Liquid fertilizer irrigation blending device and method
By designing a liquid fertilizer irrigation and mixing device and using a regulating module and a turbine flowmeter to control the quantitative mixing and dilution of liquid fertilizer, the problems of large liquid fertilizer mixing volume and uneven concentration were solved, and the fertilizer efficiency and mixing effect were improved.
Patent Information
- Application Number
- CN202511228578.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2025-10-17
AI Technical Summary
Existing liquid fertilizers have problems with large mixing amounts and uneven concentrations during their deployment, resulting in reduced fertilizer efficiency and even root burns on some crops due to excessively high concentrations.
A liquid fertilizer irrigation and mixing device was designed, which included a barrel, an inner barrel and a disc. The opening size of the through slot was controlled by an adjustment module, and the inner barrel drove the filter plate to rotate to achieve quantitative mixing and dilution of the liquid fertilizer. The flow rate was controlled by a turbine flowmeter to ensure that the liquid fertilizer was mixed and diluted in proportion.
It realizes the immediate preparation and use of liquid fertilizer, meets the requirements of secondary dilution, improves the absorption rate, avoids uneven concentration and waste, reduces the risk of root burn, has a compact structure and good mixing effect.
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Figure CN120789977A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of agricultural fertilization, and particularly relates to a liquid fertilizer irrigation and deployment device and method. BACKGROUND
[0002] Liquid fertilizer has the characteristic of being completely dissolved in water, so it is usually used in combination with irrigation equipment, using water and fertilizer integration technology, without manual application of fertilizer, saving a lot of labor and time cost, and the formula is flexible and variable, which can be adjusted according to the soil properties and different growth periods of crops, so it is widely used in large farms and economic crop farmland; but at present, the liquid fertilizer is mostly deployed once for the required amount, if the irrigation time is more than four hours, the remaining liquid fertilizer may reduce the fertilizer efficiency, which does not comply with the principle of "present deployment and present use", and the deployment process also does not comply with the requirement of "secondary dilution", the liquid fertilizer after dilution is prone to uneven concentration distribution, resulting in a decrease in the absorption rate of fertilizer efficiency, and even local crops are burned due to too high concentration. SUMMARY
[0003] The purpose of the present application is to solve the problems of large deployment amount and uneven concentration of existing liquid fertilizer during deployment and use, and to provide a liquid fertilizer irrigation and deployment device and method.
[0004] The technical scheme is that a round barrel is provided, the two ends of the round barrel are respectively provided with a water inlet and a water outlet, two coaxial discs are arranged in the round barrel, the discs are annular, and the inner circles of the two discs are coaxially provided with inner cylinders, the disc, the inner cylinder and the round barrel form a tubular mixing cavity, a through slot is formed in the side wall of the disc, the mixing cavity is communicated with the inner cavity of the round barrel through the through slot, an adjusting module is arranged at the through slot, the adjusting module can control the opening size of the through slot, a turbine is fixed on the inner wall of the inner cylinder, the turbine can drive the inner cylinder to rotate around its axis, and a spiral filter plate is fixed on the outer wall of the inner cylinder. A shell is arranged outside the round barrel, a plurality of square barrels are arranged in the shell, each square barrel is connected with a quantitative module through a hose at the bottom, a plurality of through holes are formed in the side wall of the round barrel in the shell along the axis direction of the round barrel, each through hole is communicated with the mixing cavity, the other end of the quantitative module is connected with the through hole, and the filter plate extracts a set volume of liquid from the square barrel into the mixing cavity once every rotation.
[0005] In the above or some embodiments, a circular pipe is coaxially welded to one end of the inner cylinder close to the water outlet, the other end of the circular pipe coincides with the water outlet, and the outer diameter of the circular pipe is smaller than that of the water outlet; the circular pipe can prevent the liquid at the water outlet from flowing back into the mixing cavity through the through slot close to the water outlet, and most of the liquid entering the round barrel from the water inlet flows to the water outlet through the inner cavity of the inner cylinder and the circular pipe during use, and a small part of the liquid flows to the cavity between the circular pipe and the round barrel through the mixing cavity from the through slot; since the liquid in the circular pipe flows faster, the pressure at the circular pipe and the water outlet is smaller, and the liquid between the circular pipe and the round barrel is extracted from the gap between the circular pipe and the water outlet.
[0006] In the above or some embodiments, the barrel is divided into left and right parts along the vertical plane through the axis, the through hole is located on the left part of the barrel, two long circular holes are opened on the right part of the barrel, the adjusting module includes an arc-shaped rubber block, the outer wall of the rubber block is fixed with a connecting block, the other end of the connecting block is fixed with an arc-shaped plate, the arc-shaped plate is coaxial with the rubber block, the rubber block is attached to the side wall of the disc, the connecting block is located in the long circular hole, the arc-shaped plate is attached to the outer wall of the barrel, and a threaded hole is opened on the arc-shaped plate, a bolt is arranged in the threaded hole, the outer wall of the rubber block is always sealed with the long circular hole during use, the side wall of the rubber block is sealed with the through slot, and the arc-shaped plate can drive the rubber block to rotate to adjust the opening size of the through slot, thereby controlling the liquid height in the mixing cavity, and the bolt can fix the adjusting module and the barrel.
[0007] In the above or some embodiments, the filter plate and the upper blade of the turbine have the same rotation direction, when the inner cylinder is driven to rotate by the fluid passing through the turbine, the inner cylinder pushes the liquid in the left mixing cavity upward through the filter plate, the through slot on the disc near the water inlet is located in the left cavity of the barrel, and the through slot on the disc near the water outlet is located in the right cavity of the barrel; when the liquid in the mixing cavity flows from front to back, the liquid can only flow to the through slot at the back of the barrel counterclockwise, and the liquid flow direction is opposite to the rotation direction of the filter plate, so that the forced stirring effect is achieved.
[0008] In the above or some embodiments, a plurality of partition plates are fixed on the inner wall of the barrel, the partition plates are in the form of a fan ring, the partition plates are located in the left part of the mixing cavity, the inner wall of the partition plates is attached to the outer wall of the inner cylinder, the left part of the mixing cavity is divided into a plurality of units by the partition plates, each unit is in communication with a through hole, and a plurality of accommodation grooves are opened on the filter plate; the fan ring does not interfere with the filter plate, and the plurality of partition plates enable the liquid flowing into the mixing cavity from the through hole to flow to the right part of the mixing cavity from below and then flow backward.
[0009] In the above or some embodiments, the quantitative module includes an arc-shaped block, the arc-shaped block is attached to the outer wall of the barrel, one end of the arc-shaped block is provided with an arc-shaped counterbore, the counterbore is threadedly rotatable with a plunger, a piston is arranged in the counterbore, the length of the piston is greater than the length of the sliding track, a spring is arranged between the plunger and the piston, two connecting holes are opened at the bottom of the counterbore, the two connecting holes are respectively in communication with a hose and a through hole, and a one-way valve is arranged in each connecting hole; when the piston repeatedly moves in the counterbore, the one-way valve enables the liquid to flow from the square barrel to the through hole.
[0010] In the above or some embodiments, the arc-shaped block is provided with a pad block between the barrel, the pad block is fixedly attached to the side wall of the barrel, a sunken groove is opened on the attached surface of the pad block and the barrel, the sunken groove penetrates to the side wall of the pad block on the side close to the hole mouth of the sunken hole, a first sliding groove penetrating the sunken hole is opened at the bottom of the sunken groove, a second sliding groove is opened on the part of the side wall of the barrel coinciding with the sunken groove, a long rod is arranged in the first sliding groove, one end of the long rod is fixedly attached to the piston, the other end of the long rod is hingedly connected with a short rod, the short rod extends into the mixing cavity, a torsion spring is arranged on the hinged shaft of the long rod and the short rod, the torsion spring always keeps the short rod and the long rod coaxial, a threaded hole penetrating to the sunken groove is opened on the outer wall of the pad block, a stud is arranged in the threaded hole, a push plate is arranged in the sunken groove, the push plate is provided with a scale, the push plate only contacts with the long rod when the piston moves; whenever the filter plate moves a certain angle by driving the piston through the short rod and the long rod, the push plate always makes the long rod unable to continue to move, the short rod rotates around the hinged shaft by compressing the torsion spring to make room for the filter plate, the filter plate can be poured with a specified volume of liquid in the barrel once every rotation, and the push plate can be fixed by tightening the stud.
[0011] In the above or some embodiments, a plurality of rectangular grooves are opened on the outer wall of the barrel, the inner end of the rectangular groove penetrates to the mixing cavity, and the side wall of the barrel at the outer end of the rectangular groove is fixedly attached to an acrylic plate through a screw; the liquid level in the mixing cavity can be observed through the acrylic plate and the rectangular groove.
[0012] A liquid fertilizer irrigation deployment method is provided: S1: connecting the device in the irrigation pipeline, so that the irrigation water flow can flow from the water inlet to the water outlet; S2: before starting irrigation, pour the required liquid fertilizer into each square barrel, and push all the push plates into the sunken groove, and tighten all the studs; S3: after starting irrigation, first open the through groove close to the water outlet through the adjusting module, then slowly and gradually expand the opening size of the through groove close to the water inlet, and stop moving the adjusting module when the liquid height in the mixing cavity is observed to be stable near the barrel axis, and then tighten the two studs; S4: adjust the pumping speed of each quantitative module according to the formula proportion, loosen the stud, slowly pull out the push plate from the sunken groove to a certain scale, and then tighten the stud; S5: observe the remaining amount of liquid fertilizer in the square barrel during irrigation, and add in time until the irrigation is completed; S6: after the irrigation is completed, pour out the remaining liquid fertilizer in the square barrel, and clean the device.
[0013] The technical scheme has the following technical effects: 1. The present application provides a plurality of square barrels arranged along the axis of the barrel on the outer side of the barrel, each square barrel is connected to the mixing cavity through a quantitative module, and the length of the push plate in each quantitative module can be controlled to mix different liquid fertilizers in each square barrel according to the set proportion, and the formula proportion adjustment is convenient and intuitive.
[0014] 2. Every time the filter plate of this solution rotates one circle with the inner cylinder, each quantitative module injects liquid fertilizer into the mixing chamber once. After the liquid fertilizer is diluted once in the mixing chamber, it is diluted twice when it intersects with the water flow at the outlet. This not only complies with the principle of "now-mixed, now-available", effectively improves the absorption rate of liquid fertilizer, but also allows unused excess liquid fertilizer to be poured out to avoid waste. It also complies with the requirements of secondary dilution of liquid fertilizer, making the dilution concentration of liquid fertilizer more uniform, greatly reducing the risk of root burn caused by excessive concentration in some areas.
[0015] 3. The inner cylinder of this solution not only forms a turbine flowmeter together with the turbine, but also drives the device to operate while making the flow rate concrete as the number of rotations of the inner cylinder. Moreover, the spiral filter plate on the outer side of the inner cylinder can not only push the liquid in the mixing chamber to flow backward and stir the water flow and liquid fertilizer in the mixing chamber, but also push the piston to move in the sink hole to realize the pumping of liquid fertilizer. The structure is ingenious and compact.
[0016] 4. This solution has an adjustment module on each side of the mixing chamber. By controlling the opening size of the through slot by the adjustment module, the liquid level in the mixing chamber can be maintained near the axis of the barrel, so that the filter plate continuously disturbs the liquid surface and knocks bubbles into the mixed liquid during rotation. Compared with the existing device in which the stirring rod is completely immersed in the solution, this solution further enhances the stirring effect of the liquid fertilizer in the mixing chamber by virtue of the bursting and rising of bubbles.
[0017] 5. This solution is equipped with multiple partitions in the mixing chamber, which divide the left part of the mixing chamber into multiple units. After entering the mixing chamber, each liquid fertilizer is first mixed with the water flow in the unit, and then flows through the filter plate under gravity to the right part of the mixing chamber and is mixed with other diluted liquid fertilizer mother liquors. This meets the requirements of adding various liquid fertilizers one by one and mixing them gradually during liquid fertilizer preparation, and eliminates the precipitation or flocculation that may be caused by uniform addition.
[0018] 6. The two through grooves of this scheme are respectively located on the left and right parts of the mixing chamber, so that the solution that is not filled in the mixing chamber can only flow to the outlet after flowing counterclockwise, so that the liquid flow direction is opposite to the direction of the filter plate, so that each liquid passes through the filter plate at least once, avoiding the situation of mixing dead corners.
[0019] Figures in the specification Figure 1 is a perspective view of the present invention; Figure 2 It is the front view of the present invention; Figure 3 This is a front cross-sectional view of the present invention; Figure 4 For the present invention Figure 2 Middle AA section view; Figure 5 This is a schematic diagram of the internal structure of the barrel of the present invention; Figure 6 Assembling diagram of inner cylinder and circular tube in the application; Figure 7 Perspective view of quantitative module in the application; Figure 8 Front view of quantitative module in the application; Figure 9 Perspective view of adjusting module in the application.
[0020] Legend: 1, round barrel; 2, water inlet; 3, water outlet; 4, disc; 5, inner cylinder; 6, mixing cavity; 7, through groove; 8, adjusting module; 9, turbine; 10, filter plate; 11, shell; 12, square barrel; 13, quantitative module; 14, through hole; 15, circular tube; 16, oblong hole; 17, rubber block; 18, connecting block; 19, arc plate; 20, bolt; 21, partition plate; 22, accommodation groove; 23, arc block; 24, counterbore; 25, plunger; 26, piston; 27, spring; 28, connecting hole; 29, cushion block; 30, sink groove; 31, first sliding groove; 32, second sliding groove; 33, long rod; 34, short rod; 35, stud; 36, push plate; 37, rectangular groove; 38, acrylic plate. DETAILED DESCRIPTION
[0021] Embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application.
[0022] In the description of the present application, the meaning of “a plurality of” is two or more than two, unless otherwise explicitly and specifically limited.
[0023] Reference Figures 1 to 6The embodiment shown in the scheme comprises a sealed barrel 1 at both ends, the barrel 1 is respectively provided with an inlet and an outlet at both ends, the inlet and the outlet are respectively fixed with an inlet 2 and an outlet 3, the inlet 2 and the outlet 3 are both short pipes, the inner diameter of the inlet 2 and the outlet 3 is smaller than the inner diameter of the barrel 1, two coaxial discs 4 are welded in the barrel 1, the discs 4 are annular, the inner circle of the two discs 4 is coaxially provided with an inner cylinder 5 through a bearing, the disc 4, the inner cylinder 5 and the barrel 1 form a tubular mixing cavity 6, a through slot 7 is formed in the side wall of the disc 4, the mixing cavity 6 is communicated with the inner cavity of the barrel 1 through the through slot 7, an adjusting module 8 is arranged at the through slot 7, the adjusting module 8 can control the opening size of the through slot 7, a turbine 9 is fixed on the inner wall of the inner cylinder 5, the turbine 9 can drive the inner cylinder 5 to rotate around the axis line thereof, a spiral filter plate 10 is fixed on the outer wall of the inner cylinder 5, a circular pipe 15 is coaxially welded on one end of the inner cylinder 5 close to the outlet 3, the other end of the circular pipe 15 coincides with the outlet 3, and the outer diameter of the circular pipe 15 is smaller than the outer diameter of the outlet 3; A shell 11 is welded on the outer wall of the barrel 1, the bottom surface of the shell 11 is tangent to the bottom of the barrel 1, so as to ensure the stability when the device is placed on a plane, a plurality of square barrels 12 are arranged in the shell 11, hooks are arranged on both sides of each square barrel 12, the square barrels 12 are hung on the shell 11 through the hooks, a quantitative module 13 is connected to the bottom of each square barrel 12 through a hose, and the length of the hose is greater than the height of the shell 11, a plurality of through holes 14 are formed in the side wall of the barrel 1 in the shell 11, each through hole 14 is communicated with the mixing cavity 6, the other end of the quantitative module 13 is connected with the through hole 14, and the filter plate 10 extracts a liquid with a set volume from the square barrel 12 into the mixing cavity 6 once every rotation.
[0024] In use, the device is placed on the ground before irrigation, the inlet 2 and the outlet 3 are communicated with the irrigation pipeline, so that the irrigation water flow can flow from the inlet 2 to the outlet 3, and then the required liquid fertilizer is classified and poured into each square barrel 12, at this time, the liquid fertilizer with high concentration or high viscosity can be poured into the square barrel 12 close to the inlet 2, so as to prolong the dilution time of the liquid fertilizer with high concentration or high viscosity, and then all the push plates 36 are pushed into the sink 30, and all the studs 35 are tightened, so as to avoid that the quantitative module 13 which is not adjusted injects the liquid fertilizer into the barrel 1 at the beginning of irrigation; After irrigation begins, water flows from the water inlet 2, through the inner cylinder 5 and the circular tube 15 to the water outlet 3, and then irrigates the farmland through the irrigation pipe. At this time, the through groove 7 near the water outlet 3 is first opened by the regulating module 8, and then the opening size of the through groove 7 near the water inlet 2 is slowly and gradually expanded. When the opening of the through groove 7 changes from small to large, the flow rate in the mixing chamber 6 also changes from small to large. When the liquid level in the mixing chamber 6 is observed to be stable near the axis of the circular barrel 1 through the rectangular groove 37, the regulating module 8 is stopped from being moved, and the bolts 20 on the two regulating modules 8 are tightened to maintain the liquid level in the mixing chamber 6 near the axis of the circular barrel 1. Since the circular tube 15 can prevent the water flow at the water outlet 3 from flowing back, the liquid in the mixing chamber 6 flows to the through groove 7 near the water outlet 3 as a whole, and intersects with the water flow in the circular tube 15 at the water outlet 3; After the liquid level in the mixing chamber 6 is stabilized, the pumping speed of each quantitative module 13 is adjusted one by one according to the formula ratio. The adjustment method is: loosen the stud 35, slowly pull the push plate 36 out of the sink 30 to a certain scale, and then tighten the stud 35. Since the turbine 9 is fixed on the inside of the inner cylinder 5 and the diameter of the inner cylinder 5 remains unchanged, the inner cylinder 5 and the turbine 9 are equivalent to the turbine 9 flowmeter. The volume of liquid flowing through the inner cylinder 5 after one rotation of the inner cylinder 5 is fixed. The volume of liquid fertilizer pumped out each time by the quantitative module 13 is also a fixed value controlled by the push plate 36. The liquid fertilizer injected into the mixing chamber 6 is mixed with the water flow under the stirring action of the filter plate 10. The diluted mother liquor intersects with the water flow in the circular tube 15 at the water outlet 3, so the concentration of the liquid fertilizer at the water outlet 3 remains unchanged, thereby achieving the purpose of diluting the liquid fertilizer to a specified concentration. During the irrigation process, observe the remaining liquid fertilizer in the square barrel 12 and add it in time to avoid the lack of certain liquid fertilizers until the irrigation is completed. After the irrigation is completed, lift the square barrel 12 out of the shell 11 and pour out the remaining liquid fertilizer in the square barrel 12. Since the length of the hose is greater than the height of the shell 11, the connection between the square barrel 12 and the quantitative module 13 is not destroyed at this time. Finally, put the square barrel 12 back into the shell 11, add clean water into the square barrel 12, and keep the inner cylinder 5 rotating for a period of time to achieve the purpose of cleaning the device and prevent residual liquid fertilizer from corroding the inner wall of the device.
[0025] Reference Figure 5 ,and Figure 9 In the embodiment shown, the barrel 1 is divided into left and right parts along the vertical plane passing through the axis, the through hole 14 is located on the left side wall of the barrel 1, and two oblong holes 16 are opened on the right side wall of the barrel 1. The oblong holes 16 pass through the inner wall of the barrel 1, and the adjustment module 8 includes an arc-shaped rubber block 17. The outer wall of the rubber block 17 is fixed with a connecting block 18 by screws, and the other end of the connecting block 18 is welded with an arc-shaped plate 19, which is coaxial with the rubber block 17. When installed, the rubber block 17 is fitted with the side wall of the disc 4, the connecting block 18 is located in the oblong hole 16, the arc-shaped plate 19 is fitted with the outer wall of the barrel 1, and a threaded hole is opened on the arc-shaped plate 19, and a bolt 20 is provided in the threaded hole.
[0026] The outer wall of the rubber block 17 seals the long circular hole 16 under the tension of its own shape, the rubber block 17 near the water inlet 2 seals the through slot 7 under the water pressure and water flow impact at the water inlet end, the rubber block 17 near the water outlet 3 has lower sealing requirements, even if there is a gap under the water flow impact, it does not matter, as long as it can hinder the water flow, it can control the liquid level in the mixing chamber 6, when adjusting the adjusting module 8, the rubber block 17 can be rotated by pushing the arc-shaped plate 19, the opening size of the through slot 7 is adjusted, and then the liquid height in the mixing chamber 6 is controlled to be maintained near the axis of the barrel 1, after the liquid fertilizer is injected into the mixing chamber 6 by the quantitative module 13, the liquid fertilizer is mixed with the water flow in the mixing chamber 6, since the liquid level in the mixing chamber 6 is only near the axis of the barrel 1, when the filter plate 10 rotates, the air above the inner cylinder 5 is hit into the liquid in the mixing chamber 6, and the chaotic liquid level and the bubbles hit into the liquid are beneficial to the mixing of the water flow and the liquid fertilizer in the mixing chamber 6 when they break and rise. Compared with the existing stirring rod fully immersed in the liquid for stirring, the filter plate 10 of the scheme not only can disturb the liquid level, but also can further disturb the liquid flow through the bubbles hit into the liquid, and the mixing and dilution effect of the filter plate 10 is strengthened.
[0027] Referring to Figure 5 and Figure 6 An embodiment is shown, the filter plate 10 has the same rotation direction as the blades on the turbine 9, when the fluid drives the inner cylinder 5 to rotate through the turbine 9, the inner cylinder 5 pushes the liquid in the left mixing chamber 6 upward through the filter plate 10, the through slot 7 on the disc 4 near the water inlet 2 is located in the left cavity of the barrel 1, and the through slot 7 on the disc 4 near the water outlet 3 is located in the right cavity of the barrel 1.
[0028] In use, although the filter plate 10 has the same rotation direction as the blades on the turbine 9, the liquid in the mixing chamber 6 flows backward under the push of the filter plate 10, but since the liquid in the mixing chamber 6 does not cover the top of the inner cylinder 5, and the through slot 7 near the water outlet 3 is located in the right cavity of the barrel 1, the liquid in the mixing chamber 6 also flows downward through the filter plate 10 under the action of gravity, that is, the liquid in the mixing chamber 6 flows counterclockwise, which is opposite to the rotation direction of the filter plate 10, so that each part of the liquid must pass through the filter plate 10 before flowing to the water outlet 3, achieving the effect of forced stirring.
[0029] Referring to Figure 5 An embodiment is shown, a plurality of partitions 21 are fixed on the inner wall of the barrel 1, the partitions 21 are in the form of a fan ring, the partitions 21 are located on the left of the mixing chamber 6, and the inner wall of the partitions 21 is attached to the outer wall of the inner cylinder 5, the partitions 21 divide the left part of the mixing chamber 6 into a plurality of units, each unit is in communication with a through hole 14, and a plurality of accommodation grooves 22 are formed in the filter plate 10.
[0030] In use, the quantitative module 13 injects different liquid fertilizers into different units, and each unit is not communicated with each other at the left part of the mixing cavity 6, so each kind of liquid fertilizer can only pass through the filter plate 10 once in the unit to reach the right part of the mixing cavity 6, and then be mixed with the liquid fertilizer behind to flow to the water outlet 3 or be pushed into the unit behind by the filter plate 10 for further mixing, so as to achieve the effect that different kinds of liquid are mixed one by one, meet the requirement of adding and diluting one by one when configuring liquid fertilizer, avoid the precipitation and flocculation phenomenon that may be caused by synchronous addition, and be beneficial to the stability of various liquid fertilizer elements.
[0031] With reference to Figure 7 and Figure 8 An embodiment is shown, the quantitative module 13 includes an arc block 23, the arc block 23 is attached to the outer wall of the barrel 1, one end of the arc block 23 is provided with an arc-shaped counterbore 24, the counterbore 24 is threadedly connected with a plunger 25 at the hole opening, the counterbore 24 is provided with a piston 26, and the length of the piston 26 is greater than the length of the sliding track, a spring 27 is arranged between the plunger 25 and the piston 26, two connecting holes 28 are provided at the bottom of the counterbore 24, and the two connecting holes 28 are respectively communicated with the square barrel 12 and the through hole 14, and a one-way valve is arranged in each connecting hole 28; A pad 29 is arranged between the arc block 23 and the barrel 1, the pad 29 is fixedly connected to the side wall of the barrel 1 by screws, a recess 30 is provided on the attached surface of the pad 29 and the barrel 1, the recess 30 penetrates to the side wall of the pad 29 on the side close to the hole opening of the counterbore 24, a first sliding groove 31 penetrating the counterbore 24 is provided at the bottom of the recess 30, a second sliding groove 32 is provided on the part of the side wall of the barrel 1 coinciding with the recess 30, a long rod 33 is arranged in the first sliding groove 31, one end of the long rod 33 is fixedly connected to the piston 26, the other end of the long rod 33 is hingedly connected with a short rod 34, the short rod 34 extends into the mixing cavity 6, a torsional spring is arranged on the hinged shaft of the long rod 33 and the short rod 34, the torsional spring always keeps the long rod 33 and the short rod 34 coaxial, a threaded hole penetrating the recess 30 is provided on the outer wall of the pad 29, a stud 35 is arranged in the threaded hole, a push plate 36 is arranged in the recess 30, the push plate 36 is provided with a scale, and the push plate 36 only contacts with the long rod 33 when the piston 26 moves.
[0032] In use, the filter plate 10 drives the short rod 34 to compress the torsional spring to swing when the filter plate 10 rotates one round with the inner cylinder 5, and then the piston 26 can return under the action of the compressed spring, so that the two one-way valves can inject liquid fertilizer into the mixing cavity 6, and the filter plate 10 can continue to rotate with the inner cylinder 5, and because the length of the piston 26 is greater than the length of the sliding track, even if the piston 26 is compressed to the maximum stroke position, the side wall of the piston 26 can still seal the first sliding groove 31 to ensure that the piston 26 is sealed in the pump cavity; In this process, since the filter plate 10 is spiral, the dosing module 13 arranged along the axis of the barrel 1 will not be in contact with the filter plate 10 at the same time, and the multiple short rods 34 are pushed by the filter plate 10 one by one, dispersing the load required to drive the multiple dosing modules 13, reducing the resistance when the inner cylinder 5 rotates, so that the device can operate only by water flow; When the push plate 36 is pulled out of the sink 30, the scale on the push plate 36 changes from small to large, and when the scale of a certain value is aligned with the slot of the sink 30, it means that the volume of the space swept by the piston 26 when the long rod 33 is in contact with the push plate 36 is the value, realizing quantitative pumping of liquid fertilizer, and cooperating with the turbine 9 flow meter composed of the inner cylinder 5 and the turbine 9, realizing dilution of various liquid fertilizers to the specified concentration according to the formula.
[0033] Referring to Figure 1 As shown in one embodiment, multiple rectangular grooves 37 are opened on the outer wall of the barrel 1, the inner end of the rectangular groove 37 penetrates into the mixing chamber 6, and the outer end of the rectangular groove 37 is fixed with an acrylic plate 38 on the side wall of the barrel 1 through a screw.
[0034] In use, the above-mentioned embodiment can observe the liquid level in the mixing chamber 6 through the acrylic plate 38 and the rectangular groove 37.
[0035] In addition, when the device is installed, the barrel 1 is composed of two left and right half barrels 1, which is convenient for welding the partition plate 21 and the disc 4 in the barrel 1, and can also facilitate the installation of the inner cylinder 5. At the same time, during assembly, sealing pads are provided between the two half barrels 1 and between the barrel 1 and the acrylic plate 38 to prevent leakage of liquid in the barrel 1 and the mixing chamber 6, and sealing pads are provided between the dosing module 13 and the through hole 14 to prevent leakage of liquid fertilizer from the dosing module 13 to the mixing chamber 6; and the above-mentioned installation method is only one way, and in actual production, the blank production assembly is carried out according to the actual requirements of the process card.
Claims
1. A liquid fertilizer irrigation and mixing device, characterized in that: The invention comprises a drum (1), wherein the drum (1) is provided with a water inlet (2) and a water outlet (3) at both ends thereof, two disks (4) are coaxially provided in the drum (1), the disks (4) are annular, the inner rings of the two disks (4) are coaxially provided with an inner cylinder (5), the disks (4), the inner cylinder (5) and the drum (1) form a tubular mixing chamber (6), a through groove (7) is provided on the side wall of the disk (4), the mixing chamber (6) is communicated with the inner cavity of the drum (1) through the through groove (7), an adjusting module (8) is provided at the through groove (7), the adjusting module (8) can control the opening size of the through groove (7), a turbine (9) is fixed on the inner wall of the inner cylinder (5), the turbine (9) can drive the inner cylinder (5) to rotate around its own axis, and a spiral filter plate (10) is fixed on the outer wall of the inner cylinder (5); A shell (11) is provided outside the round barrel (1), and a plurality of square barrels (12) are provided inside the shell (11). The bottom of each square barrel (12) is connected to a quantitative module (13) via a hose. A plurality of through holes (14) are opened on the side wall of the round barrel (1) in the shell (11) along the axis of the round barrel (1). Each through hole (14) is communicated with the mixing chamber (6). The other end of the quantitative module (13) is connected to the through hole (14). When the filter plate (10) rotates one circle, the quantitative module (13) extracts a set volume of liquid from the square barrel (12) into the mixing chamber (6).
2. A liquid fertilizer irrigation and mixing device according to claim 1, characterized in that: A circular tube (15) is coaxially welded to one end of the inner cylinder (5) close to the water outlet (3), and the other end of the circular tube (15) coincides with the water outlet (3), and the outer diameter of the circular tube (15) is smaller than the outer diameter of the water outlet (3).
3. A liquid fertilizer irrigation and mixing device according to claim 1, characterized in that: The barrel (1) is divided into left and right parts along a vertical plane passing through the axis. The through hole (14) is located on the left side wall of the barrel (1). Two oblong holes (16) are opened on the right side wall of the barrel (1). The adjustment module (8) includes an arc-shaped rubber block (17). A connecting block (18) is fixed to the outer wall of the rubber block (17). An arc-shaped plate (19) is fixed to the other end of the connecting block (18). The arc-shaped plate (19) is coaxial with the rubber block (17). The rubber block (17) is fitted with the side wall of the disc (4). The connecting block (18) is located in the oblong hole (16). The arc-shaped plate (19) is fitted with the outer wall of the barrel (1). A threaded hole is opened on the arc-shaped plate (19), and a bolt (20) is provided in the threaded hole.
4. A liquid fertilizer irrigation and mixing device according to claim 3, characterized in that: The filter plate (10) has the same rotation direction as the blades on the turbine (9). When the fluid drives the inner cylinder (5) to rotate through the turbine (9), the inner cylinder (5) pushes the liquid in the left mixing chamber (6) from bottom to top through the filter plate (10). The through groove (7) on the disc (4) near the water inlet (2) is located in the left cavity of the barrel (1), and the through groove (7) on the disc (4) near the water outlet (3) is located in the right cavity of the barrel (1).
5. The liquid fertilizer irrigation and mixing device according to claim 3, characterized in that: A plurality of partitions (21) are fixed on the inner wall of the drum (1), the partitions (21) are fan-shaped, the partitions (21) are located on the left side of the mixing chamber (6), and the inner wall of the partitions (21) is in contact with the outer wall of the inner cylinder (5). The partitions (21) divide the left side of the mixing chamber (6) into a plurality of units, each of which is connected to a through hole (14). The filter plate (10) is provided with a plurality of recesses (22).
6. The liquid fertilizer irrigation and mixing device according to claim 1, characterized in that: The quantitative module (13) includes an arc block (23), the arc block (23) is fitted with the outer wall of the barrel (1), one end of the arc block (23) is provided with a countersunk hole (24) with an arc axis, a plunger (25) is screwed on the opening of the countersunk hole (24) through a thread, a piston (26) is provided in the countersunk hole (24), and the length of the piston (26) is greater than the length of the sliding track, a spring (27) is provided between the plunger (25) and the piston (26), and two connecting holes (28) are provided at the bottom of the countersunk hole (24), the two connecting holes (28) are respectively connected to the hose and the through hole (14), and each connecting hole (28) is provided with a one-way valve.
7. A liquid fertilizer irrigation and mixing device according to claim 6, characterized in that: A pad (29) is provided between the arc block (23) and the barrel (1), and the pad (29) is fixedly fitted with the side wall of the barrel (1). A sink groove (30) is provided on the fitting surface of the pad (29) and the barrel (1). The side of the sink groove (30) close to the opening of the sink hole (24) penetrates to the side wall of the pad (29), and a first chute (31) penetrating the sink hole (24) is provided at the bottom of the sink groove (30). A second chute (32) is provided on the side wall of the barrel (1) that overlaps with the sink groove (30). A long rod (33) is provided in the first chute (31). The long rod One end of (33) is fixed to the piston (26), and the other end is hinged with a short rod (34). The short rod (34) extends into the mixing chamber (6), and a torsion spring is provided on the hinge axis between the long rod (33) and the short rod (34). The torsion spring always keeps the short rod (34) and the long rod (33) coaxial. A threaded hole penetrating to the sink groove (30) is provided on the outer wall of the pad (29). A stud (35) is provided in the threaded hole. A push plate (36) is provided in the sink groove (30). A scale is provided on the push plate (36). When the piston (26) moves, the push plate (36) only contacts the long rod (33).
8. The liquid fertilizer irrigation and mixing device according to claim 1, characterized in that: The outer wall of the barrel (1) is provided with a plurality of rectangular grooves (37), the inner ends of the rectangular grooves (37) extend through the mixing chamber (6), and an acrylic plate (38) is fixed to the side wall of the barrel (1) at the outer ends of the rectangular grooves (37) by screws.
9. According to any one of claims 1 to 8, the liquid fertilizer irrigation and mixing method comprises: S1: Connect the device to the irrigation pipe so that the irrigation water can flow from the water inlet (2) to the water outlet (3); S2: Before starting irrigation, the required liquid fertilizer is poured into each square barrel (12) and all push plates (36) are pushed into the sink (30) while tightening all studs (35); S3: After irrigation begins, first open the through slot (7) near the water outlet (3) through the regulating module (8), then slowly and gradually expand the opening size of the through slot (7) near the water inlet (2). When the liquid level in the mixing chamber (6) is observed to be stable near the axis of the barrel (1) through the rectangular slot (37), stop moving the regulating module (8) and tighten the two bolts (20); S4: Adjust the pumping speed of each quantitative module (13) one by one according to the formula ratio, loosen the stud (35), slowly pull the push plate (36) out of the sink (30) to a certain scale, and then tighten the stud (35); S5: During the irrigation process, observe the remaining amount of liquid fertilizer in the square barrel (12) and add it in time until the irrigation is completed; S6: After the irrigation is completed, the remaining liquid fertilizer in the square barrel (12) is poured out and the device is cleaned.