Automatic machining equipment for spiral duct U-shaped hoop

By using automated cutting, spraying, and bending units, and hydraulically and electrically driven mold components and neodymium magnet components, the problem of insufficient precision in manual bending of spiral duct U-shaped clamps has been solved, achieving high-precision automated processing and improving production efficiency and product quality.

CN120790760AActive Publication Date: 2025-10-17JIANGSU FENGYUAN SHIP ENG CO LTD
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Patent Information

Application Number
CN202511113811.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2025-10-17
Estimated Expiration
2045-08-11

AI Technical Summary

Technical Problem

In the existing technology, the bending and forming process of U-shaped clamps for spiral ducts is difficult to control precisely by manual operation, resulting in large angle deviations and curvature errors, which affect product accuracy and production progress.

Method used

Design an automated processing device, including a cutting unit, a spraying unit, and a bending unit. Utilize a hydraulic device, a motor-driven mold assembly, and a rubidium magnet assembly to achieve precise cutting, cleaning, lubrication, and bending of steel plates. Through the rotation of the mold assembly and the magnetic attraction of the pressing assembly, ensure precise fit between the steel plate and the mold and over-bending.

Benefits of technology

The machining accuracy of U-shaped clamps has been improved, the rework rate has been reduced, production efficiency and product quality have been enhanced, and the fixing and sealing requirements of spiral ducts have been met.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides automatic processing equipment for a U-shaped hoop of a spiral duct, which comprises a bottom plate, a cutting unit for stamping and cutting an original steel plate, a spraying unit for cleaning and lubricating the steel plate after cutting, and a bending unit for bending and forming the steel plate, when the spiral duct U-shaped hoop machining device works, firstly, a steel plate needing to be machined is placed in the cutting unit, the steel plate is cut into a specific shape and size, then the steel plate enters the spraying unit to be cleaned and lubricated, and finally the steel plate falls into the bending unit to be subjected to shape pressing, so that the spiral duct U-shaped hoop is machined.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of spiral duct U-shaped hoop processing, in particular to an automatic processing equipment for spiral duct U-shaped hoop. BACKGROUND

[0002] The spiral duct U-shaped hoop is a kind of accessory for connecting and fixing the spiral duct, which is usually made of galvanized steel sheet, and has a U-shaped structure that can fit the outer arc of the spiral duct. Through the connecting pieces such as bolts, the two ends of the U-shaped hoop are connected with the two sections of the duct or the duct and other components, so as to achieve the functions of fixing and sealing, and ensure the stable operation of the duct system. The U-shaped hoop is widely used in duct engineering such as ventilation and air conditioning.

[0003] In the bending forming process of the U-shaped hoop, the manual bending method is generally used. Since the manual operation force is difficult to accurately control, and there is no unified positioning reference, the angle deviation of the bent U-shaped hoop can reach ±3°, and the arc error can reach 2mm at most. This not only reduces the fitting accuracy of the U-shaped hoop and the spiral duct, increases the installation difficulty, but also causes the rework rate of unqualified products to be as high as 15%, which seriously affects the overall production progress. SUMMARY

[0004] The present application aims to provide an automatic processing equipment for spiral duct U-shaped hoop.

[0005] The technical solution adopted by the present application to solve the technical problem is as follows: an automatic processing equipment for spiral duct U-shaped hoop, comprising a bottom plate, a workbench is arranged on the top of the bottom plate, and further comprising: a cutting unit for punching and cutting the original steel sheet, a spraying unit for cleaning and lubricating the steel sheet after cutting, and a bending unit for bending and forming the steel sheet; The bending unit comprises a bending table, one end of the bending table is provided with a die mechanism; The die mechanism comprises a second support plate arranged symmetrically, a first motor is arranged on the outer surface of the second support plate on one side, a first reciprocating screw rod is arranged on the output end of the first motor, a first moving block is threadedly connected to the outer surface of the first reciprocating screw rod, a die plate is arranged on the outer surface of the first moving block, a die assembly is arranged at the center of the die plate, an inner groove is arranged symmetrically at the upper and lower ends of the die plate, and a pressing assembly is arranged on the outer surface of the inner groove; The mold assembly comprises a fixed block, a mold block is arranged at one end of the fixed block away from the mold plate, an inner cavity is arranged on the mold block, inner plates are symmetrically arranged in the inner cavity, a first micro motor is arranged on the outer surface of the inner plate, a large gear is arranged at the output end of the first micro motor, first rotating shafts are further arranged at the upper and lower ends of the inner cavity, angle plates are welded on the outer surface of the first rotating shafts, a small gear is arranged on the side of the first rotating shafts close to the large gear, and a power-on rubidium magnet assembly is arranged at one end of the inner cavity close to the fixed block.

[0006] Further, the bending table is placed on the top of the base plate, the outer surface of the second support plate is fixedly connected with the outer surface of the bending table, and the outer surface of the fixed block is fixedly connected with the center of the mold plate.

[0007] Further, the pressing assembly comprises symmetrically arranged third telescopic rods, support rods are symmetrically arranged at the output ends of the third telescopic rods, side plates are arranged at one end of the support rods away from the third telescopic rods, a placing box is arranged at one end of the side plates, a second rotating shaft is arranged in the placing box, a pressing arc plate matched with the arc angle of the mold block is welded on the outer surface of the second rotating shaft, a second micro motor is arranged at one end of the pressing arc plate away from the second rotating shaft, an inclined plate is arranged at the output end of the second micro motor, and a rubidium magnetic plate is arranged at one end of the pressing arc plate close to the inner side of the placing box.

[0008] Further, the third telescopic rods are arranged on the inner wall of the mold plate, and the power-on rubidium magnet assembly attracts the rubidium magnetic plate after being powered on.

[0009] Further, the bending unit further comprises a support block, a placing plate is rotatably connected to the outer surface of the support block, a notch is arranged at the center of the placing plate, a first hydraulic device is arranged at the place close to the placing plate of the bending table, first telescopic rods are symmetrically arranged on the first hydraulic device, a resisting end is arranged at the output end of the first telescopic rods, a second telescopic rod is arranged at one end of the bending table close to the mold mechanism, a first support plate is fixedly connected to the output end of the second telescopic rod, and a scraping ring matched with the mold block is arranged on the outer surface of the first support plate.

[0010] Further, the bottom of the support block is fixedly connected with the inner wall of the bending table, the width of the notch is shorter than the width of the steel plate for processing, the length of the notch is longer than the length of the steel plate for processing, and the mold assembly can pass through the notch.

[0011] Further, the cutting unit comprises a cutting box, an inner cavity of the cutting box is provided with a slide, an outer surface of the cutting box is provided with a putting plate, both ends of the cutting box are symmetrically provided with outer plates, the outer plates are provided with second hydraulic devices, the second hydraulic devices are provided with fourth telescopic rods, output ends of the fourth telescopic rods are fixedly connected with push plates, a top of the cutting box is provided with a third hydraulic device, bottom parts of the third hydraulic device are symmetrically provided with fifth telescopic rods, output ends of the fifth telescopic rods are fixedly connected with third supporting plates, a bottom part of the third supporting plate on one side is provided with a pressing plate, and a bottom part of the third supporting plate on the other side is provided with a cutting plate.

[0012] Further, the cutting box is arranged on the top of the bottom plate, and a side, away from the putting plate, of the cutting box is connected with the spraying unit.

[0013] Further, the spraying unit comprises a spraying channel, a bottom part of the spraying channel is provided with an outlet, an outer surface of the spraying channel is provided with a fourth supporting plate, an outer surface of the fourth supporting plate is provided with a second motor, an output end of the second motor is provided with a second reciprocating screw rod, an outer surface of the second reciprocating screw rod is threadedly connected with a second moving block, an outer surface of the second moving block is provided with a clamping mechanism, and the spraying channel is uniformly provided with spray heads at the top, the spray heads at the front end spray clean water, and the spray heads at the rear end spray lubricating liquid.

[0014] Further, the clamping mechanism comprises a supporting strip, an outer surface of the supporting strip is provided with a third motor, an output end of the third motor is fixedly connected with a third rotating shaft, one end, away from the third motor, of the third rotating shaft is provided with a frame plate, both sides of the frame plate are symmetrically provided with electric cylinder plates, and the electric cylinder plates are provided with telescopic clamping plates.

[0015] Further, one end of the spraying channel is fixedly connected with the outer surface of the cutting box, and the outer surface of the supporting strip is fixedly connected with the outer surface of the second moving block.

[0016] The automatic machining equipment for the U-shaped hoop of the spiral air duct has the following advantages: (1) After the treated steel plate falls onto the placing plate, the first hydraulic device drives the first telescopic rod to extend, so as to push the placing plate to rotate to the vertical state, then the first motor drives the first reciprocating screw rod to rotate, so as to make the first moving block move and drive the mold plate and the mold assembly to move into the placing plate and make the mold unit enter the gap of the placing plate, so as to preliminarily adhere the steel plate to the mold block under the extrusion of the placing plate and the mold assembly; (2) The bending unit, because of the long-term contact and friction between the bending die and the galvanized steel sheet, the zinc layer on the galvanized steel sheet may adhere to the bending die, which may cause the size precision of the bent U-shaped hoop to deviate, and the design requirements cannot be met. Therefore, during the non-processing process, the second telescopic rod will be extended and contact with the die block to remove the zinc layer adhered to the die block; (3) The die assembly, because the stress at the bending part may cause the steel sheet to rebound after bending, the die unit may be pre-set to an excessive bending angle according to different thicknesses of the steel sheet. During the pressing process of the pressing assembly on the steel sheet, the first micro motor drives the large gear to rotate at a certain angle, and the rotation of the meshing small gear will make the first rotating shaft and the angle plate rotate, so that the mounting ear of the spiral duct U-shaped hoop is excessively bent.

[0017] (4) The pressing assembly, during the pressing process, the third telescopic rod will be extended and drive the side plate and the placement box to approach the die assembly. Then the energized rubidium magnet assembly will generate a strong magnetic force to attract the rubidium magnetic plate and drive the pressing arc plate and the inclined plate to press the steel sheet. Before pressing, the second micro motor also drives the inclined plate to rotate to an angle compatible with the angle plate. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a three-dimensional structure schematic view of an automatic processing equipment for a spiral duct U-shaped hoop provided by the present application; Figure 2 is a structure schematic view of a bending unit of the automatic processing equipment for the spiral duct U-shaped hoop provided by the present application; Figure 3 is a local structure schematic view of the bending unit of the automatic processing equipment for the spiral duct U-shaped hoop provided by the present application; Figure 4 is a local structure sectional view of the bending unit of the automatic processing equipment for the spiral duct U-shaped hoop provided by the present application; Figure 5 is a structure schematic view of a die mechanism of the automatic processing equipment for the spiral duct U-shaped hoop provided by the present application; Figure 6 is a structure schematic view of a die assembly of the automatic processing equipment for the spiral duct U-shaped hoop provided by the present application; Figure 7 is a structure sectional view of the die assembly of the automatic processing equipment for the spiral duct U-shaped hoop provided by the present application; Figure 8 is a structure schematic view of a pressing assembly of the automatic processing equipment for the spiral duct U-shaped hoop provided by the present application; Figure 9It is a kind of automatic processing equipment pressing subassembly local structure schematic diagram for spiral air duct U type hoop provided by the application; Figure 10 It is a kind of automatic processing equipment cutting unit structure schematic diagram for spiral air duct U type hoop provided by the application; Figure 11 It is a kind of automatic processing equipment cutting unit local structure schematic diagram for spiral air duct U type hoop provided by the application; Figure 12 It is a kind of automatic processing equipment spraying unit structure schematic diagram for spiral air duct U type hoop provided by the application; Figure 13 It is a kind of automatic processing equipment clamping mechanism structure schematic diagram for spiral air duct U type hoop provided by the application; In the figure: 1, bottom plate;2, operation table;3, cutting unit;4, spraying unit;5, bending unit;51, bending table;52, support block;53, placement plate;54, notch;55, mold mechanism;56, first hydraulic device;57, first telescopic rod;58, resistance end;59, second telescopic rod;510, first support plate;511, scratch ring;551, second support plate;552, first motor;553, first moving block;554, first reciprocating screw;555, mold assembly;556, pressing subassembly;557, mold plate;558, inner groove;5551, fixed block;5552, mold block;5553, inner cavity;5554, inner plate;5555, first micro motor;5556, large gear;5557, first rotating shaft;5558, angle plate;5559, small gear;55510, energized cobalt magnet assembly;5561, third telescopic rod;5562, support rod;5563, side plate;5564, placement box;5565, second rotating shaft;5566, pressing arc plate;5567, cobalt magnet plate;5568, second micro motor;5569, inclined plate;31, cutting box;32, slide;33, put-in plate;34, outer plate;35, second hydraulic device;36, fourth telescopic rod;37, push plate;38, third hydraulic device;39, fifth telescopic rod;310, third support plate;311, pressing plate;312, cutting plate;41, spraying channel;42, exit plate opening;43, fourth support plate;44, second motor;45, second reciprocating screw;46, second moving block;47, spray head;48, clamping mechanism;481, support strip;482, third motor;483, third rotating shaft;484, frame plate;485, electric cylinder plate;486, telescopic clamping plate;481, support strip;482, third motor;483, third rotating shaft;484, frame plate;485, electric cylinder plate;486, telescopic clamping plate. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the further embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0020] like Figure 1 As shown, an automatic processing device for a U-shaped clamp of a spiral air duct includes: a base plate 1, an operating table 2 is provided on the top of the base plate 1, and further includes: A cutting unit 3 for punching and cutting the original steel plate, a spray unit 4 for cleaning and lubricating the steel plate after cutting, and a bending unit 5 for bending the steel plate; When the present invention is working, the steel plate to be processed is first placed in the cutting unit 3, and the steel plate is cut into a specific shape and size. Then the steel plate enters the spray unit 4 for cleaning and lubrication, and finally falls into the bending unit 5 for shape pressing, thereby being processed into a spiral duct U-shaped clamp.

[0021] like Figures 2-4 As shown, the bending unit 5 includes a bending table 51, and a mold mechanism 55 is provided at one end of the bending table 51; like Figure 5 As shown, the mold mechanism 55 includes a symmetrically arranged second support plate 551, a first motor 552 is provided on the outer surface of the second support plate 551 on one side, a first reciprocating screw 554 is provided on the output end of the first motor 552, a first moving block 553 is threadedly connected to the outer surface of the first reciprocating screw 554, a mold plate 557 is provided on the outer surface of the first moving block 553, a mold assembly 555 is provided at the center of the mold plate 557, inner grooves 558 are symmetrically provided at the upper and lower ends of the mold plate 557, and a pressing assembly 556 is provided on the outer surface of the inner groove 558; After the processed steel plate falls onto the placement plate 53, the first hydraulic device 56 will drive the first telescopic rod 57 to extend, thereby pushing the placement plate 53 to rotate to a vertical state. Then the first motor 552 will drive the first reciprocating screw 554 to rotate, thereby moving the first moving block 553 and driving the mold plate 557 and the mold assembly 555 to move into the placement plate 53 and allow the mold unit to enter the gap 54 of the placement plate 53, so that with the squeezing of the placement plate 53 and the mold assembly 555, the steel plate is initially fitted with the mold block 5552.

[0022] like Figures 6-7As shown, the mold assembly 555 includes a fixed block 5551, the fixed block 5551 is provided with a mold block 5552 away from one end of the mold plate 557, the mold block 5552 is provided with an inner cavity 5553, the inner cavity 5553 is symmetrically provided with an inner plate 5554, the outer surface of the inner plate 5554 is provided with a first micro motor 5555, the output end of the first micro motor 5555 is provided with a large gear 5556, the upper and lower ends of the inner cavity 5553 are also provided with a first rotating shaft 5557, the outer surface of the first rotating shaft 5557 is welded with an angle plate 5558, one side of the first rotating shaft 5557 close to the large gear 5556 is provided with a small gear 5559 engaged with the large gear 5556, one end of the inner cavity 5553 close to the fixed block 5551 is provided with a current-carrying rubidium magnet assembly 55510.

[0023] Because after the steel plate is bent, the stress at the bending part will make the steel plate rebound, so the mold unit will be preset according to the different thickness of the steel plate. Excessive bending angle, in the process of pressing the steel plate by the pressing assembly 556, the first micro motor 5555 drives the large gear 5556 to rotate by a certain angle, and the rotation of the engaged small gear 5559 will make the first rotating shaft 5557 and the angle plate 5558 rotate, so that the mounting ear of the spiral air pipe U-shaped hoop is bent excessively.

[0024] The bending table 51 is placed on the top of the bottom plate 1, the outer surface of the second support plate 551 is fixedly connected with the outer surface of the bending table 51, and the outer surface of the fixed block 5551 is fixedly connected with the center of the mold plate 557.

[0025] As shown in the figure, Figures 8-9 The pressing assembly 556 includes a third telescopic rod 5561 arranged symmetrically, the output end of the third telescopic rod 5561 is symmetrically provided with a supporting rod 5562, one end of the supporting rod 5562 away from the third telescopic rod 5561 is provided with a side plate 5563, one end of the side plate 5563 is provided with a placing box 5564, the second rotating shaft 5565 is arranged in the placing box 5564, the outer surface of the second rotating shaft 5565 is welded with a pressing arc plate 5566 matched with the arc angle of the mold block 5552, one end of the pressing arc plate 5566 away from the second rotating shaft 5565 is provided with a second micro motor 5568, the output end of the second micro motor 5568 is provided with an inclined plate 5569, and one end of the pressing arc plate 5566 close to the inner side of the placing box 5564 is provided with a rubidium magnetic plate 5567.

[0026] In the process of pressing assembly 556, the third telescopic rod 5561 will be extended and drive the side plate 5563 and the placement box 5564 close to the mold assembly 555, and then the energized rubidium magnet assembly 55510 will generate strong magnetic force to attract the rubidium magnetic plate 5567 and drive the pressing arc plate 5566 and the inclined plate 5569 to press the steel plate. Before pressing, the second micro motor 5568 also drives the inclined plate to rotate to the angle adapted to the angle plate 5558.

[0027] The third telescopic rod 5561 is arranged in the inner wall of the mold plate 557, and the energized rubidium magnet assembly 55510 attracts the rubidium magnetic plate 5567 after energization.

[0028] The bending unit 5 further comprises a support block 52, the outer surface of the support block 52 is rotationally connected with a placement plate 53, the center of the placement plate 53 is provided with a notch 54, the bending table 51 is provided with a first hydraulic device 56 close to the placement plate 53, the first hydraulic device 56 is symmetrically provided with a first telescopic rod 57, the output end of the first telescopic rod 57 is provided with a resisting end 58, the bending table 51 is provided with a second telescopic rod 59 close to one end of the mold mechanism 55, the output end of the second telescopic rod 59 is fixedly connected with a first support plate 510, the outer surface of the first support plate 510 is provided with a scraping ring 511, and the scraping ring 511 is adapted to the mold block 5552.

[0029] Because in the process of long-term contact and friction between the bending mold and the galvanized steel plate, the zinc layer on the galvanized steel plate may adhere to the bending mold, which may cause the size precision of the U-shaped hoop after bending to deviate, and cannot meet the design requirements, so in the process of not processing, the second telescopic rod 59 will be extended and drive the scraping ring 511 to contact with the mold block 5552, so as to remove the zinc layer adhered to the mold block 5552.

[0030] The bottom of the support block 52 is fixedly connected with the inner wall of the bending table 51, the width of the notch 54 is shorter than the width of the steel plate for processing, the length of the notch 54 is longer than the length of the steel plate for processing, and the mold assembly 555 can pass through the notch 54.

[0031] As Figures 10-11As shown, the cutting unit 3 includes a cutting box 31, the inner cavity 5553 of the cutting box 31 is provided with a slide 32, the outer surface of the cutting box 31 is provided with a put-in plate 33, the two ends of the cutting box 31 are symmetrically provided with an outer plate 34, the outer plate 34 is provided with a second hydraulic device 35, the second hydraulic device 35 is provided with a fourth telescopic rod 36, the output end of the fourth telescopic rod 36 is fixedly connected with a push plate 37, the top of the cutting box 31 is provided with a third hydraulic device 38, the bottom of the third hydraulic device 38 is symmetrically provided with a fifth telescopic rod 39, the output end of the fifth telescopic rod 39 is fixedly connected with a third supporting plate 310, the bottom of the third supporting plate 310 on one side is provided with a pressing plate 311, and the bottom of the third supporting plate 310 on the other side is provided with a cutting plate 312.

[0032] After the steel plate is put into the put-in plate 33, the steel plate will be moved with the slide 32, in the moving process, the second hydraulic device 35 on both sides will drive the fourth telescopic rod 36 to extend, so as to drive the push plate 37 to push the steel plate to the third supporting plate 310 on both sides respectively, and the third hydraulic device 38 will drive the fifth telescopic rod 39 to drive the pressing plate 311 and the cutting plate 312 to process the steel plate respectively.

[0033] The cutting box 31 is arranged at the top of the bottom plate 1, and the side, away from the put-in plate 33, of the cutting box 31 is connected with the spraying unit 4.

[0034] As shown Figure 12 The spraying unit 4 includes a spraying channel 41, the bottom of the spraying channel 41 is provided with an outlet 42, the outer surface of the spraying channel 41 is provided with a fourth supporting plate 43, the outer surface of the fourth supporting plate 43 is provided with a second motor 44, the output end of the second motor 44 is provided with a second reciprocating screw rod 45, the outer surface of the second reciprocating screw rod 45 is threadedly connected with a second moving block 46, the outer surface of the second moving block 46 is provided with a clamping mechanism 48, the top of the spraying channel 41 is uniformly provided with a spray head 47, the front-end spray head 47 sprays clean water, and the rear-end spray head 47 sprays lubricating liquid.

[0035] After cutting, the steel plate will enter the clamping mechanism 48 along the slide 32, the second motor 44 will drive the second reciprocating screw rod 45 to rotate, and control the second moving block 46, the clamping mechanism 48 and the steel plate to move in the spraying channel 41, in the process, the spray head 47 will spray clean water and lubricating liquid respectively, not only wash the steel plate, but also spray the lubricating liquid in the form of mist or column to the target position, to achieve the effect of reducing zinc layer adhesion.

[0036] As shown Figure 13As shown, the clamping mechanism 48 comprises a support strip 481, an outer surface of the support strip 481 is provided with a third motor 482, an output end of the third motor 482 is fixedly connected with a third rotating shaft 483, one end of the third rotating shaft 483 away from the third motor 482 is provided with a frame plate 484, and the frame plate 484 is symmetrically provided with an electric cylinder plate 485 on both sides, and the electric cylinder plate 485 is provided with a telescopic clamping plate 486.

[0037] When the steel plate enters the frame plate 484, the steel plate enters from the side of the frame plate 484 close to the slide 32, in the process of spraying, the third motor 482 drives the third rotating shaft 483 to rotate, so that each surface of the steel plate is fully sprayed, after the frame plate 484 moves close to the outlet 42, the electric cylinder plate 485 makes the telescopic clamping plate 486 retract, so that the steel plate falls on the placing plate 53.

[0038] One end of the spraying channel 41 is fixedly connected with the outer surface of the cutting box 31, and the outer surface of the support strip is fixedly connected with the outer surface of the second moving block The automatic machining equipment for the spiral air duct U-shaped hoop provided by the application has the advantages that the machining efficiency is high, the machining accuracy is high, the machining cost is low, and the machining quality is good. First, the steel plate will be moved by the slide 32 after being put into the put-in plate 33, in the process of moving, the second hydraulic device 35 on both sides will drive the fourth telescopic rod 36 to extend, so as to drive the push plate 37 to push the steel plate to the third support plate 310 on both sides respectively, the third hydraulic device 38 will drive the fifth telescopic rod 39 to drive the pressing plate 311 and the cutting plate 312 to process the steel plate, then the steel plate will enter the clamping mechanism 48 along the slide 32, the second motor 44 will drive the second reciprocating lead screw 45 to rotate, and control the second moving block 46 and the clamping mechanism 48 and the steel plate to move in the spraying channel 41, in the process, the spray head 47 will spray water and lubricating liquid respectively, in the process of spraying, the third motor will drive the third rotating shaft to rotate, so that each surface of the steel plate is sprayed fully, after the frame plate moves close to the outlet 42, the electric cylinder plate will make the telescopic clamp plate retract, so that the steel plate falls on the placing plate 53, after the processed steel plate falls on the placing plate 53, the first hydraulic device 56 will drive the first telescopic rod 57 to extend, so as to push the placing plate 53 to rotate to the vertical state, then the first motor 552 will drive the first reciprocating lead screw 554 to rotate, so that the first moving block 553 moves and drives the mold plate 557 and the mold assembly 555 to move into the placing plate 53 and makes the mold unit enter the gap 54 of the placing plate 53, so that the steel plate is preliminarily attached to the mold block 5552 with the extrusion of the placing plate 53 and the mold assembly 555, then the first micro motor 5555 will drive the large gear 5556 to rotate by a certain angle, accompanied by the rotation of the small gear 5559 engaged will make the first rotating shaft 5557 and the angle plate 5558 rotate, so that the mounting ear of the spiral air pipe U-shaped hoop is bent excessively, the second micro motor 5568 will also drive the inclined plate to rotate to the angle adapted to the angle plate 5558, the third telescopic rod 5561 will extend and drive the side plate 5563 and the placing box 5564 to approach the mold assembly 555, then the electrified rubidium magnet assembly 55510 will generate strong magnetic force by electrification, so as to attract the rubidium magnetic plate 5567 and drive the pressing arc plate 5566 and the inclined plate 5569 to press the steel plate.

[0039] The above only for the preferred embodiment of the present application, and does not limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application, etc., should be included in the protection scope of the present application.

Claims

1. An automatic processing equipment for spiral duct U-shaped clamps, comprising a base plate, a top of which is provided with an operating table, characterized in that: Also includes: A cutting unit for punching and cutting the original steel plate, a spray unit for cleaning and lubricating the steel plate after cutting, and a bending unit for bending the steel plate; The bending unit includes a bending table, one end of which is provided with a mold mechanism; The mold mechanism includes a symmetrically arranged second support plate, a first motor is provided on the outer surface of the second support plate on one side, a first reciprocating screw is provided on the output end of the first motor, a first moving block is threadedly connected to the outer surface of the first reciprocating screw, a mold plate is provided on the outer surface of the first moving block, a mold assembly is provided at the center of the mold plate, inner grooves are symmetrically provided at the upper and lower ends of the mold plate, and a pressing assembly is provided on the outer surface of the inner groove; The mold assembly includes a fixed block, a mold block is provided at one end of the fixed block away from the mold plate, an inner cavity is provided on the mold block, an inner plate is symmetrically provided in the inner cavity, a first micro motor is provided on the outer surface of the inner plate, a large gear is provided at the output end of the first micro motor, a first rotating shaft is also provided at the upper and lower ends of the inner cavity, an angle plate is welded on the outer surface of the first rotating shaft, a small gear meshing with the large gear is provided on the side of the first rotating shaft close to the large gear, and an energized rubidium magnet assembly is provided at one end of the inner cavity close to the fixed block.

2. The automatic processing equipment for spiral duct U-shaped clamps according to claim 1, characterized in that: The bending table is placed on the top of the bottom plate, the outer surface of the second support plate is fixedly connected to the outer surface of the bending table, and the outer surface of the fixing block is fixedly connected to the center of the mold plate.

3. The automatic processing equipment for spiral duct U-shaped clamps according to claim 1, characterized in that: The pressing assembly includes a symmetrically arranged third telescopic rod, a support rod is symmetrically arranged at the output end of the third telescopic rod, a side plate is arranged at the end of the support rod away from the third telescopic rod, a placement box is arranged at one end of the side plate, a second rotating shaft is arranged in the placement box, a pressing arc plate that is adapted to the arc angle of the mold block is welded to the outer surface of the second rotating shaft, a second micro motor is arranged at the end of the pressing arc plate away from the second rotating shaft, an inclined plate is arranged at the output end of the second micro motor, and a nepheline magnetic plate is arranged at the end of the pressing arc plate close to the inner side of the placement box.

4. The automatic processing equipment for spiral duct U-shaped clamps according to claim 3, characterized in that: The third telescopic rod is arranged on the inner wall of the mold plate, and the energized neodymium magnet assembly attracts the neodymium magnet plate after being energized.

5. The automatic processing equipment for spiral duct U-shaped clamps according to claim 1, characterized in that: The bending unit also includes a support block, the outer surface of the support block is rotatably connected to a placement plate, a notch is provided in the center of the placement plate, a first hydraulic device is provided near the placement plate on the bending table, a first telescopic rod is symmetrically provided on the first hydraulic device, a blocking end is provided at the output end of the first telescopic rod, a second telescopic rod is provided at one end of the bending table close to the mold mechanism, the output end of the second telescopic rod is fixedly connected to the first support plate, a scratch ring is provided on the outer surface of the first support plate, and the scratch ring is adapted to the mold block.

6. The automatic processing equipment for U-shaped clamps of spiral ducts according to claim 5, characterized in that: The bottom of the support block is fixedly connected to the inner wall of the bending table, the width of the gap is shorter than the width of the steel plate used for processing, the length of the gap is longer than the length of the steel plate used for processing, and the mold assembly can pass through the gap.

7. The automatic processing equipment for spiral duct U-shaped clamps according to claim 1, characterized in that: The cutting unit includes a cutting box, an inner cavity of the cutting box is provided with a slide, an outer surface of the cutting box is provided with an insertion plate, outer plates are symmetrically provided at both ends of the cutting box, a second hydraulic device is provided on the outer plate, a fourth telescopic rod is provided on the second hydraulic device, an output end of the fourth telescopic rod is fixedly connected to a push plate, a third hydraulic device is provided on the top of the cutting box, a fifth telescopic rod is symmetrically provided at the bottom of the third hydraulic device, an output end of the fifth telescopic rod is fixedly connected to a third support plate, a pressing plate is provided at the bottom of the third support plate on one side, and a cutting plate is provided at the bottom of the third support plate on the other side.

8. The automatic processing equipment for U-shaped clamps of spiral ducts according to claim 7, characterized in that: The cutting box is arranged on the top of the bottom plate, and the side of the cutting box away from the plate is connected to the spray unit.

9. The automatic processing equipment for spiral duct U-shaped clamps according to claim 1, characterized in that: The spray unit includes a spray channel, a plate outlet is provided at the bottom of the spray channel, a fourth support plate is provided on the outer surface of the spray channel, a second motor is provided on the outer surface of the fourth support plate, a second reciprocating screw is provided at the output end of the second motor, a second movable block is threadedly connected to the outer surface of the second reciprocating screw, a clamping mechanism is provided on the outer surface of the second movable block, and nozzles are evenly provided on the top of the spray channel, the nozzles at the front end spray clean water, and the nozzles at the rear end spray lubricating liquid.

10. The automatic processing equipment for spiral duct U-shaped clamps according to claim 9, characterized in that: The clamping mechanism includes a support bar, a third motor is provided on the outer surface of the support bar, an output end of the third motor is fixedly connected to a third rotating shaft, a frame plate is provided at one end of the third rotating shaft away from the third motor, electric cylinder plates are symmetrically provided on both sides of the frame plate, and a telescopic card plate is provided on the electric cylinder plate.

11. The automatic processing equipment for spiral duct U-shaped clamps according to claim 10, characterized in that: One end of the spray channel is fixedly connected to the outer surface of the cutting box, and the outer surface of the support bar is fixedly connected to the outer surface of the second moving block.

Citation Information

Patent Citations

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