Dual-system air conditioner assembly

Through the design of a dual-system air-conditioning assembly, using a centralized condensate discharge structure and air inlet and outlet panels, a comfortable temperature can be quickly achieved in long vehicles, solving the problem of overload operation of the existing air-conditioning system and improving the reliability and service life of the air-conditioning system.

CN120792430APending Publication Date: 2025-10-17张家港赛克汽车空调有限公司
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Patent Information

Application Number
CN202511214273.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2025-10-17

AI Technical Summary

Technical Problem

Existing vehicle air conditioners are unable to quickly achieve a comfortable temperature inside a long vehicle, resulting in overload operation that affects safety and lifespan.

Method used

A dual-system air-conditioning assembly is adopted, including an evaporator box, fan, cooling core, heating core, condenser and compressor. The fan is installed in a mirrored manner through a partition, and the centralized condensate discharge structure and air inlet and outlet panel design are used to realize independent or joint operation of the two air-conditioning systems.

Benefits of technology

It enables the vehicle interior to quickly reach a comfortable temperature, improves the reliability and service life of the air-conditioning system, and avoids the risk of overload operation.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a dual-system air conditioner assembly which comprises a shell, an evaporator box body is arranged in the shell, a partition plate is arranged in the evaporator box body, fans are installed in the positions, located on the two sides of the partition plate, of the evaporator box body in a mirror image mode, a refrigeration core body, a heating core body and an air outlet chamber are sequentially arranged on the downstream of each fan, and a condenser and a compressor are arranged outside the evaporator box body. A condensed water concentrated discharge structure is arranged on the evaporator box body corresponding to the refrigerating core body and the heating core body; the air conditioner further comprises an air inlet and outlet panel connected with the shell, a plurality of air inlet holes and air outlet holes are formed in the air inlet and outlet panel, the air inlet holes correspond to the installation positions of the two fans at the same time, and the air outlet holes correspond to the air outlet chamber and communicate with the air outlet chamber through air outlet pipes. The refrigeration or heating capacity is greatly increased, and the effect of rapidly achieving the comfortable temperature in the automobile is achieved; and the double systems can be used simultaneously or singly, so that the use reliability is high, and the problem that the use safety and the service life are influenced by overload operation is solved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of vehicle-mounted air conditioners, and particularly relates to a double-system air conditioner assembly. BACKGROUND

[0002] At present, the air conditioner used on a bus, a passenger car or the like with a relatively long length is a conventional vehicle-mounted air conditioner. In hot summer or low-temperature winter, the air conditioner cannot quickly achieve a comfortable temperature in the vehicle due to the long length and large space of the vehicle. If the comfortable temperature is to be achieved relatively quickly, the vehicle-mounted air conditioner needs to be overloaded, which seriously affects the use safety and service life. SUMMARY

[0003] The application provides a double-system air conditioner assembly to achieve the purpose of quickly achieving a comfortable temperature in the vehicle and solve the problem of overloading affecting the use safety and service life.

[0004] To solve the above technical problem, the technical scheme of the application is as follows: a double-system air conditioner assembly, comprising a shell provided with a vent hole, an evaporator box body arranged in the shell, a partition plate arranged in the evaporator box body, and fans arranged in the evaporator box body in mirror image on both sides of the partition plate, wherein a refrigeration core body, a heating core body and an air outlet chamber are sequentially arranged in the evaporator box body downstream of the two fans, a condenser and a compressor are arranged on the shell outside the evaporator box body.

[0005] A condensate water centralized discharge structure is arranged on the evaporator box body corresponding to the refrigeration core body and the heating core body.

[0006] The double-system air conditioner assembly further comprises an air inlet and outlet panel connected with the shell, a plurality of air inlet holes are arranged on the air inlet and outlet panel, a plurality of air outlet holes are respectively arranged on both sides of the air inlet holes, the air inlet holes are arranged corresponding to the mounting positions of the two fans, the air outlet holes are arranged corresponding to the air outlet chamber, and an air outlet pipe is arranged between the air outlet holes and the air outlet chamber.

[0007] As an improvement, the condensate water centralized discharge structure comprises two bottom plates arranged at the bottom of the evaporator box body, and each bottom plate corresponds to the refrigeration core body and the heating core body.

[0008] A water collecting groove is formed on the bottom plate by bending, a first water baffle is formed on the bottom plate on one side of the water collecting groove by bending towards the fan, and a second water baffle is formed on the bottom plate on the other side of the water collecting groove by bending towards the air outlet chamber.

[0009] Drain pipes are arranged at both ends of each water collecting groove, and the drain pipes at each end are communicated through a tee pipe.

[0010] As a further improvement, the water collecting tank is provided with a hollow cushion block, the bottom of the refrigeration core abuts against the cushion block, and the periphery of the cushion block is provided with water holes;

[0011] The medium flow pipe on the refrigeration core is vertically arranged.

[0012] As a further improvement, the first water baffle and the second water baffle are both formed by multiple bending;

[0013] The second water baffle extends to the side away from the heating core and is further provided with a baffle which is folded back to the heating core.

[0014] As an improvement, the inner wall of the evaporator box at both ends of each refrigeration core is provided with a positioning plate, and the positioning plate is provided with a positioning groove for positioning the refrigeration core.

[0015] The heating core is provided with a mounting plate, the inner wall of the evaporator box at both ends of each heating core is provided with an insertion plate, and the insertion plate at the corresponding position of the mounting plate is provided with an insertion groove for positioning the mounting plate.

[0016] As a further improvement, the bottom of the mounting plate is provided with a bent connection plate which abuts against the bottom plate and has a length smaller than the distance between the two insertion plates, and the mounting plate at both ends of the connection plate is provided with a backflow groove.

[0017] As a further improvement, the air inlet and outlet panel at the corresponding position of the air inlet hole is provided with a dust screen.

[0018] As an improvement, the inside of the shell is provided with a hanger, and the hanger is provided with a hanger ear extending to the outside of the shell.

[0019] As an improvement, the condenser is arranged downstream of the air outlet chamber and is arranged in sequence.

[0020] As an improvement, the compressors are arranged on both sides of the evaporator box.

[0021] After the above technical scheme is adopted, the effects of the present application are as follows:

[0022] Due to the double system air conditioner assembly includes the shell provided with the air hole, the evaporator box body is arranged in the shell, the partition plate is arranged in the evaporator box body, the fans are mirror installed in the evaporator box body on both sides of the partition plate, the refrigeration core body, the heating core body and the air outlet chamber are sequentially arranged in the evaporator box body downstream of the two fans, the condenser and the compressor are arranged on the shell outside the evaporator box body; the condensation water centralized discharge structure is arranged on the evaporator box body corresponding to the refrigeration core body and the heating core body; it also includes the air inlet and outlet panel connected with the shell, a plurality of air inlet holes are arranged on the air inlet and outlet panel, a plurality of air outlet holes are respectively arranged on the air inlet and outlet panel on both sides of the air inlet hole, the air inlet hole is arranged corresponding to the installation position of the two fans, the air outlet hole is arranged corresponding to the air outlet chamber, and the air outlet pipe is arranged between the air outlet hole and the air outlet chamber; when the double system air conditioner assembly is used, two sets of air conditioning systems (each set of system includes a fan, a refrigeration core body, a heating core body, an air outlet chamber, a condenser and a compressor) on both sides of the partition plate work, if large refrigeration or heating capacity is required, two sets of air conditioning systems work simultaneously, otherwise, only one set of air conditioning system is selected.

[0023] In summary, the double system air conditioner assembly is adopted, the refrigeration capacity or the heating capacity is greatly increased, the comfortable temperature in the vehicle is quickly achieved, the double system can be used simultaneously or singly, the use reliability is high, and the problem of affecting the use safety and the use life caused by overload operation is solved.

[0024] Due to the condensation water centralized discharge structure includes two bottom plates arranged at the bottom of the evaporator box body, each bottom plate corresponds to a refrigeration core body and a heating core body; the water collecting groove is formed by bending the bottom plate, the first water baffle is formed by bending the bottom plate on one side of the water collecting groove towards the fan, and the second water baffle is formed by bending the bottom plate on the other side of the water collecting groove towards the air outlet chamber; two ends of each water collecting groove are provided with drain pipes, and the two drain pipes at each end are communicated through a three-way pipe, so that the condensation water generated by the refrigeration core body during work is collected through the water collecting groove, and the condensation water is drained to other positions through the communication of the drain pipes and the three-way pipe; since the refrigeration or heating gas is blown by the fan, the condensation water is synchronously taken away, so the first water baffle and the second water baffle are used to prevent the condensation water from being blown into the air outlet chamber and the vehicle.

[0025] Due to the hollow structure of the pad is arranged in the water collecting groove, the bottom of the refrigeration core body abuts against the pad, and the periphery of the pad is provided with a water hole; the medium flow pipe on the refrigeration core body is vertically arranged, so that the condensation water naturally flows downward to the water collecting groove through the vertically arranged medium flow pipe, which is conducive to reducing the probability of synchronous blowing of the condensation water; the water hole on the pad facilitates the flowing water to smoothly enter the water collecting groove for discharge, and the structure is simple, which effectively improves the drainage effect.

[0026] Since the first and second water baffles are both formed by multiple bending, the second water baffle extends obliquely away from the heating core, and the second water baffle is further provided with a baffle that is folded back to the heating core, so that through multiple bending, the structural strength of the bottom plate can be improved, and the coverage area of the bottom plate for receiving condensed water can be increased, thereby further avoiding the problem that condensed water is blown into the air outlet chamber; through the obliquely extended second water baffle, the condensed water blocked by the second water baffle can slide down, and in cooperation with the baffle, the effect of blocking and buffering cold air or hot air is achieved, so that the cold air or hot air can enter the vehicle uniformly and gently, and the comfort is improved.

[0027] Since the positioning plate is arranged on the inner wall of the evaporator box at both ends of each refrigeration core, and the positioning groove for positioning the refrigeration core is arranged on the positioning plate, the mounting plate is arranged on the heating core, the plug-in plate is arranged on the inner wall of the evaporator box at both ends of each heating core, and the plug-in groove for positioning the mounting plate is arranged on the plug-in plate at the position corresponding to the mounting plate, so that the refrigeration core can be plug-in disassembled through the positioning plate with the positioning groove, and the mounting plate on the heating core can be plug-in disassembled through the plug-in plate with the plug-in groove, which is simple in structure and high in disassembly convenience and efficiency.

[0028] Since the bottom of the mounting plate is provided with a bent and formed connecting plate abutting against the bottom plate, and the length of the connecting plate is less than the distance between the two plug-in plates, the backflow groove is arranged on the mounting plate at both ends of the connecting plate, so that the abutment of the connecting plate and the bottom plate improves the stability of the mounting plate and the heating core thereon, and the length of the connecting plate is small, which does not affect the plug-in cooperation of the mounting plate and the plug-in plate; the backflow groove facilitates the flow of the condensed water blocked by the second water baffle to the water collecting groove.

[0029] Since the dust screen is arranged on the inlet and outlet air panel at the position corresponding to the inlet hole, the dust screen filters the gas entering the evaporator box through the inlet hole.

[0030] Since the hanger is arranged inside the shell, and the lifting lug extending to the outside of the shell is arranged on the hanger, the lifting lug and the hanger are cooperated to facilitate lifting during installation and removal of the dual-system air conditioning assembly (because the dual-system air conditioning assembly is heavy), which saves time and effort.

[0031] Since the condensers are arranged downstream of the air outlet chamber and are arranged in sequence, the distribution is reasonable and compact, and the space occupation rate is small.

[0032] Since the compressors are arranged on both sides of the evaporator box, the distribution is symmetrical and reasonable, and the stress is more uniform. BRIEF DESCRIPTION OF DRAWINGS

[0033] The application will be further described below in combination with the drawings and examples.

[0034] Figure 1 is a structural schematic diagram of the present application;

[0035] Figure 2 is Figure 1 a structural schematic diagram from another angle;

[0036] Figure 3 is Figure 1 a structural schematic diagram of the internal structure after removing the shell;

[0037] Figure 4 is Figure 3 a structural schematic diagram from another angle (without condenser and air inlet / outlet panel);

[0038] Figure 5 is Figure 4 a structural schematic diagram from another angle;

[0039] Figure 6 is Figure 5 a sectional view of the present application;

[0040] Figure 7 is Figure 4 a structural schematic diagram after removing one refrigeration core and heating core;

[0041] Figure 8 is Figure 6 an enlarged view of A in the present application;

[0042] Figure 9 is Figure 7 an enlarged view of B in the present application;

[0043] In the present application, 1 is the shell; 101 is the air hole; 102 is the hanger; 103 is the hanger lug; 2 is the evaporator box; 201 is the partition; 202 is the fan; 203 is the refrigeration core; 2031 is the medium flow pipe; 204 is the heating core; 2041 is the mounting plate; 2042 is the connecting plate; 2043 is the backflow groove; 205 is the air outlet chamber; 206 is the condenser; 207 is the compressor; 208 is the air outlet pipe; 209 is the hole site; 3 is the air inlet / outlet panel; 301 is the air inlet hole; 302 is the air ball; 4 is the bottom plate; 401 is the water collecting groove; 402 is the first water baffle; 403 is the second water baffle; 404 is the drain pipe; 405 is the three-way pipe; 406 is the baffle; 5 is the cushion block; 501 is the water hole; 6 is the positioning plate; 601 is the positioning groove; 7 is the plug-in plate; 701 is the plug-in groove. DETAILED DESCRIPTION

[0044] The present application will be further described in detail by specific examples.

[0045] As Figures 1 to 5As shown in the drawings, a dual-system air conditioner assembly includes a shell 1 provided with air holes 101, an evaporator box 2 is arranged in the shell 1, a partition plate 201 is arranged in the evaporator box 2, two fans 202 are arranged in the evaporator box 2 on both sides of the partition plate 201, a refrigeration core 203, a heating core 204 and an air outlet chamber 205 are sequentially arranged in the evaporator box 2 downstream of the two fans 202, a condenser 206 and a compressor 207 are arranged on the shell 1 outside the evaporator box 2, in the present scheme, the cooperation relationship of the refrigeration core 203, the heating core 204, the condenser 206 and the compressor 207 is the prior art, so it is not described here; a condensed water centralized discharge structure is arranged on the evaporator box 2 corresponding to the refrigeration core 203 and the heating core 204; further comprising an air inlet and outlet panel 3 connected with the shell 1, a plurality of air inlet holes 301 are arranged on the air inlet and outlet panel 3, a plurality of air outlet holes (not shown in the form of a reference numeral in the drawing) are arranged on both sides of the air inlet and outlet panel 3 corresponding to the air inlet holes 301, a wind ball 302 is arranged on each air outlet hole, the air inlet holes 301 are arranged corresponding to the installation positions of the two fans 202, and the shell 1 is provided with a hole position 209 corresponding to the positions where the air inlet holes 301 enter the fans 202; the air outlet holes are arranged corresponding to the air outlet chambers 205, and the air outlet holes and the air outlet chambers 205 are provided with an air outlet pipe 208.

[0046] In the present scheme, a dustproof net (not shown in the drawing) is arranged on the air inlet and outlet panel 3 corresponding to the positions of the air inlet holes 301; the condensers 206 are arranged downstream of the air outlet chambers 205 and are sequentially arranged; the two compressors 207 are arranged on both sides of the evaporator box 2; a hanger 102 is arranged in the interior of the shell 1, and a plurality of hanger lugs 103 extending to the exterior of the shell 1 are arranged on the hanger 102.

[0047] As shown in the drawings, Figures 5 to 8 As shown in the drawings, the condensed water centralized discharge structure includes two bottom plates 4 arranged at the bottom of the evaporator box 2, each bottom plate 4 corresponds to a refrigeration core 203 and a heating core 204; a water collecting groove 401 is formed by bending on the bottom plate 4, a first water baffle 402 is formed by bending on the bottom plate 4 on one side of the water collecting groove 401 towards the fan 202, and a second water baffle 403 is formed by bending on the bottom plate 4 on the other side of the water collecting groove 401 towards the air outlet chamber 205; two drain pipes 404 are arranged at both ends of each water collecting groove 401, and the two drain pipes 404 at each end are communicated through a three-way pipe 405, the three-way pipe 405 is further communicated with other drainage pipelines, and the condensed water is discharged from other positions.

[0048] As preferred, the first water baffle 402 and the second water baffle 403 are both formed by multiple bending; the second water baffle 403 extends obliquely away from the heating core 204, and a baffle 406 is further arranged on the second water baffle 403 and folds back to the heating core 204; a hollow cushion 5 (see Figure 7 ) is arranged in the water collecting groove 401, one end of the cushion 5 is open and the open end is in abutment with the bottom plate 4, the bottom of the refrigeration core 203 is in abutment with the cushion 5, and water holes 501 are arranged around the cushion 5; the medium flow pipe 2031 on the refrigeration core 203 is arranged vertically.

[0049] As shown in Figure 5 and Figure 7 , a positioning plate 6 is arranged on the inner wall of the evaporator box 2 at both ends of each refrigeration core 203, and the positioning plate 6 is provided with a positioning groove 601 for positioning the refrigeration core 203; an installation plate 2041 is arranged on the heating core 204, and an insertion plate 7 is arranged on the inner wall of the evaporator box 2 at both ends of each heating core 204, and the insertion plate 7 is provided with an insertion groove 701 corresponding to the installation plate 2041 for positioning the installation plate 2041. As preferred, the bottom of the installation plate 2041 is provided with a bent connection plate 2042, the connection plate 2042 is in abutment with the bottom plate 4, and the length of the connection plate 2042 is less than the distance between the two insertion plates 7, and a backflow groove 2043 (see Figure 9 ) is arranged on the installation plate 2041 at both ends of the connection plate 2042.

[0050] The above-described embodiments are only descriptions of the preferred embodiments of the present application and do not limit the scope of the present application, and various modifications and improvements to the technical solutions of the present application made without departing from the design spirit of the present application shall all fall within the protection scope determined by the claims of the present application.

Claims

1. A dual-system air conditioning assembly, comprising a housing provided with a vent hole, wherein an evaporator housing is provided within the housing, characterized in that; A partition is provided in the evaporator housing, and fans are installed in the evaporator housings on both sides of the partition in a mirror-image manner. A cooling core, a heating core and an air outlet chamber are sequentially provided in the evaporator housings downstream of the two fans, and a condenser and a compressor are provided on the outer shell outside the evaporator housing. The evaporator box corresponding to the cooling core and the heating core is provided with a condensed water centralized discharge structure; It also includes an air inlet and outlet panel connected to the outer shell, the air inlet and outlet panel is provided with a plurality of air inlet holes, the air inlet and outlet panels on both sides of the air inlet hole are respectively provided with a plurality of air outlet holes, the air inlet holes are simultaneously arranged corresponding to the installation positions of the two fans, the air outlet holes are arranged corresponding to the air outlet chambers, and an air outlet pipe is provided between the air outlet holes and the air outlet chambers.

2. The dual-system air conditioning assembly according to claim 1, characterized in that: The condensed water centralized discharge structure includes two bottom plates arranged at the bottom of the evaporator box, each of the bottom plates corresponding to one of the cooling cores and the heating core; A water collecting trough is formed by bending on the bottom plate, a first water baffle is formed by bending on the bottom plate on one side of the water collecting trough toward the fan, and a second water baffle is formed by bending on the bottom plate on the other side of the water collecting trough toward the air outlet chamber; Both ends of each water collecting tank are provided with drainage pipes, and the two drainage pipes at each end are connected through a tee pipe.

3. The dual-system air conditioning assembly according to claim 2, characterized in that: A hollow spacer is provided in the water collecting tank, the bottom of the refrigeration core rests on the spacer, and water holes are provided around the spacer; The medium flow pipe on the refrigeration core is arranged vertically.

4. The dual-system air conditioning assembly according to claim 2, characterized in that: The first water retaining plate and the second water retaining plate are both formed by multiple bending; The second water baffle extends obliquely toward a side away from the heating core, and a baffle folded back toward the heating core is further provided on the second water baffle.

5. The dual-system air conditioning assembly according to claim 1, characterized in that: Positioning plates are provided on the inner wall of the evaporator box at both ends of each refrigeration core, and positioning grooves are provided on the positioning plates for positioning the refrigeration core; The heating core is provided with a mounting plate, and plug-in plates are provided on the inner wall of the evaporator box at both ends of each heating core. The plug-in plates at positions corresponding to the mounting plates are provided with plug-in slots for positioning the mounting plates.

6. The dual-system air conditioning assembly according to claim 5, characterized in that: A bent connecting plate is provided at the bottom of the mounting plate, the connecting plate abuts against the bottom plate, and the length of the connecting plate is smaller than the distance between the two plug-in plates. Reflux grooves are provided on the mounting plates at both ends of the connecting plate.

7. A dual-system air conditioning assembly according to any one of claims 1 to 6, characterized in that: A dustproof net is provided on the air inlet and outlet panels at positions corresponding to the air inlet holes.

8. The dual-system air conditioning assembly according to claim 1, characterized in that: A hanger is provided inside the shell, and a hanging ear extending to the outside of the shell is provided on the hanger.

9. The dual-system air conditioning assembly according to claim 1, characterized in that: The condensers are arranged downstream of the gas outlet chamber and arranged in sequence.

10. The dual-system air conditioning assembly according to claim 1, characterized in that: The compressors are distributed on both sides of the evaporator box.

Citation Information

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