Scrap collecting device for sawing and milling sectional material machining all-in-one machine

Abstract

The invention relates to the technical field of chipping collection, and discloses a chipping collection device for a sawing and milling sectional material machining all-in-one machine, the chipping collection device comprises an electric sliding rail, a sliding seat is slidably connected to the top of the electric sliding rail, a fixed seat is fixedly connected to the left side of the sliding seat, and a shell is fixedly connected to the surface of the fixed seat; a first gear is rotatably connected to the surface of the shell, a cam is fixedly connected to the right end of the first gear, a rotating part is rotatably connected to the interior of the cam, a connecting rod is rotatably connected to the right side of the rotating part, and a cover plate is rotatably connected to the top of the shell. The air cylinder pushes the moving plate and the first rack to move so as to drive the first gear and the cam to rotate, at the moment, the rotating piece pulls the connecting rod to move, the connecting rod pulls the connecting piece so that the cover plate can be opened, workpieces can be conveniently and rapidly assembled and disassembled when the cover plate is opened, and when the cover plate is closed, the milling cutter extends into the shell through the rectangular groove for machining and effectively shields chippings from splashing.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of debris collection, in particular to a debris collection device for a saw-milling and cutting profile processing all-in-one machine. BACKGROUND

[0002] The saw-milling and cutting profile processing all-in-one machine is a device integrating sawing, cleaning and processing, which is specially used for cutting, cleaning and subsequent processing of aluminum profiles, plastic steel profiles and other materials, and is widely used in the production of doors and windows and the processing of profiles, which can significantly improve production efficiency and processing precision. The debris collection device is an important matching part of the all-in-one machine, which is used for collecting and processing the debris generated in the processing process.

[0003] According to the search, the announcement number CN118404349B adopts the scheme: including feeding mechanism, electric spindle processing mechanism, laser processing mechanism, sawing processing mechanism and discharging mechanism arranged in turn along the feeding direction, the feeding mechanism includes a magnetic suspension guide rail beam, a magnetic suspension sliding block is arranged on the magnetic suspension guide rail beam, a steel structure arm is installed on the magnetic suspension sliding block, and a profile clamping mechanism is installed on the steel structure arm; the electric spindle processing mechanism includes an integrated cast shaped frame body, the frame body is provided with front, rear, upper and lower electric spindle processing assemblies which can move along X, Y and Z directions, wherein the front electric spindle processing assembly is connected with a servo motor driving assembly. The effect brought by the present application is: improving the processing precision and efficiency of the profile, and ensuring the processing quality of the profile.

[0004] In the prior art, the debris generated in the processing process is easy to splash into the complex mechanical structure inside the device, which is difficult to clean and difficult to completely remove, resulting in a high failure rate of the device. The outer cover used to shield the debris is mostly fixed structure, and the operation of taking and placing the material is complicated and time-consuming, especially in the batch processing scene, it is difficult to balance the convenience of debris protection and material taking and placing. SUMMARY

[0005] In view of the deficiencies of the prior art, the present application provides a debris collection device for a saw-milling and cutting profile processing all-in-one machine, which solves the problem of inconvenient material taking and placing caused by the fixed and closed outer cover, and the problems of time loss and operation risk caused by frequent disassembly of the outer cover.

[0006] In order to achieve the above object, the present application is realized by the following technical scheme: A sawing and milling cutting section processing all-in-one machine scrap collecting device, including electric sliding rail, the top of the electric sliding rail is slidably connected with the sliding seat, the left side of the sliding seat is fixedly connected with the fixed seat, the surface of the fixed seat is fixedly connected with the shell, the surface of the shell is rotatably connected with the first gear, the right end of the first gear is fixedly connected with the cam, the inside of the cam is rotatably connected with the rotating piece, the right side of the rotating piece is rotatably connected with the connecting rod, the top of the shell is rotatably connected with the cover plate, a plurality of rectangular grooves are formed in the surface of the cover plate, the rear side of the cover plate is rotatably connected with the connecting piece, the connecting rod and the connecting piece are rotatably connected, the left side of the first gear is provided with a fixed component, the bottom of the shell is provided with a discharge component, and the right side of the shell is provided with a driving component.

[0007] By adopting the above technical scheme, the moving plate and the first rack are driven to move by the cylinder, so that the first gear and the cam are rotated, the rotating piece, the connecting rod and the connecting piece open the cover plate, the cover plate is opened to facilitate the loading and unloading of the workpiece, and the rectangular groove milling cutter extends into the shell for processing and blocks the splashing of the scraps when the cover plate is closed.

[0008] Preferably, the fixed component includes a rotating rod, the rotating rod is fixedly connected between the first gear, the left end of the rotating rod is fixedly connected with a first bevel gear, the top of the first bevel gear is meshingly connected with a second bevel gear, the second bevel gear is rotatably connected between the fixed seat, the top of the second bevel gear is fixedly connected with a rotating disc, and the surface of the rotating disc is rotatably connected with a moving rod.

[0009] Preferably, the fixed seat is provided with two clamping plates at the top, the right clamping plate is fixedly connected between the fixed seat, and the left clamping plate is rotatably connected with the moving rod.

[0010] Preferably, the discharge component includes a second sliding rod, the second sliding rod is fixedly connected with the shell, the surface of the second sliding rod is slidably connected with a moving rod, the rear side of the moving rod is fixedly connected with a spring, the rear end of the spring is fixedly connected with the shell, and the rear side of the moving rod is fixedly connected with a second rack.

[0011] Preferably, the bottom of the shell is rotatably connected with a baffle, the surface of the baffle is fixedly connected with a second gear, and the second gear is meshingly connected with the second rack.

[0012] Preferably, the driving component includes a cylinder, the cylinder is fixedly connected with the shell, a moving plate is fixedly arranged at the output end of the cylinder, the top of the moving plate is fixedly connected with a first rack, and the first rack is meshingly connected with the first gear.

[0013] Preferably, the outer shell inner wall is fixedly connected with a connecting sleeve, the connecting sleeve is fixedly connected between the fixed seat, and the connecting sleeve is rotationally connected with the rotating rod.

[0014] Preferably, the fixed seat inner wall is fixedly connected with a third sliding rod, and the third sliding rod is slidingly connected with the left clamping plate.

[0015] Preferably, the outer shell surface is fixedly connected with a first sliding rod, and the first sliding rod is slidingly connected with the moving plate.

[0016] Preferably, the electric sliding rail outer side is provided with a saw-milling profile processing all-in-one machine body, and the electric sliding rail surface is fixedly connected with a collection box.

[0017] Working principle: when the user needs to process a workpiece, the electric sliding rail drives the shell on the sliding seat and the fixed seat to move to the side of the saw-milling profile processing all-in-one machine body, the cylinder drives the moving plate to slide along the first sliding rod, the first rack at the top of the moving plate drives the first gear to rotate, the cam at the right end of the first gear rotates and drives the connecting rod to pull the connecting piece to open the cover plate upward; At the same time, the first gear drives the first bevel gear to rotate through the rotating rod, engages the second bevel gear to make the rotating disc rotate, and the rotating disc drives the left clamping plate to move away from the right fixed clamping plate through the movement rod to loosen the workpiece, after the user places the workpiece on the top of the fixed seat, the cylinder resets to drive the moving plate to move in the opposite direction, the first gear and the cam rotate in the opposite direction to make the cover plate close, and the rotating disc drives the left clamping plate to clamp the workpiece, at this time, the milling cutter of the saw-milling profile processing all-in-one machine body extends into the shell through the rectangular groove of the cover plate for processing, and the shell and the cover plate form a protective structure to block the splashing of debris into the equipment interior. After processing is completed, the cylinder again drives the moving plate to drive the movement rod to slide forward on the second sliding rod, the second rack at the rear side of the movement rod drives the second gear to rotate to open the baffle, and the debris in the shell falls into the collection box, after the debris is discharged, the cylinder resets, the spring drives the movement rod to slide backward along the second sliding rod to reset, and drives the second rack and the second gear to move in the opposite direction to make the baffle close.

[0018] The application provides a debris collection device for a saw-milling profile processing all-in-one machine. 1、In the application, the cylinder drives the moving plate and the first rack to move, thereby driving the first gear and the cam to rotate, at this time, the rotating piece drives the connecting rod to move, the connecting rod drives the connecting piece to open the cover plate, the cover plate is opened to facilitate quick loading and unloading of the workpiece, the milling cutter extends into the shell through the rectangular groove for processing and effectively blocks the splashing of debris, and the debris is prevented from splashing into the equipment interior to cause equipment failure.

[0019] 2. In the present invention, the movable plate and the first rack are pushed to move by the cylinder, thereby driving the first gear and the rotating rod to rotate, thereby driving the first bevel gear, the second bevel gear and the rotating disk to rotate. When the rotating disk rotates, the moving rod is driven to move, thereby driving the clamping plate to move. When the top cover is opened, the clamping plate moves to facilitate the staff to load and unload the workpiece, and when the cover is closed, the clamping plate clamps the workpiece to prevent the workpiece from loosening and affecting the processing accuracy.

[0020] 3. In the present invention, the movable plate is pushed to move by the cylinder. At this time, the movable plate presses against the movable rod and slides on the second slide rod, thereby driving the second rack to move. The second rack drives the second gear and the baffle to rotate, so that the baffle opens to pour out the internal debris and collect it through the collection box at the bottom. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A perspective view of a debris collection device for an integrated sawing and milling profile processing machine according to the present invention; Figure 2 A schematic diagram of a sliding seat of a debris collection device for a sawing and milling profile processing machine according to the present invention; Figure 3 This is a schematic diagram of the housing of a debris collection device for a sawing and milling profile processing machine according to the present invention; Figure 4 A schematic diagram of a cam of a debris collection device for a sawing and milling profile processing machine according to the present invention; Figure 5 This is a schematic cross-sectional view of the outer shell of a debris collection device for an integrated sawing and milling profile processing machine according to the present invention; Figure 6 This is a schematic cross-sectional view of a connecting sleeve of a debris collection device for an integrated sawing and milling profile processing machine according to the present invention; Figure 7 This is a schematic diagram of a first bevel gear of a debris collection device for a sawing and milling profile processing machine according to the present invention; Figure 8 This is a schematic diagram of the second rack of a debris collection device for a sawing and milling profile processing machine according to the present invention.

[0022] Among them, 1. electric slide rail; 2. sawing and milling profile processing machine body; 3. outer shell; 4. collection box; 5. sliding seat; 6. cover plate; 7. rectangular groove; 8. baffle; 9. cylinder; 10. moving plate; 11. first slide bar; 12. first rack; 13. first gear; 14. cam; 15. rotating part; 16. connecting rod; 17. connecting part; 18. second slide bar; 19. spring; 20. moving rod; 21. second rack; 22. second gear; 23. fixed seat; 24. clamping plate; 25. connecting sleeve; 26. third slide bar; 27. rotating rod; 28. first bevel gear; 29. ​​second bevel gear; 30. rotating disk; 31. moving rod. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0024] Please see the attached Figure 1 -Attached Figure 4 An embodiment of the present invention provides a debris collection device for a sawing and milling profile processing machine, including an electric slide rail 1, a sliding seat 5 is slidably connected to the top of the electric slide rail 1, a fixed seat 23 is fixedly connected to the left side of the sliding seat 5, a shell 3 is fixedly connected to the surface of the fixed seat 23, a first gear 13 is rotatably connected to the surface of the shell 3, a cam 14 is fixedly connected to the right end of the first gear 13, a rotating member 15 is rotatably connected inside the cam 14, a connecting rod 16 is rotatably connected to the right side of the rotating member 15, a cover plate 6 is rotatably connected to the top of the shell 3, a plurality of rectangular grooves 7 are provided on the surface of the cover plate 6, a connecting member 17 is rotatably connected to the rear side of the cover plate 6, the connecting rod 16 and the connecting member 17 are rotatably connected, a fixing component is provided on the left side of the first gear 13, a discharge component is provided at the bottom of the shell 3, and a driving component is provided on the right side of the shell 3.

[0025] Specifically, in the saw-milling profile processing all-in-one machine, the scrap collecting device moves the sliding seat 5 through the electric sliding rail 1, the sliding seat 5 drives the fixed seat 23 to move the shell 3, when the workpiece is assembled before processing and needs to be removed after processing, the cylinder 9 pushes or pulls the moving plate 10 to drive the first rack 12 to move, the first gear 13 rotates to drive the cam 14 to rotate, the cover plate 6 is opened by the rotating part 15, the connecting rod 16 and the connecting part 17, which is convenient for the user to put the workpiece into the fixed seat 23 in the shell 3, when the cover plate 6 is closed, the milling cutter of the saw-milling profile processing all-in-one machine body 2 extends into the shell 3 to process the workpiece, the shell 3 and the cover plate 6 form a protective structure to prevent the scraps from splashing into the internal executing elements of the saw-milling profile processing all-in-one machine body 2, thereby reducing the equipment failure caused by the scraps.

[0026] Referring to the accompanying drawings Figure 5 - the accompanying drawings Figure 7 The fixed assembly comprises a rotating rod 27, the rotating rod 27 is fixedly connected between the first gear 13, the left end of the rotating rod 27 is fixedly connected with a first bevel gear 28, the top of the first bevel gear 28 is meshingly connected with a second bevel gear 29, the second bevel gear 29 is rotatably connected with the fixed seat 23, the top of the second bevel gear 29 is fixedly connected with a rotating disc 30, and the surface of the rotating disc 30 is rotatably connected with a moving rod 31.

[0027] Specifically, the cylinder 9 pushes the moving plate 10 and the first rack 12 to move, the first rack 12 drives the first gear 13 to rotate, the first gear 13 drives the first bevel gear 28 to rotate through the rotating rod 27, the first bevel gear 28 drives the second bevel gear 29 and the rotating disc 30 to rotate, and the rotating disc 30 drives the left clamping plate 24 to move through the surface-rotatably-connected moving rod 31, when the top cover plate 6 is opened, the rotating disc 30 rotates to make the moving rod 31 pull the clamping plate 24 to release the workpiece, which is convenient for the staff to assemble and disassemble the workpiece, and when the cover plate 6 is closed, the rotating disc 30 reversely rotates to make the moving rod 31 push the clamping plate 24 to clamp the workpiece, thereby preventing the workpiece from loosening to affect the processing precision.

[0028] Referring to the accompanying drawings Figure 5 - the accompanying drawings Figure 7 The top of the fixed seat 23 is provided with two clamping plates 24, the right clamping plate 24 is fixedly connected with the fixed seat 23, and the left clamping plate 24 is rotatably connected with the moving rod 31.

[0029] Specifically, when the rotating disc 30 rotates, the rotating disc 30 pushes the left clamping plate 24 to move away from the right fixed clamping plate 24 through the moving rod 31, at this time, the two clamping plates 24 are released, the user can place the workpiece on the top of the fixed seat 23, after the placement is completed, the cylinder 9 is reset, the rotating disc 30 reversely rotates, and the moving rod 31 pulls the left clamping plate 24 to move to the right fixed clamping plate 24 to clamp and fix the workpiece.

[0030] Referring to the drawings Figure 4 and the drawings Figure 8 , the discharge assembly comprises a second sliding rod 18 fixedly connected between the shell 3, a moving rod 20 is slidingly connected to the surface of the second sliding rod 18, a spring 19 is fixedly connected to the rear side of the moving rod 20, the rear end of the spring 19 is fixedly connected between the shell 3, and a second rack 21 is fixedly connected to the rear side of the moving rod 20.

[0031] Specifically, when the debris needs to be discharged after processing is completed, the cylinder 9 pushes the moving plate 10 to move, the moving plate 10 drives the moving rod 20 to slide forward on the second sliding rod 18, the moving rod 20 drives the rear second rack 21 to move synchronously, the second rack 21 drives the second gear 22 to rotate so as to rotate and open the baffle 8, at this time the debris in the shell 3 falls into the bottom collecting box 4, and after the debris is discharged, the cylinder 9 is reset and no longer pushes the moving plate 10, the spring 19 pushes the moving rod 20 to slide backward along the second sliding rod 18 to reset, the moving rod 20 drives the second rack 21 and the second gear 22 to move reversely, so as to close the baffle 8 to restore the sealing of the bottom of the shell 3, and the discharge assembly realizes the automatic opening and closing of the baffle 8 through the cooperation of the spring 19 and the cylinder 9, and manual operation is not needed to discharge the debris.

[0032] Referring to the drawings Figure 4 and the drawings Figure 8 , the bottom of the shell 3 is rotatably connected with the baffle 8, the baffle 8 is fixedly connected with the second gear 22 on the surface, and the second gear 22 is meshingly connected with the second rack 21.

[0033] Specifically, when the moving rod 20 moves, the rear second rack 21 moves synchronously, the second rack 21 drives the second gear 22 to rotate, and the second gear 22 drives the baffle 8 to rotate, so as to open the baffle 8, and the debris in the shell 3 falls into the bottom collecting box 4 through the opened baffle 8.

[0034] Referring to the drawings Figure 4 and the drawings Figure 8 , the driving assembly comprises a cylinder 9 fixedly connected between the shell 3, a moving plate 10 is fixedly arranged at the output end of the cylinder 9, a first rack 12 is fixedly connected to the top of the moving plate 10, and the first rack 12 is meshingly connected with a first gear 13.

[0035] Specifically, when the cylinder 9 pushes the moving plate 10 to move, the cover plate 6 is opened, the clamping plate 24 is moved to facilitate the placement of the workpiece, and the bottom baffle 8 is opened to make the debris fall, and when the cylinder 9 pulls the moving plate 10 to move, the top cover plate 6 is opened and the clamping plate 24 is separated, at this time the moving plate 10 moves away from the moving rod 20, and the bottom baffle 8 remains in a closed state, so that the user can control whether the bottom baffle 8 is opened according to the extension and retraction of the cylinder 9.

[0036] Referring to the drawings Figure 5 and the drawings Figure 6 The inner wall of the shell 3 is fixedly connected with a connecting sleeve 25, the connecting sleeve 25 is fixedly connected between the fixed seat 23 and the connecting sleeve 25, and the connecting sleeve 25 is rotatably connected with the rotating rod 27.

[0037] Specifically, the connecting sleeve 25 is fixed in the inner wall of the shell 3 and connected with the fixed seat 23, which enhances the structural stability of the fixed seat 23 and prevents debris from entering the two bevel gear connecting parts to affect the transmission effect.

[0038] Referring to the drawings Figure 6 and the drawings Figure 7 The inner wall of the fixed seat 23 is fixedly connected with a third sliding rod 26, and the third sliding rod 26 is slidably connected between the left clamping plate 24.

[0039] Specifically, the third sliding rod 26 is slidably connected with the left clamping plate 24, which provides guidance and support for the movement of the clamping plate 24, so that the clamping plate 24 stably slides along the third sliding rod 26 under the driving of the moving rod 31, ensuring the linearity and accuracy of the clamping action.

[0040] Referring to the drawings Figure 4 and the drawings Figure 8 The surface of the shell 3 is fixedly connected with a first sliding rod 11, and the first sliding rod 11 is slidably connected with the moving plate 10.

[0041] Specifically, the first sliding rod 11 provides guidance and support for the linear movement of the moving plate 10, so that the moving plate 10 stably moves along the first sliding rod 11 under the pushing of the air cylinder 9, preventing the moving plate 10 from deviating during movement.

[0042] Referring to the drawings Figure 1 and the drawings Figure 2 The outer side of the electric sliding rail 1 is provided with a saw-milling profile processing all-in-one machine body 2, and the surface of the electric sliding rail 1 is fixedly connected with a collecting box 4.

[0043] Specifically, the saw-milling profile processing all-in-one machine body 2 is used for processing workpieces inside the shell 3, the milling cutter extends into the shell 3 through the rectangular groove 7 to process the workpieces, and the collecting box 4 is used for collecting debris inside the shell 3, which falls into the collecting box 4 when the baffle 8 is opened for centralized processing.

[0044] Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A chip collection device for a sawing and milling profile processing machine, comprising an electric slide rail (1), characterized in that: The top of the electric slide rail (1) is slidably connected to a sliding seat (5), the left side of the sliding seat (5) is fixedly connected to a fixed seat (23), the surface of the fixed seat (23) is fixedly connected to a housing (3), the surface of the housing (3) is rotatably connected to a first gear (13), the right end of the first gear (13) is fixedly connected to a cam (14), the interior of the cam (14) is rotatably connected to a rotating member (15), the right side of the rotating member (15) is rotatably connected to a connecting rod (16), the top of the housing (3) is rotatably connected to a cover plate (6), the surface of the cover plate (6) is provided with a plurality of rectangular grooves (7), the rear side of the cover plate (6) is rotatably connected to a connecting member (17), the connecting rod (16) and the connecting member (17) are rotatably connected, a fixing component is provided on the left side of the first gear (13), a discharge component is provided at the bottom of the housing (3), and a driving component is provided on the right side of the housing (3).

2. A chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: The fixing assembly comprises a rotating rod (27), the rotating rod (27) is fixedly connected to the first gear (13), the left end of the rotating rod (27) is fixedly connected to the first bevel gear (28), the top of the first bevel gear (28) is meshedly connected to the second bevel gear (29), the second bevel gear (29) is rotationally connected to the fixing seat (23), the top of the second bevel gear (29) is fixedly connected to the rotating disk (30), and the surface of the rotating disk (30) is rotationally connected to the motion rod (31).

3. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: Two clamping plates (24) are provided on the top of the fixing seat (23), the clamping plate (24) on the right side is fixedly connected to the fixing seat (23), and the clamping plate (24) on the left side is rotatably connected to the motion rod (31).

4. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: The discharge assembly includes a second slide bar (18), the second slide bar (18) is fixedly connected to the housing (3), a moving bar (20) is slidably connected to the surface of the second slide bar (18), a spring (19) is fixedly connected to the rear side of the moving bar (20), a rear end of the spring (19) is fixedly connected to the housing (3), and a second rack (21) is fixedly connected to the rear side of the moving bar (20).

5. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: The bottom of the housing (3) is rotatably connected to a baffle (8), the surface of the baffle (8) is fixedly connected to a second gear (22), and the second gear (22) is meshingly connected to the second rack (21).

6. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: The driving assembly comprises a cylinder (9), the cylinder (9) is fixedly connected to the housing (3), a movable plate (10) is fixedly provided at the output end of the cylinder (9), a first rack (12) is fixedly connected to the top of the movable plate (10), and the first rack (12) is meshedly connected to the first gear (13).

7. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: A connecting sleeve (25) is fixedly connected to the inner wall of the housing (3); the connecting sleeve (25) is fixedly connected to the fixing seat (23); and the connecting sleeve (25) is rotationally connected to the rotating rod (27).

8. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: A third sliding rod (26) is fixedly connected to the inner wall of the fixing seat (23), and the third sliding rod (26) is slidably connected to the clamping plate (24) on the left side.

9. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: A first sliding rod (11) is fixedly connected to the surface of the housing (3), and the first sliding rod (11) is slidably connected to the movable plate (10).

10. The chip collection device for a sawing and milling profile processing machine according to claim 1, characterized in that: A sawing and milling profile processing machine body (2) is provided on the outside of the electric slide rail (1), and a collection box (4) is fixedly connected to the surface of the electric slide rail (1).

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