Production method and device of cord fabric belted layer cutting all-in-one machine
By designing the positioning baffle and lifting component of the integrated fabric belt layer cutting machine, the automated sewing of the fabric belt layer joints is realized, solving the problems of poor joint quality and low efficiency in the existing technology and improving production efficiency.
Patent Information
- Application Number
- CN202410430492.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2025-10-17
AI Technical Summary
In existing technologies, the quality of the small-angle steel cord belt layer joints in engineering tires and giant tires is poor, resulting in low efficiency and high labor intensity due to manual operation.
The cord belt layer cutting machine is adopted, and the positioning baffle and jacking assembly are used to realize the automatic docking and sewing of the cord. The cooperation of the joint conveyor belt and the jacking assembly ensures that the head and tail of the cord material are docked, realizing the automated joint process.
It enables automated sewing of the fabric belt layer joints, improving joint quality and efficiency while reducing labor intensity.
Smart Images

Figure CN120792219A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of tire processing, in particular to a production method and device of a cord belt joint cutting integrated machine. BACKGROUND
[0002] The engineering tire and giant tire belt joint cutting integrated machine production line is a key equipment for engineering tire and giant tire production. In the manufacturing process of engineering tire and giant tire used in mine engineering machinery, the small-angle steel cord belt is one of the important components. The production of the small-angle steel cord belt of the engineering tire and giant tire needs to cut the calendered cord according to the required angle and width, and then splice and wind the bevel edge for use in the forming machine.
[0003] The joint of the small-angle steel cord belt of the engineering tire and giant tire has a large width and a long joint bevel edge. The maximum width is 1350mm, the joint length reaches 5200mm when the angle is 15 degrees, and the joint bevel edge length of the belt reaches 7100mm when the joint is manually made. The cord bevel edge cannot be directly and actively conveyed to the joint line by the conventional conveying belt.
[0004] The traditional small-angle steel cord belt of the engineering tire and giant tire is mainly completed manually, which has poor joint quality, low efficiency and high labor intensity. SUMMARY
[0005] The main purpose of the present application is to provide a production method and device of a cord belt joint cutting integrated machine to solve the problem of poor joint quality of the small-angle steel cord belt of the engineering tire and giant tire in the prior art.
[0006] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a production method of a cord belt joint cutting integrated machine is provided, which comprises: conveying the cord to a predetermined position in a forward direction by a joint conveying belt; lowering a positioning baffle of a joint device to the movement path of the cord, conveying the cord in a reverse direction by the joint conveying belt, and positioning the tail of the previous cord against the front side of the positioning baffle; lifting a lifting assembly of the joint conveying belt, lifting the previous cord, and separating the previous cord from the joint conveying belt; conveying the next cord to the positioning baffle in a forward direction by the joint conveying belt, positioning the head of the next cord against the rear side of the positioning baffle; lowering the lifting assembly, lowering the previous cord, and supporting the previous cord on the joint conveying belt; and abutting and splicing the tail of the previous cord and the head of the next cord by the action of a pressing roller of the joint device.
[0007] Further, the production method of the cord belt joint cutting integrated machine further comprises: rotating the joint device under the drive of a rotary drive before or after the positioning baffle is lowered, so that the joint device is at a predetermined angle with the cutting line of the cord.
[0008] Furthermore, the production method of the cord belt layer cutting machine also includes: when the pressure rollers butt-sew the cord, the mounting frame moves along the crossbeam driven by the pressure roller driving member, and drives the pressure rollers to move along the crossbeam to butt-sew the cord.
[0009] Furthermore, the production method of the cord belt layer cutting machine also includes: before the joint conveyor belt conveys the cord, the guide device and the cloth delivery device of the front processing device rotate relative to the cutting device and form the required cutting angle, the guide device guides the cord, and the cord is centered and delivered to the cutting device through the cloth delivery device; the pulling device pulls the material in the direction of the cutting angle; the cutting device cuts the cord at the required cutting angle; the cutting and conveying device receives the cut cord and delivers it to the feeding and transporting device, and the feeding and transporting device delivers the cord to the joint conveyor belt.
[0010] Furthermore, the production method of the cord belt layer cutting machine also includes: after the cord is butt-jointed and sewn by the joint device, the butt-jointed cord passes through a manual joint conveyor belt, an unloading conveyor belt, a balancing roller device, a positive film pasting device, a reverse film pasting device and a winding device in sequence, and undergoes manual processing, unloading, pasting and winding operations.
[0011] According to another aspect of the present invention, a production device for a cord belt layer cutting machine is provided, comprising: a pre-processing device for guiding and cutting the cord; a joint conveying device, the joint conveying device is docked with the pre-processing device and conveys the cord, the joint conveying device comprises a joint conveyor belt and a lifting assembly, the lifting assembly is located on the side of the joint conveyor belt, and can rise above the upper surface of the joint conveyor belt to lift the cord on the joint conveyor belt; a joint device, the joint device is located above the joint conveying device, the joint device comprises a positioning baffle and a pressure roller, the positioning baffle can be raised and lowered and can abut against the cord to locate the position of the cord, the pressure roller can be moved laterally and can connect two cords; a post-processing device for filming and winding the cord, the post-processing device is docked with the joint conveying device.
[0012] Furthermore, there are multiple joint conveyor belts, each of which is spaced apart, and there are multiple jacking assemblies, each of which is located in the space between the joint conveyor belts.
[0013] Furthermore, the joint device also includes: a frame, which spans above the joint conveyor belt and is rotatable relative to the joint conveyor device, and the rotation center of the frame is located on the sewing line of the curtain joint; a crossbeam, which is located below the part of the frame spanning directly above the joint conveyor belt, and the length direction of the crossbeam forms an angle with the length direction of the joint conveyor belt, the positioning baffle is liftably connected to the crossbeam, and the pressure roller is movably arranged below the crossbeam along the length direction of the crossbeam.
[0014] Further, the positioning baffle is multiple, and each positioning baffle is arranged along the length direction of the cross beam; and / or the compression roller is multiple, and each compression roller is located at the two ends of the cross beam.
[0015] Further, the rotation axis of the frame is located at one side of the joint conveying belt, and the joint device further comprises a rotation driving member, which is drivingly connected with the frame and drives the frame to rotate.
[0016] Further, the joint device further comprises: a mounting frame, which is movably arranged on the cross beam through a guide rail, and the compression roller is connected with the mounting frame; a compression roller driving member, which is drivingly connected with the mounting frame and drives the mounting frame and the compression roller to move on the cross beam; and an anti-lap plate, which is arranged at one side of the compression roller.
[0017] Further, the front processing device comprises: a guide opening device; a cloth feeding device, which is located at the output end of the guide opening device and rotates synchronously with the guide opening device; a cutting device, which is rotatably arranged relative to the cutting device to change the cutting angle of the cord fabric; a cutting conveying device, which is connected with the cutting device and conveys the cut cord fabric; a material pulling device, which is located at one side of the cutting device and the cutting conveying device; and a feeding conveying device, which is connected with the cutting conveying device and the joint conveying device and conveys the cord fabric to the joint conveying device.
[0018] Further, the rear processing device comprises: a manual joint conveying belt, which is connected with the joint conveying device, and a manual seamer is arranged on the manual joint conveying belt; a slope unloading conveying belt, which is connected with the manual joint conveying belt, is arranged in a pit and supports the storage arc in the pit to reduce the stretching of the cord fabric; a balance roller device, which is connected with the slope unloading conveying belt and converts the rapid unloading of the slope unloading conveying belt into continuous and stable unloading; a positive rubber sheet attaching device, which is connected with the balance roller device; a reverse rubber sheet attaching device, which is connected with the positive rubber sheet attaching device; and a winding device, which is connected with the positive rubber sheet attaching device and winds the cord fabric.
[0019] By the technical scheme of the application, the positioning baffle and the jacking assembly are used, the positioning baffle can position the position of the cord fabric, and ensure that the head and tail of the cord fabric are at the position of butt joint and sewing, and the jacking assembly controls the contact and separation relationship between the cord fabric and the joint conveying belt, so that the joint conveying belt does not affect the cord fabric which has been positioned when conveying another cord fabric, and the two cord fabrics are positioned by cooperating with the positioning baffle, the head and tail of the two cord fabrics are butt jointed, and the butt joint and sewing process is smoothly completed. Specifically, when jointing, the joint conveying belt first conveys a cord fabric to make the cord fabric abut against the positioning baffle to realize positioning, and then the jacking assembly lifts the cord fabric, so that the cord fabric no longer contacts the joint conveying belt, and the joint conveying belt can convey the next cord fabric without affecting the position of the previous cord fabric, after the next cord fabric is conveyed and positioned, the previous cord fabric can be placed on the joint conveying belt again, and the joint device can butt joint and sew the two cord fabrics. The above setting mode can directly and actively convey the cord fabric bevel from the joint conveying belt to the joint position when the cord fabric is jointed, so that the automatic operation of the whole joint and sewing process is realized, the problems of unreliable, low efficiency and high labor intensity of the current manual joint of the small-angle steel cord belt of the engineering tire and the giant tire are solved, and the full-automatic solution is realized. BRIEF DESCRIPTION OF DRAWINGS
[0020] The drawings accompanying the specification of this application form a part thereof, serve to provide further understanding of the application, and together with the description of the application, explain the application. The detailed description of the application and its examples serve to explain the application without imposing undue limitation on the application. In the drawings:
[0021] Figure 1 A flow chart of the production method of the cord belt jointing all-in-one machine of the application is shown;
[0022] Figure 2 A structure schematic view of the production device of the cord belt jointing all-in-one machine of the application is shown;
[0023] Figure 3 A structure schematic view of the joint device in Figure 2 is shown;
[0024] Figure 4 A structure schematic view of the joint conveying device conveying the cord fabric in Figure 1 is shown;
[0025] Figure 5 A structure schematic view of the guide opening device in Figure 1 is shown.
[0026] In the above drawings, the following reference signs are used:
[0027] 10. Joint conveying device; 20. Joint device; 21. Positioning baffle; 22. Pressure roller; 23. Frame; 24. Crossbeam; 25. Rotary drive member; 26. Mounting frame; 27. Pressure roller drive member; 30. Guide device; 40. Cloth delivery device; 50. Cutting device; 60. Cutting and conveying device; 70. Material pulling device; 80. Feeding and transporting device; 90. Manual joint conveyor belt; 100. Unloading conveyor belt; 110. Balance roller device; 120. Positive film pasting device; 130. Reverse film pasting device; 140. Winding device; 151. Material head; 152. Material tail. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above directional words are not used to limit the present invention.
[0031] In order to solve the problem of poor quality of small-angle steel cord belt joints of engineering tires and jumbo tires in the prior art, the present invention provides a production method and device for a cord belt cutting machine.
[0032] like Figure 1 The production method of a cord belt layer cutting machine shown in the figure includes: the joint conveyor belt conveys the cord in a forward direction to a predetermined position; the positioning baffle 21 of the joint device 20 descends to the movement path of the cord, the joint conveyor belt conveys in the reverse direction and makes the tail 152 of the previous cord abut against the front side of the positioning baffle 21 for positioning; the lifting component of the joint conveyor belt rises and drives the previous cord to rise, and the previous cord leaves the joint conveyor belt; the joint conveyor belt conveys in a forward direction and conveys the next cord to the positioning baffle 21, so that the head 151 of the next cord abuts against the rear side of the positioning baffle 21 for positioning; the lifting component descends and drives the previous cord to descend, and the previous cord is supported on the joint conveyor belt; the pressure roller 22 of the joint device 20 acts to connect and sew the tail 152 of the previous cord and the head 151 of the next cord.
[0033] The production method of the embodiment described above utilizes the positioning baffle 21 and the jacking assembly, wherein the positioning baffle 21 can position the position of the cord, and ensure that the head and tail of the cord are at the position of butt joint stitching, and the jacking assembly controls the contact and separation relationship between the cord and the joint conveying belt, so that the joint conveying belt does not affect the cord that has been positioned when conveying another cord, so that the two cords are positioned by cooperating with the positioning baffle 21 respectively, the head 151 and the tail 152 of the two cords are butt jointed, and the butt joint stitching process is successfully completed. Specifically, when jointing, the joint conveying belt first conveys a cord to make the cord abut against the positioning baffle 21 to realize positioning, and then the jacking assembly lifts the cord, so that the cord no longer contacts the joint conveying belt, so that the joint conveying belt can convey the next cord without affecting the position of the previous cord. After the next cord is conveyed and positioned, the previous cord can be placed on the joint conveying belt again, and the joint device 20 can butt joint the two cords. The above setting mode can directly and actively convey the cord bevel from the joint conveying belt to the joint position when jointing the cord, so as to realize the automation of the whole joint stitching process, solve the problems of unreliable, low efficiency, high labor intensity and the like of the current manual jointing of the small angle steel cord belt of the engineering tire and the giant tire, and realize the full-automatic solution.
[0034] As shown in Figures 2 to 5 The production device of the cord belt joint integrated machine adopted by the production method of the cord belt joint integrated machine of the embodiment includes a joint conveying device 10 and a joint device 20, wherein the joint conveying device 10 includes a joint conveying belt and a jacking assembly, the jacking assembly can be lifted to a height higher than the joint conveying belt, so as to lift the cord and separate the cord from the joint conveying belt, and the joint device 20 includes a compression roller 22, which can realize butt joint stitching of the head and tail.
[0035] It should be noted that the production method and device of the embodiment are mainly used for processing the cord belt of the engineering tire and the giant tire, and of course, the production method and device of the embodiment can also be used on other types of tires. The front and back of the embodiment are in the conveying direction of the cord, the back side is close to the starting end of the conveying, and the front side is close to the end of the conveying, so that the front side and the back side are opposite sides.
[0036] In the embodiment, the production method of the belt and belt joint cutting all-in-one machine further comprises: before or after the positioning baffle 21 is lowered, the joint device 20 is rotated under the driving of the rotating driving member 25, so that the joint device 20 is at a predetermined angle with the cutting line of the cord fabric. In this way, the angle of the joint device 20 is adapted to the required cutting angle of the cord fabric, so as to ensure the accuracy of the joint. The time of the overall rotation of the joint device 20 can be adjusted as required, which can be before the baffle is lowered or after the baffle is lowered and before the cord fabric is positioned. The latter is adopted in the embodiment, that is, the joint device 20 is rotated after the positioning baffle 21 is lowered, and then the cord fabric is conveyed and positioned.
[0037] Based on the rotatable arrangement of the joint device 20, the predetermined position of the cord fabric conveyed by the joint conveying belt in the forward direction to the predetermined position is the position of the cord fabric passing through the rotation axis of the joint device 20, that is, the tail end 152 of the cord fabric passing through the position corresponding to the rotation axis of the joint device 20 on the joint conveying belt.
[0038] In the embodiment, the production method of the belt and belt joint cutting all-in-one machine further comprises: when the pressure roller 22 is stitching the jointed cord fabric, the mounting frame 26 is driven by the pressure roller driving member 27 to move along the cross beam 24, and the pressure roller 22 is driven by the mounting frame 26 to move along the cross beam 24. Since the extension direction of the cross beam 24 is aligned with the direction of the bevel of the cord fabric after the rotation of the joint device 20, the movement of the pressure roller 22 along the cross beam 24 can move along the required stitching line, so as to realize the butt joint stitching of the cord fabric.
[0039] In the embodiment, the production method of the belt and belt joint cutting all-in-one machine further comprises: before the joint conveying belt conveys the cord fabric, the guide opening device 30 and the cord feeding device 40 of the pre-processing device are rotated relative to the cutting device 50, and a required cutting angle is formed so that the cut cord fabric meets the angle requirement of processing; the cord fabric is guided by the guide opening device 30, and the cord fabric is centrally conveyed to the cutting device 50 through the cord feeding device 40; the cord fabric is pulled in the direction of the cutting angle by the cord pulling device 70, so as to realize the cutting angle pulling; the cord fabric at the required cutting angle is cut by the cutting device 50; the cut cord fabric is taken by the cutting conveying device 60 through the lifting of the air cylinder and is conveyed to the feeding conveying device 80, and the feeding conveying device 80 conveys the cord fabric to the joint conveying belt.
[0040] In the embodiment, the production method of the belt and belt joint cutting integrated machine further includes: after the jointing and stitching of the jointing device 20, the jointing and stitching belt is sequentially sent through the manual joint conveying belt 90, the unloading conveying belt 100, the balancing roller device 110, the positive rubber sheet attaching device 120, the reverse rubber sheet attaching device 130 and the winding device 140 to perform manual processing, unloading, sheet attaching and winding operations. It should be noted that not all of the jointing and stitching devices need to function, for example, the manual joint conveying belt 90 is mainly used to complete manual stitching of the belt at an angle of 10-15°, when the angle of the belt is not 10-15°, the manual joint conveying belt 90 can be omitted, and the belt can be directly conveyed through the manual joint conveying belt 90, and similarly, the positive rubber sheet attaching device 120 and the reverse rubber sheet attaching device 130 are respectively used for positive rubber sheet attaching and reverse rubber sheet attaching, and thus when the positive rubber sheet and the reverse rubber sheet are not needed, the positive rubber sheet attaching device 120 and the reverse rubber sheet attaching device 130 can be omitted.
[0041] As shown in Figures 2 to 5 The embodiment also provides a belt and belt joint cutting integrated machine production device, which is matched with the production method described above, and the two are matched to realize the processing of the belt and belt. The belt and belt joint cutting integrated machine production device includes a front processing device for guiding and cutting the belt, a joint conveying device 10, a joint device 20 and a rear processing device for rubber sheet attaching and winding. The joint conveying device 10 is connected to the front processing device and conveys the belt, the joint conveying device 10 includes a joint conveying belt and a jacking assembly, the jacking assembly is located on the side of the joint conveying belt and can be raised above the upper surface of the joint conveying belt to jack up the belt on the joint conveying belt; the joint device 20 is located above the joint conveying device 10, the joint device 20 includes a positioning baffle 21 and a pressing roller 22, the positioning baffle 21 is arranged to be liftable and can abut against the belt to position the belt, and the pressing roller 22 is arranged to be transversely movable and can connect two belts; the rear processing device is connected to the joint conveying device 10. In this way, through the cooperation of the joint conveying device 10 and the joint device 20, the sequential positioning and stitching of two belts are realized, thereby realizing efficient, rapid and automatic jointing of the small-angle steel cord belt of the engineering tire and the giant tire.
[0042] Considering that the embodiment is for the engineering tire and the giant tire, the pressing roller 22 for jointing can adopt a giant tire special pressing roller 22, thereby increasing the jointing closing force.
[0043] As shown in Figure 4As shown, in the embodiment, the joint conveying belts are multiple, and the joint conveying belts are arranged at intervals, and the length direction of the joint conveying belts is parallel to the conveying direction of the cord fabric, so that the direction of the interval arrangement between the joint conveying belts is perpendicular to the length direction. Correspondingly, the jacking assemblies are multiple, and the jacking assemblies are arranged in the intervals between the joint conveying belts. The jacking assembly can adopt the structure form of a cylinder plus a jacking block. The cylinder rod is arranged to move up and down, and the jacking block is located at the top end of the cylinder rod, so that the jacking block can move up and down under the drive of the cylinder, and is lifted to a position protruding above the upper surface of the joint conveying belt or is lowered to a position below the upper surface of the joint conveying belt, to realize the lifting and releasing of the cord fabric. Of course, the specific arrangement mode of the joint conveying belt and the jacking assembly and the specific structure form of the jacking assembly are not limited to the arrangement mode described above in the embodiment, and can be adjusted as needed, for example, the joint conveying belt is arranged as a whole conveying belt with a relatively wide width, and the jacking assembly is arranged at the side surface and can adopt a structure of a clamping jaw, so that the cord fabric can be clamped and lifted.
[0044] Optionally, the starting end of the joint conveying belt can be provided with a speed reducer, a positioning detection component, etc. as needed.
[0045] As shown in the figure, Figure 3 In the embodiment, the joint device 20 further comprises a rack 23 and a cross beam 24. The rack 23 is arranged above the joint conveying belt, and the rack 23 is rotatably arranged relative to the joint conveying device 10, and the rotation center of the rack 23 is located on the stitching line of the cord joint. The cross beam 24 is located below the part of the rack 23 which is arranged above the joint conveying belt. The length direction of the cross beam 24 forms an angle with the length direction of the joint conveying belt. The positioning baffle 21 is connected to the cross beam 24 in a manner that can be lifted and lowered. The compression roller 22 is movably arranged below the cross beam 24 along the length direction of the cross beam 24.
[0046] Specifically, the rack 23 of the embodiment adopts a door-shaped structure, which includes two longitudinal racks and a transverse rack. The two longitudinal racks are respectively located on the two sides of the joint conveying belt, and the transverse rack is located above the joint conveying belt and connected to the top ends of the two longitudinal racks at two ends, so that the length direction of the transverse rack forms an included angle greater than 0 degrees with the joint conveying belt. When the rack 23 rotates, the position of the transverse rack also naturally rotates to change the positional relationship with the cord, thereby achieving adjustment of the stitching angle. An extended section is transversely extended at the bottom end of one of the longitudinal racks, and the extended section is rotatably connected to external ground platforms, bases and other components through a rotating shaft and the like, so that the entire rack 23 can rotate around the rotating shaft. A cross beam 24 is arranged below the transverse rack, and the cross beam 24 and the transverse rack can be connected together through a longitudinal connecting section, so that the cross beam 24 rotates together with the rack 23. A guide rail is arranged below the cross beam 24, and the pressing roller 22 and the positioning baffle 21 are arranged on the cross beam 24. The pressing roller 22 can move along the guide rail to achieve stitching of the entire stitching line, and the positioning baffle 21 is arranged on the cross beam 24 in a telescopic lifting manner, so that the positioning baffle 21 can be lowered for positioning or lifted to avoid obstacles.
[0047] In the embodiment, considering that the size of the cord is large and the cross beam 24 has a certain length, the positioning baffle 21 of the embodiment is provided with a plurality of positioning baffles 21, and the positioning baffles 21 are arranged along the length direction of the cross beam 24 and synchronously act. Therefore, all the positioning baffles 21 are lowered at the same time during positioning, thereby ensuring the positioning effect on each position of the cord bevel. Similarly, the pressing roller 22 is provided with two pressing rollers 22, and the two pressing rollers 22 are located at the two ends of the cross beam 24. Therefore, the two pressing rollers 22 can reciprocate along the length direction of the cross beam 24 towards or away from each other at the ends of the cross beam 24 to achieve stitching, and return to the ends of the cross beam 24 after stitching. Of course, the positioning baffle 21 can also be provided with only one positioning baffle 21, and the positioning baffle 21 itself has a certain length, so as to cover the positioning requirement of the cord bevel. Similarly, the pressing roller 22 can also be provided with only one pressing roller 22, and the pressing roller 22 passes through the entire length of the cross beam 24 to achieve stitching of the joint.
[0048] In the embodiment, the rotating axis of the rack 23 is longitudinally arranged and located on one side of the joint conveying belt. The rotating axis of the rack 23, that is, the rotating shaft at the extended section, is located outside the range of the joint conveying belt, so that the rotation of the rack 23 does not interfere with the joint conveying belt. The joint device 20 further includes a rotating driving member 25, which is drivingly connected to the rack 23. In the embodiment, the rotating driving member 25 is arranged at the longitudinal rack without the extended section, so that the rack 23 can be driven to rotate around the rotating shaft by driving the longitudinal rack on this side.
[0049] In the embodiment, the joint device 20 further comprises a mounting frame 26, a press roller driving element 27 and an anti-overlapping plate. The mounting frame 26 is mounted on the cross beam 24 and is movably arranged on the cross beam 24 through the guide rail at the bottom of the cross beam 24. The components that need to be moved, such as the press roller 22, are mounted on the mounting frame 26, so that the mounting frame 26 drives the components to move laterally on the cross beam 24. The press roller driving element 27 is drivingly connected with the mounting frame 26 and drives the mounting frame 26 and the components, such as the press roller 22, on the mounting frame 26 to move on the cross beam 24. The anti-overlapping plate is arranged on one side of the press roller 22 to ensure the reliability of the stitching. Since two press rollers 22 are arranged in the embodiment, the mounting frame 26, the press roller driving element 27 and the anti-overlapping plate are also arranged with two, which are correspondingly matched to form two groups.
[0050] In the embodiment, the front processing device comprises a guide opening device 30, a cloth feeding device 40, a cutting device 50, a cutting conveying device 60, a pulling device 70 and a feeding conveying device 80. The guide opening device 30 is used for guiding the opening of the cord fabric and winding the mat fabric on the reel. The cloth feeding device 40 is located at the output end of the guide opening device 30 and rotates synchronously with the guide opening device 30. The guide opening device 30 is rotatably arranged relative to the cutting device 50 to change the cutting angle of the cord fabric. The cutting conveying device 60 is connected with the cutting device 50 and conveys the cut cord fabric. A part of the cutting conveying device 60 can be located in the cutting device 50 to better receive the cord fabric. The pulling device 70 is located on one side of the cutting device 50 and the cutting conveying device 60. The pulling device 70 has double-axis pulling clamps to realize the pulling of the cord fabric with different angles and widths. The feeding conveying device 80 is connected with the cutting conveying device 60 and the joint conveying device 10 at both ends to convey the cut cord fabric to the joint conveying device 10.
[0051] In the embodiment, the rear processing device comprises a manual joint conveying belt 90, a slope unloading conveying belt 100, a balance roller device 110, a positive rubber sheet attaching device 120, a reverse rubber sheet attaching device 130 and a winding device 140. The manual joint conveying belt 90 is connected with the joint conveying device 10. The manual joint conveying belt 90 is provided with a manual stitching device to realize the manual stitching of the cord fabric with an angle of 10-15°. The slope unloading conveying belt 100 is connected with the manual joint conveying belt 90. The slope unloading conveying belt 100 is arranged in the pit and supports the storage arc in the pit to reduce the stretching of the cord fabric. The balance roller device 110 is connected with the slope unloading conveying belt 100 and converts the rapid unloading of the slope unloading conveying belt 100 into continuous and stable unloading. The positive rubber sheet attaching device 120 is connected with the balance roller device 110. The reverse rubber sheet attaching device 130 is connected with the positive rubber sheet attaching device 120. The positive rubber sheet attaching device 120 and the reverse rubber sheet attaching device 130 can be used for positive rubber sheet attaching and reverse rubber sheet attaching, respectively. The winding device 140 is connected with the positive rubber sheet attaching device 120 and winds the cord fabric.
[0052] It should be noted that the specific composition of the above pre-processing device and post-processing device and the structure of the specific components can be adjusted as needed, and is not limited to the setting mode of the embodiment.
[0053] The automatic cutting width range of the belt belt cutting integrated machine production device of the embodiment is 200-1350mm, the angle range is 10°-70°, the automatic joint width range is 200-1350mm, and the angle range is 15°-70°; the width range of the manual joint is 200-1350mm, and the angle range is 10°-15°.
[0054] It should be noted that the plurality in the above embodiment means at least two.
[0055] From the above description, it can be seen that the above embodiments of the present application achieve the following technical effects:
[0056] 1. The problem of poor quality of small-angle steel cord belt joint of the prior art engineering tire and giant tire is solved.
[0057] 2. The cord joint can directly and actively transport the cord bevel from the joint conveyor belt to the joint position, thereby realizing automatic joint stitching process, solving the problems of unreliable, low efficiency and high labor intensity of the current manual joint of the small-angle steel cord belt of the engineering tire and giant tire, and realizing a full-automatic solution.
[0058] Obviously, the above-described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
[0059] It should be noted that the terms used herein are only intended to describe specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. As used herein, the singular form is intended to include the plural form unless the context clearly indicates otherwise, and it should also be understood that when the terms "comprise" and / or "include" are used in the specification, they indicate the presence of the features, steps, operations, devices, components and / or combinations thereof.
[0060] It should be noted that the terms "first", "second" and the like in the specification and claims of the present application and the above-described drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data used in this way can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.
[0061] The above merely provides the preferred embodiments of the present application, and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the principles and technical scope of the present application shall fall into the scope of the present application.
Claims
1. A production method of a cord belt cutting machine, characterized in that: include: The joint conveyor belt transports the curtain fabric to the predetermined position in a positive direction; The positioning baffle (21) of the joint device (20) descends to the movement path of the curtain cloth, and the joint conveyor belt conveys in the reverse direction and causes the tail (152) of the previous curtain cloth to abut against the front side of the positioning baffle (21) for positioning; The lifting assembly of the joint conveyor belt rises, driving the previous curtain cloth to rise, and the previous curtain cloth is separated from the joint conveyor belt; The joint conveyor belt conveys the next curtain fabric in a forward direction and conveys the next curtain fabric to the positioning baffle (21), so that the material head (151) of the next curtain fabric abuts against the rear side of the positioning baffle (21) for positioning; The lifting assembly descends and drives the previous curtain to descend, and the previous curtain is supported on the joint conveyor belt; The pressure roller (22) of the joint device (20) is operated to butt and sew the tail (152) of the previous curtain cloth and the head (151) of the next curtain cloth.
2. The method for producing a cord belt cutting machine according to claim 1, characterized in that: The production method of the cord belt cutting machine also includes: Before or after the positioning baffle (21) descends, the joint device (20) is driven by a rotary drive member (25) to rotate, so that the joint device (20) forms a predetermined angle with the cutting line of the curtain.
3. The method for producing a cord belt cutting machine according to claim 1, characterized in that: The production method of the cord belt cutting machine also includes: When the pressure roller (22) butt-joints and sews the curtain fabric, the mounting frame (26) is driven by the pressure roller driving member (27) to move along the crossbeam (24), and drives the pressure roller (22) to move along the crossbeam (24) to butt-joint and sew the curtain fabric.
4. The method for producing a cord belt cutting machine according to claim 1, characterized in that: The production method of the cord belt cutting machine further includes: before the cord is conveyed by the joint conveyor belt, The guide device (30) and the cloth delivery device (40) of the front processing device rotate relative to the cutting device (50) to form a required cutting angle. The guide device (30) guides the curtain fabric, and the curtain fabric is centrally delivered to the cutting device (50) through the cloth delivery device (40). The material pulling device (70) pulls the material in the direction of the cutting angle; The cutting device (50) cuts the curtain fabric at a desired cutting angle; The cutting and conveying device (60) receives the cut cord fabric and conveys it to the feeding and conveying device (80), and the feeding and conveying device (80) conveys the cord fabric to the joint conveyor belt.
5. The method for producing a cord belt cutting machine according to claim 1, characterized in that: The production method of the cord belt cutting machine further comprises: after the cord is butt-jointed and sewn together by the joint device (20), The butt-stitched cord fabric passes through a manual joint conveyor belt (90), a slope-unloading conveyor belt (100), a balancing roller device (110), a positive film-sticking device (120), a reverse film-sticking device (130) and a winding device (140) in sequence, and undergoes manual processing, unloading, film-sticking and winding operations.
6. A cord belt cutting machine production device, characterized in that: include: Pre-processing device for guiding and cutting the cord fabric; a joint conveying device (10), the joint conveying device (10) docking with the pre-processing device and conveying the cord fabric, the joint conveying device (10) comprising a joint conveying belt and a jacking assembly, the jacking assembly being located on a side of the joint conveying belt and being capable of rising above the upper surface of the joint conveying belt to jack up the cord fabric on the joint conveying belt; A joint device (20), the joint device (20) is located above the joint conveying device (10), the joint device (20) comprises a positioning baffle (21) and a pressure roller (22), the positioning baffle (21) can be raised and lowered and can abut against the curtain to locate the position of the curtain, and the pressure roller (22) can be laterally moved and can connect the two curtains; A post-processing device for filming and winding the curtain fabric, wherein the post-processing device is connected to the joint conveying device (10).
7. The cord belt cutting integrated machine production device according to claim 6, characterized in that: There are a plurality of joint conveyor belts, each of which is arranged at intervals. There are a plurality of jacking assemblies, each of which is located in the intervals between the joint conveyor belts.
8. The cord belt cutting integrated machine production device according to claim 6, characterized in that: The joint device (20) further comprises: A frame (23), the frame (23) spanning above the joint conveyor belt, the frame (23) being rotatable relative to the joint conveying device (10), and the rotation center of the frame (23) being located on the sewing line of the curtain joint; A crossbeam (24), wherein the crossbeam (24) is located below the portion of the frame (23) spanning directly above the joint conveyor belt, the length direction of the crossbeam (24) forms an angle with the length direction of the joint conveyor belt, the positioning baffle (21) is connected to the crossbeam (24) in a liftable manner, and the pressure roller (22) is movably arranged below the crossbeam (24) along the length direction of the crossbeam (24).
9. The cord belt cutting integrated machine production device according to claim 8, characterized in that: There are multiple positioning baffles (21), and each positioning baffle (21) is arranged along the length direction of the crossbeam (24); and / or there are multiple pressing rollers (22), and each is located at both ends of the crossbeam (24).
10. The tire cord belt cutting integrated machine production device according to claim 8, characterized in that: The rotation axis of the frame (23) is located on one side of the joint conveyor belt. The joint device (20) further includes a rotary drive member (25). The rotary drive member (25) is drivingly connected to the frame (23) and drives the frame (23) to rotate.
11. The tire cord belt cutting integrated machine production device according to claim 8, characterized in that: The joint device (20) further comprises: a mounting frame (26), the mounting frame (26) being movably arranged on the crossbeam (24) via a guide rail, and the pressing roller (22) being connected to the mounting frame (26); a pressure roller driving member (27), the pressure roller driving member (27) being drivingly connected to the mounting frame (26) and driving the mounting frame (26) and the pressure roller (22) to move on the crossbeam (24); An anti-overlap plate is arranged on one side of the pressure roller (22).
12. The tire cord belt cutting integrated machine production device according to any one of claims 6 to 11, characterized in that: The pre-processing device comprises: A guide device (30); a cloth delivery device (40), the cloth delivery device (40) being located at the output end of the deflecting device (30) and rotating synchronously with the deflecting device (30); A cutting device (50), wherein the guide device (30) is rotatably arranged relative to the cutting device (50) to change the cutting angle of the curtain fabric; a cutting and conveying device (60), the cutting and conveying device (60) being docked with the cutting device (50) and conveying the cut curtain fabric; a material pulling device (70), the material pulling device (70) being located on one side of the cutting device (50) and the cutting and conveying device (60); A feeding and transporting device (80) is connected to the cutting and transporting device (60) and the joint conveying device (10), and transports the curtain fabric to the joint conveying device (10).
13. The tire cord belt cutting integrated machine production device according to any one of claims 6 to 11, characterized in that: The post-processing device comprises: A manual joint conveyor belt (90), the manual joint conveyor belt (90) is docked with the joint conveying device (10), and a manual suturing device is provided on the manual joint conveyor belt (90); A slope-unloading conveyor belt (100), the slope-unloading conveyor belt (100) is docked with the manual joint conveyor belt (90), the slope-unloading conveyor belt (100) is tiltedly arranged inside the pit, and supports the material storage arc in the pit to reduce the stretching of the curtain fabric; A balancing roller device (110), the balancing roller device (110) is docked with the unloading conveyor belt (100) and converts the rapid unloading of the unloading conveyor belt (100) into continuous and stable unloading; a film-attaching device (120), the film-attaching device (120) being docked with the balancing roller device (110); a reverse film pasting device (130), the reverse film pasting device (130) being docked with the forward film pasting device (120); A winding device (140) is connected to the film attaching device (120) and winds up the curtain fabric.