Efficient laser cutting robot for metal pipe fittings
Through the combined design of the tube locking mechanism and the cutting mechanism, stable locking and bevel cutting of thick round tubes are achieved, solving the problem of cutting quality relying on manual operation and high cost in the existing technology, and improving the cutting quality and stability of making bent tubes.
Patent Information
- Application Number
- CN202511278041.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-09
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2045-09-09
AI Technical Summary
In the prior art, when continuously cutting thick round tubes, the cutting quality depends on manual operation and is costly, and the forming quality of the bent tubes cannot be guaranteed.
The combined design of the tube locking mechanism and the cutting mechanism is adopted, including the front locking component, the rear locking component and the cutting mechanism. It can stably lock and bevel cut round tubes of different thicknesses, realize mechanized cutting, and adapt to the production needs of bent tubes in different splicing states.
It improves the cutting quality and cutting stability, reduces costs, ensures the multi-segment cutting quality of the bent pipe and the production quality of the bent pipe, has strong applicability, and is suitable for the processing of bent pipes of different diameters and splicing states.
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Figure CN120791192A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of laser cutting, in particular to a high-efficiency laser cutting robot for metal pipe fittings. BACKGROUND
[0002] The high-efficiency laser cutting robot for metal pipe fittings is a high-precision and high-efficiency automatic robot device, mainly used for continuous cutting of various metal pipe fittings. This device uses a high-energy-density laser beam to irradiate the material surface, causing the material to rapidly melt or vaporize, thereby achieving the purpose of cutting. Laser cutting technology has been widely used in the metal processing industry due to its fast cutting speed, high precision, and small heat-affected zone.
[0003] There are many types of metal pipe fittings, among which semicircular pipe fittings are particularly common and are used in fields such as drainage, industrial production, and construction. For harsh application scenarios, thicker round pipes are generally used to make semicircular pipe fittings. These thicker round pipes cannot be directly formed by bending, and are generally made into semicircular pipe fittings by cutting and welding. During the process of making semicircular pipe fittings, the round pipe needs to be continuously cut in the torus.
[0004] There are two ways to continuously cut thick round pipes. One is to directly use high-precision instruments. These high-precision cutting instruments generally require senior programmers to edit programs for cutting. Although the cutting quality is guaranteed, the labor cost and instrument usage cost are high. The other is to manually hold small cutting instruments to cut the rotating round pipe. This cutting method requires manual measurement and drawing of cutting lines before cutting along the drawn cutting lines on the round pipe. The cutting quality depends on the skills of the technicians, and it is difficult to ensure the cutting quality and further ensure the forming quality of the bent pipe. SUMMARY
[0005] The technical problem to be solved: The high-efficiency laser cutting robot for metal pipe fittings provided by the present application can solve the above-mentioned problems.
[0006] Technical solution: In order to achieve the above purpose, the present application adopts the following technical solution: a high-efficiency laser cutting robot for metal pipe fittings, comprising a chassis, a front wall and a stand fixedly connected to the upper part of the front and rear sides of the chassis, respectively, a pipe locking mechanism for locking the round pipe is arranged between the front wall and the stand of the chassis, and a cutting mechanism for cutting the front end of the round pipe is arranged on the top of the front wall of the chassis.
[0007] The lock pipe mechanism comprises a mounting ring seat rotatably connected to the front wall of the chassis, a front locking assembly arranged in the mounting ring seat for locking the front part of the circular pipe, and a moving seat movably arranged between the front wall of the chassis and the stand.
[0008] The cutting mechanism comprises a top mounting frame fixedly connected to the center of the upper end of the front wall, a laser gun head movably arranged on the lower side of the top mounting frame, the laser gun head being fixedly connected to a mounting seat one, the mounting seat one being rotatably connected to a mounting seat two through a rotating pin and being fixedly connected to the output end of a motor four, the motor four being fixedly connected to the mounting seat two, the mounting seat two being fixedly connected to the output end of an electric push rod four, the electric push rod four being fixedly connected to the moving block, and the front side of the top mounting frame being provided with a reciprocating movement assembly for controlling the reciprocating movement of the moving block in the front-rear direction.
[0009] Through the cooperation of the lock pipe mechanism and the cutting mechanism, the oblique cutting of the circular pipe with different thicknesses can be completed.
[0010] As a preferred technical solution of the present application, the front locking assembly comprises a plurality of movable rods slidingly penetrating the ring wall of the mounting ring seat at equal intervals, the outer ends of the movable rods are fixedly connected with arches, the arches are rotatably connected with contact rollers, the contact rollers are made of stainless steel, the inner ends of the movable rods extend into the interior of the mounting ring seat and are fixedly connected with connecting pins, the inner side of the ring wall of the mounting ring seat is rotatably connected with a rotating ring, the rotating ring is provided with a slanting groove corresponding to each connecting pin, the slanting groove is slidably connected with the connecting pin, the end of the inner ring wall of the rotating ring away from the movable rods is provided with a control component for controlling the rotation of the rotating ring by a certain angle, and the rear side of the outer part of the mounting ring seat is provided with a rotating component for controlling the rotation of the mounting ring seat.
[0011] As a preferred technical solution of the present application, the control component comprises a gear ring section fixedly connected to the end of the inner ring wall of the rotating ring away from the movable rods, the gear ring section is peripherally meshingly connected with a gear rack, the gear rack is fixedly connected to an electric push rod one, and the electric push rod one is fixedly connected to the side wall of the mounting ring seat.
[0012] As a preferred technical solution of the present application, the rotating component comprises a gear ring seat fixedly connected to the rear side wall of the mounting ring seat, the gear ring seat is peripherally meshingly connected with a driving rotating gear on the lower side, the driving rotating gear is fixedly connected to the output end of a motor one, and the motor one is fixedly connected to the chassis.
[0013] As a preferred technical scheme of the present application, the rear locking assembly comprises a bidirectional electric push rod fixedly connected to the front side of the moving seat, the left and right sides of the bidirectional electric push rod are both fixedly connected with a connecting block through a connecting frame, the front side of the connecting block is rotatably connected with a resisting roller one, and the end close to the center line of the moving seat is fixedly connected with a connecting rod, the front end of the connecting rod is rotatably connected with a resisting roller two, and the left and right sides of the moving seat are both provided with a front pushing component for controlling the forward and backward movement of the moving seat.
[0014] As a preferred technical scheme of the present application, the front pushing component comprises a pair of symmetrical supporting rods fixedly connected to the moving seat, the outer end of the left supporting rod is threadedly connected to a lead screw, the end of the right supporting rod is slidably connected to a guide rod, the lead screw is rotatably connected between the front wall and the stand of the base frame, the guide rod is fixedly connected between the front wall and the stand of the base frame, the rear end of the lead screw extends to the rear side of the stand and is fixedly connected with the output end of the motor two, and the motor two is fixedly connected to the stand.
[0015] As a preferred technical scheme of the present application, the part of the base frame between the front wall and the stand is provided with a bottom supporting component for assisting the support of the circular pipe, the bottom supporting component comprises a plurality of electric push rods two fixedly connected to the left and right central axial surfaces of the base frame, the upper ends of the electric push rods two are fixedly connected with a mounting plate, a plurality of pairs of connecting arc plates are fixedly connected to the upper side of the mounting plate in equidistance along the front and rear directions, and the two connecting arc plates of the same pair are rotatably connected with a pair of supporting rollers distributed in front and back directions and symmetrically left and right.
[0016] As a preferred technical scheme of the present application, the reciprocating moving assembly comprises a plurality of slide rods slidably penetrating through the moving block, the slide rods are fixedly connected between the front and rear walls of a guide frame, the upper side of the guide frame is fixedly connected with the top frame, the front end of the moving block is hingedly connected with a push rod, the front end of the push rod is movably arranged on a rotating disc, the right side center of the rotating disc is rotatably connected with a rotating rod through a rotating shaft, the right end of the rotating rod extends to the right side of the supporting plate and is fixedly connected with the output end of the motor three, the motor three is fixedly connected to the supporting plate, the upper end of the supporting plate is fixedly connected with the top frame, and the push rod and the rotating disc are provided with an adjusting component for adjusting the distance between the front end of the push rod and the central axis of the rotating disc.
[0017] As a preferred technical scheme of the present application, the adjusting component comprises a guide seat distributed along the radial direction of the rotating disc and fixedly connected with the rotating disc, a movable block is slidably and limitingly connected in the guide seat, the side close to the central axis of the rotating disc of the movable block is fixedly connected with the output end of an electric push rod three, the electric push rod three is fixedly connected outside the guide seat, an installation pin is fixedly connected to the front side of the movable block, and the installation pin is hingedly connected with the front end of the push rod.
[0018] As a preferred technical scheme of the present application, the guide seat is fixedly connected with a scale outside.
[0019] Beneficial effects: 1. The locking pipe mechanism adopted by the present application can stably lock different thicknesses of round pipes, ensure the stability of round pipe cutting, improve cutting quality, and the round pipe has rotation freedom and horizontal movement freedom when locked, which can meet the position adjustment requirement during subsequent round pipe cutting, and the overall structure is simple and convenient to use.
[0020] 2. The cutting mechanism adopted by the present application can cut the round pipe in the form of bevel, which is completed by mechanicalization as a whole, has simple structure and low cost, is more suitable for bevel cutting of round pipes, and can adjust the inclination of the cutting bevel according to different splicing states of the elbow pipe, which has strong applicability.
[0021] 3. The locking pipe mechanism and the cutting mechanism adopted by the present application are used in cooperation, can complete multiple bevel cutting of the round pipe through a series of operation cooperation, each cutting is consistent, can effectively ensure the multi-section cutting quality of the round pipe, further improve the splicing cooperation degree of the multi-section round pipe, is beneficial to ensure the manufacturing quality of the elbow pipe, and the overall structure has high adaptability, which can meet the manufacturing and processing requirements of elbow pipes with different diameters and different splicing states. BRIEF DESCRIPTION OF DRAWINGS
[0022] The present application will be further described below in combination with the drawings and examples.
[0023] Figure 1 is the first perspective view of the present application.
[0024] Figure 2 is the second perspective view of the present application.
[0025] Figure 3 is the front view of the ring seat of the present application.
[0026] Figure 4 is the rear view (from rear to front) of the rotating ring position of the present application.
[0027] Figure 5 is the perspective view of the rear locking assembly of the present application.
[0028] Figure 6 is the perspective view of the cutting mechanism of the present application.
[0029] Figure 7 is the left view (from left to right) of the rotating disc and adjusting part of the present application.
[0030] Figure 8 is the schematic view of the round pipe starting cutting point, secondary cutting point and assembled elbow pipe of the present application.
[0031] In the figure: 1, the chassis; 2, the pipe locking mechanism; 21, the front locking assembly; 211, the arch; 212, the movable rod; 213, the contact roller; 214, the rotating part; 2141, the gear ring seat; 2142, the driving gear; 2143, the motor one; 215, the rotating ring; 2151, the inclined bias groove; 216, the connecting pin; 217, the control part; 2171, the electric push rod one; 2172, the gear ring section; 2173, the rack; 22, the rear locking assembly; 221, the front pushing part; 2211, the guide rod; 2212, the motor two; 2213, the screw rod; 222, the bottom support part; 2221, the mounting plate; 2222, the support roller; 2223, the connecting arc plate; 2224, the electric push rod two; 223, the connecting block; 224, the connecting frame; 225, the roller one; 226, the connecting rod; 227, the roller two; 228, the bidirectional electric push rod; 23, the mounting ring seat; 24, the moving seat; 3, the cutting mechanism; 31, the reciprocating moving assembly; 311, the push rod; 312, the adjusting part; 3121, the scale; 3122, the movable block; 3123, the guide seat; 3124, the mounting pin; 3125, the electric push rod three; 313, the rotating disc; 314, the motor three; 315, the support plate; 316, the sliding rod; 317, the guide frame; 32, the laser gun head; 33, the mounting seat one; 34, the motor four; 35, the mounting seat two; 36, the moving block; 37, the electric push rod four; 38, the top-mounted frame; 4, the stand. DETAILED DESCRIPTION
[0032] The embodiments of the present application will be described in detail below with reference to the accompanying drawings, but the present application can be implemented in various different ways as defined and covered by the claims.
[0033] Reference Figure 1 A metal pipe high-efficiency laser cutting robot, comprising a chassis 1, and a front wall and a stand 4 respectively fixedly connected to the upper parts of the front and rear sides of the chassis 1, a pipe locking mechanism 2 is arranged between the front wall and the stand 4 of the chassis 1 for locking the pipe, and a cutting mechanism 3 is arranged on the top of the front wall of the chassis 1 for cutting the front end of the pipe.
[0034] Reference Figure 1 and Figure 2 The pipe locking mechanism 2 comprises a mounting ring seat 23 rotatably connected to the front wall of the chassis 1, a front locking assembly 21 is arranged in the mounting ring seat 23 for locking the front part of the pipe, a moving seat 24 is movably arranged between the front wall of the chassis 1 and the stand 4, and a rear locking assembly 22 is arranged on the front side of the moving seat 24 for internally supporting the rear end of the pipe.
[0035] Reference Figure 1 and Figure 6The cutting mechanism 3 includes a top-mounted frame 38 fixedly connected to the center of the upper end of the front wall, a laser gun head 32 movably arranged on the lower side of the top-mounted frame 38, the laser gun head 32 being fixedly connected to a mounting seat one 33, the mounting seat one 33 being rotatably connected to a mounting seat two 35 through a rotating pin and being fixedly connected to the output end of a motor four 34, the motor four 34 being fixedly connected to the mounting seat two 35, the mounting seat two 35 being fixedly connected to the output end of an electric push rod four 37 on the upper end, the electric push rod four 37 being fixedly connected to a moving block 36, and the front side of the top-mounted frame 38 being provided with a reciprocating movement assembly 31 for controlling the reciprocating movement of the moving block 36 along the front and back directions.
[0036] In specific work, the laser gun head 32 is controlled to move up and down through the electric push rod four 37, so as to ensure that the laser gun head 32 can maintain a suitable cutting distance from the circular pipes of different diameters, the mounting seat one 33 is controlled to rotate through the motor four 34, the laser gun head 32 is driven to tilt by the mounting seat one 33, so that the laser gun head 32 can perform slope cutting on the circular pipes, the splicing area of the circular pipes can be increased, and the welding firmness of the subsequent two circular pipes can be improved.
[0037] Through the cooperation of the pipe locking mechanism 2 and the cutting mechanism 3, the inclined cutting of the circular pipes of different diameters at multiple positions can be completed.
[0038] Referring to Figure 1 , Figure 2 , Figure 3 and Figure 4 , the front locking assembly 21 includes a plurality of movable rods 212 slidingly penetrating through the inner ring wall of a mounting ring seat 23 at equal intervals, the outer ends of the movable rods 212 are fixedly connected with arch frames 211, the arch frames 211 are rotatably connected with contact rollers 213, the contact rollers 213 are made of stainless steel, the inner ends of the movable rods 212 extend into the interior of the mounting ring seat 23 and are fixedly connected with connecting pins 216, the inner ring wall of the mounting ring seat 23 is rotatably connected with a rotating ring 215, the rotating ring 215 is provided with inclined slotted grooves 2151 corresponding to the connecting pins 216, the inclined slotted grooves 2151 are slidably connected with the connecting pins 216, the inner ring wall of the rotating ring 215 away from the movable rods 212 is provided with a control component 217 for controlling the rotation of the rotating ring 215 by a certain angle, and the outer rear side of the mounting ring seat 23 is provided with a rotating component 214 for controlling the rotation of the mounting ring seat 23.
[0039] Referring to Figure 4 , the control component 217 includes a gear ring section 2172 fixedly connected to the inner ring wall of the rotating ring 215 away from the movable rods 212, the gear ring section 2172 is meshingly connected with a gear rack 2173, the gear rack 2173 is fixedly connected to an electric push rod one 2171, and the electric push rod one 2171 is fixedly connected to one side wall of the mounting ring seat 23.
[0040] In specific working, the rack 2173 is controlled to move by the electric push rod 2171, the gear ring section 2172 is driven to rotate by the rack 2173, the rotating ring 215 is controlled to rotate, the connecting pin 216 is driven to change the centrifugal distance by the slanting and biasing grooves 2151 on the rotating ring 215, the movable rod 212 is driven to slide on the ring wall of the mounting ring seat 23 by the connecting pin 216, the contact roller 213 is driven to tightly contact the outer side of the circular tube by the expansion and contraction of the movable rod 212, and the locking effect on the front side of the circular tube is achieved.
[0041] Referring to Figure 2 , the rotating part 214 comprises a gear ring seat 2141 fixedly connected to the rear side wall of the mounting ring seat 23, and a driving gear 2142 meshingly connected to the outer periphery of the lower side of the gear ring seat 2141, the driving gear 2142 being fixedly connected to the output end of a motor 1 2143, and the motor 1 2143 being fixedly connected to the base frame 1.
[0042] In specific working, the driving gear 2142 is controlled to rotate by the motor 1 2143, the gear ring seat 2141 is driven to rotate by the driving gear 2142, the mounting ring seat 23 is controlled to rotate, and the circular tube is controlled to rotate, so that the whole cutting of the circular tube is completed.
[0043] Referring to Figure 1 and Figure 5 , the rear locking assembly 22 comprises a bidirectional electric push rod 228 fixedly connected to the front side of the moving seat 24, and the left and right output ends of the bidirectional electric push rod 228 are fixedly connected with connecting blocks 223 through connecting frames 224, the front side of the connecting block 223 is rotatably connected with a resisting roller 1 225, and the connecting block 223 is fixedly connected with a connecting rod 226 close to one end of the moving seat 24 towards the center line, the front end of the connecting rod 226 is rotatably connected with a resisting roller 2 227, and the moving seat 24 is provided with front pushing parts 221 on the left and right sides for controlling the forward and backward movement of the moving seat 24.
[0044] Referring to Figure 1 and Figure 2 , the front pushing parts 221 comprise left and right symmetrical supporting rods fixedly connected to the moving seat 24, the outer end of the left supporting rod is threadedly connected to a lead screw 2213, and the end of the right supporting rod is slidingly connected to a guide rod 2211, the lead screw 2213 is rotatably connected between the front wall of the base frame 1 and the stand 4, the guide rod 2211 is fixedly connected between the front wall of the base frame 1 and the stand 4, the rear end of the lead screw 2213 extends to the rear side of the stand 4 and is fixedly connected with the output end of a motor 2 2212, and the motor 2 2212 is fixedly connected to the stand 4.
[0045] Specifically, the two connecting blocks 223 are driven to move oppositely by the two-way electric push rod 228, the two abutting rollers two 227 are driven to move oppositely by the two connecting blocks 223, the rear end inner wall of the circular pipe is internally supported by the abutting rollers two 227, the locking effect of the rear end of the circular pipe is achieved, the abutting rollers two 227 are adopted, the subsequent rotation of the circular pipe can be facilitated, the screw rod 2213 is driven to rotate by the operation control of the motor two 2212, the moving seat 24 is driven to move along the guide rod 2211 by the screw rod 2213, the circular pipe is driven to move forward by the moving seat 24, so that the position of the circular pipe for multiple cutting is changed, when the circular pipe is moved forward, the two middle sections of the circular pipe are taken as the standard, according to the examples (1) and (2) in the formula (1), the longest dimension of the middle section of the circular pipe is S, the shortest dimension is M, the displacement of each forward movement is S-〈(S-M) / 2〉, the abutting rollers one 225 are in contact with the rear end of the circular pipe, so that the circular pipe can rotate smoothly when the circular pipe moves forward. Figure 8
[0046] Referring to Figure 2 , the bottom support component 222 for assisting in supporting the circular pipe is arranged on the part of the bottom frame 1 between the front wall of the bottom frame 1 and the stand 4, the bottom support component 222 comprises a plurality of electric push rods two 2224 fixedly connected to the left-right central axial surface of the bottom frame 1, the upper ends of the electric push rods two 2224 are fixedly connected to the mounting plate 2221, a plurality of pairs of connecting arc plates 2223 are fixedly connected to the upper side of the mounting plate 2221 at equal intervals in the front-rear direction, and the two connecting arc plates 2223 of the same pair are rotatably connected to the support rollers 2222 which are arranged in the front-rear direction and left-right symmetrically between the two connecting arc plates 2223.
[0047] Specifically, the circular pipe is supported at multiple positions on the bottom by the plurality of support rollers 2222, so that the locking flatness of the circular pipe can be ensured, and the flatness of the cutting surface is further ensured, and the height of the support rollers 2222 is adjusted by the electric push rods two 2224 to satisfy the bottom support of the circular pipes with different thicknesses.
[0048] Referring to Figure 1 and Figure 6 , the reciprocating moving assembly 31 comprises a plurality of slide rods 316 slidably penetrating through the moving block 36, the slide rods 316 are fixedly connected between the front and rear walls of the guide frame 317, the upper side of the guide frame 317 is fixedly connected to the top-mounted frame 38, the front end of the moving block 36 is hingedly connected to the push rod 311, the front end of the push rod 311 is movably arranged on the rotating disc 313, the rotating disc 313 is rotatably connected to the support plate 315 through a rotating rod, the right end of the rotating rod extends to the right side of the support plate 315 and is fixedly connected to the output end of the motor three 314, the motor three 314 is fixedly connected to the support plate 315, the upper end of the support plate 315 is fixedly connected to the top-mounted frame 38, and the adjusting component 312 for adjusting the distance between the front end of the push rod 311 and the central axis of the rotating disc 313 is arranged between the push rod 311 and the rotating disc 313.
[0049] Referring to Figure 6 and Figure 7 , the adjusting component 312 comprises guide seats 3123 distributed along the radial direction of the rotating disc 313 and fixedly connected with the rotating disc 313, movable blocks 3122 slidingly connected in the guide seats 3123, the movable blocks 3122 fixedly connected with the output ends of the electric push rod three 3125 on the side close to the central axis of the rotating disc 313, the electric push rod three 3125 fixedly connected outside the guide seats 3123, mounting pins 3124 fixedly connected on the front side of the movable blocks 3122, and the mounting pins 3124 hingedly connected with the front end of the push rod 311.
[0050] Referring to Figure 7 and Figure 8 , the guide seats 3123 are fixedly connected with scales 3121 outside.
[0051] In the specific work, the rotating disc 313 is controlled to rotate by the motor three 314, the push rod is driven to pull the moving block 36 to move along the slide rod 316 reciprocatingly by the rotating disc 313 through the mounting pin 3124, and the reciprocating distance is indirectly counted by the scale 3121. In the actual cutting, referring to the examples (1) and (2) in 8, it is obtained that the reciprocating distance of the laser gun head 32 in the cutting stage is (S-M) / 2, the laser gun head 32 is controlled to move by the moving block 36, that is, the reciprocating distance of the moving block 36 is the same as the reciprocating distance of the laser gun head 32 in the cutting stage, that is, (S-M) / 2, when the inclination of the cutting surface needs to be adjusted, (S-M) / 2 will change, and accordingly the active range of the push rod 311 needs to be adjusted by the electric push rod three 3125 to control the movable block 3122 to drive the mounting pin 3124, so as to meet the cutting requirements of the cutting surface with different angles.
[0052] Referring to Figures 1-8 In use: S1: the circular pipe is placed between the mounting ring seat 23 and the moving seat 24, the rack 2173 is controlled to move by the electric push rod one 2171, the gear ring section 2172 is driven to rotate by the rack 2173 to control the rotating ring 215 to rotate, the connecting pins 216 are changed in the centrifugal distance by the various inclined bias grooves 2151 on the rotating ring 215, the movable rod 212 is slidingly extended and retracted on the inner wall of the mounting ring seat 23 by the connecting pins 216, the arch frame 211 is driven to drive the contact roller 213 to externally abut against the circular pipe by the extension and retraction of the movable rod 212, simultaneously, the two connecting blocks 223 are driven to move oppositely by the two-way electric push rod 228 to control the two connecting frames 224 to move oppositely, and the two abutting rollers two 227 are driven to move oppositely by the two connecting blocks 223 to support the rear end inner wall of the circular pipe.
[0053] S2: through the electric push rod four 37 control laser gun head 32 up and down, to ensure that the laser gun head 32 can be with different thickness of the pipe to maintain appropriate cutting distance, at the same time through the motor four 34 drive rotating pin control mounting seat 33 rotation, by mounting seat 33 drive laser gun head 32 tilt, at the same time through the motor two 2212 operation control screw rod 2213 rotation, by screw rod 2213 drive support rod control mobile seat 24 along the guide rod 2211 movement, through the mobile seat 24 drive the pipe forward, then select a point on the pipe position as the starting cutting point, make the starting point to the lower side of the laser gun head 32.
[0054] S3: start laser gun head 32, at the same time start motor three 314 and motor one 2143, through the motor three 314 control rotating disc 313 rotation a week, by rotating disc 313 through the mounting pin 3124 drive push rod pull mobile block 36 along the slide rod 316 reciprocating (S-M) / 2, in the same time, through the motor one 2143 control drive gear 2142 rotation, by drive gear 2142 drive gear ring seat 2141 rotation control mounting ring seat 23 rotation a week, by mounting ring seat 23 control pipe rotation a week, so that the laser gun head 32 to the pipe for the first segment of the bevel cutting.
[0055] S4: through the forward component 221 control pipe forward S-〈(S-M) / 2〉 distance, in through the rotating component 214 control mounting ring seat 23 rotation half a week, make Figure 8 The second segment cutting surface of example (1) changes to the state in example (2), repeat S3, complete the next segment of the bevel cutting.
[0056] S5: the cutting of the pipe segment is assembled to form a bend, as Figure 8 Example (3) shown, then welding, in actual work, when the cutting surface needs to be adjusted, (S-M) / 2 will also change, the corresponding need through the electric push rod three 3125 control movable block 3122 drive mounting pin 3124 to adjust the range of the push rod, so as to complete the cutting of different angle cutting surface requirements.
[0057] The above only for the preferred embodiments of the present application, and not for limiting the present application, for those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A high-efficiency laser cutting robot for metal pipes, comprising a base frame, and a front wall and a stand fixedly connected to the upper front and rear sides of the base frame, respectively, characterized in that: A tube locking mechanism for locking the round tube is provided between the front wall of the base frame and the vertical frame, and a cutting mechanism for cutting the front end of the round tube is provided on the top of the front wall of the base frame; The tube locking mechanism includes a mounting ring seat rotatably connected to the front wall of the base frame, a front locking assembly for locking the front of the tube is arranged inside the mounting ring seat, a movable seat is movably arranged between the front wall of the base frame and the vertical frame, and a rear locking assembly is arranged on the front side of the movable seat for internal support of the rear end of the tube; The cutting mechanism includes a top mounting frame fixedly connected to the center position of the upper end of the front wall, a laser gun head is movably provided on the lower side of the top mounting frame, the laser gun head is fixedly connected to the mounting seat 1, the mounting seat 1 is rotatably connected to the mounting seat 2 through a rotating pin and is fixedly connected to the output end of the motor 4, the motor 4 is fixedly connected to the mounting seat 2, the upper end of the mounting seat 2 is fixedly connected to the output end of the electric push rod 4, the electric push rod 4 is fixedly connected to the moving block, and a reciprocating moving component for controlling the moving block to move back and forth in the front and back directions is provided on the front side of the top mounting frame; By cooperating with the tube locking mechanism and the cutting mechanism, multiple bevel cuts can be made on round tubes of different thicknesses.
2. The metal pipe high-efficiency laser cutting robot according to claim 1, characterized in that: The front locking assembly includes a number of movable rods that slide equidistantly around the inner ring wall of the mounting ring seat, the outer ends of the several movable rods are fixedly connected to an arch frame, and a contact roller is rotatably connected inside the arch frame. The contact roller is made of stainless steel, and the inner ends of the several movable rods extend to the inside of the mounting ring seat and are fixedly connected to a connecting pin. A swivel is rotatably connected to the inner side of the inner ring wall of the mounting ring seat, and an oblique groove is provided on the swivel corresponding to the connecting pin one by one. The oblique groove is slidably connected to the connecting pin, and a control component for controlling its rotation to a certain angle is provided at one end of the inner ring wall of the swivel away from the movable rod, and a rotating component for controlling its rotation is provided on the rear side of the outside of the mounting ring seat.
3. The metal pipe high-efficiency laser cutting robot according to claim 2, characterized in that: The control component includes a gear ring segment fixedly connected to the end of the inner ring wall of the rotating ring away from the movable rod, and the outer periphery of the gear ring segment is meshed with a rack, which is fixedly connected to an electric push rod 1, and the electric push rod 1 is fixedly connected to a side wall of one side of the mounting ring seat.
4. The metal pipe high-efficiency laser cutting robot according to claim 2, characterized in that: The rotating component includes a gear ring seat fixedly connected to the rear side wall of the mounting ring seat, and a driving gear is meshedly connected to the lower side of the outer periphery of the gear ring seat. The driving gear is fixedly connected to the output end of motor 1, and motor 1 is fixedly connected to the base frame.
5. The metal pipe high-efficiency laser cutting robot according to claim 1, characterized in that: The rear locking assembly includes a two-way electric push rod fixedly connected to the front side of the moving seat, and the left and right output ends of the two-way electric push rod are fixedly connected to a connecting block through a connecting frame. The front side surface of the connecting block is rotatably connected to a first roller and the end close to the left and right center line of the moving seat is fixedly connected to a connecting rod, and the front end of the connecting rod is rotatably connected to a second roller. The left and right sides of the moving seat are jointly provided with a forward pushing component for controlling its forward and backward movement.
6. The metal pipe high-efficiency laser cutting robot according to claim 5, characterized in that: The forward pushing component includes a support rod that is symmetrically fixedly connected to the moving seat on the left and right sides, the outer end of the left support rod is threadedly connected to the screw rod, and the end of the right support rod is slidably connected to the guide rod, the screw rod is rotatably connected between the front wall of the base frame and the vertical frame, the guide rod is fixedly connected between the front wall of the base frame and the vertical frame, the rear end of the screw rod extends to the rear side of the vertical frame and is fixedly connected to the output end of motor 2, and motor 2 is fixedly connected to the vertical frame.
7. The metal pipe high-efficiency laser cutting robot according to claim 1, characterized in that: A bottom support component for auxiliary support of the round tube is provided on the upper side of the base frame between the front wall of the base frame and the vertical frame. The bottom support component includes a plurality of electric push rods 2 fixedly connected to the left and right central axis positions of the base frame. The upper ends of the electric push rods 2 are commonly fixedly connected to a mounting plate. A plurality of connecting arc plates distributed in pairs are fixedly connected to the upper side of the mounting plate at equal distances along the front-to-back direction. Support rollers distributed in the front-to-back direction are connected between the two connecting arc plates of the same pair with left-right symmetrical rotation.
8. The metal pipe high-efficiency laser cutting robot according to claim 1, characterized in that: The reciprocating movement assembly includes several sliding rods that slide through the moving block, and the several sliding rods are fixedly connected between the front and rear walls of the guide frame. The upper side of the guide frame is fixedly connected to the top mounting frame. The front end of the moving block is hinged with a push rod, and the front end of the push rod is movably set on the turntable. The right center of the turntable is rotatably connected to the support plate through a rotating rod. The right end of the rotating rod extends to the right side of the support plate and is fixedly connected to the output end of motor three. Motor three is fixedly connected to the support plate, and the upper end of the support plate is fixedly connected to the top mounting frame. An adjustment component for adjusting the distance between the front end of the push rod and the central axis of the turntable is provided between the push rod and the turntable.
9. The metal pipe high-efficiency laser cutting robot according to claim 8, characterized in that: The adjusting component includes a guide seat distributed along the radial direction of the turntable and fixedly connected to the turntable, a movable block sliding in the guide seat and limitedly connected, the side of the movable block close to the central axis of the turntable is fixedly connected to the output end of the electric push rod three, the electric push rod three is fixedly connected to the outside of the guide seat, the front side of the movable block is fixedly connected to a mounting pin, and the mounting pin is hingedly connected to the front end of the push rod.
10. The metal pipe high-efficiency laser cutting robot according to claim 9, characterized in that: A scale is fixedly connected to the outside of the guide seat.
Citation Information
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