 are sleeved with elastic members 26, one end of the elastic member 26 is connected to the sleeve 24, and an annular groove 27 is provided on the inner circle of the side of the sleeve 24 facing the cylinder 6 so that the end of the cylinder 6 can be clamped in the annular groove 27.

[0033] Specifically, when the pressing head presses the cylinder, the cylinder pushes the sleeve to descend synchronously, causing the sleeve to descend along the guide rod and compressing the elastic part at the same time. At this time, the height of the pressing core remains unchanged, causing the cylinder to descend while the workpiece does not move, so as to facilitate the pressing operation. After the pressing is completed, the elastic part resets and pushes the sleeve up, thereby releasing the cylinder; and when the cylinder is initially loaded, the end of the cylinder can be clamped into the annular groove so that the sleeve and the pressing core cooperate to position it.

[0034] The elastic member may adopt a spring structure.

[0035] Preferably, the end of the press-fitting inner core 23 has a positioning step 28 , and the positioning step 28 matches the workpiece 5 .

[0036] Specifically, when the workpiece is placed at the press-fitting inner core, the positioning step can be used to radially limit the workpiece to ensure that it maintains a stable position during the press-fitting process; the ring groove is used to limit the cylinder, thereby achieving precise alignment and press-fitting of the workpiece and the cylinder.

[0037] Among them, the specific structural form of the positioning step can be matched according to the structure of the workpiece. For example, when there is an open hole structure at the center of the workpiece, the positioning step can be set as a protrusion located in the middle of the press-fitted inner core to facilitate snapping into the center opening position of the workpiece.

[0038] Preferably, the grooving component 3 includes at least two rotatable rollers 31, a processing position is formed between two adjacent rollers 31, the cylinder 6 with the workpiece 5 pressed is placed at the processing position, a processing seat 32 is provided on the upper side of the processing position for lifting, and the processing seat 32 is rotatably provided with a grooving wheel 33, so that the grooving wheel 33 performs grooving on both sides of the cylinder 6 with the workpiece 5.

[0039] Specifically, the cylinder with the workpiece is placed in the processing position formed between the two rollers. The rollers are driven by power to rotate, driving the cylinder to rotate synchronously. At this time, the processing seat drives the groove wheel to move downward and contact the surface of the cylinder. The groove wheel driven by the cylinder to rotate accurately processes the required groove on the outer wall of the cylinder to facilitate the side positioning of the filter screen or separation plate.

[0040] The roller can be controlled to rotate by a servo motor in combination with a gear transmission; the processing seat can be controlled to rise and fall by an electric cylinder in combination with a guide rail.

[0041] It is worth mentioning that in this solution, the drum is placed horizontally, so that the drum body is processed and grooved horizontally. Compared with vertical grooving, the grooving part of the drum body has no support during vertical grooving, which makes the groove size unstable. The horizontal grooving method of this solution can effectively improve the accuracy and consistency of grooving.

[0042] Preferably, positioning rods 34 are arranged on both sides of the processing position, and a push rod 35 is arranged on one side of the positioning rods 34, and an extension rod 36 is connected to the side of the push rod 35, so that the push rod 35 pushes the barrel 6 to the positioning rods 34.

[0043] Specifically, the push rod moves towards or away from the barrel under the drive of the extension rod. When the barrel is placed on the processing position, the push rod can move towards the barrel and abut against the outer wall of the barrel, and the positioning rods axially position the barrel. After positioning, the push rod moves away from the barrel, so that the barrel can rotate with the drum, thereby maintaining a stable posture during the groove machining process.

[0044] Preferably, the extension rod can adopt a gas cylinder or a hydraulic cylinder structure to realize precise driving control of the push rod.

[0045] Preferably, a transfer component 4 is arranged between the pressing component 2 and the groove machining component 3, the transfer component 4 includes a transfer seat 41 rotatably arranged between the pressing component 2 and the groove machining component 3, and a transfer clamp 42 rotatably arranged on the transfer seat 41, so that the transfer clamp 42 drives the barrel 6 to move to the groove machining component 3.

[0046] Specifically, when the barrel is completed and rotates to the unloading station with the processing disc, the transfer clamp fixes the outer wall of the barrel, and then the transfer seat drives the transfer clamp and the barrel to rotate synchronously to above the processing position of the groove machining component. During this process, the posture of the barrel can be adjusted by rotating the transfer clamp, so that the barrel changes from a vertical posture during pressing to a horizontal posture during groove machining, thereby realizing efficient connection and accurate positioning of the barrel between different processes and reducing manual intervention.

[0047] Preferably, the transfer seat can be controlled to rotate by a servo motor, and the transfer clamp can be controlled to rotate by a rotary air cylinder.

[0048] Preferably, the transfer clamp 42 has a plurality of suction cups 43 on the side, so that the suction cups 43 adsorb the outer side of the barrel 6.

[0049] Specifically, when the transfer clamp fixes the outer wall of the barrel, the suction cups adsorb the outer wall of the barrel, and the barrel is stably gripped by vacuum adsorption, so as to avoid deviation or falling of the barrel due to vibration or inertia during the transfer process.

[0050] Preferably, a vacuum generator is arranged on the transfer clamp and connected to the suction cups, so as to provide stable adsorption force.

[0051] Preferably, the transfer clamp 42 has a first inclined surface 44 and a second inclined surface 45 on the side, the suction cups 43 are arranged on the first inclined surface 44 and the second inclined surface 45, and the inclination angles of the first inclined surface 44 and the second inclined surface 45 match the outer side of the barrel 6.

[0052] Specifically, since the outer wall of the cylinder has a curvature, and the curvature of the outer wall of cylinders of different specifications is not consistent, this solution uses the inclined setting of the first inclined surface and the second inclined surface so that the first inclined surface and the second inclined surface can adapt to the outer wall of the cylinder with most curvatures, thereby improving the adaptability and adsorption stability of the suction cup.

[0053] Wherein, an obtuse angle structure is formed between the first inclined surface and the second inclined surface.

[0054] Preferably, the loading component 1 includes a conveyor belt 11 and a vibrating plate 12 located on one side of the conveyor belt 11. The side of the vibrating plate 12 is provided with an industrial camera 13 and a robotic arm 14, so that after the industrial camera 13 identifies the workpiece 5 at the vibrating plate 12, the robotic arm 14 grabs the corresponding workpiece 5 and moves it to the press-fitting inner core 23.

[0055] Specifically, the workpiece is transported to the vibrating disk by a conveyor belt. The vibrating disk automatically orients the workpiece. The industrial camera recognizes the posture of the workpiece on the vibrating disk and feeds the signal back to the control system. The control system controls the robotic arm to grab the workpiece and accurately place it on the loading station of the processing disk based on the recognition result, thereby realizing automatic loading and precise positioning of the workpiece, and improving the overall assembly efficiency and automation level.

[0056] The present invention is not limited to the above-mentioned optimal implementation mode. Anyone can derive other forms of products under the inspiration of the present invention. However, no matter what changes are made in the shape or structure, any technical solution that is the same or similar to that of the present application falls within the scope of protection of the present invention.

Claims

1. A mesh-loading and groove-carving integrated machine, characterized by: The invention comprises a feeding component (1), a pressing component (2) and a groove component (3) which are sequentially connected, so that a workpiece (5) is transported from the feeding component (1) to the pressing component (2), the workpiece (5) is pressed into a cylinder (6), and the cylinder (6) after the pressing is completed is grooved and positioned by the groove component (3); the pressing component (2) comprises a processing disk (21) which is arranged to rotate, a pressing head (22) which is arranged to rise and fall on the side of the processing disk (21), and a pressing head (22) which is arranged to move along the processing disk. (21) A plurality of press-fitting inner cores (23) are distributed at intervals in the circumferential direction, and a sleeve (24) is movably sleeved on the outer periphery of the press-fitting inner core (23). The workpiece (5) is placed at the end of the press-fitting inner core (23). The end of the cylinder (6) is clamped between the press-fitting inner core (23) and the sleeve (24) so ​​that the cylinder (6) is sleeved on the outer periphery of the workpiece (5). When the cylinder (6) rotates to the bottom of the press-fitting head (22), the press-fitting head (22) presses down to press the workpiece (5) into the cylinder (6).

2. The integrated mesh loading and slotting machine according to claim 1, characterized in that: A plurality of guide rods (25) are connected to the side of the sleeve (24), and the guide rods (25) are sleeved with elastic members (26). One end of the elastic member (26) is connected to the sleeve (24), and an annular groove (27) is provided on the inner ring of the sleeve (24) facing the cylinder (6), so that the end of the cylinder (6) is clamped in the annular groove (27).

3. The integrated mesh loading and slotting machine according to claim 1, characterized in that: The end of the press-fitting inner core (23) is provided with a positioning step (28), and the positioning step (28) matches the workpiece (5).

4. The integrated mesh loading and slotting machine according to claim 1, characterized in that: The groove carving component (3) comprises at least two rotatably arranged rollers (31), a processing position is formed between two adjacent rollers (31), a cylinder (6) with a workpiece (5) pressed thereon is placed at the processing position, a processing seat (32) is provided on the upper side of the processing position for lifting, and a groove carving wheel (33) is provided on the processing seat (32) for rotating so that the groove carving wheel (33) can perform groove processing on both sides of the cylinder (6) with the workpiece (5).

5. The integrated machine for mesh loading and notching according to claim 4, characterized in that: Positioning rods (34) and push rods (35) are respectively provided on both sides of the processing position, and the push rods (35) are connected to the sides of the push rods (35) so that the push rods (35) can push the cylinder (6) to the position of the positioning rods (34).

6. The integrated mesh loading and slotting machine according to claim 1, characterized in that: A transfer component (4) is provided between the press-fitting component (2) and the grooved component (3), and the transfer component (4) comprises a transfer seat (41) rotatably provided between the press-fitting component (2) and the grooved component (3), and a transfer clamp (42) rotatably provided on the transfer seat (41), so that the transfer clamp (42) drives the cylinder (6) to move to the grooved component (3).

7. The integrated machine for mesh loading and notching according to claim 6, characterized in that: The side of the transfer clamp (42) is provided with a plurality of suction cups (43) so that the suction cups (43) can adsorb the outside of the cylinder (6).

8. The integrated mesh loading and slotting machine according to claim 7, characterized in that: The side of the transfer clamp (42) has a first inclined surface (44) and a second inclined surface (45), and the suction cup (43) is arranged on the first inclined surface (44) and the second inclined surface (45) at intervals, and the inclination angles of the first inclined surface (44) and the second inclined surface (45) match the outer side of the cylinder (6).

9. The integrated mesh loading and slotting machine according to claim 1, characterized in that: The loading component (1) comprises a conveyor belt (11) and a vibration plate (12) located on one side of the conveyor belt (11). An industrial camera (13) and a robotic arm (14) are provided on the side of the vibration plate (12), so that after the industrial camera (13) identifies a workpiece (5) on the vibration plate (12), the robotic arm (14) grabs the corresponding workpiece (5) and moves it to the press-fitting inner core (23).

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