A full-automatic dial pointer press-fitting device and method

Abstract

The application discloses a kind of full-automatic dial pointer press equipment and method, it is related to pointer press technology field.This kind of full-automatic dial pointer press equipment, including conveyor and box, the conveyor includes conveying belt, and multiple positioning molds are provided on conveying belt, first tray and second tray are provided in the box, and first manipulator and second manipulator are provided in the box, the end of the first manipulator is provided with pneumatic suction cup, the end of the second manipulator is fixedly connected with mounting plate, and multiple press modules are provided on mounting plate, and the press module is used to press pointer body.This kind of full-automatic dial pointer press equipment and method adopt assembly line automation press, can improve the efficiency of press, can control the extrusion force when pointer press, and, after press is completed, the tightness can be automatically detected, guarantee the efficiency and quality of press.

Description

Technical Field

[0001] This invention relates to the field of pointer pressing technology, specifically to a fully automatic dial pointer pressing device and method. Background Technology

[0002] The fully automatic dial and hand pressing equipment is a precision device specifically designed for the watch, instrument, and other related industries to automate the pressing of dial and hand components. Through the coordinated operation of mechanical structures, pneumatic / hydraulic systems, sensors, and control systems, it precisely and stably presses the hands onto the pointer shaft of the movement, replacing traditional manual pressing methods. This significantly improves pressing efficiency and accuracy, reducing errors and product defect rates caused by manual operation. This equipment is widely used in the production of products requiring hands, such as watches, clocks, automotive instruments, and industrial instruments, and is particularly suitable for mass production scenarios, meeting the pressing needs of dials and hands of different specifications and models.

[0003] However, existing fully automatic dial pointer pressing equipment and methods have low pressing efficiency. At the same time, it is not easy to control the pressing pressure, which affects the pressing quality. Furthermore, after pressing, the pointer may become loose or slip on the shaft due to the shaft hole diameter being too large or insufficient pressing pressure. It is also difficult to test its tightness, which affects the pressing quality. Summary of the Invention

[0004] The purpose of this invention is to provide a fully automatic dial pointer pressing device and method to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic dial pointer pressing device, comprising a conveyor and a housing, wherein the conveyor includes a conveyor belt and a plurality of positioning molds are provided on the conveyor belt, the housing is provided with a first material tray and a second material tray, and the housing is provided with a first robotic arm and a second robotic arm, wherein the end of the first robotic arm is provided with a pneumatic suction cup, and the end of the second robotic arm is fixedly connected to a mounting plate, and the mounting plate is provided with a plurality of pressing modules, wherein the pressing modules are used to press the pointer body;

[0006] Each press-fit module includes a fixed plate fixedly connected to the bottom of the mounting plate, and a rectangular tube is connected to the bottom of the fixed plate through a pressure control mechanism. An annular tube is fixedly connected to the side wall of the rectangular tube, and multiple air extraction holes are opened at the bottom of both the rectangular tube and the annular tube. An air extraction mechanism for extracting air from the rectangular tube is provided on the side wall of the mounting plate, and a detection mechanism for detecting the tightness of the pointer body after press-fitting is provided on the side wall of the rectangular tube.

[0007] Preferably, the detection mechanism includes a first L-shaped plate fixedly connected to the side wall of the rectangular tube, and a T-shaped guide rod is inserted into the side wall of the first L-shaped plate. One end of the T-shaped guide rod is fixedly connected to a rubber rod, and a first spring is sleeved on the side wall of the T-shaped guide rod. A vision sensor is fixedly connected to the side wall of the rectangular tube, and the movement of the T-shaped guide rod is driven by a pushing mechanism. The side wall of the annular tube is provided with a clamping mechanism for clamping and fixing the pointer shaft.

[0008] Preferably, the pressure control mechanism includes two symmetrically arranged first sleeves fixedly connected to the bottom of the fixed plate, and a first sleeve rod is inserted into each first sleeve. The lower end of the first sleeve rod is fixed to the top of the rectangular tube. A second spring is sleeved on the side wall of each first sleeve, and a distance sensor is fixedly connected to the bottom of the fixed plate.

[0009] Preferably, the clamping mechanism includes two symmetrically arranged second L-shaped plates fixedly connected to the top of the annular tube, and a connecting rod is fixedly connected to the bottom of each second L-shaped plate. A connecting plate is fixedly connected to the lower end of the connecting rod, and a moving block is connected to the side wall of the connecting plate through a telescopic mechanism. A V-shaped block is fixedly connected to the side wall of the moving block, and the movement of the moving block is driven by a pushing component.

[0010] Preferably, the telescopic mechanism includes two symmetrically arranged second sleeves fixedly connected to the side wall of the connecting plate, and a second sleeve rod is inserted into each second sleeve. The other end of the second sleeve rod is fixed to the side wall of the moving block, and a third spring is sleeved on the side wall of each second sleeve.

[0011] Preferably, the pushing component includes a pushing plate fixedly connected to the bottom of the fixed disk, the bottom of the pushing plate is provided with an inclined surface, and the moving block can slide on the inclined surface.

[0012] Preferably, the pushing mechanism includes a pushing rod fixedly connected to the end of the T-shaped guide rod, and an L-shaped frame is fixedly connected to the side wall of the pushing plate. The side wall of the L-shaped frame is connected to a plurality of arrayed triangular blocks through a one-way rotation mechanism.

[0013] Preferably, the unidirectional rotation mechanism includes a first connecting block fixedly connected to the side wall of each triangular block, and a second connecting block is rotatably connected to the side wall of the first connecting block via a rotating shaft. The second connecting block is fixed to the side wall of the L-shaped frame. A stop block is fixedly connected to the side wall of the rotating shaft, and a limit block is fixedly connected to the side wall of the second connecting block.

[0014] Preferably, the air extraction mechanism includes multiple fixing blocks fixedly connected to the side wall of the mounting plate, and each fixing block is fixedly connected to a solenoid valve at its top, and the rectangular tube is connected to the solenoid valve through a flexible tube.

[0015] A fully automatic dial pointer pressing method, using the aforementioned fully automatic dial pointer pressing equipment, includes the following steps:

[0016] S1: When it is necessary to press the dial pointers, the positioning mold is transported by the conveyor belt. When it is transported into the box, the dial is adsorbed by the pneumatic suction cup of the first robot and placed on the positioning mold for positioning. Then, the mounting plate is moved by the second robot to move above the first material tray. Then, the mounting plate is moved downward by the second robot so that the rectangular tube fits with the pointer. At the same time, the solenoid valve is opened and the external air extraction device is used to perform air extraction. Air can be extracted through the air extraction hole to adsorb the pointer. Then, the second robot moves to the top of the dial and presses the three pointers in sequence.

[0017] S2: During press-fitting, the second robotic arm drives the mounting plate and pointer downwards. When the pointer is pressed onto the pointer shaft, the second spring can be gradually compressed, and the distance between the mounting plate and the rectangular tube gradually decreases. At the same time, the distance sensor detects the change in the distance of the rectangular tube, which determines the compression amount of the second spring. This, in turn, controls the squeezing force of the rectangular tube on the pointer during press-fitting, ensuring the quality and efficiency of the press-fitting. Furthermore, when the annular tube moves downwards, the second L-shaped plate and connecting rod can drive the connecting plate downwards, and the telescopic mechanism can drive the moving block and V-shaped block downwards, so that the V-shaped block can be aligned with the pointer shaft and located below the pointer body.

[0018] S3: When the mounting plate moves towards the rectangular tube, it can drive the push plate to move downward. When the inclined surface abuts against the top of the moving block, it can push the two moving blocks to move closer to each other. At the same time, the third spring is stretched, causing the V-block to abut against the side wall of the pointer shaft, thus clamping and fixing the pointer shaft. Furthermore, when the push plate moves downward, it can drive multiple triangular blocks to move downward through the L-shaped frame and the one-way rotation mechanism. When the triangular block abuts against the end of the push rod, the triangular block can rotate upward along the rotation axis. At this time, it will not push the T-shaped guide rod to move.

[0019] S4: After pressing is completed, the second robotic arm moves the mounting plate upward. At this time, the second spring gradually returns to its original position. Then, the push plate and L-shaped frame can drive multiple triangular blocks to move upward. When the triangular blocks abut against the end of the push rod, the stop block abuts against the side wall of the limit block, preventing the triangular blocks from rotating downward. At this time, the T-shaped guide rod can be pushed to move away from the triangular blocks. At the same time, the first spring is compressed. When the end of the push rod passes the triangular blocks, the T-shaped guide rod can move and return to its original position under the action of the first spring. This process is repeated to make the T-shaped guide rod move back and forth. At the same time, it drives the rubber rod to move back and forth and abut against the side wall of the pointer body. By observing whether the pointer body rotates through the visual sensor, the tightness after pressing can be determined, ensuring the quality of pressing.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] (1) This fully automatic dial pointer pressing equipment, by setting a pressure control mechanism, etc., when it is necessary to press the dial pointer, the positioning mold is conveyed by the conveyor belt. When it is conveyed into the box, the dial is adsorbed by the pneumatic suction cup of the first robot and placed on the positioning mold for positioning. Then, the mounting plate is moved by the second robot to move above the first material tray. Then, the mounting plate is moved downward by the second robot so that the rectangular tube fits with the pointer. At the same time, the solenoid valve is opened and the external air extraction device is used to perform air extraction, so that air can be extracted through the air extraction hole to adsorb the pointer. Then, the second robot moves to the dial. Above, three pointers are pressed in sequence. During pressing, the second robotic arm moves the mounting plate and pointers downward. When the pointers are pressed onto the pointer shaft, the second spring is gradually compressed, and the distance between the mounting plate and the rectangular tube gradually decreases. At the same time, the distance sensor detects the change in the distance to the rectangular tube, which determines the compression of the second spring and the squeezing force of the rectangular tube on the pointers, ensuring the quality and efficiency of pressing. Furthermore, when the annular tube moves downward, the second L-shaped plate and connecting rod can drive the connecting plate downward, and the telescopic mechanism can drive the moving block and V-shaped block downward, so that the V-shaped block can be aligned with the pointer shaft and located below the pointer body.

[0022] (2) This fully automatic dial pointer pressing equipment, by setting up a detection mechanism, etc., during pressing, when the mounting plate moves towards the rectangular tube, it can drive the push plate to move downward. When the inclined surface abuts against the top of the moving block, it can push the two moving blocks to move closer to each other. At the same time, the third spring is stretched, and the V-block abuts against the side wall of the pointer shaft, thereby clamping and fixing the pointer shaft. Furthermore, when the push plate moves downward, it can drive multiple triangular blocks to move downward through the L-shaped frame and the one-way rotation mechanism. When the triangular block abuts against the end of the push rod, the triangular block can rotate upward along the rotation axis. At this time, it will not push the T-shaped guide rod to move. After pressing is completed, the second robot arm drives the mounting plate towards the rectangular tube. As the pointer moves upward, the second spring gradually returns to its original position. At this point, the push plate and L-shaped frame can drive multiple triangular blocks to move upward. When the triangular blocks abut against the end of the push rod, the stop block abuts against the side wall of the limit block, preventing the triangular blocks from rotating downward. At this point, the T-shaped guide rod can be pushed to move away from the triangular blocks. Simultaneously, the first spring is compressed. When the end of the push rod passes the triangular blocks, the T-shaped guide rod can move and return to its original position under the action of the first spring. This process is repeated, allowing the T-shaped guide rod to move back and forth. At the same time, it drives the rubber rod to move back and forth and abut against the side wall of the pointer body. By observing whether the pointer body rotates through a visual sensor, the tightness after pressing can be determined, ensuring the quality of pressing. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the internal structure of the box in this invention;

[0025] Figure 3 This is a schematic diagram of the overall structure of the mounting plate in this invention;

[0026] Figure 4 for Figure 2 Enlarged structural diagram at point A;

[0027] Figure 5 for Figure 3 Enlarged structural diagram at point B;

[0028] Figure 6 for Figure 4 Enlarged structural diagram at point C;

[0029] Figure 7 for Figure 5 Enlarged structural diagram at point D;

[0030] Figure 8 for Figure 7 A magnified structural diagram at point E in the middle.

[0031] In the diagram: 101, Conveyor; 102, Box; 103, Conveyor Belt; 104, Positioning Mold; 105, First Material Tray; 106, Second Material Tray; 107, First Robotic Arm; 108, Pneumatic Suction Cup; 109, Second Robotic Arm; 201, First Sleeve Rod; 202, First Sleeve Tube; 203, Second Spring; 204, Distance Sensor; 301, Fixing Block; 302, Solenoid Valve; 303, Flexible Hoses; 401, First L-Shaped Plate; 402, T-Shaped Guide Rod; 403, First Spring; 404, Rubber Rod; 405, Vision Sensor; 50 1. Second L-shaped plate; 502. Connecting plate; 503. Moving block; 504. V-shaped block; 505. Connecting rod; 601. Second sleeve; 602. Second sleeve rod; 603. Third spring; 701. Push plate; 702. Inclined surface; 801. Push rod; 802. L-shaped frame; 803. Triangular block; 901. Second connecting block; 902. Rotating shaft; 903. First connecting block; 904. Stop block; 905. Limiting block; 10. Mounting plate; 1101. Fixing plate; 1102. Rectangular tube; 1103. Annular tube; 1104. Air extraction hole. Detailed Implementation

[0032] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0033] Please see Figures 1-8 This invention provides a fully automatic dial pointer pressing device, including a conveyor 101 and a housing 102. The conveyor 101 includes a conveyor belt 103, and multiple positioning molds 104 are provided on the conveyor belt 103. A first material tray 105 and a second material tray 106 are provided inside the housing 102, and a first robot arm 107 and a second robot arm 109 are provided inside the housing 102. A pneumatic suction cup 108 is provided at the end of the first robot arm 107, and a mounting plate 10 is fixedly connected to the end of the second robot arm 109. Multiple pressing modules are provided on the mounting plate 10. The pressing modules are used to press the pointer body, and the multiple pressing modules are adapted to three pointer bodies respectively.

[0034] Each pressing module includes a fixed plate 1101 fixedly connected to the bottom of the mounting plate 10, and a rectangular tube 1102 is connected to the bottom of the fixed plate 1101 through a pressure control mechanism. An annular tube 1103 is fixedly connected to the side wall of the rectangular tube 1102, and multiple air extraction holes 1104 are opened at the bottom of both the rectangular tube 1102 and the annular tube 1103. An air extraction mechanism for extracting air from the rectangular tube 1102 is provided on the side wall of the mounting plate 10, and a detection mechanism for detecting the tightness of the pointer body after pressing is provided on the side wall of the rectangular tube 1102. The automated pressing process can improve the pressing efficiency, control the pressing pressure during pointer pressing, and automatically detect its tightness after pressing, ensuring the efficiency and quality of pressing.

[0035] Please see Figure 7 The detection mechanism includes a first L-shaped plate 401 fixedly connected to the side wall of a rectangular tube 1102, and a T-shaped guide rod 402 inserted into the side wall of the first L-shaped plate 401. A rubber rod 404 is fixedly connected to one end of the T-shaped guide rod 402, and a first spring 403 is sleeved on the side wall of the T-shaped guide rod 402. A vision sensor 405 is fixedly connected to the side wall of the rectangular tube 1102, and the movement of the T-shaped guide rod 402 is driven by a pushing mechanism. A clamping mechanism for clamping and fixing the pointer shaft is provided on the side wall of the annular tube 1103. After the press-fitting is completed, the pointer shaft is clamped and fixed by the clamping mechanism. At the same time, the T-shaped guide rod 402 is moved by the pushing mechanism, which drives the rubber rod 404 to move back and forth and abut against the side wall of the pointer body. The tightness after press-fitting can be determined by observing whether the pointer body rotates through the vision sensor 405, thus ensuring the quality of press-fitting.

[0036] Please see Figure 5 The pressure control mechanism includes two symmetrically arranged first sleeves 202 fixedly connected to the bottom of the fixed plate 1101, and a first sleeve rod 201 is inserted into each first sleeve 202. The lower end of the first sleeve rod 201 is fixed to the top of the rectangular tube 1102. A second spring 203 is sleeved on the side wall of each first sleeve 202. A distance sensor 204 is fixedly connected to the bottom of the fixed plate 1101. During the pressing process, the second manipulator 109 drives the mounting plate 10 and the pointer to move downward. When the pointer is pressed onto the pointer shaft, the second spring 203 can be gradually compressed, and the distance between the mounting plate 10 and the rectangular tube 1102 gradually decreases. At the same time, the distance sensor 204 detects the change in the distance of the rectangular tube 1102, thereby determining the compression amount of the second spring 203 and the squeezing force of the rectangular tube 1102 on the pointer during pressing, ensuring the quality and efficiency of the pressing process.

[0037] Please see Figure 7The clamping mechanism includes two symmetrically arranged second L-shaped plates 501 fixedly connected to the top of the annular tube 1103, and a connecting rod 505 fixedly connected to the bottom of each second L-shaped plate 501. A connecting plate 502 is fixedly connected to the lower end of the connecting rod 505, and a moving block 503 is connected to the side wall of the connecting plate 502 through a telescopic mechanism. A V-shaped block 504 is fixedly connected to the side wall of the moving block 503, and the movement of the moving block 503 is driven by a pushing component. The pushing component pushes the two moving blocks 503 to move closer to each other, and drives the two V-shaped blocks 504 to move closer to each other, so that the V-shaped block 504 abuts against the side wall of the pointer shaft, thereby clamping and fixing the pointer shaft.

[0038] Please see Figure 7 The telescopic mechanism includes two symmetrically arranged second sleeves 601 fixedly connected to the side wall of the connecting plate 502, and a second sleeve rod 602 is inserted into each second sleeve 601. The other end of the second sleeve rod 602 is fixed to the side wall of the moving block 503, and a third spring 603 is sleeved on the side wall of each second sleeve 601, which guides and resets the movement of the moving block 503.

[0039] Please see Figure 7 The pushing component includes a pushing plate 701 fixedly connected to the bottom of the fixed plate 1101. The bottom of the pushing plate 701 is provided with an inclined surface 702, and the moving block 503 can slide on the inclined surface 702. When the mounting plate 10 moves towards the rectangular tube 1102, it can drive the pushing plate 701 to move downward. When the inclined surface 702 abuts against the top of the moving block 503, it can push the two moving blocks 503 to move closer to each other.

[0040] Please see Figure 7 and Figure 8The pushing mechanism includes a pushing rod 801 fixedly connected to the end of the T-shaped guide rod 402, and an L-shaped frame 802 fixedly connected to the side wall of the pushing plate 701. The side wall of the L-shaped frame 802 is connected to multiple arrayed triangular blocks 803 via a one-way rotation mechanism. During press-fitting, when the mounting plate 10 moves towards the rectangular tube 1102, it can drive the pushing plate 701 downwards. When the inclined surface 702 abuts against the top of the moving block 503, it can push the two moving blocks 503 closer together. Simultaneously, the third spring 603 is stretched, causing the V-shaped block 504 to abut against the side wall of the pointer shaft, achieving clamping and fixing of the pointer shaft. Furthermore, when the pushing plate 701 moves downwards, it can... The L-shaped frame 802 and the one-way rotation mechanism drive multiple triangular blocks 803 to move downwards. When the triangular block 803 abuts against the end of the push rod 801, the triangular block 803 can rotate upwards along the rotating shaft 902. At this time, it will not push the T-shaped guide rod 402 to move. After the pressing is completed, the second robot arm 109 drives the mounting plate 10 to move upwards. At this time, the second spring 203 gradually resets. At this time, the push plate 701 and the L-shaped frame 802 can drive multiple triangular blocks 803 to move upwards. When the triangular block 803 abuts against the end of the push rod 801, the triangular block 803 cannot rotate downwards. At this time, it can push the T-shaped guide rod 402 to move away from the triangular block 803.

[0041] Please see Figure 8 The one-way rotation mechanism includes a first connecting block 903 fixedly connected to the side wall of each triangular block 803, and a second connecting block 901 rotatably connected to the side wall of the first connecting block 903 via a rotating shaft 902. The second connecting block 901 is fixed to the side wall of the L-shaped frame 802. A stop block 904 is fixedly connected to the side wall of the rotating shaft 902, and a limit block 905 is fixedly connected to the side wall of the second connecting block 901. When the push plate 701 moves downward, it can drive multiple triangular blocks 803 downward through the L-shaped frame 802 and the one-way rotation mechanism. When the triangular block 803 abuts against the end of the push rod 801, the triangular block... 803 can rotate upward along the pivot 902. At this time, it will not push the T-shaped guide rod 402 to move. After the pressing is completed, the second robot arm 109 drives the mounting plate 10 to move upward. At this time, the second spring 203 gradually resets. At this time, the push plate 701 and the L-shaped frame 802 can drive multiple triangular blocks 803 to move upward. When the triangular block 803 abuts against the end of the push rod 801, the stop block 904 can abut against the side wall of the limit block 905, so that the triangular block 803 cannot rotate downward. At this time, the T-shaped guide rod 402 can be pushed to move away from the triangular block 803.

[0042] Please see Figure 5The air extraction mechanism includes multiple fixed blocks 301 fixedly connected to the side wall of the mounting plate 10, and a solenoid valve 302 is fixedly connected to the top of each fixed block 301. The solenoid valve 302 is connected to an external air extraction device through an air pipe. The rectangular tube 1102 is connected to the solenoid valve 302 through a flexible tube 303. When the solenoid valve 302 is opened, the external air extraction device performs an air extraction operation, thereby extracting air through the air extraction hole 1104, thereby attracting the pointer.

[0043] A fully automatic dial pointer pressing method, using the aforementioned fully automatic dial pointer pressing equipment, includes the following steps:

[0044] S1: When it is necessary to press the dial pointer, the positioning mold 104 is conveyed by the conveyor belt 103. When it is conveyed into the box 102, the dial is adsorbed by the pneumatic suction cup 108 of the first robot arm 107 and placed on the positioning mold 104 for positioning. Then, the mounting plate 10 is moved by the second robot arm 109 to move above the first material tray 105. Then, the mounting plate 10 is moved downward by the second robot arm 109 so that the rectangular tube 1102 is in contact with the pointer. At the same time, the solenoid valve 302 is opened and the external air extraction device is used to perform air extraction, so that air can be extracted through the air extraction hole 1104 to adsorb the pointer. Then, the second robot arm 109 moves to the top of the dial and presses the three pointers in sequence.

[0045] S2: During the pressing process, the second robotic arm 109 drives the mounting plate 10 and the pointer to move downwards. When the pointer is pressed onto the pointer shaft, the second spring 203 can be gradually compressed, and the distance between the mounting plate 10 and the rectangular tube 1102 gradually decreases. At the same time, the distance sensor 204 detects the change in the distance of the rectangular tube 1102, thereby determining the compression amount of the second spring 203. This ensures the pressing force of the rectangular tube 1102 on the pointer, guaranteeing the quality and efficiency of the pressing process. Furthermore, when the annular tube 1103 moves downwards, the second L-shaped plate 501 and the connecting rod 505 can drive the connecting plate 502 to move downwards, and the telescopic mechanism can drive the moving block 503 and the V-shaped block 504 to move downwards, so that the V-shaped block 504 can be aligned with the pointer shaft and located below the pointer body.

[0046] S3: When the mounting plate 10 moves toward the rectangular tube 1102, it can drive the push plate 701 to move downward. When the inclined surface 702 abuts against the top of the moving block 503, it can push the two moving blocks 503 to move closer to each other. At the same time, the third spring 603 is stretched, and the V-shaped block 504 abuts against the side wall of the pointer shaft, thereby clamping and fixing the pointer shaft. When the push plate 701 moves downward, it can drive multiple triangular blocks 803 to move downward through the L-shaped frame 802 and the one-way rotation mechanism. When the triangular block 803 abuts against the end of the push rod 801, the triangular block 803 can rotate upward along the rotating shaft 902. At this time, it will not push the T-shaped guide rod 402 to move.

[0047] S4: After pressing is completed, the second robotic arm 109 drives the mounting plate 10 to move upward. At this time, the second spring 203 gradually resets. Then, the push plate 701 and L-shaped frame 802 can drive multiple triangular blocks 803 to move upward. When the triangular block 803 abuts against the end of the push rod 801, the stop block 904 can abut against the side wall of the limit block 905, so that the triangular block 803 cannot rotate downward. At this time, the T-shaped guide rod 402 can be pushed to move away from the triangular block 803. At the same time, the first spring 403 is compressed. When the end of the push rod 801 passes the triangular block 803, the T-shaped guide rod 402 can move and reset under the action of the first spring 403. This process is repeated so that the T-shaped guide rod 402 can move back and forth. At the same time, it drives the rubber rod 404 to move back and forth and abut against the side wall of the pointer body. By observing whether the pointer body rotates through the vision sensor 405, the tightness after pressing can be determined, ensuring the quality of pressing.

[0048] All standard parts used in this invention can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0049] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the invention, such designs should fall within the protection scope of the present invention.

Claims

1. A full-automatic dial pointer press-fitting equipment, comprising a conveyor (101) and a box (102), the conveyor (101) comprises a conveying belt (103), and a plurality of positioning molds (104) are arranged on the conveying belt (103), the box (102) is provided with a first tray (105) and a second tray (106) therein, and a first mechanical hand (107) and a second mechanical hand (109) are arranged in the box (102), and the tail end of the first mechanical hand (107) is provided with a pneumatic suction cup (108), characterized in that: The second mechanical arm (109) is fixedly connected with a mounting plate (10), and a plurality of press fitting modules are arranged on the mounting plate (10) and used for press fitting a pointer body; ​ Each press fitting module comprises a fixed disc (1101) fixedly connected to the bottom of the mounting plate (10), and the bottom of the fixed disc (1101) is connected with a rectangular tube (1102) through a pressure control mechanism, the side wall of the rectangular tube (1102) is fixedly connected with an annular tube (1103), and the bottom of the rectangular tube (1102) and the annular tube (1103) is provided with a plurality of air holes (1104), the side wall of the mounting plate (10) is provided with an air extraction mechanism for extracting air from the rectangular tube (1102), and the side wall of the rectangular tube (1102) is provided with a detection mechanism for detecting the fastening property of the pointer body after press fitting; The detection mechanism comprises a first L-shaped plate (401) fixedly connected to the side wall of the rectangular tube (1102), and a T-shaped guide rod (402) is inserted into the side wall of the first L-shaped plate (401), one end of the T-shaped guide rod (402) is fixedly connected with a rubber rod (404), and the side wall of the T-shaped guide rod (402) is sleeved with a first spring (403), the side wall of the rectangular tube (1102) is fixedly connected with a visual sensor (405), and the movement of the T-shaped guide rod (402) is pushed by a pushing mechanism, and the side wall of the annular tube (1103) is provided with a clamping mechanism for clamping and fixing the pointer shaft.

2. A fully automatic dial hand press fitting apparatus according to claim 1, characterized in that: The pressure control mechanism comprises two symmetrically arranged first sleeve pipes (202) fixedly connected to the bottom of the fixed disc (1101), and a first sleeve rod (201) is inserted into each first sleeve pipe (202), the lower end of the first sleeve rod (201) is fixed to the top of the rectangular tube (1102), the side wall of each first sleeve pipe (202) is sleeved with a second spring (203), and the bottom of the fixed disc (1101) is fixedly connected with a distance sensor (204).

3. The full-automatic dial pointer press-fitting device according to claim 1, characterized in that: The clamping mechanism comprises two symmetrically arranged second L-shaped plates (501) fixedly connected to the top of the annular tube (1103), and the bottom of each second L-shaped plate (501) is fixedly connected with a connecting rod (505), the lower end of the connecting rod (505) is fixedly connected with a connecting plate (502), the side wall of the connecting plate (502) is connected with a moving block (503) through a telescopic mechanism, the side wall of the moving block (503) is fixedly connected with a V-shaped block (504), and the movement of the moving block (503) is pushed by a pushing assembly.

4. A fully automatic dial hand press fitting apparatus according to claim 3, characterized in that: The telescopic mechanism comprises two symmetrically arranged second sleeve pipes (601) fixedly connected to the side wall of the connecting plate (502), and a second sleeve rod (602) is inserted into each second sleeve pipe (601), the other end of the second sleeve rod (602) is fixed to the side wall of the moving block (503), and the side wall of each second sleeve pipe (601) is sleeved with a third spring (603).

5. The fully automatic dial hand press fitting device according to claim 3, characterized in that: The pushing assembly comprises a pushing plate (701) fixedly connected to the bottom of the fixed disc (1101), the bottom of the pushing plate (701) is provided with an inclined surface (702), and the moving block (503) can slide on the inclined surface (702).

6. A fully automatic dial hand press fitting apparatus according to claim 5, characterized in that: The pushing mechanism comprises a pushing rod (801) fixedly connected to the end of the T-shaped guide rod (402), and the side wall of the pushing plate (701) is fixedly connected with an L-shaped frame (802), the side wall of the L-shaped frame (802) is connected with a plurality of triangular blocks (803) arranged in an array through a one-way rotating mechanism.

7. A fully automatic dial hand press fitting apparatus according to claim 6, characterized in that: The one-way rotating mechanism comprises a first connecting block (903) fixedly connected to the side wall of each triangular block (803), the side wall of the first connecting block (903) is rotatably connected with a second connecting block (901) through a rotating shaft (902), the second connecting block (901) is fixed to the side wall of the L-shaped frame (802), the side wall of the rotating shaft (902) is fixedly connected with a stop block (904), and the side wall of the second connecting block (901) is fixedly connected with a limiting block (905).

8. The fully automatic dial hand press fitting device according to claim 1, characterized in that: The air extraction mechanism comprises a plurality of fixed blocks (301) fixedly connected to the side wall of the mounting plate (10), and the top of each fixed block (301) is fixedly connected with an electromagnetic valve (302), and the rectangular pipe (1102) is communicated with the electromagnetic valve (302) through a hose (303).

9. A fully automatic dial hand press fitting method using the fully automatic dial hand press fitting apparatus according to any one of claims 1 to 8, characterized by: The method comprises the following steps: S1: when the dial pointer needs to be pressed, the positioning mold (104) is conveyed through the conveying belt (103), when conveyed into the box (102), the dial is adsorbed and placed on the positioning mold (104) through the pneumatic suction cup (108) of the first mechanical hand (107) for positioning, then the mounting plate (10) is moved by the second mechanical hand (109), and the rectangular pipe (1102) is moved to the upper side of the first tray (105), then the mounting plate (10) is moved downward by the second mechanical hand (109), so that the rectangular pipe (1102) is combined with the pointer, at the same time, the electromagnetic valve (302) is opened, and the air extraction equipment is used for air extraction operation, so that the air extraction hole (1104) is used for air extraction, so that the pointer is adsorbed, then the second mechanical hand (109) is moved to the upper side of the dial, and three pointers are pressed in sequence. S2: When the installation plate (10) is moved towards the rectangular tube (1102), the second spring (203) can be gradually compressed, and the distance between the installation plate (10) and the rectangular tube (1102) gradually decreases. At the same time, the distance sensor (204) detects the change in the distance of the rectangular tube (1102), which determines the compression amount of the second spring (203), and further determines the extrusion force of the rectangular tube (1102) on the pointer during the pressing process, ensuring the quality and efficiency of the pressing process. When the annular tube (1103) moves downward, the second L-shaped plate (501) and the connecting rod (505) drive the connecting plate (502) to move downward, and the telescopic mechanism drives the moving block (503) and the V-shaped block (504) to move downward, so that the V-shaped block (504) can be aligned with the pointer shaft and located below the pointer body; S3: When the installation plate (10) moves towards the rectangular tube (1102), the push plate (701) moves downward, and when the inclined surface (702) abuts against the top of the moving block (503), the two moving blocks (503) are pushed to move closer to each other, and at the same time, the third spring (603) is stretched, and the V-shaped block (504) abuts against the side wall of the pointer shaft, realizing clamping and fixing of the pointer shaft. When the push plate (701) moves downward, the L-shaped frame (802) and the one-way rotation mechanism drive the plurality of triangular blocks (803) to move downward, and when the triangular blocks (803) abut against the end of the push rod (801), the triangular blocks (803) can rotate upward along the rotation shaft (902). At this time, the T-shaped guide rod (402) will not be pushed to move; S4: After the pressing is completed, the second mechanical hand (109) drives the installation plate (10) to move upward, and at this time, the second spring (203) is gradually reset. At this time, the push plate (701) and the L-shaped frame (802) drive the plurality of triangular blocks (803) to move upward, and when the triangular blocks (803) abut against the end of the push rod (801), the stop block (904) abuts against the side wall of the limiting block (905), so that the triangular blocks (803) cannot rotate downward. At this time, the T-shaped guide rod (402) can be pushed to move away from the triangular blocks (803), and at the same time, the first spring (403) is compressed. When the end of the push rod (801) passes the triangular blocks (803), the T-shaped guide rod (402) can move back under the action of the first spring (403). In this way, the T-shaped guide rod (402) can move back and forth, and at the same time, the rubber rod (404) can move back and forth and abut against the side wall of the pointer body. The visual sensor (405) observes whether the pointer body rotates, which can determine the fastening after the pressing.

Images