Air cooling system and communication cabinet thereof

By optimizing the airflow path through a multi-level air duct system and guide components, the problems of airflow turbulence and mixing of hot and cold air in the traditional axial fan direct-blowing cooling system are solved, precise cold air coverage and equipment temperature uniformity are achieved, and the cooling efficiency and equipment operation stability are improved.

CN120769461APending Publication Date: 2025-10-10DONGGUAN XIANGHUA HARDWARE TECH
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Patent Information

Application Number
CN202510862897.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-25
Publication Date
2025-10-10

AI Technical Summary

Technical Problem

The traditional axial fan direct-blowing cooling system delivers air in a single direction and lacks a structured air duct design, which leads to turbulent airflow and mixing of hot and cold air inside the cabinet. The cold air coverage is not precise, which easily generates local hot spots and uneven equipment temperature.

Method used

A multi-level air duct system and guide components are adopted, including the first baffle, the second baffle, the guide plate and the magnetic mounting structure, to optimize the airflow path, achieve stratified flow and precise coverage of hot and cold air, and combine with the dual centrifugal fan and filter design to prevent dust from entering.

Benefits of technology

The airflow organization inside the cabinet is orderly, and the cold air accurately covers the heat source, avoiding local hot spots, improving heat dissipation efficiency, reducing noise, and improving equipment temperature uniformity and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an air cooling system and a communication cabinet thereof, and relates to the technical field of communication cabinets, the air cooling system comprises an air duct assembly, a flow guide assembly is arranged on the air duct assembly, an installation assembly is arranged on the air duct assembly, the air duct assembly comprises a first centrifugal fan, an installation cover is installed above the first centrifugal fan, and an air inlet is formed in the installation cover. A second centrifugal fan is mounted in the mounting cover, and a first partition plate is mounted above the first centrifugal fan. External cold air is sucked into a first air duct in a first partition plate through a first centrifugal fan, enters a second air duct in a second partition plate connected with the first partition plate, and then is discharged into the cabinet body through a first strip-shaped through hole to cool equipment in the cabinet body in an air cooling manner; hot air with equipment heat enters a third air duct in a second partition plate from a second strip-shaped through hole and is exhausted through a fourth air duct and a second centrifugal fan, and the problems that airflow organization is disordered and cold airflow and hot airflow are mixed easily in direct blowing type heat dissipation of a traditional axial flow fan are avoided.
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Description

Technical Field

[0001] The present invention relates to the technical field of communication cabinets, and in particular to an air cooling system and a communication cabinet thereof. Background Art

[0002] The equipment inside a communications cabinet generates a large amount of heat during operation. If heat is not dissipated in a timely manner, the equipment will overheat, affecting normal operation or even damaging the equipment. Poor heat dissipation may also lead to reduced equipment efficiency, increased energy consumption, shortened equipment life, and may cause safety accidents such as fire. Therefore, heat dissipation in communications cabinets is very necessary.

[0003] Traditional axial fan direct-blowing cooling systems use a single direction of air delivery and lack a structured air duct design. This creates turbulent airflow within the cabinet, leading to severe mixing of hot and cold air. This prevents the cold air from accurately reaching all heat sources, making it difficult to eliminate local hot spots and causing uneven equipment operating temperatures. Therefore, an air-cooling system and its associated communications cabinet are proposed to address these issues. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art and propose an air cooling system and its communication cabinet to solve the problem that the traditional axial flow fan direct blowing heat dissipation system in the above technical solution adopts a single direction of air supply and lacks a structured air duct design, which leads to turbulent air flow in the cabinet, mixing of hot and cold air, inaccurate cold air coverage, easy generation of local hot spots and uneven equipment temperature.

[0005] In order to achieve the above object, the present invention adopts the following technical solution: an air cooling system, comprising an air duct assembly, a flow guide assembly provided on the air duct assembly, and a mounting assembly provided on the air duct assembly; The air duct assembly includes a first centrifugal fan, a mounting cover is installed above the first centrifugal fan, a second centrifugal fan is installed in the mounting cover, a first partition is installed above the first centrifugal fan, a top of the first partition is fixedly connected to a base, a top of the base is clamped to a clamping rod, and the top of the clamping rod is fixedly connected to the second partition.

[0006] As a preferred embodiment, a first air duct is opened inside the first partition, a first strip through hole is opened on the right side of the second partition, a second air duct connected to the first strip through hole is opened at the bottom of the second partition, a second strip through hole located above the first strip through hole is opened on the right side of the second partition, and a third air duct connected to the second strip through hole is opened on the top of the second partition.

[0007] The beneficial effect of adopting the above-mentioned further scheme is: by setting up a multi-level air duct system to optimize the air flow path, the first air duct of the first partition is directly connected to the first centrifugal fan to ensure uniform air intake at the bottom, and the second partition adopts a three-dimensional layout of the first strip through hole + the second air duct, the second strip through hole + the third air duct to achieve stratified flow of cold and hot air and avoid circulating mixed flow.

[0008] As a preferred embodiment, the air outlet end of the first centrifugal fan is connected to the first air duct in the first partition, the bottom of the mounting cover is provided with a fourth air duct connected to the third air duct, and the air inlet end of the first centrifugal fan and the air outlet end of the second centrifugal fan are both provided with filters.

[0009] The beneficial effect of adopting the above-mentioned further scheme is: the first centrifugal fan and the second centrifugal fan are connected through the fourth air duct to form a series ventilation structure. The filter design is added on the basis of the multi-stage air duct system, which not only increases the wind pressure but also realizes two-stage filtration, effectively preventing dust from entering the cabinet. The dual-fan layout enables the system to have positive pressure air supply capability, which can prevent external unfiltered air from entering through the gaps.

[0010] As a preferred embodiment, the guide assembly includes a socket, an insert block is inserted into the socket, a damping shaft is movably passed through the insert block, and a guide plate is fixedly connected to the outer side of the damping shaft.

[0011] The beneficial effects of adopting the above further solution are: the guide component adopts a modular design, the plug-in structure of the socket and the plug-in block is convenient for quick disassembly and assembly, the damping shaft cooperates with the guide plate to achieve stepless angle adjustment, and the airflow direction can be optimized according to the different heat source positions.

[0012] As a preferred embodiment, the socket is fixedly connected to the second partition, the socket is located between the first strip-shaped through hole and the second strip-shaped through hole, and the guide plate is tilted toward the side away from the second partition.

[0013] The beneficial effect of adopting the above further scheme is that the guide plate and the second partition plate form an acute angle, which can enhance the guiding effect and guide the airflow to the target area more accurately. The layout between the first strip through hole and the second strip through hole can simultaneously adjust the distribution ratio of the upper and lower layers of airflow.

[0014] On the other hand, the present application also provides a communication cabinet, including a cabinet body, a first magnetic strip is embedded on the first partition, a second magnetic strip that is magnetically attracted to the first magnetic strip is embedded on the cabinet body, a third magnetic strip is embedded on the second partition, and a fourth magnetic strip that is magnetically attracted to the third magnetic strip is embedded on the cabinet body.

[0015] The beneficial effects of the further scheme are that the pairing design of the first magnetic stripe and the second magnetic stripe and the third magnetic stripe and the fourth magnetic stripe enables the first partition plate and the second partition plate to be quickly positioned and installed, the magnetic attraction mode replaces the traditional bolt fixing, the assembly efficiency is improved, and the maintenance and replacement in the later period are facilitated.

[0016] As a preferred embodiment, the first centrifugal fan is bolted to the bottom of the cabinet body, the first centrifugal fan is provided with a first damping pad between the first centrifugal fan and the cabinet body, the mounting cover is fixedly connected to the top of the cabinet body, and the second centrifugal fan is bolted to the top of the cabinet body, and the second centrifugal fan is provided with a second damping pad between the second centrifugal fan and the cabinet body.

[0017] The beneficial effects of the further scheme are that the design of the first damping pad and the second damping pad effectively reduces the vibration transmission of the first centrifugal fan and the second centrifugal fan during operation and reduces the noise of the first centrifugal fan and the second centrifugal fan during operation.

[0018] As a preferred embodiment, the number of the first partition plates is two and the first partition plates are respectively arranged on the left side and the right side of the cabinet body, and the number of the second partition plates is two and the second partition plates are respectively arranged on the left side and the right side of the cabinet body.

[0019] The beneficial effects of the further scheme are that the first partition plates arranged on the two sides of the cabinet body form independent air chambers, heat interference between the left and right areas is avoided, and the double second partition plate structure cooperates with the flow guide assembly to realize independent temperature control of the internal area of the cabinet.

[0020] Compared with the prior art, the advantages and positive effects of the present application are that: Firstly, the first centrifugal fan of the present application draws external cold air into the first air duct in the first partition plate, the cold air enters the second air duct in the second partition plate connected with the first partition plate, and then is discharged into the cabinet through the first slot-shaped hole, the equipment in the cabinet is air-cooled and cooled, then the hot air with the heat of the equipment enters the third air duct in the second partition plate through the second slot-shaped hole, and is discharged through the fourth air duct and the second centrifugal fan, which avoids the airflow organization disorder of the traditional axial flow fan direct blowing type heat dissipation and the easy mixing of cold and hot airflows.

[0021] Secondly, the damper shaft can conveniently adjust the inclination angle of the flow guide plate under the action of the damper shaft, and since the flow guide plate is between the first slot-shaped hole and the second slot-shaped hole, the cold air discharged from the first slot-shaped hole can be guided to the equipment in the cabinet, the airflow is uniformly covered on the surface of the equipment, and the air-cooling efficiency is improved.

[0022] Third, the present invention inserts the card rod into the card seat, and the first partition and the second partition can be assembled together, and then the first magnetic strip and the second magnetic strip are magnetically installed. At the same time, the third magnetic strip and the fourth magnetic strip are magnetically installed, and the first partition and the second partition can be quickly installed on both sides of the cabinet. By pulling the first partition and the second partition to both sides until the first magnetic strip and the second magnetic strip are separated and the third magnetic strip and the fourth magnetic strip are separated, the first partition and the second partition can be quickly disassembled, thereby achieving the benefit of easy maintenance of the air duct assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of an air cooling system and its communication cabinet; Figure 2 It is a schematic diagram of the overall structure of an air cooling system and the other axis side of its communication cabinet; Figure 3 It is a schematic diagram of the internal structure of an air cooling system and its communication cabinet; Figure 4 It is a schematic diagram of the structure of an air cooling system and its second partition of a communication cabinet and related parts; Figure 5 It is a schematic diagram of the structure of an air cooling system and the first partition of a communication cabinet and related parts; Figure 6 It is a schematic diagram of the structure of an air cooling system and its communication cabinet air guide components and related parts; Figure 7 The present invention is a schematic diagram of the structure of an air cooling system, its communication cabinet installation components and related parts.

[0024] Description of reference numerals: 1. Air duct assembly; 101. First centrifugal fan; 102. Mounting cover; 103. Second centrifugal fan; 104. First partition; 105. Second partition; 106. Card seat; 107. Card rod; 2. Guide assembly; 201. Socket; 202. Insert block; 203. Damping shaft; 204. Guide plate; 3. Mounting assembly; 301. First magnetic strip; 302. Second magnetic strip; 303. Third magnetic strip; 304. Fourth magnetic strip; 4. Cabinet. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example

[0026] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7 As shown, the present invention provides a technical solution: an air cooling system, comprising an air duct assembly 1, a flow guide assembly 2 is provided on the air duct assembly 1, and a mounting assembly 3 is provided on the air duct assembly 1; The air duct assembly 1 includes a first centrifugal fan 101, a mounting cover 102 is installed above the first centrifugal fan 101, a second centrifugal fan 103 is installed in the mounting cover 102, a first partition 104 is installed above the first centrifugal fan 101, the top of the first partition 104 is fixedly connected to a base 106, the top of the base 106 is clamped with a clamping rod 107, and the top of the clamping rod 107 is fixedly connected to the second partition 105.

[0027] A first air duct is opened inside the first partition 104, a first strip through hole is opened on the right side of the second partition 105, a second air duct connected to the first strip through hole is opened at the bottom of the second partition 105, a second strip through hole located above the first strip through hole is opened on the right side of the second partition 105, and a third air duct connected to the second strip through hole is opened on the top of the second partition 105.

[0028] The first air duct forms a three-dimensional airflow path with the second and third air ducts, physically isolating the hot and cold air to avoid confusion. The distribution of the strip through-holes matches the equipment layout to ensure that the cold air accurately covers the key heat sources.

[0029] The first partition 104 and the second partition 105 are both made of high-strength aluminum alloy. The spiral first air duct, the second air duct and the third air duct are precisely milled by a CNC machining center, and the surface is hard anodized to improve wear resistance and thermal conductivity.

[0030] The air outlet of the first centrifugal fan 101 is connected to the first air duct in the first partition 104, and a fourth air duct connected to the third air duct is opened at the bottom of the installation cover 102. The air inlet of the first centrifugal fan 101 and the air outlet of the second centrifugal fan 103 are both provided with filters.

[0031] The first centrifugal fan 101 is of CF-101H model, with a rated air volume of 1200m³ / h and a static pressure of 120Pa. The air outlet end of the first centrifugal fan 101 is connected with the first air duct inlet flange through a flexible bellows. The cold air forms a directional airflow in the first air duct, reducing energy loss. The air inlet end of the first centrifugal fan 101 is installed with a G4 primary filter screen, with a filtration efficiency of ≥85% and a dust holding capacity of 200g / m², preventing dust from entering each air duct. The second centrifugal fan 103 is of AH-102 model and is fixed in the mounting cover 102, forming an up-down convection structure with the first centrifugal fan 101. The air outlet end of the second centrifugal fan 103 is installed with an F8 high-efficiency filter screen, with a filtration efficiency of ≥95% and a dust holding capacity of 400g / m², ensuring the cleanliness of the discharged air. The mounting cover 102 is made of ABS engineering plastic by injection molding, with a fire rating of UL94 V-0. A fourth air duct is formed at the bottom of the mounting cover 102 and is seamlessly connected with the third air duct through a silicone seal ring with a Shore A hardness of A60, forming a closed-loop airflow.

[0032] The flow guide assembly 2 includes a socket 201, a plug block 202 inserted on the socket 201, a damping shaft 203 movably penetrating the inside of the plug block 202, and a flow guide plate 204 fixedly connected to the outside of the damping shaft 203.

[0033] The socket 201 is fixed to the right side of the second partition plate 105 and has an elastic buckle made of spring steel with an elastic coefficient of 1200N / mm, ensuring stable connection of the plug block 202. The plug block 202 is made of flame-retardant PC material and has a matte surface treatment to enhance friction. The damping shaft 203 is internally provided with a high-precision bearing of model 6200ZZ and precision grade P4, with a friction coefficient adjustable range of 0.1-0.5N·m, achieving stepless adjustment of the flow guide plate 204. The flow guide plate 204 is made of an aluminum alloy sheet with a thickness of 1.5mm, a high-temperature resistant coating on the surface, and a temperature resistance of 200℃. The inclination angle can be freely adjusted within a range of 0° to 45°. After the flow guide plate 204 is rotated to a specified angle through the damping shaft 203, the cold air is divided at the first slot-shaped hole. Part of the airflow is vertically downward along the second air duct, and part of the airflow is guided to the heating area of the equipment through the flow guide plate 204. The hot air enters the third air duct through the second slot-shaped hole and is finally discharged from the cabinet 4 by the second centrifugal fan 103 under the communication of the fourth air duct.

[0034] The socket 201 is fixedly connected to the second partition plate 105 and is located between the first slot-shaped hole and the second slot-shaped hole. The flow guide plate 204 is designed to incline away from the second partition plate 105.

[0035] In another aspect, the application also provides a communication cabinet, comprising a cabinet body 4, a first magnetic strip 301 embeddedly installed on a first partition plate 104, a second magnetic strip 302 embeddedly installed on the cabinet body 4 and magnetically attracted to the first magnetic strip 301, a third magnetic strip 303 embeddedly installed on a second partition plate 105, and a fourth magnetic strip 304 embeddedly installed on the cabinet body 4 and magnetically attracted to the third magnetic strip 303.

[0036] The first centrifugal fan 101 is bolted to the bottom of the cabinet body 4, and a first shock pad is arranged between the first centrifugal fan 101 and the cabinet body 4; the mounting cover 102 is fixedly connected to the top of the cabinet body 4; the second centrifugal fan 103 is bolted to the top of the cabinet body 4, and a second shock pad is arranged between the second centrifugal fan 103 and the cabinet body 4.

[0037] The first centrifugal fan 101 is bolted to the bottom of the cabinet body 4 by M6 bolts, and the first shock pad is made of ethylene-propylene-diene rubber with a hardness of 50 Shore A; the second centrifugal fan 103 is bolted to the top of the cabinet body 4 by M8 bolts, and the second shock pad is made of silica gel with a hardness of 40 Shore A.

[0038] The first partition plate 104 is two in number and is installed on the left and right sides of the cabinet body 4 respectively; the second partition plate 105 is two in number and is installed on the left and right sides of the cabinet body 4 respectively.

[0039] Working principle: First, according to the specific assembly situation of the equipment in the cabinet 4, adjust the angle of the guide plate 204 by rotating the damping shaft 203, and then insert the plug block 202 into the socket 201 to fix the guide plate 204 on the surface of the second partition 105, and then insert the card rod 107 into the card seat 106 to complete the assembly of the first partition 104 and the second partition 105, and then magnetically install the first magnetic strip 301 and the second magnetic strip 302. At the same time, magnetically install the third magnetic strip 303 and the fourth magnetic strip 304, which can achieve rapid installation of the first partition 104 and the second partition 105. When the equipment in the cabinet 4 is running, start the first centrifugal fan 101 and the second centrifugal fan 103. The first centrifugal fan 101 draws the outside cold air into the first air duct in the first partition 104, and the cold air enters the second air duct in the second partition 105 connected to the first partition 104, and then is discharged into the cabinet 4 through the first bar-shaped through hole. , under the guiding effect of the guide plate 204, the cold air can optimize the airflow direction according to the position of different heat sources, evenly cover the cold air on the surface of the equipment, and cool the equipment in the cabinet 4. Subsequently, the hot air carrying the heat of the equipment enters the third air duct in the second partition 105 from the second bar-shaped through hole, and is discharged through the fourth air duct and the second centrifugal fan 103, avoiding the chaotic airflow organization of the traditional axial flow fan direct blowing heat dissipation, and the hot and cold air flows are easy to mix. When the first partition 104 or the second partition 105 fails and needs maintenance, the first partition 104 and the second partition 105 are pulled to both sides until the first magnetic strip 301 is separated from the second magnetic strip 302, and the third magnetic strip 303 is separated from the fourth magnetic strip 304, so that the first partition 104 and the second partition 105 can be quickly disassembled, and then the card rod 107 is pulled out from the card seat 106 to separate the first partition 104 from the second partition 105 for easy maintenance.

[0040] The above description is merely a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any person skilled in the art may utilize the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification, equivalent change, and modification of the above embodiments made in accordance with the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. An air cooling system, characterized in that: It comprises an air duct assembly (1), a flow guide assembly (2) is provided on the air duct assembly (1), and a mounting assembly (3) is provided on the air duct assembly (1); The air duct assembly (1) comprises a first centrifugal fan (101), a mounting cover (102) is installed above the first centrifugal fan (101), a second centrifugal fan (103) is installed in the mounting cover (102), a first partition (104) is installed above the first centrifugal fan (101), a clamping seat (106) is fixedly connected to the top of the first partition (104), a clamping rod (107) is clamped to the top of the clamping seat (106), and the top of the clamping rod (107) is fixedly connected to the second partition (105).

2. The air cooling system according to claim 1, characterized in that: A first air duct is provided inside the first partition (104), a first strip through hole is provided on the right side of the second partition (105), a second air duct connected to the first strip through hole is provided at the bottom of the second partition (105), a second strip through hole located above the first strip through hole is provided on the right side of the second partition (105), and a third air duct connected to the second strip through hole is provided on the top of the second partition (105).

3. The air cooling system according to claim 2, characterized in that: The air outlet end of the first centrifugal fan (101) is connected to the first air duct in the first partition (104), a fourth air duct connected to the third air duct is provided at the bottom of the mounting cover (102), and a filter is provided at the air inlet end of the first centrifugal fan (101) and the air outlet end of the second centrifugal fan (103).

4. The air cooling system according to claim 2, characterized in that: The flow guide assembly (2) comprises a socket (201), an insert block (202) is inserted into the socket (201), a damping shaft (203) is movably passed through the interior of the insert block (202), and a flow guide plate (204) is fixedly connected to the outside of the damping shaft (203).

5. The air cooling system according to claim 4, characterized in that: The socket (201) is fixedly connected to the second partition (105), the socket (201) is located between the first strip-shaped through hole and the second strip-shaped through hole, and the guide plate (204) is designed to be inclined toward a side away from the second partition (105).

6. A communication cabinet according to claim 1, applied to an air cooling system according to any one of claims 1 to 5, characterized in that: The invention comprises a cabinet (4), a first magnetic strip (301) embedded in the first partition (104), a second magnetic strip (302) magnetically attracted to the first magnetic strip (301) embedded in the cabinet (4), a third magnetic strip (303) embedded in the second partition (105), and a fourth magnetic strip (304) magnetically attracted to the third magnetic strip (303) embedded in the cabinet (4).

7. A communication cabinet according to claim 6, characterized in that: The first centrifugal fan (101) is mounted on the bottom of the cabinet (4) by means of bolts, a first shock-absorbing pad is provided between the first centrifugal fan (101) and the cabinet (4), the mounting cover (102) is fixedly connected to the top of the cabinet (4), the second centrifugal fan (103) is mounted on the top of the cabinet (4) by means of bolts, and a second shock-absorbing pad is provided between the second centrifugal fan (103) and the cabinet (4).

8. The communication cabinet according to claim 6, characterized in that: The number of the first partitions (104) is two and they are respectively installed on the left and right sides of the cabinet (4); the number of the second partitions (105) is two and they are respectively installed on the left and right sides of the cabinet (4).