Manual portable concrete test block vibrating table and test mold vibrating method

By using a combination of a manual drive shaft and an energy storage flywheel, the manual portable concrete test block vibration table solves the problem of electric vibrators being unusable in field environments with insufficient power. This enables efficient vibration of concrete test blocks, improving the quality of the test blocks and the portability of construction.

CN120791928APending Publication Date: 2025-10-17CHINA CONSTRUCTION EIGHTH BUREAU NEW CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202511182227.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

The existing electric vibrating table cannot be used in the field in the absence of power, which makes it difficult to detect the density of concrete test blocks.

Method used

A manual portable concrete specimen vibration table was designed. The power storage is achieved by manually driving the transmission shaft to drive the energy storage flywheel. The eccentric shaft and the articulated arm convert the rotation into the up-and-down reciprocating motion of the lifting push rod. The vibration of the support platform is achieved by using elastic elements to ensure the compactness of the concrete specimen.

Benefits of technology

The system achieved efficient vibration of concrete test blocks in power-deficient environments, significantly improving the quality of the test blocks and enhancing the portability and reliability of field construction.

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Abstract

The invention discloses a manual portable concrete test block vibrating table and a test mold vibrating method. The manual portable concrete test block vibrating table comprises a supporting box, a vertical guide hole is formed in the top of the supporting box, a jacking push rod is slidably arranged in the guide hole, the upper end of the jacking push rod extends to the outer side of the supporting box, and the lower end of the jacking push rod extends to the inner side of the supporting box; the bearing platform is installed at the upper end of the jacking push rod, and an elastic piece is connected between the bearing platform and the box top of the supporting box; the manual driving structure comprises a transmission shaft, the transmission shaft is rotationally installed in the bearing box, one end of the transmission shaft is connected with an eccentric shaft, the lower end of the jacking push rod is hinged to a hinge arm, the other end of the hinge arm is rotationally connected to the eccentric shaft, and after the transmission shaft is manually rotated, the hinge arm pushes and pulls the jacking push rod up and down in a reciprocating mode so that the bearing platform can vibrate; the concrete in the test mold is vibrated by utilizing the vibration of the bearing platform; and the energy storage flywheel is coaxially connected to the transmission shaft. The problem that a traditional electric vibrating table is difficult to apply in the field and other environments lacking power operation is solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building construction, in particular to a hand-held portable concrete test block vibrating table and test mold vibrating method. BACKGROUND

[0002] In the process of concrete construction, the test block needs to be made to ensure the compactness to ensure the accuracy of quality detection. The existing electric vibrating table relies on electric power drive, has large weight and poor portability, and cannot be used in power shortage operation environment such as field. SUMMARY

[0003] In order to overcome the defects of the prior art, a hand-held portable concrete test block vibrating table and test mold vibrating method are provided to solve the problem that the traditional electric vibrating table is difficult to apply in power shortage operation environment such as field.

[0004] In order to achieve the above-mentioned purpose, a hand-held portable concrete test block vibrating table is provided, which comprises:

[0005] A support box is provided, a vertical guide hole is formed in the top of the support box, a jacking push rod is slidably arranged in the guide hole, the upper end of the jacking push rod extends to the outside of the support box, and the lower end of the jacking push rod extends to the inside of the support box;

[0006] A bearing platform for placing a test mold is installed on the upper end of the jacking push rod, and an elastic member is connected between the bearing platform and the top of the support box;

[0007] A manual driving structure is provided, which comprises a transmission shaft, the transmission shaft is rotatably installed in the support box, one end of the transmission shaft is connected with an eccentric shaft, the lower end of the jacking push rod is hingedly connected with a hinged arm, the other end of the hinged arm is rotatably connected with the eccentric shaft, after the transmission shaft is manually rotated, the hinged arm reciprocally pushes and pulls the jacking push rod up and down to make the bearing platform vibrate, and then the concrete in the test mold is vibrated by the vibration of the bearing platform;

[0008] An energy storage flywheel is coaxially connected to the transmission shaft.

[0009] Further, the lower end of the jacking push rod is formed with two oppositely arranged ear plates, the upper end of the hinged arm is rotatably connected with a hinged shaft, and the hinged shaft is connected between the two ear plates.

[0010] Further, the lower end of the hinged arm is provided with a through hole arranged in the same direction as the hinged shaft, and the eccentric shaft is rotatably arranged in the through hole.

[0011] Further, one end of the transmission shaft is coaxially connected with a left wheel disc, one end of the eccentric shaft is connected to the disc surface of the left wheel disc, and the eccentric shaft and the left wheel disc are eccentrically arranged.

[0012] Further, the inner wall of the supporting box is connected with a vertical plate, the other end of the eccentric shaft is connected with a right wheel disc, the right wheel disc is coaxially arranged with the left wheel disc, the left wheel disc is coaxially connected with a short shaft, and the short shaft is rotatably installed on the vertical plate.

[0013] Further, the size and weight of the energy storage flywheel are greater than the size and weight of the left wheel disc.

[0014] Further, the other end of the transmission shaft is rotatably installed on the side wall of the supporting box and coaxially connected with a driven gear, the side wall of the supporting box is provided with a through hole, a connecting shaft is rotatably arranged in the through hole, the one end of the connecting shaft is coaxially connected with a driving gear, the driving gear is engaged with the driven gear, and the other end of the connecting shaft is connected with a hand wheel.

[0015] Further, the box top is provided with a vertically arranged guide sleeve, the elastic member is a spiral spring, the spiral spring is vertically arranged at the bottom of the guide sleeve, and the upper end of the spiral spring is connected to the bearing platform.

[0016] Further, the outer edge of the bearing platform is upwardly formed with a baffle, and the baffle is arranged in a circle in the circumferential direction of the bearing platform.

[0017] The application provides a test mold vibration method using a manual portable concrete test block vibration table, which comprises the following steps:

[0018] The test mold is placed on the bearing platform.

[0019] The transmission shaft of the manual driving structure is manually rotated, the hinge arm reciprocatingly pushes and pulls the jacking push rod upward and downward to make the bearing platform vibrate, and then the concrete in the test mold is vibrated by using the vibration of the bearing platform.

[0020] The manual portable concrete test block vibration table has the advantages that the manual driving transmission shaft is used to realize speed increase, the energy storage flywheel is used to realize power storage, the movement process is stable, the eccentric shaft and the hinge arm convert rotation into the power of the reciprocating movement of the jacking push rod upward and downward, and the elastic member is used to realize the vibration of the bearing platform upward and downward to realize the vibration of the concrete in the test mold.

[0021] The manual portable concrete test block vibration table is mainly used for the vibration of the concrete test block in the process of construction in the field and the like, and can significantly increase the quality of the concrete test block made in the construction environment in the field and the like. BRIEF DESCRIPTION OF DRAWINGS

[0022] Other features, objects and advantages of the application will become more apparent from the following detailed description of non-limiting embodiments, made with reference to the accompanying drawings.

[0023] Fig. 1 Structure diagram of a manual portable concrete test block vibration table according to an embodiment of the present application.

[0024] Fig. 2 Diagram of a lower limit position of a bearing platform according to an embodiment of the present application.

[0025] Fig. 3 Diagram of an upper limit position of a bearing platform according to an embodiment of the present application.

[0026] Reference signs:

[0027] Supporting box 1, jacking push rod 11, ear plate 111, vertical plate 12, guide sleeve 13;

[0028] Bearing platform 2, elastic member 21, baffle 22;

[0029] Manual driving structure 3, transmission shaft 31, articulated arm 33, left wheel disc 34, right wheel disc 35, short shaft 36, driven gear 37, driving gear 38, hand wheel 39;

[0030] Energy storage flywheel 4. DETAILED DESCRIPTION

[0031] The application will be further described below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are merely intended for the purpose of interpretation of the related application, and are not limiting of the application. In addition, it should be noted that only the parts related to the application are shown in the drawings for the purpose of description.

[0032] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in conjunction with the embodiments.

[0033] Reference Figs. 1-3 As shown in the drawings, the present application provides a manual portable concrete test block vibration table, which comprises a supporting box 1, a bearing platform 2, a manual driving structure 3 and an energy storage flywheel 4.

[0034] In the present embodiment, the supporting box is cuboid. The supporting box has at least a top plate and a side plate. The side plate is connected to the bottom of the top plate. The side plate is arranged along the circumferential direction of the top plate.

[0035] The top of the supporting box 1 is provided with a vertically arranged guide hole, i.e. the top plate is provided with a right guide hole. A jacking push rod 11 is slidably arranged in the guide hole. The jacking push rod can reciprocate up and down along the vertical direction. The upper end of the jacking push rod 11 extends to the outside of the supporting box 1. The lower end of the jacking push rod 11 extends to the inside of the supporting box 1.

[0036] The support platform 2 is used for placing the test mold. The support platform 2 is installed on the upper end of the jacking push rod 11. The support platform 2 is connected with the box top of the support box 1 through the elastic member 21.

[0037] Referring to Fig. 1 , the number of the elastic members is multiple. The length and width of the support platform are adapted to the length and width of the top plate of the support box. The multiple elastic members are arranged along the circumferential direction of the support platform. In the embodiment, the elastic members are arranged at the four corners of the support platform.

[0038] Specifically, the box top is installed with the vertically arranged guide sleeve 13. The elastic member 21 is a coil spring. The coil spring is vertically arranged at the bottom of the guide sleeve. The upper end of the coil spring is connected with the support platform 2.

[0039] The top plate is provided with a through hole. The guide sleeve is arranged in the support box. The lower end of the guide sleeve is closed, and the upper end is open. The upper end of the guide sleeve is connected with the lower hole of the through hole of the top plate.

[0040] As a preferred embodiment, the outer edge of the support platform 2 is upwardly turned to form a baffle 22. The baffle 22 is arranged in a circle along the circumferential direction of the support platform 2. The baffle can prevent the test mold from slipping off the support platform during the vibrating process. The baffle and the support platform form a containing groove. The containing groove is used for placing the test mold.

[0041] The manual driving structure 3 includes a transmission shaft 31, an eccentric shaft, and a hinged arm 33.

[0042] Specifically, the transmission shaft 31 is rotatably installed in the support box 1. One end of the transmission shaft 31 is connected with the eccentric shaft. The lower end of the jacking push rod 11 is hingedly connected with the hinged arm 33. The other end of the hinged arm 33 is rotatably connected with the eccentric shaft.

[0043] Referring to Fig. 1 , the lower end of the jacking push rod 11 is formed with two ear plates 111. The two ear plates 111 are oppositely arranged. The upper end of the hinged arm 33 is rotatably connected with a hinged shaft. The hinged shaft is connected between the two ear plates 111.

[0044] The lower end of the hinged arm 33 is provided with a through hole which is arranged in the same direction as the hinged shaft. The eccentric shaft is rotatably arranged in the through hole.

[0045] In the embodiment, the upper end and the lower end of the hinged arm are respectively formed with shaft holes. The shaft hole of the upper end of the hinged arm is rotatably sleeved on the hinged shaft. The shaft hole of the lower end of the hinged arm is rotatably sleeved on the eccentric shaft.

[0046] As a preferred embodiment, one end of the transmission shaft 31 is coaxially connected with a left wheel disc 34. One end of the eccentric shaft is connected with the disc surface of the left wheel disc. The eccentric shaft and the left wheel disc are eccentrically arranged.

[0047] The inner wall of the support box 1 is connected with a vertical plate 12. The other end of the eccentric shaft is connected with a right wheel disc 35 coaxially arranged with the left wheel disc. The left wheel disc is coaxially connected with a short shaft 36 rotatably mounted on the vertical plate 12.

[0048] The other end of the transmission shaft 31 is rotatably mounted on the side wall of the support box 1. The other end of the transmission shaft 31 is coaxially connected with a driven gear 37. The side wall of the support box 1 is provided with a through hole. The through hole is provided on the side plate. The connecting shaft is rotatably arranged in the through hole of the side plate. The one end of the connecting shaft is coaxially connected with a driving gear 38. The driving gear 38 is engaged with the driven gear 37. The other end of the connecting shaft is connected with a hand wheel 39.

[0049] The energy storage flywheel 4 is coaxially connected to the transmission shaft 31. In this embodiment, the size and weight of the energy storage flywheel are greater than those of the left wheel disc.

[0050] In the outdoor power shortage operation condition, the test mold is placed on the bearing platform. The construction personnel rotates the driving gear by the hand wheel. The driving gear drives the driven gear to rotate the transmission shaft.

[0051] After the transmission shaft 31 is manually rotated, the hinged arm 33 reciprocatingly pushes and pulls the jacking push rod 11 up and down to make the bearing platform 2 vibrate, and then the concrete in the test mold is vibrated by the vibration of the bearing platform 2. After the transmission shaft is rotated, since the size and weight of the energy storage flywheel are far greater than those of the left and right wheel discs, the rotational potential energy of the energy storage flywheel is used to continue driving the transmission shaft to rotate to continuously and labor-savingly make the bearing platform vibrate.

[0052] The manual portable concrete test block vibrating table of the present application realizes speed increase by manually driving the transmission shaft by the construction personnel, realizes power storage by driving the energy storage flywheel, ensures smooth movement, converts rotation into power for reciprocating movement of the jacking push rod up and down by the eccentric shaft and the hinged arm, and realizes the vibration of the bearing platform up and down by the elastic member to realize the vibration of the concrete in the test mold.

[0053] The present application provides a test mold vibration method using a manual portable concrete test block vibrating table, which comprises the following steps:

[0054] S1, placing the test mold on the bearing platform 2.

[0055] S2, manually rotating the transmission shaft 31 of the manual driving structure 3, reciprocatingly pushing and pulling the jacking push rod 11 up and down by the hinged arm 33 to make the bearing platform 2 vibrate, and then vibrating the concrete in the test mold by the vibration of the bearing platform 2.

[0056] The manual portable concrete test block vibrating table of the present application is mainly used for the vibration of the concrete test block in the field and other power shortage construction processes, which can significantly increase the quality of the concrete test block made in the field and other power shortage construction environments.

[0057] The above description is only the preferred embodiment of the present application and the explanation of the technical principles. It should be understood by those skilled in the art that the scope of the protection of the present application is not limited to the technical solutions formed by the specific combinations of the above technical features. It should also cover other technical solutions formed by the combinations of the above technical features or their equivalent features without departing from the concept of the present application. For example, the technical solutions formed by the mutual replacement of the above features and the technical features with similar functions disclosed (but not limited to) in the present application.

Claims

1. A manual portable concrete test block vibration table, characterized in that: include: A support box, wherein a vertical guide hole is formed on the top of the support box, a lifting push rod is slidably provided in the guide hole, the upper end of the lifting push rod extends to the outside of the support box, and the lower end of the lifting push rod extends to the inside of the support box; A support platform for placing the test mold is installed on the upper end of the lifting push rod, and an elastic member is connected between the support platform and the box top of the support box; A manual drive structure includes a transmission shaft, the transmission shaft is rotatably installed in the support box, one end of the transmission shaft is connected to an eccentric shaft, the lower end of the jacking push rod is hinged to an articulated arm, the other end of the articulated arm is rotatably connected to the eccentric shaft, after manually rotating the transmission shaft, the articulated arm pushes and pulls the jacking push rod up and down to vibrate the foundation, and then utilizes the vibration of the foundation to vibrate the concrete in the test mold; The energy storage flywheel is coaxially connected to the transmission shaft.

2. The manual portable concrete test block vibrating table according to claim 1, characterized in that: The lower end of the lifting push rod is formed with two ear plates arranged opposite to each other, and the upper end of the articulated arm is rotatably connected to a hinge shaft, and the hinge shaft is connected between the two ear plates.

3. The manual portable concrete test block vibrating table according to claim 2, characterized in that: A through hole is provided at the lower end of the hinge arm and is arranged in the same direction as the hinge shaft, and the eccentric shaft is rotatably inserted into the through hole.

4. The manual portable concrete test block vibrating table according to claim 1, characterized in that: One end of the transmission shaft is coaxially connected to the left wheel disc, one end of the eccentric shaft is connected to the disc surface of the left wheel disc, and the eccentric shaft is eccentrically arranged with respect to the left wheel disc.

5. The manual portable concrete test block vibrating table according to claim 4, characterized in that: The inner wall of the support box is connected with a vertical plate, the other end of the eccentric shaft is connected with a right wheel disc, the right wheel disc is coaxially arranged with the left wheel disc, the left wheel disc is coaxially connected with a short shaft, and the short shaft is rotatably mounted on the vertical plate.

6. The manual portable concrete test block vibrating table according to claim 4, characterized in that: The size and weight of the energy storage flying disc are greater than those of the left wheel disc.

7. The manual portable concrete test block vibrating table according to claim 1, characterized in that: The other end of the transmission shaft is rotatably mounted on the side wall of the support box and is coaxially connected to a driven gear. A through hole is provided on the side wall of the support box, in which a connecting shaft is rotatably provided. One end of the connecting shaft is coaxially connected to a driving gear, which is engaged with the driven gear. The other end of the connecting shaft is connected to a handwheel.

8. The manual portable concrete test block vibrating table according to claim 1, characterized in that: The box top is equipped with a vertically arranged guide sleeve, the elastic member is a coil spring, the coil spring is vertically arranged at the bottom of the guide sleeve, and the upper end of the coil spring is connected to the support platform.

9. The manual portable concrete test block vibrating table according to claim 1, characterized in that: The outer edge of the support platform is turned up to form a baffle, and the baffle is arranged in a circle in the circumferential direction of the support platform.

10. A method for vibrating a test mold using the manual portable concrete test block vibrating table according to any one of claims 1 to 9, characterized in that: The following steps are involved: Place the test mold on the base; The transmission shaft of the manual drive structure is manually rotated, and the articulated arm pushes and pulls the lifting push rod reciprocatingly up and down to make the bearing platform vibrate, and then the vibration of the bearing platform is used to vibrate the concrete in the test mold.