An automatic casting system for processing automobile curved metal plates

By controlling the linkage and automation design of casting components, the problem of difficult mold opening was solved, enabling automatic feeding and efficient cooling of metal plates, thus improving work efficiency and mold life.

CN120790856BActive Publication Date: 2026-01-02JIANGSU TIANLONG VEHICLE PARTS CO LTD
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Patent Information

Application Number
CN202511296179.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-09-11
Publication Date
2026-01-02
Estimated Expiration
2045-09-11

AI Technical Summary

Technical Problem

In the process of casting bent metal sheets for automobiles, the mold is difficult to open, and the ear rod is inconvenient to separate from the metal sheet, which leads to difficulties in material cutting, complicated procedures, and reduced work efficiency.

Method used

By controlling the rotation of the casting section and coordinating the linkage between various components, the upper mold and the annular bottom mold are automatically opened. The cooled and formed metal plate is ejected from the annular bottom mold by the cooperation of the guide tube and the ejector section, and the ear rod is cut off by the cutter, thus optimizing the process.

Benefits of technology

It enables automatic feeding of metal sheets, improving work efficiency, and the cooling efficiency is improved by using a fan, thus extending the service life of the mold.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application is suitable for the technical field of metal casting, and provides an automatic casting system for automobile bending metal plate processing, which comprises an intelligent casting island and a casting part rotatably arranged on the intelligent casting island; the intelligent casting island comprises a casting frame; the casting part comprises an annular bottom die; a plurality of side die plates are uniformly fixed on the outer circumferential side surface of the annular bottom die; a conical guide plate is fixed on the top of each side die plate; an upper die is slidably arranged between any two adjacent conical guide plates; a plurality of ejection parts matched with guide pipes are uniformly and slidably arranged in the annular bottom die; a cutter for cutting off the ear lever is fixed on the side surface of the connecting ring; the device realizes the automatic opening of the corresponding upper die and the annular bottom die by controlling the rotation of the casting part and the linkage between the components, realizes the separation of the liquid injection pipe and the ear lever, and ejects the cooled and formed bending metal plate from the annular bottom die under the cooperation of the guide pipe and the ejection part; the ear lever is cut off by the cutter; the process is optimized, and the work efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of metal casting, more particularly to an automatic casting system for processing of automobile curved metal plates. BACKGROUND

[0002] Casting is a method of pouring liquid metal into a casting cavity adapted to the shape of the part, and after cooling and solidification, a part or blank is obtained. After pouring metal liquid in the mold, cooling is needed before opening to take out the formed metal part.

[0003] When casting an automobile curved metal plate, metal liquid is poured into the mold after clamping through the liquid injection pipe. After the curved metal plate is cooled and formed, the mold is opened. The curved metal plate is synchronously poured on the side surface to form an ear rod (the ear rod is formed by cooling and forming the metal liquid inside the liquid injection pipe). It is not convenient for the normal opening of the mold, and it is not convenient for the unloading of the curved metal plate. In addition, the ear rod needs to be cut off in the subsequent process, which is complicated and reduces the work efficiency. SUMMARY

[0004] In view of the deficiencies of the prior art, the purpose of the present application is to provide an automatic casting system for processing of automobile curved metal plates. By controlling the rotation of the casting part and cooperating with the linkage between the parts, the corresponding upper die and the annular bottom die are automatically opened, thereby separating the liquid injection pipe and the ear rod. Under the cooperation of the guide pipe and the ejector, the cooled and formed curved metal plate is ejected from the annular bottom die, which facilitates the unloading of the curved metal plate. In this process, the ear rod is cut off by the cutter, which optimizes the process and improves the work efficiency.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme:

[0006] An automatic casting system for processing of automobile curved metal plates, comprising an intelligent casting island and a casting part rotatably arranged on the intelligent casting island; the intelligent casting island comprises a casting frame; a guide pipe is fixedly installed on the casting frame; a curved guide groove is formed on the side surface of the guide pipe; the casting part comprises an annular bottom die; a plurality of side die plates are uniformly fixed on the outer circumferential surface of the annular bottom die; a conical guide plate is fixedly arranged on the top of each side die plate; annular baffles are fixedly arranged at both ends of the annular bottom die; an upper die is slidably arranged between two adjacent conical guide plates; a liquid injection pipe is fixedly arranged through the outer circumferential surface of the upper die; a curved metal plate is formed by pouring between the upper die, the corresponding side die plate and the annular baffle; an ear rod is synchronously poured with the curved metal plate; an avoidance groove adapted to the curved metal plate is formed on the side surface of the annular baffle; a plurality of ejectors adapted to the guide pipe are slidably arranged through the inside of the annular bottom die; a connecting ring is fixedly arranged on the side surface of the guide pipe; and a cutter for cutting off the ear rod is fixedly arranged on the side surface of the connecting ring.

[0007] The application is further provided with a controller fixed on the side of the casting frame; a sleeve fixed on the side of the casting frame; an installation plate fixed between the inner walls of the guide pipe; a driving motor fixed on the side of the installation plate and electrically connected with the output end of the controller; a connecting plate fixed between the inner walls of the annular bottom mold; a rotating rod rotatably matched with the sleeve fixed on the side of the connecting plate; an annular rail fixed on the side of the rotating rod; an annular groove opened in the inner wall of the sleeve and rotatably matched with the annular rail; a rotating shaft fixed on the output end of the driving motor; and the rotating shaft is fixed on the side of the connecting plate.

[0008] The application is further provided with a plurality of extension plates and ear plates fixed on the side of the annular baffle; a sliding groove opened in the side of the extension plate and communicated with the avoiding groove; a guide groove opened in the side of the ear plate; a screw rod rotatably arranged in the inner bottom of the guide groove; a sliding plate and a guide plate fixed on the opposite sides of the upper mold; the sliding plate and the guide plate are respectively slidably matched with the corresponding sliding groove and guide groove; and a screw hole opened in the surface of the guide plate and threadedly rotatably matched with the screw rod.

[0009] The application is further provided with a bevel gear fixed on the end of the screw rod; a first bevel gear disc and a second bevel gear disc fixed on the bottom of the casting frame in sequence; the bevel gear is respectively meshingly matched with the first bevel gear disc and the second bevel gear disc; and the bevel gear is arranged between the first bevel gear disc and the second bevel gear disc.

[0010] The application is further provided with a plurality of square grooves uniformly opened in the inside of the annular bottom mold; the ejection part comprises an L-shaped rod slidably matched with the square groove; a reset spring fixed between the L-shaped rod and the end of the annular bottom mold and sleeved on the L-shaped rod; a baffle fixed on one end of the L-shaped rod and a first arc-shaped top plate fixed on the other end of the L-shaped rod and matched with the avoiding groove; an extension column fixed on the side of the baffle; a second arc-shaped top plate fixed on the end of the extension column and matched with the avoiding groove; the first arc-shaped top plate and the second arc-shaped top plate are slidably matched with the annular bottom mold; an extension rod fixed on the side of the L-shaped rod; and a ball head fixed on the end of the extension rod and matched with the curved guide groove.

[0011] The application is further provided with an L-shaped seat fixed on the side of the connecting ring; an electric push rod fixed on the bottom of the L-shaped seat; the output end of the controller is electrically connected with the electric push rod; an insertion slot opened in the surface of the cutter; the cutter is slidably matched with the outer wall of the curved metal plate; and a top rod fixed on the telescopic end of the electric push rod and insertedly matched with the insertion slot.

[0012] The application is further provided with a first arc-shaped material guide plate fixed on the side of the L-shaped seat; and a second arc-shaped material guide plate fixed on the bottom of the L-shaped seat.

[0013] The side mold plate and the corresponding conical guide plate are hollow structures and are communicated with each other, air conveying pipes are arranged in communication at two ends of the conical guide plate, an extension frame is fixed on the side of the guide pipe, a semicircular air supply pipe and a circular air exhaust pipe are coaxially arranged and fixed on the extension frame, a plurality of air vents matched with the air conveying pipes are formed in the side of the semicircular air supply pipe and the circular air exhaust pipe, a fan cover is arranged in communication in the side of the semicircular air supply pipe, and an air extractor is mounted in the fan cover and electrically connected with the output end of the controller.

[0014] The present application has the following advantages:

[0015] 1、The present application realizes the automatic opening of the corresponding upper mold and the annular bottom mold by controlling the rotation of the casting part and cooperating with the linkage between the parts, so as to realize the separation of the liquid injection pipe and the ear rod, and the cooled and formed curved metal plate is pushed out from the annular bottom mold under the cooperation of the guide pipe and the ejection part, which is convenient for the blanking of the curved metal plate. In this process, the ear rod is cut off by the cutter, which optimizes the process and improves the work efficiency.

[0016] 2、The present application realizes the automatic opening of the corresponding upper mold and the annular bottom mold by controlling the rotation of the casting part and cooperating with the linkage between the parts, so as to realize the separation of the liquid injection pipe and the ear rod, and the cooled and formed curved metal plate is pushed out from the annular bottom mold under the cooperation of the guide pipe and the ejection part, which is convenient for the blanking of the curved metal plate. In this process, the ear rod is cut off by the cutter, which optimizes the process and improves the work efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic view of an automatic casting system for automobile curved metal plate processing.

[0018] Figure 2 It is a structural schematic view of an intelligent casting island.

[0019] Figure 3 It is a structural schematic view of a Figure 2 front view.

[0020] Figure 4 It is a structural schematic view of a casting part.

[0021] Figure 5 It is a structural schematic view of a Figure 2 right view.

[0022] Figure 6 It is a structural schematic view of an annular bottom mold.

[0023] Figure 7 It is a structural schematic view of a Figure 6Structure diagram of the right view perspective of the upper die.

[0024] Figure 8 Structure diagram of the upper die of the present application Figure 7 Sectional view.

[0025] Figure 9 Structure diagram of the upper die of the present application

[0026] Figure 10 Structure diagram of the curved metal plate of the present application

[0027] Figure 11 Structure diagram of the ejection part of the present application

[0028] Figure 12 Structure diagram of the right view perspective of the upper die of the present application Figure 11 Structure diagram of the right view perspective of the upper die of the present application

[0029] In the figure: 1, intelligent casting island; 2, casting part; 3, casting frame; 4, guide pipe; 5, curved guide groove; 6, annular bottom die; 7, side die plate; 8, conical guide plate; 9, annular baffle; 10, upper die; 11, liquid injection pipe; 12, curved metal plate; 13, ear lever; 14, avoidance groove; 15, ejection part; 16, connecting ring; 17, cutter; 18, controller; 19, sleeve; 20, mounting plate; 21, driving motor; 22, connecting plate; 23, rotating lever; 24, rotating shaft; 25, extension plate; 26, ear plate; 27, sliding groove; 28, guide groove; 29, screw rod; 30, sliding plate; 31, guide plate; 32, screw hole; 33, bevel gear; 34, first bevel gear disc; 35, second bevel gear disc; 36, square groove; 37, L-shaped lever; 38, return spring; 39, baffle; 40, first arc-shaped top plate; 41, extension column; 42, second arc-shaped top plate; 43, extension lever; 44, ball head; 45, L-shaped seat; 46, electric push rod; 47, insertion slot; 48, first arc-shaped material guide plate; 49, second arc-shaped material guide plate; 50, air conveying pipe; 51, extension frame; 52, semi-annular air conveying pipe; 53, annular air exhaust pipe; 54, air vent; 55, air cover. DETAILED DESCRIPTION

[0030] It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0032] In the present application, the orientation such as "upper, lower" is generally directed to the direction shown in the drawings or the vertical, perpendicular or gravity direction unless otherwise stated; similarly, for the convenience of understanding and description, "left, right" is generally directed to the left and right shown in the drawings; "inner, outer" refers to the inner and outer relative to the contour of each component, but the above orientation words are not used to limit the present application.

[0033] Embodiment one, please refer to Figures 1-12 The present application provides the following technical solutions:

[0034] An automatic casting system for processing automobile curved metal plates, specifically comprising an intelligent casting island 1 and a casting part 2 rotatably arranged on the intelligent casting island 1; the intelligent casting island 1 comprises a casting frame 3; a guide pipe 4 is fixedly installed on the casting frame 3; a curved guide groove 5 is formed in the circumferential side surface of the guide pipe 4; the casting part 2 comprises an annular bottom die 6; a plurality of side die plates 7 are uniformly fixed on the outer circumferential side surface of the annular bottom die 6; a conical guide plate 8 is fixed on the top of each side die plate 7; an annular baffle 9 is fixed at both ends of the annular bottom die 6; an upper die 10 is slidably arranged between two adjacent conical guide plates; a liquid injection pipe 11 is fixedly penetrated through the outer circumferential side surface of the upper die 10; a curved metal plate 12 is formed by pouring between the upper die 10 and the corresponding side die plate 7 and the annular baffle 9; an ear rod 13 is synchronously cast with the curved metal plate 12; an avoiding groove 14 adapted to the curved metal plate 12 is formed in the side surface of the annular baffle 9; a plurality of ejection parts 15 adapted to the guide pipe 4 are uniformly and slidably arranged in the annular bottom die 6; a connecting ring 16 is fixed on the side surface of the guide pipe 4; a cutter 17 for cutting off the ear rod 13 is fixed on the side surface of the connecting ring 16.

[0035] Working principle of the present embodiment:

[0036] By controlling the rotation of the casting part 2 and cooperating with the linkage between the components, the corresponding upper die 10 and the annular bottom die 6 are automatically opened, so that the liquid injection pipe 11 and the ear rod 13 are separated, and the cooled and formed curved metal plate 12 is ejected from the annular bottom die 6 under the cooperation of the guide pipe 4 and the ejection part 15, facilitating the discharging of the curved metal plate 12; in this process, the ear rod 13 is cut off by the cutter, optimizing the process and improving the work efficiency.

[0037] Embodiment two, please refer to Figures 1-12The embodiment two is improved on the basis of the embodiment one, specifically, the controller 18 is fixedly installed on the side of the casting frame 3; the sleeve 19 is fixed on the side of the casting frame 3; the mounting plate 20 is fixed between the inner walls of the guide pipe 4; the driving motor 21 is fixedly installed on the side of the mounting plate 20 and is electrically connected with the output end of the controller 18; the connecting plate 22 is fixed between the inner walls of the annular bottom die 6; the rotating rod 23 is fixedly installed on the side of the connecting plate 22 and is rotatably matched with the sleeve 19; the annular rail is fixed on the side of the rotating rod 23; the annular groove is formed in the inner wall of the sleeve 19 and is rotatably matched with the annular rail; the rotating shaft 24 is fixed to the output end of the driving motor 21; and the rotating shaft 24 is fixedly installed on the side of the connecting plate 22.

[0038] The liftable casting liquid conveying pipe is arranged through the top of the casting frame 3 (the lifting of the casting liquid conveying pipe can be realized through a lifting structure, for example, a hydraulic cylinder), so that the plug-in infusion and separation of the casting liquid conveying pipe and the liquid injection pipe 11 are realized; the control valve is arranged on the casting liquid conveying pipe and is electrically connected with the output end of the controller 18, and the control valve is used for controlling the on-off control of the metal liquid flow.

[0039] The two annular baffles 9 are respectively fixed with a plurality of extension plates 25 and lug plates 26 on the side surfaces; the sliding grooves 27 are formed in the side surfaces of the extension plates 25 and are communicated with the avoiding grooves 14; the guide grooves 28 are formed in the side surfaces of the lug plates 26; the screw rods 29 are rotatably arranged in the inner bottom surfaces of the guide grooves 28; the sliding plates 30 and the guide plates 31 are respectively fixed on the opposite side surfaces of the upper die 10; the sliding plates 30 and the guide plates 31 are respectively slidably matched with the corresponding sliding grooves 27 and guide grooves 28; and the screw holes 32 are formed in the surfaces of the guide plates 31 and are threadedly rotatably matched with the screw rods 29.

[0040] The bevel gears 33 are fixed to the end portions of the screw rods 29; the first bevel gear plate 34 and the second bevel gear plate 35 are sequentially fixed to the bottom surface of the casting frame 3; the bevel gears 33 are respectively meshingly matched with the first bevel gear plate 34 and the second bevel gear plate 35; and the bevel gears 33 are arranged between the first bevel gear plate 34 and the second bevel gear plate 35.

[0041] The square grooves 36 are uniformly formed in the inner portion of the annular bottom die 6; the ejection portion 15 comprises the L-shaped rods 37 which are slidably matched with the square grooves 36; the reset springs 38 are fixed between the end portions of the L-shaped rods 37 and are sleeved on the L-shaped rods 37; the L-shaped rods 37 are fixed with the baffle plates 39 at one end and with the first arc-shaped top plates 40 which are matched with the avoiding grooves 14 at the other end; the extension columns 41 are fixed on the side surfaces of the baffle plates 39; the second arc-shaped top plates 42 which are matched with the avoiding grooves 14 are fixed on the end portions of the extension columns 41; the first arc-shaped top plates 40 and the second arc-shaped top plates 42 are slidably matched with the annular bottom die 6; the extension rods 43 are fixed on the side surfaces of the L-shaped rods 37; and the ball heads 44 which are matched with the curved guide grooves 5 are fixed on the end portions of the extension rods 43.

[0042] The ball head 44 at the planar end of the guide pipe 4 is pressed, and the corresponding reset spring 38 is stretched and slides to the ball head 44 on the curved guide groove 5 and is abutted against the curved guide groove 5 under the elastic reset action of the reset spring 38; the reset spring 38 is an industrial strong spring, and the elastic reset action force thereof is sufficient to support the ejection of the bent metal plate 12 and the cutting of the ear lever 13.

[0043] The L-shaped seat 45 is fixed on the side surface of the connecting ring 16; the electric push rod 46 is fixedly installed on the bottom surface of the L-shaped seat 45; the output end of the controller 18 is electrically connected with the electric push rod 46; the cutting knife 17 is provided with the insertion slot 47 on the surface thereof; the cutting knife 17 is in sliding cooperation with the outer wall of the bent metal plate 12; and the top rod which is in plug-in cooperation with the insertion slot 47 is fixed on the telescopic end of the electric push rod 46.

[0044] The first arc-shaped material guide plate 48 is fixed on the side surface of the L-shaped seat 45; and the second arc-shaped material guide plate 49 is fixed on the bottom surface of the L-shaped seat 45.

[0045] The working principle of the second embodiment is as follows:

[0046] In the initial state, the corresponding liquid injection pipe 11 on the uppermost upper die 10 is located directly below the casting liquid delivery pipe; the control lifting structure drives the casting liquid delivery pipe to be inserted into the liquid injection pipe 11; the control valve is started to pour a certain amount of metal liquid between the upper die 10 and the annular bottom die 6 in the closed die state; the control lifting structure drives the casting liquid delivery pipe to be separated from the liquid injection pipe 11; and the pouring is completed.

[0047] The driving motor 21 is started to drive the rotating shaft 24 to rotate, thereby driving the rotating lever 23 on the casting part 2 to rotate a certain angle in the sleeve 19, so that the annular bottom die 6 is rotated and moved by a certain angle; then the driving motor 21 is stopped, and the position conversion of each group of upper dies 10 on the annular bottom die 6 is completed.

[0048] In the process of rotating and converting the position of the annular bottom die 6, the bevel gear 33 close to the first bevel gear 34 rotates and walks on the first bevel gear 34, thereby driving the lead screw 29 to rotate, thereby driving the corresponding upper die 10 to slide away from the annular bottom die 6, and the mold is opened; in this process, the cooled bent metal plate 12 is clamped between the first arc-shaped top plate 40 and the second arc-shaped top plate 42, the ear lever 13 is separated from the liquid injection pipe 11, the ball head 44 on the corresponding ejection part 15 slides from the planar end of the guide pipe 4 to the curved guide groove 5, and the clamped bent metal plate 12 is ejected from the avoiding groove 14 under the elastic reset action of the reset spring 38; in the process of being ejected, the ear lever 13 gradually slides close to the cutting knife 17, and when the bent metal plate 12 is ejected to the position where the ear lever 13 contacts the fixed cutting knife 17, the ear lever 13 is cut off, and the cut-off ear lever 13 slides down along the second arc-shaped material guide plate 49 and is collected.

[0049] When the ball head 44 slides to the most concave part of the curved guide groove 5, the annular bottom die 6 stops rotating, at this time, the bent metal plate 12 clamped between the first arc-shaped top plate 40 and the second arc-shaped top plate 42 is completely slid out of the annular bottom die 6, the control starts the electric push rod 46 to drive the top rod to rise and eject the bent metal plate 12 from between the first arc-shaped top plate 40 and the second arc-shaped top plate 42, the bent metal plate 12 slides along the first arc-shaped guide plate 48 and is collected, realizing automatic discharging and improving work efficiency.

[0050] After the discharging is completed, with the rotation of the annular bottom die 6, the corresponding bevel gear 33 is driven to rotate on the second bevel gear plate 35, thereby driving the lead screw 29 to rotate reversely and reset, thereby driving the corresponding upper die 10 to slide towards the direction close to the annular bottom die 6, and the mold closing is completed.

[0051] Embodiment three, please refer to Figures 1-12 , the third embodiment is improved on the basis of the first embodiment, specifically, the side die plate 7 and the corresponding conical guide plate 8 are both hollow structures and are communicated with each other; the conical guide plate 8 is penetrated and communicated at both ends to be provided with a wind pipe 50; the guide pipe 4 is fixed with an extension frame 51 on the side; the extension frame 51 is respectively fixed with a semi-annular air supply pipe 52 and an annular air exhaust pipe 53 which are coaxially arranged; the semi-annular air supply pipe 52 and the annular air exhaust pipe 53 are both provided with a plurality of air vents 54 which are adapted to the wind pipe 50 on the side; the semi-annular air supply pipe 52 is communicated with a fan cover 55 on the side; the fan cover 55 is internally installed with an air extractor which is electrically connected with the output end of the controller 18.

[0052] The working principle of the third embodiment is as follows:

[0053] After the pouring is completed, with the rotation of the annular bottom die 6, the corresponding wind pipe 50 is rotated to the semi-annular air supply pipe 52 to be communicated with the corresponding air vent 54, the control starts the air extractor to suck the external cold air into the semi-annular air supply pipe 52, the flowing cold air transports the heat in the corresponding side die plate 7 and the corresponding conical guide plate 8 to the annular air exhaust pipe 53, thereby improving the cooling efficiency, the air which completes the heat exchange is exhausted through the corresponding air vent 54 on the annular air exhaust pipe 53 into the side die plate 7 and the corresponding conical guide plate 8 after the discharging and mold closing, thereby preheating the mold after the discharging and mold closing, preventing the mold after the cooling from directly contacting the molten metal liquid, causing material defects due to the large temperature difference, and improving the service life of the mold.

[0054] Obviously, the above-described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the protection scope of the present application.

[0055] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting. As used herein, the singular form "a", "an" and "the" include plural references unless the context clearly dictates otherwise. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items. As used herein, the term "includes" means includes but not limited to, and the term "including" means including but not limited to.

[0056] It should be noted that the terms "first", "second", and the like, used in the description and in the claims of the present application are intended to distinguish between similar objects, but are not necessarily intended to convey an order of precedence or sequence. It will be understood by those skilled in the art that the data so used can be interchanged, where appropriate, so that the embodiments of the present application described herein can be carried out in a variety of ways other than those explicitly described or shown herein.

[0057] The preferred embodiments of the present application have been described above with the specific embodiments. The present application can be modified and changed by those skilled in the art without departing from the spirit and principles of the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of the present application.

[0058] The preferred embodiments of the present application have been described above with the specific embodiments. The present application can be modified and changed by those skilled in the art without departing from the spirit and principles of the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of the present application.

Claims

1. An automatic casting system for processing automobile curved metal plates, comprising an intelligent casting island (1) and a casting part (2) rotatably arranged on the intelligent casting island (1); characterized in that: The intelligent casting island (1) comprises a casting frame (3); the guiding pipe (4) is fixedly installed on the casting frame (3); the curved guide groove (5) is formed on the side surface of the guiding pipe (4); The casting part (2) comprises a ring-shaped bottom die (6); a plurality of side die plates (7) are uniformly fixed on the outer circumferential surface of the ring-shaped bottom die (6); the conical guide plates (8) are fixed on the top of the side die plates (7); the ring-shaped baffle plates (9) are fixed on both ends of the ring-shaped bottom die (6); the upper dies (10) are slidably arranged between the adjacent two conical guide plates; the liquid injection pipes (11) are fixedly arranged on the outer circumferential surface of the upper dies (10); the curved metal plates (12) are formed by pouring between the upper dies (10) and the corresponding side die plates (7) and ring-shaped baffle plates (9); the ear rods (13) are synchronously casted in the curved metal plates (12); The side surface of the ring-shaped baffle plate (9) is provided with an avoiding groove (14) matched with the curved metal plate (12); a plurality of ejection parts (15) matched with the guiding pipe (4) are slidably arranged in the ring-shaped bottom die (6); the connecting rings (16) are fixed on the side surface of the guiding pipe (4); the cutters (17) for cutting the ear rods (13) are fixed on the side surface of the connecting rings (16). The controller (18) is fixedly installed on the side surface of the casting frame (3); the sleeve (19) is fixed on the side surface of the casting frame (3); the mounting plates (20) are fixed between the inner walls of the guiding pipe (4); the driving motors (21) are fixedly installed on the side surface of the mounting plates (20) and electrically connected with the output end of the controller (18); the connecting plates (22) are fixed between the inner walls of the ring-shaped bottom die (6); the rotating rods (23) are fixed on the side surface of the connecting plates (22) and rotatably matched with the sleeve (19); the ring-shaped tracks are fixed on the circumferential surface of the rotating rods (23); the ring-shaped grooves are formed in the inner wall of the sleeve (19) and rotatably matched with the ring-shaped tracks; the rotating shafts (24) are fixed on the output end of the driving motors (21); the rotating shafts (24) are fixedly installed on the side surface of the connecting plates (22); The circumferential surfaces of the two ring-shaped baffle plates (9) are respectively fixed with a plurality of extension plates (25) and ear plates (26); the sliding grooves (27) are formed in the side surface of the extension plates (25) and communicated with the avoiding grooves (14); the guide grooves (28) are formed in the side surface of the ear plates (26); the lead screws (29) are rotatably arranged in the inner bottom surface of the guide grooves (28); the sliding plates (30) and guide plates (31) are respectively fixed on the opposite side surfaces of the upper dies (10); the sliding plates (30) and guide plates (31) are respectively slidably matched with the corresponding sliding grooves (27) and guide grooves (28); the screw holes (32) are formed in the surface of the guide plates (31) and threadedly rotatably matched with the lead screws (29).

2. An automated casting system for processing of curved sheet metal for automotive vehicles as claimed in claim 1 wherein: The bevel gears (33) are fixed on the end of the lead screws (29); the first bevel gears (34) and second bevel gears (35) are sequentially fixed on the bottom surface of the casting frame (3); the bevel gears (33) are respectively meshingly matched with the first bevel gears (34) and second bevel gears (35); the bevel gears (33) are arranged between the first bevel gears (34) and second bevel gears (35).

3. An automated casting system for processing of curved sheet metal for automotive vehicles as claimed in claim 2 wherein: The annular bottom die (6) is uniformly provided with a plurality of square grooves (36) inside; the ejection part (15) comprises an L-shaped rod (37) in sliding cooperation with the square grooves (36); the L-shaped rod (37) and the end part of the annular bottom die (6) are fixed with a reset spring (38) sleeved on the L-shaped rod (37); one end of the L-shaped rod (37) is fixed with a baffle (39), and the other end is fixed with a first arc-shaped top plate (40) matched with the avoiding groove (14); the baffle (39) is fixed with an extension column (41) on the side surface; the extension column (41) is fixed with a second arc-shaped top plate (42) matched with the avoiding groove (14) at the end part; the first arc-shaped top plate (40), the second arc-shaped top plate (42) and the annular bottom die (6) are in sliding cooperation; the L-shaped rod (37) is fixed with an extension rod (43) on the side surface; the extension rod (43) is fixed with a ball head (44) matched with the curved guide groove (5) at the end part.

4. The automatic casting system for processing of a curved sheet metal of an automobile according to claim 3, characterized in that: The connecting ring (16) is fixed with an L-shaped seat (45) on the side surface; the L-shaped seat (45) is fixedly installed with an electric push rod (46) on the bottom surface; the output end of the controller (18) is electrically connected with the electric push rod (46); the cutter (17) is provided with a slot (47) on the surface; the cutter (17) is in sliding cooperation with the outer wall of the curved metal plate (12); the electric push rod (46) is fixed with a jacking rod in plug-in cooperation with the slot (47) at the extension end.

5. An automated casting system for processing of curved sheet metal for automotive applications as claimed in claim 4, wherein: The L-shaped seat (45) is fixed with a first arc-shaped guide plate (48) on the side surface; the L-shaped seat (45) is fixedly provided with a second arc-shaped guide plate (49) on the bottom surface.

6. An automated casting system for processing of curved sheet metal for automotive vehicles as claimed in claim 5 wherein: The side die plate (7) and the corresponding conical guide plate (8) are both hollow structures and are in communication with each other; the conical guide plate (8) is provided with a wind conveying pipe (50) penetrating and communicating at both ends; the guide pipe (4) is fixed with an extension frame (51) on the side surface; the extension frame (51) is fixed with a semi-annular air supply pipe (52) and an annular air exhaust pipe (53) coaxially arranged thereon; a plurality of air vents (54) matched with the wind conveying pipe (50) are formed on the side surfaces of the semi-annular air supply pipe (52) and the annular air exhaust pipe (53); the semi-annular air supply pipe (52) is provided with a fan cover (55) in communication on the side surface; the fan cover (55) is internally installed with an air extractor electrically connected with the output end of the controller (18).

Citation Information

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