Diamond film-based medical waste high-temperature disinfection waste gas treatment system and method
By using a diamond thin film-based system, gradient filtration, catalytic oxidation, and thermoelectric power generation technologies, the problem of low energy utilization in the treatment of high-temperature disinfection exhaust gas from medical waste has been solved, achieving efficient energy recovery and reuse and reducing energy consumption.
Patent Information
- Application Number
- CN202510891230.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-30
- Publication Date
- 2025-10-17
AI Technical Summary
Existing technologies have low energy utilization rates when treating high-temperature sterilization exhaust gases from medical waste, resulting in high energy consumption and failure to effectively utilize high-temperature heat.
The system employs a diamond thin film-based mechanism, including a pretreatment and heat recovery mechanism, a catalytic oxidation reaction mechanism, and a condensation adsorption and energy feedback mechanism. Through steps such as gradient filtration, catalytic oxidation, and thermoelectric power generation, waste heat recovery and energy reuse are achieved.
It improves energy utilization, reduces energy consumption, and achieves a highly efficient waste gas treatment process.
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Figure CN120789871A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of high-temperature disinfection waste gas treatment, in particular to a medical waste high-temperature disinfection waste gas treatment system and method based on diamond film. BACKGROUND
[0002] The waste gas formed after high-temperature disinfection of medical waste may contain toxic and harmful substances such as volatile organic compounds, pathogens, particulate matter, etc. The existing treatment methods mainly include physical filtration, chemical washing, activated carbon adsorption, incineration, catalytic oxidation, etc.
[0003] The conductive diamond film electrode has a wide potential window, high catalytic activity and chemical stability, and in the process of disinfection waste gas treatment, the use of conductive diamond film for electrochemical reaction shows advantages in the field of electrochemical oxidation. The existing technology is mainly for waste gas treatment and does not involve the adaptability design of high-temperature and complex component waste gas. In the process of treatment, the utilization of high-temperature heat is limited, and heat energy is one of the most demanded energy in modern industry and life, thereby causing the problems of low energy utilization rate and large loss. SUMMARY
[0004] This section aims to summarize some aspects of the embodiments of the present application and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of the specification to avoid obscuring the purpose of this section, abstract and title, and such simplifications or omissions cannot be used to limit the scope of the present application.
[0005] Therefore, the purpose of the present application is to provide a medical waste high-temperature disinfection waste gas treatment system and method based on diamond film, which replaces the traditional medical waste high-temperature disinfection waste gas treatment method and avoids the problem of insufficient energy utilization in the process of high-temperature disinfection waste gas treatment, thereby causing the problem of large energy consumption.
[0006] To solve the above technical problems, according to one aspect of the present application, the present application provides the following technical scheme:
[0007] A medical waste high-temperature disinfection waste gas treatment system based on diamond film, comprising:
[0008] A pretreatment and heat energy recovery mechanism, which works to gradiently filter particulate matter in high-temperature disinfection waste gas and recover residual heat;
[0009] A catalytic oxidation reaction mechanism connected with the output end of the pretreatment and heat energy recovery mechanism, wherein when the pretreatment and heat energy recovery mechanism works, the catalytic oxidation reaction mechanism is driven to work to decompose and absorb volatile organic compounds and pathogens in the waste gas after pretreatment and residual heat recovery;
[0010] Condensation adsorption and energy feedback mechanism, which is located outside the catalytic oxidation reaction mechanism, wherein when the catalytic oxidation reaction mechanism works, the condensation adsorption and energy feedback mechanism is driven to work, and the waste gas is gradiently cooled to generate electricity while the kinetic energy is stored.
[0011] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the pretreatment and heat energy recovery mechanism comprises a first reaction box with a first gas outlet pipe at the top, a rotating gradient filter assembly located in the first reaction box, a driving member installed at the bottom of the first reaction box and having an output end connected with the rotating gradient filter assembly, and a phase change material layer connected with the first gas outlet pipe.
[0012] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the rotating gradient filter assembly comprises a planetary gear set located in the first reaction box, a metal filter cartridge connected with the planet carrier of the planetary gear set, and a ceramic fiber filter cartridge connected with the sun gear of the planetary gear set and located outside the metal filter cartridge, the top of the metal filter cartridge is connected with a first gas inlet pipe extending out of the first reaction box, and the output end of the driving member is connected with the planet carrier of the planetary gear set.
[0013] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the catalytic oxidation reaction mechanism comprises a second reaction box with a support seat at the bottom and a second gas inlet pipe at the top, located outside the first reaction box, a driving assembly having one end drivingly connected with the diamond catalytic bed and the other end drivingly connected with the planetary gear set, and located in the second reaction box, and the second gas inlet pipe is connected with the other end of the first gas inlet pipe.
[0014] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the side wall of the planetary gear set has a plurality of sawteeth.
[0015] The driving assembly comprises a driving gear installed on the side wall of the first reaction box and engaged with the sawteeth, and a universal driving shaft having one end connected with the bottom of the driving gear and the other end connected with the diamond catalytic bed.
[0016] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the side wall of the phase change material layer is connected with a steam generating assembly, the output end of the steam generating assembly extends into the second reaction box through a pipeline and is adjacent to the top of the diamond catalytic bed.
[0017] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the diamond catalytic bed comprises an inner shaft palladium-based catalytic body, an outer shaft honeycomb ceramic catalytic body, and a transmission member for driving the inner shaft palladium-based catalytic body and the outer shaft honeycomb ceramic catalytic body to rotate in opposite directions coaxially, wherein the inner shaft palladium-based catalytic body is a hollow cylinder with a honeycomb palladium-based catalyst module welded on the surface, the palladium-based catalyst module comprises an electrochemical reaction substrate composed of a diamond film anode for oxidizing and decomposing waste gas and a porous titanium cathode, the outer shaft honeycomb ceramic catalytic body is composed of a silicon carbide ceramic matrix composite and surrounds the inner shaft palladium-based catalytic body to form an annular reaction cavity, and the second reaction box is arranged obliquely and the cross section of the outer shaft honeycomb ceramic catalytic body has a structure of being wide at the top and narrow at the bottom.
[0018] The transmission member comprises a first gear connected to one end of the universal transmission shaft, a second gear engaged with the first gear and connected to the top of the outer shaft honeycomb ceramic catalytic body, and a third gear engaged with the first gear and connected to the inner shaft palladium-based catalytic body through a rotating shaft extending out of the side wall of the second gear.
[0019] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the bottom of the second reaction box is provided with a second gas outlet pipe.
[0020] The condensation adsorption and energy feedback mechanism comprises a waste gas condensation thermoelectric power generation assembly connected to the second gas outlet pipe and an inertial flywheel connected to the transmission of the diamond catalytic bed.
[0021] As a preferred scheme of the medical waste high-temperature disinfection waste gas treatment system based on diamond film, the waste gas condensation thermoelectric power generation assembly comprises a spiral gradient condensation pipe connected to the second gas outlet pipe and a thermoelectric power generation sheet located on the outer side wall of the spiral gradient condensation pipe.
[0022] A medical waste high-temperature disinfection waste gas treatment method based on diamond film, which comprises the medical waste high-temperature disinfection waste gas treatment system based on diamond film described above, and the specific steps are as follows:
[0023] S1, the high-temperature disinfection waste gas is introduced into the metal filter cartridge through the first gas inlet pipe, the driving member is started to drive the metal filter cartridge and the ceramic fiber filter cartridge to rotate at different speeds coaxially, so as to gradiently separate the particles in the waste gas according to the particle size, the screened waste gas enters the first gas outlet pipe and is discharged into the second reaction box, and the phase change material layer recovers the waste heat of the waste gas in the first gas outlet pipe;
[0024] S2, when the planetary gear set rotates, the diamond catalytic bed is driven to rotate by the transmission assembly, so that the waste gas entering the second reaction box is subjected to efficient catalytic oxidation reaction, so that the volatile organic compounds in the waste gas are decomposed and absorbed, at the same time, the water vapor generated by the vapor generating assembly on the side wall of the phase change material layer is introduced into the diamond catalytic bed, so that the humidity of the diamond catalytic bed is maintained, so that the catalyst is prevented from sintering and deactivation at high temperature, and at the same time, the water molecules participate in the decomposition reaction of the volatile organic compounds;
[0025] S3, the waste gas discharged from the second reaction box enters the spiral gradient condensing pipe to perform gradient condensing cooling to form a temperature difference, at this time, the environmental temperature difference energy of the wall of the thermoelectric power generation sheet recovery pipe is used to generate electricity, so that heat energy is converted into electrical energy, and the diamond catalytic bed drives the inertial flywheel to store energy when rotating, and the inertial flywheel maintains the continuous operation of the key components for a period of time through its inertia when the device is stopped, so as to reduce the impact on the power grid during the start and stop of the device, and the energy is fed back to the device.
[0026] Compared with the prior art, the medical waste high-temperature disinfection waste gas treatment system and method based on diamond thin film has the beneficial effects that: after the particles in the high-temperature waste are gradiently filtered and separated by the pretreatment and heat recovery mechanism, the residual heat is recovered, and when the pretreatment and heat recovery mechanism works, the catalytic oxidation reaction mechanism is driven to efficiently decompose and absorb the volatile organic compounds in the waste gas, at the same time, the condensation adsorption and energy feedback mechanism generates electricity after the waste gas after the catalytic oxidation reaction is gradiently condensed to form a temperature difference, and stores kinetic energy, replacing the traditional medical waste high-temperature disinfection waste gas treatment mode, avoiding the problem of insufficient energy utilization rate during the treatment of high-temperature disinfection waste gas, thereby reducing energy consumption. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the present application will be described in detail below in combination with the drawings and detailed embodiments. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor. Among them:
[0028] Figure 1 It is a structure schematic diagram of the medical waste high-temperature disinfection waste gas treatment system based on diamond thin film of the present application;
[0029] Figure 2 It is a structure split diagram of the medical waste high-temperature disinfection waste gas treatment system based on diamond thin film of the present application;
[0030] Figure 3 It is a side sectional view of the medical waste high-temperature disinfection waste gas treatment system based on diamond thin film of the present application;
[0031] Figure 4 A cross-sectional view of a rotating gradient filtering assembly of a medical waste high-temperature disinfection waste gas treatment system based on a diamond film according to the present application;
[0032] Figure 5 A split view of a connection structure of a catalytic oxidation reaction mechanism and a condensation adsorption and energy feedback mechanism of a medical waste high-temperature disinfection waste gas treatment system based on a diamond film according to the present application;
[0033] Figure 6 A cross-sectional view of a diamond catalytic bed of a medical waste high-temperature disinfection waste gas treatment system based on a diamond film according to the present application.
[0034] In the figure: 100, pretreatment and heat energy recovery mechanism; 110, first reaction box; 110a, first gas outlet pipe; 120, rotating gradient filtering assembly; 120a, planetary gear set; 120a-1, sawtooth; 120b, metal filter cartridge; 120b-1, first gas inlet pipe; 120c, ceramic fiber filter cartridge; 130, driving member; 140, phase change material layer; 140a, steam generation assembly; 200, catalytic oxidation reaction mechanism; 210, second reaction box; 210a, support seat; 210b, second gas inlet pipe; 210c, second gas outlet pipe; 220, diamond catalytic bed; 220a, inner shaft palladium-based catalytic body; 220b, outer shaft honeycomb ceramic catalytic body; 220c, transmission member; 220c-1, first gear; 220c, second gear; 220c3, third gear; 230, transmission assembly; 230a, transmission gear; 230b, universal transmission shaft; 300, condensation adsorption and energy feedback mechanism; 310, waste gas condensation temperature difference power generation assembly; 310a, spiral gradient condensation pipe; 310b, temperature difference power generation sheet; 320, inertia flywheel. DETAILED DESCRIPTION
[0035] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0036] Secondly, the present application is described in detail in combination with the schematic diagram. In the detailed description of the embodiments of the present application, the cross-sectional view of the device structure will be partially enlarged without the general proportion for the convenience of description, and the schematic diagram is only an example, which should not limit the scope of protection of the present application. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in the actual manufacture.
[0037] In order to make the objects, technical solutions and advantages of the present application more clear, the embodiments of the present application will be further described in detail below with reference to the accompanying drawings.
[0038] The application provides a medical waste high-temperature disinfection waste gas treatment system and method based on a diamond film, which replaces the traditional medical waste high-temperature disinfection waste gas treatment mode, avoids the problem of low energy utilization rate in the process of treating high-temperature disinfection waste gas, and thus causes large energy consumption.
[0039] Figures 1-6 The application provides a medical waste high-temperature disinfection waste gas treatment system based on a diamond film, which replaces the traditional medical waste high-temperature disinfection waste gas treatment mode, avoids the problem of low energy utilization rate in the process of treating high-temperature disinfection waste gas, and thus causes large energy consumption. Figures 1-5 The application provides a medical waste high-temperature disinfection waste gas treatment system based on a diamond film, which replaces the traditional medical waste high-temperature disinfection waste gas treatment mode, avoids the problem of low energy utilization rate in the process of treating high-temperature disinfection waste gas, and thus causes large energy consumption.
[0040] Embodiment 1
[0041] Reference Figures 1-5 The application discloses a medical waste high-temperature disinfection waste gas treatment system based on a diamond film, which comprises a pretreatment and heat recovery mechanism, a catalytic oxidation reaction mechanism 200 and a condensation adsorption and energy feedback mechanism 300.
[0042] Reference Figures 1-2 The pretreatment and heat recovery mechanism 100 is used for gradient filtering particulate matters in the high-temperature disinfection waste gas and recycling waste heat, and when the pretreatment and heat recovery mechanism 100 works, the particulate matters in the high-temperature disinfection waste gas are gradient filtered and the waste heat is recycled, so that when the high-temperature disinfection waste gas is introduced into the pretreatment and heat recovery mechanism 100, the particulate matters in the waste gas are gradient filtered, and the waste heat in the waste gas is recycled and reused.
[0043] Reference Figures 1-2 The catalytic oxidation reaction mechanism 200 is used for decomposing and absorbing volatile organic compounds in the waste gas, and the catalytic oxidation reaction mechanism 200 is connected with the output end of the pretreatment and heat recovery mechanism 100, wherein when the pretreatment and heat recovery mechanism 100 works, the catalytic oxidation reaction mechanism 200 is driven to work, and the volatile organic compounds and pathogens in the waste gas after pretreatment and waste heat recovery are decomposed and absorbed, so that when the pretreatment and heat recovery mechanism 100 works, the catalytic oxidation reaction mechanism 200 is automatically driven to work, and the volatile organic compounds in the waste gas are decomposed and absorbed.
[0044] Reference Figures 1-5The condensation adsorption and energy feedback mechanism 300 is used for forming temperature difference for power generation and storing kinetic energy for reuse, and is located outside the catalytic oxidation reaction mechanism 200. When the catalytic oxidation reaction mechanism 200 works, the condensation adsorption and energy feedback mechanism 300 is driven to work, the waste gas is gradiently cooled for power generation, and the kinetic energy generated during the working of the condensation adsorption and energy feedback mechanism 300 is stored, so that the energy can be reused and fed back to the equipment.
[0045] In the embodiment, the application further discloses a method for treating waste gas generated in high-temperature disinfection of medical waste based on a diamond film.
[0046] In the embodiment, the specific use process is as follows: the high-temperature disinfection waste is input into the pretreatment and heat energy recovery mechanism 100, the particles in the high-temperature disinfection waste gas are gradiently filtered by the working of the pretreatment and heat energy recovery mechanism 100, and the waste heat in the waste gas is recovered for subsequent reuse. When the pretreatment and heat energy recovery mechanism 100 works, the catalytic oxidation reaction mechanism 200 is driven to work, the volatile organic compounds in the waste gas are decomposed and absorbed, at the same time, the condensation adsorption and energy feedback mechanism 300 is driven to work by the working of the catalytic oxidation reaction mechanism 200, the waste gas is gradiently cooled to form temperature difference for power generation, and the kinetic energy generated during the working of the condensation adsorption and energy feedback mechanism 300 is stored, so that the energy can be reused and fed back to the equipment.
[0047] Embodiment 2
[0048] In the embodiment, the specific use process is as follows: the high-temperature disinfection waste is input into the pretreatment and heat energy recovery mechanism 100, the particles in the high-temperature disinfection waste gas are gradiently filtered by the working of the pretreatment and heat energy recovery mechanism 100, and the waste heat in the waste gas is recovered for subsequent reuse. When the pretreatment and heat energy recovery mechanism 100 works, the catalytic oxidation reaction mechanism 200 is driven to work, the volatile organic compounds in the waste gas are decomposed and absorbed, at the same time, the condensation adsorption and energy feedback mechanism 300 is driven to work by the working of the catalytic oxidation reaction mechanism 200, the waste gas is gradiently cooled to form temperature difference for power generation, and the kinetic energy generated during the working of the condensation adsorption and energy feedback mechanism 300 is stored, so that the energy can be reused and fed back to the equipment. Figures 1-4 In the embodiment, the specific use process is as follows: the high-temperature disinfection waste is input into the pretreatment and heat energy recovery mechanism 100, the particles in the high-temperature disinfection waste gas are gradiently filtered by the working of the pretreatment and heat energy recovery mechanism 100, and the waste heat in the waste gas is recovered for subsequent reuse. When the pretreatment and heat energy recovery mechanism 100 works, the catalytic oxidation reaction mechanism 200 is driven to work, the volatile organic compounds in the waste gas are decomposed and absorbed, at the same time, the condensation adsorption and energy feedback mechanism 300 is driven to work by the working of the catalytic oxidation reaction mechanism 200, the waste gas is gradiently cooled to form temperature difference for power generation, and the kinetic energy generated during the working of the condensation adsorption and energy feedback mechanism 300 is stored, so that the energy can be reused and fed back to the equipment.
[0049] Figure 4 The rotary gradient filtration assembly 120 comprises a planetary gear set 120a located in the first reaction box 110, a metal filter cylinder 120b connected with the planet carrier of the planetary gear set 120a, and a ceramic fiber filter cylinder 120c connected with the sun gear of the planetary gear set 120a and located outside the metal filter cylinder 120b. The planetary gear set 120a is used to rotate the metal filter cylinder 120b and the ceramic fiber filter cylinder 120c when rotating, and the rotation generates a vortex airflow after forming a speed difference between each other, thereby enhancing the micro-particle peeling efficiency. The metal filter cylinder 120b is used to intercept glass fragments, metal residues and other small particles, and the ceramic fiber filter cylinder 120c is used to adsorb organic particles containing pathogens. The top of the metal filter cylinder 120b is connected with a first air inlet pipe 120b-1 extending out of the first reaction box 110, which is used to facilitate the direct introduction of high-temperature disinfection waste gas into the interior of the metal filter cylinder 120b. The output end of the driving member 130 is connected with the planet carrier of the planetary gear set 120a, and the planetary gear set 120a is rotated by the driving member 130.
[0050] In the embodiment, the specific working process is as follows: the high-temperature disinfection waste gas is introduced into the interior of the metal filter cylinder 120b through the first air inlet pipe 120b-1, and the planetary gear set 120a is rotated by the driving member 130. The metal filter cylinder 120b and the ceramic fiber filter cylinder 120c are differentially rotated by the planetary gear set 120a when rotating, so as to gradiently filter the small particles in the waste gas and the small particles containing pathogens. The filtered waste gas enters the first air outlet pipe 110a and is discharged out of the first reaction box 110. In this process, the waste heat in the waste gas is recycled by the phase change material layer 140, so as to be reused subsequently.
[0051] Embodiment 3
[0052] On the basis of Embodiment 2, reference is made to Figures 1-6The catalytic oxidation reaction mechanism 200 includes a second reaction box 210 located outside the first reaction box 110 and having a support base 210a at the bottom, a second air inlet pipe 210b at the top, and a transmission assembly 230 located in the second reaction box 210, one end of the diamond catalytic bed 220 of which is transmission-connected to the diamond catalytic bed 220 and the other end of which is transmission-connected to the planetary gear set 120a. The second reaction box 210 is used to facilitate the catalytic oxidation reaction of the exhaust gas, and the support base 210a is used to maintain the stability of the second reaction box 210. The air pipe 210b is used to introduce the exhaust gas in the first exhaust pipe 110a into the second reaction box 210. The diamond catalytic bed 220 is used to decompose and absorb the organic matter after catalyzing the oxidation reaction of volatile organic compounds. The transmission member 220c is used to drive the diamond catalytic bed 220 to rotate when the planetary gear set 120a rotates, so that the diamond catalytic bed 220 can more efficiently capture the organic matter in the exhaust gas and then decompose it. The second intake pipe 210b is connected to the other end of the first intake pipe 120b-1.
[0053] In this embodiment, reference Figures 3-4 The side wall of the planetary gear set 120a has a plurality of saw teeth 120a-1, which is used to drive the transmission gear 230a to rotate when the planetary gear set 120a rotates and drives the plurality of saw teeth 120a-1 to rotate;
[0054] refer to Figures 2-3 The transmission assembly 230 includes a transmission gear 230a installed on the side wall of the first reaction box 110 and meshing with the sawtooth 120a-1, and a universal transmission shaft 230b connected to the bottom of the transmission gear 230a at one end and connected to the diamond catalytic bed 220 at the other end. The transmission gear 230a is used to drive the universal transmission shaft 230b to rotate when it rotates, and the universal transmission shaft 230b is used to drive the diamond catalytic bed 220 to rotate when it rotates.
[0055] In this embodiment, reference Figures 1-3 The side wall of the phase change material layer 140 is connected to a steam generating assembly 140a. The output end of the steam generating assembly 140a extends through a pipeline into the second reaction box 210 and is adjacent to the top of the diamond catalytic bed 220. The steam generating assembly 140a is used to generate water vapor using the heat energy recovered by the phase change material layer 140. After the water vapor is introduced into the vicinity of the diamond catalytic bed 220 through the pipeline, the humidity of the diamond catalytic bed 220 is maintained by the water vapor, thereby avoiding high-temperature sintering and deactivation of the catalyst, and the water molecules participate in the decomposition reaction of the organic matter.
[0056] In the embodiment, the specific workflow table is as follows: the exhaust gas in the first exhaust pipe 110a is introduced into the diamond catalytic bed 220 of the second reaction box 210 through the second intake pipe 210b, at the same time, the planetary gear set 120a drives the transmission gear 230a to rotate when rotating, the transmission gear 230a drives the universal transmission shaft 230b to rotate when rotating, thereby driving the diamond catalytic bed 220 to rotate, and further making the diamond catalytic bed 220 more efficiently capture volatile organic compounds in the exhaust gas and then hydrolyze the volatile organic compounds, at the same time, the heat recovered by the phase change material layer 140 makes the water vapor generated by the steam generating assembly 140a enter the vicinity of the diamond catalytic bed 220, thereby keeping the humidity of the diamond catalytic bed 220 to avoid high-temperature sintering of the catalyst and inactivation, and the water molecules participate in the hydrolysis reaction of the organic compounds, thereby improving the processing efficiency.
[0057] Embodiment 4
[0058] On the basis of embodiment 3, referring to Figures 5-6 , the diamond catalytic bed 220 includes an inner shaft palladium-based catalytic body 220a, an outer shaft honeycomb ceramic catalytic body 220b, and a transmission member 220c for driving the inner shaft palladium-based catalytic body 220a and the outer shaft honeycomb ceramic catalytic body 220b to rotate in opposite directions when rotating, the inner shaft palladium-based catalytic body 220a is used to decompose toluene organic compounds under high temperature conditions, the outer shaft honeycomb ceramic catalytic body 220b is used to adsorb unreacted benzene series, and the transmission member 220c is used to drive the outer shaft honeycomb ceramic catalytic body 220b to rotate in opposite directions with the outer shaft honeycomb ceramic catalytic body 220b, thereby forming a shear flow field between the two, and further enhancing the mass transfer efficiency, wherein the inner shaft palladium-based catalytic body 220a is a hollow cylinder of a surface-welded honeycomb diamond thin film anode and a porous titanium cathode module, the palladium-based catalyst module includes an electrochemical reaction matrix composed of a diamond film anode and a porous titanium cathode for oxidizing and decomposing the exhaust gas into carbon dioxide and water, thereby achieving the effect of sterilization, the outer shaft honeycomb ceramic catalytic body 220b is composed of silicon carbide ceramic matrix composite material and surrounds the inner shaft palladium-based catalytic body 220a to form an annular reaction cavity, the second reaction box 210 is inclinedly arranged and the cross section of the outer shaft honeycomb ceramic catalytic body 220b has a structure of wide at the top and narrow at the bottom, the second reaction box 210 is inclinedly arranged to facilitate the tangential entry of the exhaust gas into the reaction cavity between the inner shaft palladium-based catalytic body 220a and the outer shaft honeycomb ceramic catalytic body 220b, thereby improving the capture efficiency of the organic compounds, and the cross section of the outer shaft honeycomb ceramic catalytic body 220b has a structure of wide at the top and narrow at the bottom to form a tapered contraction section to reduce the flow rate and avoid secondary entrainment;
[0059] Referring to Figure 6The transmission member 220c comprises a first gear 220c-1 connected with the universal transmission shaft 230b at one end, a second gear 220c engaged with the first gear 220c-1 and connected with the outer shaft honeycomb ceramic catalytic body 220b at the top, and a third gear 220c-3 engaged with the first gear 220c-1 and connected with the inner shaft palladium-based catalytic body 220a through the shaft extending out of the side wall of the second gear 220c. When the universal transmission shaft 230b rotates, the first gear 220c-1 drives the first gear 220c-1 and the second gear 220c to rotate in opposite directions. When the second gear 220c rotates, the outer shaft honeycomb ceramic catalytic body 220b rotates. When the third gear 220c-3 rotates, the inner shaft palladium-based catalytic body rotates in the opposite direction.
[0060] In this embodiment, the specific working process is as follows: the exhaust gas in the second inlet pipe 210b is directly introduced into the space between the outer shaft honeycomb ceramic catalytic body 220b and the inner shaft palladium-based catalytic body 220a through tangential airflow. At this time, the universal transmission shaft 230b drives the first gear 220c-1 to rotate, the first gear 220c-1 drives the outer shaft honeycomb ceramic catalytic body 220b to rotate, the second gear 220c drives the inner shaft palladium-based catalytic body 220a to rotate in the opposite direction, the inner shaft palladium-based catalytic body 220a captures and decomposes toluene and other organic substances, and the outer shaft honeycomb ceramic catalytic body 220b adsorbs unreacted benzene series for secondary reaction.
[0061] Embodiment 5
[0062] Based on embodiment 4, referring to Figure 5 The bottom of the second reaction box 210 has a second exhaust pipe 210c for guiding the exhaust gas after catalytic oxidation reaction into the spiral gradient condensation pipe 310a.
[0063] Referring to Figures 1-5 The condensation adsorption and energy feedback mechanism 300 comprises an exhaust gas condensation temperature difference power generation assembly 310 connected with the second exhaust pipe 210c and an inertial flywheel 320 connected with the diamond catalytic bed 220. The exhaust gas condensation temperature difference power generation assembly 310 generates power by utilizing the temperature difference generated when the exhaust gas is cooled, and the inertial flywheel 320 stores kinetic energy when the diamond catalytic bed 220 rotates.
[0064] In this embodiment, referring to Figure 5The exhaust gas condensation temperature difference power generation assembly 310 includes a spiral gradient condensing pipe 310a connected with the second gas outlet pipe 210c and a temperature difference power generation sheet 310b located on the outer wall of the spiral gradient condensing pipe 310a, the spiral gradient condensing pipe 310a is used for gradient cooling of the reacted exhaust gas, and the temperature difference power generation sheet 310b is used for power generation of the temperature difference energy in the environment of the wall of the spiral gradient condensing pipe 310a, so as to facilitate subsequent power supply for the equipment and other equipment.
[0065] In the embodiment, the specific working process is as follows: the reacted exhaust gas enters into the spiral gradient condensing pipe 310a through the second gas outlet pipe 210c, is gradient cooled by the spiral gradient condensing pipe 310a, so that a temperature difference is formed on the pipe wall of the spiral gradient condensing pipe 310a, the temperature difference power generation sheet 310b generates power by using the temperature difference of the wall of the spiral gradient condensing pipe 310a, at the same time, the diamond catalytic bed 220 drives the inertial flywheel 320 to rotate when rotating, so as to store kinetic energy, when the equipment is stopped, the inertial flywheel 320 drives the diamond catalytic bed 220 and the rotary gradient filtering assembly 120 to continuously work for a period of time by inertia, so as to reduce the damage of the power grid impact on the equipment when the equipment is started and stopped.
[0066] A medical waste high-temperature disinfection exhaust gas treatment method based on a diamond film, which comprises the medical waste high-temperature disinfection exhaust gas treatment system based on a diamond film, and the specific steps are as follows:
[0067] S1, the high-temperature disinfection exhaust gas is introduced into the metal filter cylinder 120b through the first gas inlet pipe 120b-1, the driving member 130 drives the metal filter cylinder 120b and the ceramic fiber filter cylinder 120c to differentially rotate coaxially through the planetary gear set 120a, so as to gradient separate the particles in the exhaust gas according to particle size, the screened exhaust gas enters into the first gas outlet pipe 110a and is discharged into the second reaction box 210, at the same time, the phase change material layer 140 recovers the waste heat of the exhaust gas in the first gas outlet pipe 110a;
[0068] S2, the diamond catalytic bed 220 is driven to rotate by the transmission assembly 230 when the planetary gear set 120a rotates, so as to perform efficient catalytic oxidation reaction on the exhaust gas entering into the second reaction box 210, so as to decompose and absorb the volatile organic compounds in the exhaust gas, at the same time, the water vapor generated by the steam generation assembly 140a on the side wall of the phase change material layer 140 is introduced into the diamond catalytic bed 220, so as to keep the humidity of the diamond catalytic bed 220, so as to avoid high-temperature sintering and deactivation of the catalyst, at the same time, the water molecules participate in the decomposition reaction of the volatile organic compounds;
[0069] S3, the exhaust gas discharged from the second reaction box 210 enters into the spiral gradient condensing tube 310a to conduct gradient condensing cooling to form temperature difference, at this time, the temperature difference power generation sheet 310b recovers the environmental temperature difference energy of the tube wall to generate power, thereby converting heat energy into electric energy, the diamond catalytic bed 220 drives the inertial flywheel 320 to store energy when rotating, when stopping, the inertial flywheel 320 maintains the key components to continuously operate for a period of time through its own inertia, thereby reducing the power grid impact in the process of starting and stopping the equipment, thereby feeding back energy to the equipment.
[0070] Although the present application has been described with reference to the embodiments above, various changes and modifications can be made without departing from the scope of the present application. In particular, the features of the disclosed embodiments can be used in any combination without departing from the scope of the present application, and the description herein of the various embodiments is not intended to limit the scope of the application. Accordingly, the present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A medical waste high temperature disinfection waste gas treatment system based on diamond film, characterized in that: include: A pretreatment and heat recovery mechanism (100) performs gradient filtration on particulate matter in the high-temperature disinfection waste gas and recovers residual heat when in operation; a catalytic oxidation reaction mechanism (200) connected to the output end of the pretreatment and heat recovery mechanism (100), wherein when the pretreatment and heat recovery mechanism (100) is in operation, the catalytic oxidation reaction mechanism (200) is driven to operate, thereby decomposing and absorbing volatile organic compounds and pathogens in the waste gas after pretreatment and waste heat recovery; The condensation adsorption and energy feedback mechanism (300) is located outside the catalytic oxidation reaction mechanism (200). When the catalytic oxidation reaction mechanism (200) is in operation, the condensation adsorption and energy feedback mechanism (300) is driven to start operating, thereby performing gradient cooling on the exhaust gas to generate electricity while storing kinetic energy.
2. A medical waste high temperature disinfection waste gas treatment system based on diamond film according to claim 1, characterized in that: The pretreatment and heat energy recovery mechanism (100) comprises a first reaction box (110) having a first air outlet pipe (110a) at the top, a rotary gradient filter assembly (120) located in the first reaction box (110), a driving member (130) installed at the bottom of the first reaction box (110) and having an output end connected to the rotary gradient filter assembly (120), and a phase change material layer (140) connected to the first air outlet pipe (110a).
3. A medical waste high temperature disinfection waste gas treatment system based on diamond film according to claim 2, characterized in that: The rotary gradient filter assembly (120) comprises a planetary gear set (120a) located in the first reaction box (110), a metal filter cartridge (120b) connected to the planetary carrier of the planetary gear set (120a), and a ceramic fiber filter cartridge (120c) connected to the sun gear of the planetary gear set (120a) and located outside the metal filter cartridge (120b), wherein the top of the metal filter cartridge (120b) is connected to a first air inlet pipe (120b-1) extending out of the first reaction box (110), and the output end of the driving member (130) is connected to the planetary carrier of the planetary gear set (120a).
4. A medical waste high temperature disinfection waste gas treatment system based on diamond film according to claim 3, characterized in that: The catalytic oxidation reaction mechanism (200) comprises a second reaction box (210) located outside the first reaction box (110) and having a support base (210a) at the bottom and a second air inlet pipe (210b) at the top; a transmission assembly (230) located in the second reaction box (210), one end of a diamond catalytic bed (220) being transmission-connected to the diamond catalytic bed (220) and the other end of which being transmission-connected to the planetary gear set (120a); and the second air inlet pipe (210b) being connected to the other end of the first air inlet pipe (120b-1).
5. A medical waste high temperature disinfection waste gas treatment system based on diamond film according to claim 4, characterized in that: The side wall of the planetary gear set (120a) has a plurality of saw teeth (120a-1); The transmission assembly (230) comprises a transmission gear (230a) mounted on the side wall of the first reaction box (110) and meshing with the saw teeth (120a-1), and a universal transmission shaft (230b) having one end connected to the bottom of the transmission gear (230a) and the other end connected to the diamond catalytic bed (220).
6. A medical waste high temperature disinfection waste gas treatment system based on diamond film according to claim 4, characterized in that: The side wall of the phase change material layer (140) is connected to a steam generating assembly (140a), and the output end of the steam generating assembly (140a) extends through a pipeline into the second reaction box (210) and is adjacent to the top of the diamond catalytic bed (220).
7. The medical waste high-temperature disinfection waste gas treatment system based on diamond film according to claim 5, characterized in that: The diamond catalytic bed (220) comprises an inner-shaft palladium-based catalytic body (220a), an outer-shaft honeycomb ceramic catalytic body (220b), and a transmission member (220c) that drives the inner-shaft palladium-based catalytic body (220a) and the outer-shaft honeycomb ceramic catalytic body (220b) to rotate coaxially and in opposite directions when rotating, wherein the inner-shaft palladium-based catalytic body (220a) is a hollow cylinder with a honeycomb palladium-based catalyst module welded on the surface, the palladium-based catalyst module comprises an electrochemical reaction matrix composed of a diamond film anode for oxidizing and decomposing exhaust gas and a porous titanium cathode, the outer-shaft honeycomb ceramic catalytic body (220b) is composed of a silicon carbide ceramic-based composite material and surrounds the inner-shaft palladium-based catalytic body (220a) to form an annular reaction chamber, the second reaction box (210) is tilted, and the cross-section of the outer-shaft honeycomb ceramic catalytic body (220b) is a structure that is wide at the top and narrow at the bottom; The transmission member (220c) includes a first gear (220c-1) connected to the universal transmission shaft (230b) at one end, a second gear (220c) meshed with the first gear (220c-1) and connected to the outer shaft honeycomb ceramic catalyst body (220b) at the top, and a third gear (220c3) meshed with the first gear (220c-1) and connected to the inner shaft palladium-based catalyst body (220a) after the top extends out of the side wall of the second gear (220c) through a rotating shaft.
8. The medical waste high-temperature disinfection waste gas treatment system based on diamond film according to claim 4 is characterized in that: The bottom of the second reaction box (210) is provided with a second air outlet pipe (210c); The condensation adsorption and energy feedback mechanism (300) comprises an exhaust gas condensation temperature difference power generation component (310) connected to the second outlet pipe (210c) and an inertia flywheel (320) transmission-connected to the diamond catalytic bed (220).
9. The medical waste high-temperature disinfection waste gas treatment system based on diamond film according to claim 8, characterized in that: The exhaust gas condensation temperature difference power generation component (310) comprises a spiral gradient condensation tube (310a) connected to the second gas outlet pipe (210c) and a temperature difference power generation sheet (310b) located on the outer side wall of the spiral gradient condensation tube (310a).
10. A method for treating waste gas from high-temperature sterilization of medical waste based on a diamond film, comprising the system for treating waste gas from high-temperature sterilization of medical waste based on a diamond film according to any one of claims 1 to 9, characterized in that: The specific steps are as follows: S1. High-temperature disinfection waste gas is introduced into the interior of the metal filter cartridge (120b) through the first air inlet pipe (120b-1), and the driving member (130) is started to drive the metal filter cartridge (120b) and the ceramic fiber filter cartridge (120c) to rotate coaxially at a differential speed through the planetary gear set (120a), thereby performing gradient separation on particles in the waste gas according to particle size. The screened waste gas enters the first air outlet pipe (110a) and is then discharged into the second reaction box (210). At the same time, the phase change material layer (140) recovers the residual heat of the waste gas in the first air outlet pipe (110a); S2. When the planetary gear set (120a) rotates, the diamond catalytic bed (220) is driven to rotate via the transmission assembly (230), thereby performing an efficient catalytic oxidation reaction on the exhaust gas entering the second reaction box (210), thereby decomposing and absorbing volatile organic compounds in the exhaust gas. At the same time, the water vapor generated by the steam generating assembly (140a) on the side wall of the phase change material layer (140) is passed to the diamond catalytic bed (220), maintaining the humidity of the diamond catalytic bed (220), thereby preventing the catalyst from being sintered and deactivated at high temperature. At the same time, water molecules participate in the decomposition reaction of the volatile organic compounds. S3. The waste gas discharged from the second reaction box (210) enters the spiral gradient condenser tube (310a) for gradient condensation and cooling, thereby forming a temperature difference. At this time, the thermoelectric power generation plate (310b) recovers the ambient temperature difference energy of the tube wall to generate electricity, thereby converting thermal energy into electrical energy. When the diamond catalytic bed (220) rotates, it drives the inertia flywheel (320) to store energy. When the equipment is shut down, the inertia flywheel (320) maintains the continuous operation of key components for a period of time through its own inertia, thereby reducing the impact on the power grid during the start-up and shutdown process of the equipment, and thus feeding energy back to the equipment.